CN108705659B - Concrete side form system capable of extending reinforced bar and installation method - Google Patents

Concrete side form system capable of extending reinforced bar and installation method Download PDF

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Publication number
CN108705659B
CN108705659B CN201810648634.6A CN201810648634A CN108705659B CN 108705659 B CN108705659 B CN 108705659B CN 201810648634 A CN201810648634 A CN 201810648634A CN 108705659 B CN108705659 B CN 108705659B
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China
Prior art keywords
side die
die support
side form
support
shaped
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CN201810648634.6A
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CN108705659A (en
Inventor
王全良
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Zhongke Lijiu Jinan Construction Robot Co ltd
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Shandong Lianfang Information Technology Co ltd
Zhongke Lijiu Jinan Robotics Co ltd
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B7/00Moulds; Cores; Mandrels
    • B28B7/0029Moulds or moulding surfaces not covered by B28B7/0058 - B28B7/36 and B28B7/40 - B28B7/465, e.g. moulds assembled from several parts
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B23/00Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects
    • B28B23/02Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects wherein the elements are reinforcing members
    • B28B23/022Means for inserting reinforcing members into the mould or for supporting them in the mould
    • B28B23/024Supporting means
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B7/00Moulds; Cores; Mandrels
    • B28B7/0002Auxiliary parts or elements of the mould
    • B28B7/0014Fastening means for mould parts, e.g. for attaching mould walls on mould tables; Mould clamps

Abstract

The invention provides a concrete side form system capable of extending reinforcing steel bars and an installation method thereof, which solve the problems of waste of a large number of side forms and the like caused by different side forms used in the production process of components due to different spacing between the reinforcing steel bars when the reinforcing steel bars extend out of the periphery of components such as a precast floor slab, a wallboard and the like. The utility model provides a concrete side form system of extensible reinforcing bar, side form support I, side form support II and reinforcing bar net piece, side form support I are located reinforcing bar net piece top, and side form support II is located the reinforcing bar net piece below, and side form support I, side form support II and reinforcing bar net piece pass through coupling assembling and can dismantle the connection as an organic wholely to fix on the bench through magnetism fixing device.

