CN108714316A - A kind of novel tea polyphenols extraction element - Google Patents

A kind of novel tea polyphenols extraction element Download PDF

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Publication number
CN108714316A
CN108714316A CN201810807307.0A CN201810807307A CN108714316A CN 108714316 A CN108714316 A CN 108714316A CN 201810807307 A CN201810807307 A CN 201810807307A CN 108714316 A CN108714316 A CN 108714316A
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China
Prior art keywords
extractor
paddle
tea polyphenols
crushing knife
extraction element
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CN201810807307.0A
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Chinese (zh)
Inventor
徐涛
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Individual
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Individual
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Priority to CN201810807307.0A priority Critical patent/CN108714316A/en
Publication of CN108714316A publication Critical patent/CN108714316A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D11/00Solvent extraction
    • B01D11/02Solvent extraction of solids
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D11/00Solvent extraction
    • B01D11/02Solvent extraction of solids
    • B01D11/0207Control systems
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D11/00Solvent extraction
    • B01D11/02Solvent extraction of solids
    • B01D11/0215Solid material in other stationary receptacles
    • B01D11/0253Fluidised bed of solid materials
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D11/00Solvent extraction
    • B01D11/02Solvent extraction of solids
    • B01D11/028Flow sheets
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J19/00Chemical, physical or physico-chemical processes in general; Their relevant apparatus
    • B01J19/08Processes employing the direct application of electric or wave energy, or particle radiation; Apparatus therefor
    • B01J19/12Processes employing the direct application of electric or wave energy, or particle radiation; Apparatus therefor employing electromagnetic waves
    • B01J19/122Incoherent waves
    • B01J19/126Microwaves
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07GCOMPOUNDS OF UNKNOWN CONSTITUTION
    • C07G99/00Subject matter not provided for in other groups of this subclass

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  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Organic Chemistry (AREA)
  • Physics & Mathematics (AREA)
  • Electromagnetism (AREA)
  • Health & Medical Sciences (AREA)
  • General Health & Medical Sciences (AREA)
  • Toxicology (AREA)
  • Engineering & Computer Science (AREA)
  • Automation & Control Theory (AREA)
  • Tea And Coffee (AREA)
  • Extraction Or Liquid Replacement (AREA)

Abstract

The present invention discloses a kind of novel tea polyphenols extraction element, including tank body, extractor, microwave generator and the stirring disintegrating mechanism being arranged inside extractor, lower part is equipped with filter screen in the extractor, upper end is equipped with spray equipment in the extractor, the stirring disintegrating mechanism includes crushing knife and paddle, motor is equipped at the top of the extractor, the motor bottom is equipped with shaft coupling, the shaft coupling bottom is connected with stirring rod, the axial wall upper edge axial length direction of the stirring rod is arranged with the paddle, each paddle is equipped with crushing knife described in odd number;The microwave generator is set in inner tank wall, and the extraction upper end is equipped with feed inlet and condenser, and the extractor bottom end is equipped with liquid outlet, cock is equipped at the liquid outlet, and the extraction top tank structure is equipped with temperature detector.The configuration of the present invention is simple integrates cleaning, crushing, stirring, filtering, highly practical.

