CN108705038A - The system for producing crusher abrasion-resistant blade casting using steel scrap - Google Patents

The system for producing crusher abrasion-resistant blade casting using steel scrap Download PDF

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Publication number
CN108705038A
CN108705038A CN201810668606.0A CN201810668606A CN108705038A CN 108705038 A CN108705038 A CN 108705038A CN 201810668606 A CN201810668606 A CN 201810668606A CN 108705038 A CN108705038 A CN 108705038A
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CN
China
Prior art keywords
sandbox
steel scrap
casting
graphite cake
steel
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201810668606.0A
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Chinese (zh)
Inventor
邓家宏
黄三财
徐赋
曹建富
陈朝永
黄丽梅
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
BAISE HAOHAI CARBON Co Ltd
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BAISE HAOHAI CARBON Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by BAISE HAOHAI CARBON Co Ltd filed Critical BAISE HAOHAI CARBON Co Ltd
Priority to CN201810668606.0A priority Critical patent/CN108705038A/en
Publication of CN108705038A publication Critical patent/CN108705038A/en
Pending legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22CFOUNDRY MOULDING
    • B22C9/00Moulds or cores; Moulding processes
    • B22C9/02Sand moulds or like moulds for shaped castings
    • B22C9/04Use of lost patterns
    • B22C9/046Use of patterns which are eliminated by the liquid metal in the mould
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C21/00Disintegrating plant with or without drying of the material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22DCASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D27/00Treating the metal in the mould while it is molten or ductile ; Pressure or vacuum casting
    • B22D27/02Use of electric or magnetic effects
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22DCASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D27/00Treating the metal in the mould while it is molten or ductile ; Pressure or vacuum casting
    • B22D27/04Influencing the temperature of the metal, e.g. by heating or cooling the mould
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C33/00Making ferrous alloys
    • C22C33/04Making ferrous alloys by melting

Abstract

The invention discloses a kind of systems producing crusher abrasion-resistant blade casting using steel scrap comprising:Pretreatment system, for screening steel scrap;Smelting system, for smelting metal to obtain wear-resisting molten steel;Cast system, its spray equipment, drying device, vacuum plant, sandbox, vibrating device, casting device, field generator for magnetic and cold cutting system, the vibrating device is used to vibrate the dry sand in sandbox with by dry sand jolt ramming, the feeding mouth of the casting device is connected to the discharge port of the smelting apparatus, the discharge port of the casting device is connected to the sprue being arranged on the sandbox to pour into a mould wear-resisting molten steel into the sandbox, the cold cutting system is connect respectively with lower graphite cake and upper graphite cake to carry out Quench to the Blade roughcast in sandbox, the field generator for magnetic is used for providing changing magnetic field in sandbox.Crush and the features such as the good Blade roughcast wearability of production when present system is avoided that cast.