Description

Concrete side form system capable of extending reinforced bar and installation method
Technical Field
The invention relates to a concrete side form system, in particular to a side form system for producing prefabricated components extending out of reinforcing steel bars and an installation method, and belongs to the field of building equipment.
Background
The prior prefabricated part production factory adopts a flat mould or a vertical mould production line, and is provided with side moulds so as to cast concrete, but most of the periphery of the components such as floors, wallboards and the like are required to extend out of steel bars, slotted holes are required to be processed on the side moulds extending out of the positions of the steel bars, the distances between the steel bars are different, and the used side moulds are different, so that a batch of side moulds are abandoned when a batch of components are produced by the prefabricated part production factory, and a large amount of side moulds are wasted.
The following problems exist in the prior art concrete member production line:
1. for the extension of the prefabricated member steel bars, a notch is reserved on the side die, and the problem of concrete leakage occurs at the notch position, so that the die table is messy and difficult to clean;
2. the number of prefabricated components produced by each side die is small, the scale cannot be formed, and the production cost is high. The usage amount of the side mold is huge, and a large amount of side mold is wasted.
Disclosure of Invention
The invention aims to solve the technical problems of providing a concrete side form system capable of extending reinforcing steel bars and an installation method thereof, and solves the problem of waste caused by the fact that a large number of side forms are needed for concrete pre-members in the prior art.
The invention is realized by the following technical scheme:
the utility model provides a concrete side form system of extensible reinforcing bar, includes side form support I, side form support II and reinforcing bar net piece, and side form support I is located reinforcing bar net piece top, and side form support II is located the reinforcing bar net piece below, and side form support I, side form support II and reinforcing bar net piece pass through coupling assembling and can dismantle the connection as an organic wholely to set up on the mould platform through magnetism fixing device.
The concrete side form system with the extensible steel bars is preferably arranged, the connecting assembly comprises a T-shaped component with a handle, a nut and an elastic gasket, one end of the head of the T-shaped component is embedded into the side form support II, the other end of the head of the T-shaped component penetrates through the steel bar net sheet and the elastic gasket and then is connected with the nut, and one end of the elastic gasket is contacted with the steel bar net sheet, and the other end of the elastic gasket is embedded into the side form support I.
The concrete side form system with the steel bars capable of extending out adopts the preferable scheme that the form platform is a magnetic trolley, the side form is fixed on the form platform by a plurality of magnetic fixing devices, each magnetic fixing device comprises a magnetic box, a magnetic control rod and a connecting pressing plate are arranged on each magnetic box, and the other end of each connecting pressing plate is connected with the upper surface of a side form bracket I.
The concrete side form system with the steel bars capable of extending out adopts the preferable scheme that the side form support I is C-shaped steel, a plurality of round holes are reserved on the side form support I, the side form support II is C-shaped steel or groove-shaped steel, a plurality of strip-shaped holes are reserved on the side form support II, and the positions of the round holes of the side form support I correspond to the centers of the strip-shaped holes on the side form support II.
A method of installing a concrete sideform system with extendable reinforcement comprising the steps of:
(1) Drawing a side line of a component to be produced on the die table by using a scribing machine according to the requirement;
(2) Placing a side die bracket II outside the side line;
(3) Placing a reinforcing steel mesh;
(4) Placing the side die support I above the side die support II;
(5) The handle is pressed downwards to deform the elastic gasket, the reinforcing mesh is wrapped and sealed, the T-shaped bolt is rotated by 90 degrees by the rotating handle, and the side die support I and the side die support II are fixed together.
(6) And 5, repeating the step, and fixing the side die support I assembly and the side die support II together.
(7) And fixing the side die connected into a whole on the die table through a magnetic fixing device.
The invention has the advantages that:
(1) The side form support I, the side form support II and the reinforcing steel bar net sheet are detachably connected into a whole through the connecting assembly, and concrete members with different reinforcing steel bar distances and numbers can be produced.
(2) The components of the invention can be reused, and the service life is long.
(3) Compact structure, reasonable design and convenient use.
Drawings
The accompanying drawings are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate the invention and together with the embodiments of the invention, serve to explain the invention.
Fig. 1 is a schematic diagram of connection of a side form support I, a side form support II and a reinforcing mesh.
Fig. 2 is a schematic structural view of a T-shaped member.
Fig. 3 is a schematic view of a nut structure.
Fig. 4 is a schematic perspective view of a side form support I.
Fig. 5 is a schematic view of side form support I from below.
FIG. 6 is a schematic view of the structure of the elastic pad.
Fig. 7 is a schematic perspective view of a side mold bracket II.
Fig. 8 is a schematic top view of side form bracket II.
Fig. 9 is a schematic view of another side perspective structure of the side form support II.
Fig. 10 is a schematic front view of the side mold support II.
FIG. 11 is a schematic view of the connection of a superimposed sheet floor to the concrete sideform system of the invention.
FIG. 12 is a schematic view of a magnetic fixing device according to the present invention.
FIG. 13 is a schematic diagram of a selected embodiment of the present invention.
The device comprises a handle 1, a handle 2, a nut 3, a side die support I4, an elastic gasket 5, a reinforcing steel mesh 6, a side die support II 7, a T-shaped member 8, a magnetic control rod 9, a magnetic box 10 and a connecting pressing plate.
Detailed Description
The preferred embodiments of the present invention will be described below with reference to the accompanying drawings, it being understood that the preferred embodiments described herein are for illustration and explanation of the present invention only, and are not intended to limit the present invention.
Side form support I3, side form support II6 and reinforcing bar net piece 5 can stretch out concrete side form system of reinforcing bar, side form support I3 is located reinforcing bar net piece 5 top, and side form support II6 is located reinforcing bar net piece 5 below, and side form support I3, side form support II6 and reinforcing bar net piece 5 pass through coupling assembling and dismantle the connection as an organic wholely to set up on the bench through magnetic fixing device.
In this embodiment, the coupling assembling includes T type component 7, nut 2 and elastic gasket 4, and T type component 7 head one end imbeds sideform support II6, and the other end passes reinforcing bar net piece 5, elastic gasket 4 back and is connected with nut 2, and end-to-end connection has handle 1, and elastic gasket 4 one end and reinforcing bar net piece 5 contact other end imbeds sideform support I3.
In this embodiment, the die table is a magnetic trolley, the magnetic fixing device comprises a magnetic box 9, a magnetic control rod 8 and a connecting pressing plate 10 are arranged on the magnetic box 9, and the other end of the connecting pressing plate 10 is connected with the upper surface of the side die support I3.
In this embodiment, side form support I3 and side form support II6 are C shaped steel, reserve a plurality of round holes on the side form support I3, reserve a plurality of rectangular type holes on the side form support II6, the position of side form support I3 round hole corresponds with rectangular type hole center on the side form support II6, and the shape of C shaped steel is used for fixed elastic gasket 4.
A method of installing a concrete sideform system with extendable reinforcement comprising the steps of:
(1) Drawing a side line of a component to be produced on a die table by using a scribing machine;
(2) Placing a side die bracket II6 outside the side line;
(3) Placing a reinforcing mesh 5;
(4) The side die support I3 is arranged above the side die support II6 and is connected through a connecting component;
(5) Rotating the head of the T-shaped member 7 to be embedded into the side die bracket II 6;
(6) The components connected into a whole are fixed on the die table through a magnetic fixing device.
Finally, it should be noted that: the foregoing description is only a preferred embodiment of the present invention, and the present invention is not limited thereto, but it is to be understood that modifications and equivalents of some of the technical features described in the foregoing embodiments may be made by those skilled in the art, although the present invention has been described in detail with reference to the foregoing embodiments. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims (3)