Description

A kind of novel tea polyphenols extraction element
Technical field
The present invention relates to extraction element fields, and in particular to a kind of novel tea polyphenols extraction element.
Background technology
Tea polyphenols can't be artificial synthesized at present, needs to extract from nature and obtains, traditional tea polyphenols extracting process Mainly there are solvent extraction process, ion catch electron microscopy, but these methods can lead to the quick oxidation of tea polyphenols in extraction process, And the tea polyphenols yield of extraction is low, the more purity and quality for influencing product of impurity.Carrying for tea polyphenols is carried out using extraction It takes and extraction efficiency can be improved, reduce the production of impurity, improve the purity of tea polyphenols product, but being needed before extraction extraction manually will be former Material is cleaned and is crushed, and operation is relatively complicated, time-consuming and laborious, while tea polyphenols are more sensitive to temperature, therefore in extraction pair Temperature, which carries out stringent control, plays an important roll the raising of purity, and simultaneously for filtering, generally taking will be after microwave abstracting Mixed liquor be easy to cause the blocking of pipeline and the damage to pump at this time by being filtered again in pipeline to filter device.
Chinese CN201621142701.X patents, a kind of tea polyphenols high-purity extraction element used for cosmetic, including tank body, Extractor, microwave generator, separator, the extractor are embedded in tank body, and the microwave generator is set in inner tank wall, The extraction upper end is equipped with feed inlet, condenser, and the extractor bottom end is equipped with extract liquor liquid outlet, and the extract liquor goes out liquid Mouth is connect with separator by pipeline, and the pipeline is equipped with sucking pump, and the extractor upper end is equipped with stirring motor, the extraction It takes and is equipped with agitating paddle in tank, the agitating paddle is electrically connected with stirring motor, is equipped at extract liquor liquid outlet in the extractor Filter mantle, the filter mantle are fixedly connected with extraction top tank structure, and the filter mantle upper surface is from filter mantle upper end and extractor The slope shape of inner wall junction diagonally downward, the extraction top tank structure are equipped with temperature detector, and the tank wall is equipped with control Device processed, the temperature detector are electrically connected with controller, and the controller is electrically connected with microwave generator.The utility model Raw material needs manually to clean and crush before extraction, time-consuming and laborious.
Invention content
In response to the problems existing in the prior art, the purpose of the present invention is to provide a kind of simple in structure, compact, light, costs It is low, integrate cleaning, crushing, stirring, filtering, a kind of highly practical novel tea polyphenols extraction element.
To achieve the above object, the technical solution adopted by the present invention is:
A kind of novel tea polyphenols extraction element, including tank body, extractor, microwave generator and setting are inside extractor Stirring disintegrating mechanism, lower part is equipped with filter screen in the extractor, and upper end is equipped with spray equipment in the extractor, described to stir It includes crushing knife and paddle to mix disintegrating mechanism, and the extractor top center is equipped with motor, and the motor bottom is equipped with shaft coupling Device, the shaft coupling bottom are connected with stirring rod, and the paddle is arranged in pairs in the stirring rod both sides, each stirring Leaf is in 45 °~60 ° angles with the stirring rod, and each paddle is equipped with crushing knife described in odd number, each described to stir The crushing knife interval mixed on leaf is uniform, and the crushing knife is identical as the angle of the paddle, the knife face of the crushing knife Direction is consistent, and there are spacing for the crushing knife on the neighbouring paddle;The extractor is embedded in tank body, the microwave Generator is set in inner tank wall, and the extraction upper end is equipped with feed inlet and condenser, and the extractor bottom end is equipped with extraction Liquid liquid outlet, cock is equipped at the liquid outlet, and the extraction top tank structure is equipped with equipped with temperature detector, the tank wall Controller, the temperature detector, the microwave generator are electrically connected with the controller respectively.
When being worked using the present invention, raw material is put into from feed inlet in extractor, closes liquid outlet cock, opens spray dress It sets and raw material is cleaned, open cock after having cleaned and water is released to and is added extractant, stirring disintegrating mechanism is opened, to original Material crushes while being stirred, and opens microwave generator and carries out microwave abstracting, by the way that temperature detector, controller is arranged It realizes the automatic adjustment of temperature, keeps extraction temperature constant, to improve the purity of tea polyphenols;Lower part was equipped in the extractor Strainer can complete the filtering of extract liquor in extractor, and spray equipment can be opened after having filtered and is cleaned to extractor;This hair Bright extraction element integrates cleaning, crushing, extraction, filtering, and production efficiency greatly improved, simple and practical, safety and environmental protection.
Preferably, the spray equipment is the nozzle of activity indexable, comprehensive to extractor can be cleaned.
Preferably, the extractor is equipped with explosion-protection equipment, and reaction can be made safer.
Preferably, the extract liquor liquid outlet is connected by pipeline with membrane distillation concentration device, the membrane distillation concentration Device is connected with resin adsorption device, and tea polyphenols purity is made to be fully enhanced.
Preferably, the pipeline is equipped with sucking pump.
Preferably, the membrane distillation concentration device is pressure reducing film distillation enrichment facility, and vacuum distillation can reduce solvent boiling point, Tea polyphenols are made adequately to be purified at a lower temperature.
