A kind of Buddha's warrior attendant wire cutting machine wire break alarm device and its application process
Technical field
The present invention relates to a kind of Buddha's warrior attendant wire cutting machine wire break alarm devices, belong to cutting equipment technical field.
Background technology
In recent years, with the fast development of science and technology, for the demand of the hard brittle materials such as monocrystalline silicon, polysilicon and piezoelectric ceramics
Rapidly rise.And main cutting apparatus of the Buddha's warrior attendant wire cutting machine as hard brittle materials such as solar silicon wafers, since it has cutting
The advantages that efficient, good processing stability and have been more and more widely used.
Diamond wire in Buddha's warrior attendant wire cutting machine is set as gauze around driving shaft and driven shaft winding cloth, by being put to diamond wire
Line and take-up, to walk wire cutting silicon material.It finds in practical operation, since diamond wire Trace speed is fast, network layout is intensive, holds
Easily it is in the presence of breaking, wire breakage detector is measured in real time it need to set for this, once break, then horse
Upper alarm is shut down, and worker's timely processing diamond wire disconnection problem is convenient for.
Existing transformation apparatus wire break alarm device is only unilateral alarm, and existing warning device is wound form, such as encounters report
Alarm device accumulates interim card because of silica flour, it is most likely that gauze is caused to evacuate.
Invention content
The technical problem to be solved by the present invention is in view of the shortcomings of the prior art, propose a kind of easy for installation and standard of alarming
Really quick Buddha's warrior attendant wire cutting machine wire break alarm device and its application process.
The technical solution that the present invention proposes to solve above-mentioned technical problem is:A kind of Buddha's warrior attendant wire cutting machine break alarm dress
It sets, including the first wire break alarm device and the second wire break alarm device, the first wire break alarm device is arranged in Buddha's warrior attendant wire cutting machine
Driving shaft side, the second wire break alarm device is arranged in the driven shaft side of Buddha's warrior attendant wire cutting machine;
First wire break alarm device includes the first strainer, the first draught line and the first alarm mechanism, and the first strainer is set
It sets in one end of driving shaft, the other end in driving shaft is arranged in the first alarm mechanism, and the first alarm mechanism includes the first installation branch
Frame and alarm, alarm are fixed in the first mounting bracket, and the first draught line head end is after the extraction of the first strainer with the
The connecting pin of the alarm of one alarm mechanism is affixed;
Second wire break alarm device includes the second strainer, the second draught line and the second alarm mechanism, and the second strainer is set
It sets in one end of driven shaft, the other end in driven shaft is arranged in the second alarm mechanism, and the second alarm mechanism includes the second installation branch
Frame and alarm, alarm are fixed in the second mounting bracket, and the second draught line head end is after the extraction of the second strainer with the
The connecting pin of the alarm of two alarm mechanisms is affixed;
Alarm includes that shell, connection ring, connecting line, sensor block, close switch and buzzer, one end of sensor block pass through compression
The side inner wall of spring and shell is affixed, and the other end of sensor block and one end of connecting line are affixed, and the other end of connecting line runs through
Shell is affixed with connection ring, connecting pin of the connection ring as alarm, close to switch and buzzer respectively with the madial wall of shell
It is affixed, it is connected close to switch by conducting wire with buzzer;Original state, sensor block pass through connecting line pulling force effect Compression and Expansion bullet
Spring and induction region close proximity to switch;Alarm condition, connecting line pulling force disappear, and sensor block is made by the pulling force of compressed spring
With the lower induction region far from close to switch.
The improvement of above-mentioned technical proposal is:First strainer includes the first tensioning holder, and the first tensioning holder is fixed on
On bearing block of the driving shaft far from first alarm mechanism one end, the first tensioning holder is equipped with is tensioned first by own rotation
First tensioning shaft of draught line and the first wrapping post moved towards for changing the first change draught line.
The improvement of above-mentioned technical proposal is:Second strainer includes the second tensioning holder, and the second tensioning holder is fixed on
On bearing block of the driven shaft far from second alarm mechanism one end, the second tensioning holder is equipped with is tensioned second by own rotation
Second tensioning shaft of draught line and the second wrapping post moved towards for changing the second change draught line.
The improvement of above-mentioned technical proposal is:First mounting bracket includes the first L-type plate and the first mounting plate, the first L-type plate
One end and driving shaft bearing block it is affixed, the other end and the first mounting plate of the first L-type plate are affixed, are installed on the first mounting plate
The third wrapping post for having alarm and being moved towards for changing the first draught line.