1. A concrete sideform system capable of extending steel bars, characterized in that: the side die support I (3), the side die support II (6) and the reinforcing steel bar mesh (5), wherein the side die support I (3) is positioned above the reinforcing steel bar mesh (5), the side die support II (6) is positioned below the reinforcing steel bar mesh (5), and the side die support I (3), the side die support II (6) and the reinforcing steel bar mesh (5) are detachably connected into a whole through a connecting component and are fixed on a die table through a magnetic fixing device;
the side die support II (6) is C-shaped steel or groove-shaped steel, a plurality of strip-shaped holes are reserved on the side die support II (6), and the positions of the holes correspond to the holes on the side die support I (3);
the side die support I (3) is C-shaped steel, a plurality of round holes are reserved on the side die support I (3), the positions of the round holes correspond to the centers of the strip-shaped holes on the side die support II (6), and the shape of the C-shaped steel is used for fixing the elastic gasket (4);
the connecting component comprises a T-shaped component (7) with a handle, a nut (2) and a handle (1), wherein the T-shaped component (7) passes through a round hole in the side die bracket I (3), the nut (2) and the handle (1); the side die I component is formed by a side die bracket I (3), an elastic gasket (4) and a plurality of connecting components;
one end of the head of the T-shaped component (7) is embedded into the side die support II (6), the other end of the T-shaped component passes through the reinforcing steel mesh (5) and the elastic gasket (4) and then is connected with the nut (2), and one end of the elastic gasket (4) is contacted with the reinforcing steel mesh (5) and the other end of the elastic gasket is embedded into the side die support I (3).
2. The concrete sideform system for extendable reinforcement of claim 1, wherein: the side die is fixed on the die table by a plurality of magnetic fixing devices, each magnetic fixing device comprises a magnetic box (8), a magnetic control rod (8) and a connecting pressing plate (10) are arranged on each magnetic box (8), and the other end of each connecting pressing plate (10) is connected with the upper surface of the side die support I (3).
3. A method of installing a concrete sideform system for a concrete extension according to claim 1 or 2, comprising the steps of:
(1) Drawing a side line of a component to be produced on the die table by using a scribing machine according to the requirement;
(2) Placing a side die bracket II outside the side line;
(3) Placing a reinforcing steel mesh;
(4) Placing the side die support I above the side die support II;
(5) Pressing down the handle to deform the elastic gasket, wrapping and sealing the reinforcing mesh, rotating the handle to rotate the T-shaped bolt by 90 degrees, and fixing the side die support I and the side die support II together;
(6) Repeating the step 5, and fixing the side die support I assembly and the side die support II together;
(7) And fixing the side die connected into a whole on the die table through a magnetic fixing device.
CN201810648634.6A 2018-06-22 2018-06-22 Concrete side form system capable of extending reinforced bar and installation method Active CN108705659B (en)

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Application Number Priority Date Filing Date Title
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CN108705659B true CN108705659B (en) 2024-04-05

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Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH1044128A (en) * 1996-08-06 1998-02-17 Shimizu Corp Form for producing precast concrete plate
CN202655374U (en) * 2012-06-26 2013-01-09 昌利锻造有限公司 Upper forming die for separate blank forming die
CN204585500U (en) * 2015-02-11 2015-08-26 北京市燕通建筑构件有限公司 A kind of knockdown precast concrete laminated floor slab limit mode structure
CN206066661U (en) * 2016-09-28 2017-04-05 贵州省绿筑科建住宅产业化发展有限公司 A kind of side mould for exempting from out muscle hole and overlapping board mold
CN206405367U (en) * 2016-12-05 2017-08-15 宁夏天地奔牛实业集团有限公司 Adjustable die hammer trimming die holder
CN208497269U (en) * 2018-06-22 2019-02-15 王全良 The concrete edge mold system of extended reinforcing bar

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH1044128A (en) * 1996-08-06 1998-02-17 Shimizu Corp Form for producing precast concrete plate
CN202655374U (en) * 2012-06-26 2013-01-09 昌利锻造有限公司 Upper forming die for separate blank forming die
CN204585500U (en) * 2015-02-11 2015-08-26 北京市燕通建筑构件有限公司 A kind of knockdown precast concrete laminated floor slab limit mode structure
CN206066661U (en) * 2016-09-28 2017-04-05 贵州省绿筑科建住宅产业化发展有限公司 A kind of side mould for exempting from out muscle hole and overlapping board mold
CN206405367U (en) * 2016-12-05 2017-08-15 宁夏天地奔牛实业集团有限公司 Adjustable die hammer trimming die holder
CN208497269U (en) * 2018-06-22 2019-02-15 王全良 The concrete edge mold system of extended reinforcing bar

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Effective date of registration: 20191223

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