Compared with prior art, the beneficial effects of the invention are as follows:Raw material is cleaned by the way that spray equipment is arranged, is passed through Disintegrating mechanism is stirred, is crushed while being stirred to raw material, by the way that temperature detector is arranged, controller realizes temperature Automatic adjustment keeps extraction temperature constant, to improve the purity of tea polyphenols;Filter screen is set on extract liquor liquid outlet, it can be It is filtered after the completion of extraction, spray equipment can be opened after having filtered, extractor is cleaned;Extraction element collection of the present invention is clear It washes, crush, extracting, filtering in one, production efficiency greatly improved, simple and practical, safety and environmental protection.
Description of the drawings
Fig. 1 is a kind of structural schematic diagram of novel tea polyphenols extraction element of the present invention;
In figure:1, tank body;2, extractor;3, microwave generator;401, crushing knife;402, paddle;5, motor;6, go out liquid Mouthful;7, stirring rod;8, temperature detector;9, filter screen;10, feed inlet;11, explosion-protection equipment;12, spray equipment;13, it condenses Device;14, sucking pump;15, membrane distillation concentration device;16, resin adsorption device;17, controller.
Specific implementation mode
Clear, complete description is carried out to the technical solution of various embodiments of the present invention below with reference to attached drawing, it is clear that retouched The embodiment stated is only a part of the embodiment of the present invention, instead of all the embodiments.Based on the embodiment of the present invention, originally Field those of ordinary skill obtained all other embodiment without making creative work, belongs to this hair Bright protected range.
The present invention is described in further detail below through specific implementation examples and in conjunction with the accompanying drawings.
Embodiment 1
As shown in Figure 1, a kind of novel tea polyphenols extraction element, including tank body 1, extractor 2, microwave generator 3 and set Set the stirring disintegrating mechanism inside extractor 2, lower part is equipped with filter screen 9 in the extractor 2, upper end in the extractor 2 Equipped with spray equipment 12, the stirring disintegrating mechanism includes crushing knife 401 and paddle 402, and 2 top center of the extractor is set There are motor 5,5 bottom of the motor to be equipped with shaft coupling, the shaft coupling bottom is connected with stirring rod 7, and the paddle 402 is pairs of In 7 both sides of the stirring rod, each paddle 402 is in 45 °~60 ° angles with the stirring rod 7 for setting, wherein described stir The axial wall upper edge axial length direction for mixing bar 7 is arranged with 6 paddles 402, and each paddle 402 is equipped with 5 institutes Crushing knife 401 is stated, the crushing knife 401 on each paddle 402 is spaced uniformly, and the crushing knife 401 is stirred with described The angle for mixing leaf 402 is 45~60 °, and the knife face direction of the crushing knife 401 is consistent, and on the neighbouring paddle 402 Crushing knife 401 there are spacing, can crush, raw material are uniformly crushed while stirring adequately, improve extraction efficiency;Institute Extractor 2 is stated in tank body 1, the microwave generator 3 is set on 1 inner wall of tank body, and 2 top of the extractor is equipped with feed inlet 10 and condenser 13,2 bottom end of the extractor is equipped with extract liquor liquid outlet 6, and cock, the extraction are equipped at the liquid outlet 6 2 inner wall of tank is equipped with temperature detector 8, and 1 outer wall of the tank body is equipped with controller 17, the temperature detector 8, microwave hair Raw device 3 is electrically connected with the controller 17 respectively.
Specifically, the spray equipment 12 is the nozzle of activity indexable, it can be clear to 2 comprehensive carry out of extractor It washes.
Specifically, the extractor 2 is equipped with explosion-protection equipment 11, reaction can be made safer.
Specifically, the pipeline is equipped with sucking pump 14.
Specifically, the extract liquor liquid outlet 6 is connected by pipeline with membrane distillation concentration device 15, the membrane distillation is dense Compression apparatus 15 is pressure reducing film distillation enrichment facility, and the membrane distillation concentration device 15 is connected with resin adsorption device 16, makes tea Polyphenol purity is fully enhanced.
When work, raw material is put into from feed inlet 10 in extractor 2, closes 6 cock of liquid outlet, it is right to open spray equipment 12 Raw material is cleaned, and is opened cock after having cleaned and is released water and be added in extractant such as ethyl alcohol to extractor 2, opens stirring Disintegrating mechanism crushes while being stirred to raw material, and reaction efficiency is made to improve;Microwave generator 3 is opened, microwave is carried out It extracts, temperature detector 8 detects the temperature in extractor 2 at this time, then detection temperature is delivered in controller 17, if temperature Not in setting value, then microwave generator 3 is controlled by controller 17, realize the automatic adjustment of temperature, keeps extraction temperature permanent It is fixed, to improve the purity of tea polyphenols;It is higher in reaction temperature since solvent is organic solvent, condenser 13 is set Condensing reflux is carried out, while explosion-protection equipment 11, which is arranged, keeps reaction safer;Lower part is equipped with filter screen 9 in extractor, is inhaling Under the action of pump 14, the filtering of extract liquor is completed in extractor 2, pressure reducing film distillation concentration and tree are carried out successively after extract liquor Fat absorption purification, makes tea polyphenols adequately be purified, and last adsorption column is eluted through release agent, tea polyphenols eluent is evaporated under reduced pressure Some row processes such as recycling design, drying obtain high-purity tea polypenols;After extract liquor filtering, nozzle is opened, extractor 2 is made to obtain To sufficient cleaning.Extraction element of the present invention integrates cleaning, crushing, extraction, filtering, and production efficiency greatly improved, letter Just practical, safety and environmental protection.
It although an embodiment of the present invention has been shown and described, for the ordinary skill in the art, can be with Understanding without departing from the principles and spirit of the present invention can carry out these embodiments a variety of variations, modification, replace And modification, the scope of the present invention is defined by the appended.