The improvement of above-mentioned technical proposal is:Second mounting bracket includes the second L-type plate and the second mounting plate, the second L-type plate
One end and driven shaft bearing block it is affixed, the other end and the second mounting plate of the second L-type plate are affixed, are installed on the second mounting plate
The 4th wrapping post for having alarm and being moved towards for changing the second draught line.
The improvement of above-mentioned technical proposal is:Limited block, original state, sensor block are also equipped in the inner walls of alarm
It mutually abuts by connecting line pulling force effect Compression and Expansion spring and with limited block.
The application process of the Buddha's warrior attendant wire cutting machine wire break alarm device, includes the following steps:
(1)The head end of first draught line is fixed with the first tensioning shaft and is drawn after coiling multi-turn on the first tensioning shaft, around
The first wrapping post is crossed with 90 ° of deflecting, it is finally affixed with the connection ring of alarm further around crossing third wrapping post 90 ° of deflecting again;
(2)The first tensioning shaft is rotated, the first draught line is tensioned, to pull connecting line by the connection ring of alarm so that report
The sensor block of alert device reaches initial shape by connecting line pulling force effect Compression and Expansion spring and close proximity to the induction region of switch
State;
(3)The head end of second draught line is fixed with the second tensioning shaft and is drawn after coiling multi-turn on the second tensioning shaft, around
The second wrapping post is crossed with 90 ° of deflecting, it is finally affixed with the connection ring of alarm further around crossing the 4th wrapping post 90 ° of deflecting again;
(4)The second tensioning shaft is rotated, the second draught line is tensioned, to pull connecting line by the connection ring of alarm so that report
The sensor block of alert device reaches initial shape by connecting line pulling force effect Compression and Expansion spring and close proximity to the induction region of switch
State;
(5)The power source of alarm of the first wire break alarm device and the second wire break alarm device is connected, after broken string situation occurs, is continued
The driving shaft and driven shaft of rotation can throw away broken diamond wire, and rapidly by first near driving shaft and driven shaft
Draught line and the cut-out of the second draught line, the sensor block for losing the alarm that the first draught line and the second draught line pull pass through compression
It far from the induction region close to switch under the pulling force effect of spring, and then triggers close to switch, sends out signal, buzzer starts to report
It is alert.
The present invention is using the advantageous effect of above-mentioned technical proposal:
(1)The Buddha's warrior attendant wire cutting machine wire break alarm device of the present invention, which only needs to rotate to the first tensioning shaft and the second tensioning shaft, to be turned
It until motionless, is as tensioned, the sensor block of alarm passes through connecting line pulling force effect Compression and Expansion spring and and limited block at this time
It mutually abuts, sensor block reaches original state close proximity to the induction region of switch, and mounting and adjusting is convenient and efficient, lays efficiency
It is the 200% of original wire break alarm device;
(2)The Buddha's warrior attendant wire cutting machine wire break alarm device of the present invention is due to including the first wire break alarm device and the second break alarm
Device, even if a warning device failure, another can still alarm, and alarm is accurate;
(3)The Buddha's warrior attendant wire cutting machine wire break alarm device of the present invention connects the first wire break alarm device and the second wire break alarm device
Power source of alarm, after broken string situation occurs, the driving shaft and driven shaft that are rotated further can throw away broken diamond wire, and fast
Speed by near driving shaft and driven shaft the first draught line and the second draught line cut off, lose the first draught line and second and lead
Far from the induction region close to switch under the pulling force effect that the sensor block for the alarm that lead pulls passes through compressed spring, and then touch
Hair sends out signal close to switch, and buzzer starts to alarm, and alarm is quick and precisely;
(4)The alarm mechanism of the Buddha's warrior attendant wire cutting machine wire break alarm device of the present invention is simple, and cost only has current alarm
40-50%, but simple structure but brings higher reliability, reliability is the 150-180% of current alarm;
(5)Existing warning device is wound form, such as encounters warning device because silica flour accumulates interim card, it is most likely that gauze is caused to take out
The elastic force by compressed spring of sky, Buddha's warrior attendant wire cutting machine wire break alarm device of the invention pulls sensor block, reaches alarm effect
Fruit, quick and precisely, the person's of being conveniently operated timely processing broken string can avoid the gauze caused by silica flour accumulation causes warning device interim card
Vaccuum phenomenon reduces loss.