Claims (6)

1. a kind of novel tea polyphenols extraction element, including tank body (1), extractor (2), microwave generator (3) and setting are extracting The stirring disintegrating mechanism for taking tank (2) internal, which is characterized in that the interior lower part of the extractor (2) is equipped with filter screen (9), the extraction Tank (2) interior upper end is taken to be equipped with spray equipment (12), the stirring disintegrating mechanism includes crushing knife (401) and paddle (402), institute It states extractor (2) top center and is equipped with motor (5), motor (5) bottom is equipped with shaft coupling, and the shaft coupling bottom is connected with Stirring rod (7), the paddle (402) are arranged in pairs in the stirring rod (7) both sides, each paddle (402) and institute It is in 45 °~60 ° angles to state stirring rod (7), and each paddle (402) is equipped with crushing knife (401) described in odd number, each The crushing knife (401) interval on the paddle (402) is uniform, the crushing knife (401) and the paddle (402) Angle is identical, and the knife face direction of the crushing knife (401) is consistent, and the crushing knife on the neighbouring paddle (402) (401) there are spacing;The extractor (2) is embedded in tank body (1), and the microwave generator (3) is set on tank body (1) inner wall, Extractor (2) top is equipped with feed inlet (10) and condenser (13), and extractor (2) bottom end is equipped with extract liquor liquid outlet (6), cock is equipped at the liquid outlet (6), extractor (2) inner wall is equipped with temperature detector (8), and the tank body (1) is outside Wall is equipped with controller (17), and the temperature detector (8), the microwave generator (3) are electric with the controller (17) respectively Property connection.
2. a kind of novel tea polyphenols extraction element according to claim 1, which is characterized in that the spray equipment (12) is to live The nozzle of dynamic indexable.
3. a kind of novel tea polyphenols extraction element according to claim 1, which is characterized in that the extractor (2) is equipped with Explosion-protection equipment (11).
4. a kind of novel tea polyphenols extraction element according to claim 1, which is characterized in that the extract liquor liquid outlet (6) It is connected with membrane distillation concentration device (15) by pipeline, the membrane distillation concentration device (15) and resin adsorption device (16) phase Connection.
5. a kind of novel tea polyphenols extraction element according to claim 4, which is characterized in that the pipeline is equipped with sucking pump (14)。
6. a kind of novel tea polyphenols extraction element according to claim 4, which is characterized in that the membrane distillation concentration device (15) it is pressure reducing film distillation enrichment facility.
CN201810807307.0A 2018-07-18 2018-07-18 A kind of novel tea polyphenols extraction element Withdrawn CN108714316A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201810807307.0A CN108714316A (en) 2018-07-18 2018-07-18 A kind of novel tea polyphenols extraction element

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Application Number Priority Date Filing Date Title
CN201810807307.0A CN108714316A (en) 2018-07-18 2018-07-18 A kind of novel tea polyphenols extraction element

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CN108714316A true CN108714316A (en) 2018-10-30

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109589907A (en) * 2018-11-22 2019-04-09 刘杰 A kind of refining equipment easy to clean convenient for processing waste water
CN112335763A (en) * 2020-10-20 2021-02-09 苏州金猫咖啡有限公司 Preparation method of cold-extracted coffee
CN114247177A (en) * 2021-10-28 2022-03-29 南京南域健康产业科技研究院有限公司 Preparation device and use method of cyclopropyl propionic acid compound
CN116139539A (en) * 2023-04-18 2023-05-23 江苏大敬生物科技股份有限公司 Automatic transportation and extraction system for tea polyphenol

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109589907A (en) * 2018-11-22 2019-04-09 刘杰 A kind of refining equipment easy to clean convenient for processing waste water
CN112335763A (en) * 2020-10-20 2021-02-09 苏州金猫咖啡有限公司 Preparation method of cold-extracted coffee
CN114247177A (en) * 2021-10-28 2022-03-29 南京南域健康产业科技研究院有限公司 Preparation device and use method of cyclopropyl propionic acid compound
CN116139539A (en) * 2023-04-18 2023-05-23 江苏大敬生物科技股份有限公司 Automatic transportation and extraction system for tea polyphenol

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Application publication date: 20181030