Description of the drawings
The invention will be further described below in conjunction with the accompanying drawings:
Fig. 1 is the structural schematic diagram of Buddha's warrior attendant wire cutting machine wire break alarm device of the embodiment of the present invention;
Fig. 2 is the partial structurtes signal at the first strainer of Buddha's warrior attendant wire cutting machine wire break alarm device of the embodiment of the present invention
Figure;
Fig. 3 is the partial structurtes signal at the first alarm mechanism of Buddha's warrior attendant wire cutting machine wire break alarm device of the embodiment of the present invention
Figure;
Fig. 4 is the partial structurtes signal at the second strainer of Buddha's warrior attendant wire cutting machine wire break alarm device of the embodiment of the present invention
Figure;
Fig. 5 is the partial structurtes signal at the second alarm mechanism of Buddha's warrior attendant wire cutting machine wire break alarm device of the embodiment of the present invention
Figure;
Structural schematic diagram when Fig. 6 is the alarm original state of Buddha's warrior attendant wire cutting machine wire break alarm device of the embodiment of the present invention;
Structural schematic diagram when Fig. 7 is the alarm equipment alarm of Buddha's warrior attendant wire cutting machine wire break alarm device of the embodiment of the present invention;
Wherein:1- bearing blocks, the first strainers of 2-, 3- driving shafts, the first draught lines of 4-, the first alarm mechanisms of 5-, 6- second
Strainer, 7- driven shafts, the second draught lines of 8-, the second alarm mechanisms of 9-, the tensioning holders of 10- first, the first tensioning shafts of 11-,
The first wrapping posts of 12-, 13- alarms, 14- the first L-type plates, 15- third wrapping posts, the first mounting plates of 16-, 17- second are tensioned
Holder, the second tensioning shafts of 18-, the second wrapping posts of 19-, the 4th wrapping posts of 20-, the second mounting plates of 21-, 22- the second L-type plates, 23-
Connection ring, 24- connecting lines, 25- shells, 26- incude close to switch, 27- buzzers, 28- compressed springs, 29- limited blocks, 30-
Block.
Specific implementation mode
Embodiment
The Buddha's warrior attendant wire cutting machine wire break alarm device of the present embodiment as shown in figs. 1-7, including the first wire break alarm device and
Second wire break alarm device, the first wire break alarm device are arranged in 3 side of driving shaft of Buddha's warrior attendant wire cutting machine, the second break alarm
Device is arranged in 7 side of driven shaft of Buddha's warrior attendant wire cutting machine;Driving shaft 3 and driven shaft 7 are provided at both ends with bearing block 1.
First wire break alarm device includes the first strainer 2, the first draught line 4 and the first alarm mechanism 5, the first tensioning
Mechanism 2 is arranged in one end of driving shaft 3, and the other end in driving shaft 3 is arranged in the first alarm mechanism 5, and the first alarm mechanism 5 includes
First mounting bracket and alarm 13, alarm 13 are fixed in the first mounting bracket, and 4 head end of the first draught line is tensioned from first
Mechanism 2 is affixed with the connecting pin of the alarm 13 of the first alarm mechanism after drawing;
Second wire break alarm device includes the second strainer 6, the second draught line 8 and the second alarm mechanism 9, the second strainer
6 are arranged in one end of driven shaft 7, and the other end in driven shaft 7 is arranged in the second alarm mechanism 9, and the second alarm mechanism 9 includes second
Mounting bracket and alarm 13, alarm 13 are fixed in the second mounting bracket, and 8 head end of the second draught line is from the second strainer
It is affixed with the connecting pin of the alarm 14 of the second alarm mechanism 9 after 6 extractions;
Alarm includes shell 25, connection ring 23, connecting line 24, sensor block 30, close switch 26 and buzzer 27, sensor block 30
One end it is affixed by compressed spring 28 and the side inner wall of shell 25, the other end of sensor block 30 and one end of connecting line 24 are solid
It connects, the other end of connecting line 24 is affixed through shell 25 and connection ring 23, and connecting pin of the connection ring 23 as alarm 13 approaches
Switch 26 and buzzer 27 are affixed with the madial wall of shell 25 respectively, are connected close to switch 26 by conducting wire with buzzer 27;Just
Beginning state, sensor block 30 is by 24 pulling force effect Compression and Expansion spring 28 of connecting line and close proximity to the induction region of switch 26;
Alarm condition, 24 pulling force of connecting line disappear, far from close switch 26 under the pulling force effect that sensor block 30 passes through compressed spring 28
Induction region.
First strainer 2 includes the first tensioning holder 10, and the first tensioning holder 10 is fixed on driving shaft far from the first report
On the bearing block 1 of alert 5 one end of mechanism, the first tensioning holder 10, which is equipped with, is tensioned the of the first draught line 4 by own rotation
One tensioning shaft 11 and the first wrapping post 12 moved towards for changing the first change draught line 4.
Second strainer 6 includes the second tensioning holder 17, and the second tensioning holder 17 is fixed on driven shaft 7 far from the second report
On the bearing block 1 of alert 9 one end of mechanism, the second tensioning holder 17, which is equipped with, is tensioned the of the second draught line 8 by own rotation
Two tensioning shafts 18 and the second wrapping post 19 moved towards for changing the second change draught line 8.
First mounting bracket includes the first L-type plate 14 and the first mounting plate 16, one end and the driving shaft 3 of the first L-type plate 14
Bearing block 1 it is affixed, the other end of the first L-type plate 14 and the first mounting plate 16 are affixed, and alarm is equipped on the first mounting plate 15
Device 13 and the third wrapping post 15 moved towards for changing the first draught line 4.
Second mounting bracket includes the second L-type plate 22 and the second mounting plate 21, one end and the driven shaft 7 of the second L-type plate 22
Bearing block 1 it is affixed, the other end of the second L-type plate 22 and the second mounting plate 21 are affixed, and alarm is equipped on the second mounting plate 21
Device 13 and the 4th wrapping post 20 moved towards for changing the second draught line 8.
It is also equipped with limited block 29, original state on 25 inner wall of shell of alarm 13, sensor block 30 passes through connecting line 24
Pulling force effect Compression and Expansion spring 28 is simultaneously mutually abutted with limited block 29.
The application process of the Buddha's warrior attendant wire cutting machine wire break alarm device, includes the following steps:
(1)The head end of first draught line 4 is fixed with the first tensioning shaft 11 and is drawn after coiling multi-turn on the first tensioning shaft 11
Go out, around the first wrapping post 12 with 90 ° of deflecting, further around 90 ° of deflecting again of third wrapping post 15 are crossed, finally with the company of alarm 13
It is affixed to connect ring 23;
(2)The first tensioning shaft 11 is rotated, the first draught line 4 is tensioned, to pull connecting line by the connection ring 23 of alarm 13
24 so that the sensor block 30 of alarm 13 is by 24 pulling force effect Compression and Expansion spring 28 of connecting line and close proximity to switch 26
Induction region reaches original state;
(3)The head end of second draught line 8 is fixed with the second tensioning shaft 18 and is drawn after coiling multi-turn on the second tensioning shaft 18
Go out, around the second wrapping post 19 with 90 ° of deflecting, further around the 4th wrapping post 20 90 ° of deflecting again are crossed, finally with the company of alarm 13
It is affixed to connect ring 23;
(4)The second tensioning shaft 18 is rotated, the second draught line 8 is tensioned, to pull connecting line by the connection ring 23 of alarm 13
24 so that the sensor block 30 of alarm 13 is by 24 pulling force effect Compression and Expansion spring 28 of connecting line and close proximity to switch 26
Induction region reaches original state;
(5)The power source of alarm of the first wire break alarm device and the second wire break alarm device is connected, after broken string situation occurs, is continued
The driving shaft 3 and driven shaft 7 of rotation can throw away broken diamond wire, and rapidly will be near driving shaft 3 and driven shaft 7
First draught line 4 and the cut-out of the second draught line 8, lose the induction for the alarm 13 that the first draught line 4 and the second draught line 8 pull
It far from the induction region close to switch 26 under the pulling force effect that block passes through compressed spring 28, and then triggers close to switch 26, sends out
Signal, buzzer 27 start to alarm.
The inductance approach switch LJ18A3-8-Z/BX that Shanghai work automated production can be used close to switch 26 of the present invention.
Sensor block 30 can be made with metal derby.The present invention is not limited to the above embodiment.All technical solutions formed using equivalent replacement,
It falls within the scope of protection required by the present invention.