Description

The system for producing crusher abrasion-resistant blade casting using steel scrap
Technical field
The present invention relates to Casting Technology fields.It is more particularly related to which a kind of produced using steel scrap is crushed The system of machine abrasion-resistant blade casting.
Background technology
Lost foam casting is that bubbles model similar with casting dimension shape bonding is combined into model cluster, brushing fire proofed wood After expecting and drying, it is embedded in vibration molding in drystone sand, is poured into a mould under negative pressure, model is made to gasify, liquid metals occupies model position It sets, forms the casting method of casting after solidification is cooling.Lost foam casting has Near net shape, precise forming, without modulus, nothing point Type face, without sand core and the advantages that casting non-trimming, burr and pattern draft, can effectively reduce and be caused since core combines Scale error.However, negative pressure field vacuum degree drastically declines after being burnt up due to foam, easily causes and step on case and cast is made to fail.
Invention content
It is excellent it is an object of the invention to solve at least the above and/or defect, and provide at least to will be described later Point.
It is a still further object of the present invention to provide it is a kind of using steel scrap produce crusher abrasion-resistant blade casting system, It can avoid stepping on case, increase cast success rate.
A further object of the invention is the method by increasing graphite cake, improves cold cut efficiency, more preferable to obtain Hardness higher, the better graphite cake of wear-resisting property.
In order to realize these purposes and other advantages according to the present invention, a kind of utilization steel scrap production crusher use is provided The system of abrasion-resistant blade casting comprising:
Pretreatment system comprising the first screening plant, dust-extraction unit, grinding device and the second screening plant, described One screening plant is used to carry out preliminary screening to steel scrap, and first screening plant is connected by the first conveyer and dust-extraction unit It connects, to be dusted processing to the steel scrap after primary dcreening operation, the dust-extraction unit is connect by the second conveyer with the grinding device To crush processing to the steel scrap after dedusting, the grinding device is connect with the second screening plant with right by third conveyer Steel scrap after crushing carries out postsearch screening, obtains steel scrap;
Smelting system comprising separating device, the first filter device, smelting apparatus and argon gas device for blowing are melted in reduction, described Reduction melts separating device and is used to restore in the iron rust in steel scrap to obtain reduction molten steel, first filter device and the reduction Molten separating device connection will restore molten steel filtering, the smelting apparatus connect with first filter device with will restore molten steel and To obtain wear-resisting molten steel, the argon gas device for blowing is arranged in the bottom of the smelting apparatus, described for other elements melting mixing Argon gas device for blowing into the smelting apparatus for being blown into argon gas;
Cast system, spray equipment, drying device, vacuum plant, sandbox, vibrating device, casting device, magnetic field occur Device and cold cutting system, the spray equipment are used for the surface spraying refractory material to tunica albuginea moulding, and the drying device is used for By the tunica albuginea moulding drying after sprayable refractory, the vacuum plant is for vacuumizing sandbox, the bottom of the sandbox Portion is laid with bottom dry sand, lower graphite cake, tunica albuginea moulding layer, upper graphite cake and top layer dry sand to prepare casting bed successively from top to bottom, It is both provided with through-hole on the lower graphite cake and upper graphite cake, sprue channel open, the vibrating device setting are provided on the casting bed In the bottom of sandbox, the vibrating device is used to vibrate the dry sand in sandbox with by dry sand jolt ramming, the casting device enters Material mouth is connected to the discharge port of the smelting apparatus, and the sprue being arranged on the discharge port of the casting device and the sandbox connects It passes to and pours into a mould wear-resisting molten steel into the sandbox, the cold cutting system is connect with lower graphite cake and upper graphite cake with to sandbox respectively Interior Blade roughcast carries out Quench, and the field generator for magnetic is used for providing changing magnetic field in sandbox.
Preferably, first screening plant and the second screening plant are concentration equipment.
Preferably, first filter device is honeycomb filter device.
Preferably, the discharge port of the smelting apparatus is provided with the second filter device to filter bits.
Preferably, the vacuum generating device is gold jet vacuum pump.
Preferably, reduction molten steel includes the other elements of following mass fraction:Carbon 0.4~0.8%, silicon 0.4~ 0.8%, manganese 0.6~1.2%, sulphur < 0.04%, phosphorus < 0.04%, chromium 3~6%, molybdenum 0.2~0.5%, titanium 0.01~ 0.05%, copper 0.01~0.05% and vanadium 0.02~0.05%.
Preferably, the refractory material includes following raw material:80~90 parts of magnesium emblica powder, graphite powder 4~8 Part, 5~10 parts of Ludox, cellulose receives 0.5~3 part and 1~3 part of water.
Preferably, the dry sand is forsterite sand.
Preferably, mesh is set to prepare graphite cake in the graphite flake that thickness is 1~3mm.
The present invention includes at least following advantageous effect:Steel scrap passes through the first screening plant and the second screening plant twice Screening, can effectively remove non-ferrous impurities, impurity is avoided to enter subsequent technique;Separating device is melted by reduction, it can be by oxygen such as iron rust The property changed ingredient is reduced into iron simple substance;By the way that graphite cake is arranged above and below white modeling, anti-crush can not only be played Effect, the chilling action of graphite can effectively increase the hardness and wearability of Blade roughcast;Upper layer and lower layer graphite cake with And under the action of electromagnetic field, the casting crystalline grain in mold can be made more uniform, toughness is stronger;Molten steel will be restored by smelting apparatus It adequately dissolves, mix with other elements, to obtain wear-resisting molten steel;Forsterite sand has thermal stability good, and high volume is swollen It is swollen small, good thermal shock, and the features such as elevated temperature strength is big, and wearability is good.
Part is illustrated to embody by further advantage, target and the feature of the present invention by following, and part will also be by this The research and practice of invention and be understood by the person skilled in the art.
Description of the drawings
Fig. 1 is tunica albuginea modeling structure schematic diagram in one embodiment of the present of invention;
Fig. 2 is the structural schematic diagram of the graphite cake of the present invention.
1, sandbox;2, tunica albuginea moulding 2;3, lower graphite cake;4, upper graphite cake;5, running channel;6, through-hole 6.
Specific implementation mode
The present invention is described in further detail below, to enable those skilled in the art being capable of evidence with reference to specification word To implement.
Embodiment 1
A kind of system producing crusher abrasion-resistant blade casting using steel scrap comprising:
Pretreatment system comprising the first screening plant, dust-extraction unit, grinding device and the second screening plant, described One screening plant is used to carry out preliminary screening to steel scrap, and first screening plant is connected by the first conveyer and dust-extraction unit It connects, to be dusted processing to the steel scrap after primary dcreening operation, the dust-extraction unit is connect by the second conveyer with the grinding device To crush processing to the steel scrap after dedusting, the grinding device is connect with the second screening plant with right by third conveyer Steel scrap after crushing carries out postsearch screening, obtains steel scrap;
Smelting system comprising separating device, the first filter device, smelting apparatus and argon gas device for blowing are melted in reduction, described Reduction melts separating device and is used to restore in the iron rust in steel scrap to obtain reduction molten steel, first filter device and the reduction Molten separating device connection will restore molten steel filtering, the smelting apparatus connect with first filter device with will restore molten steel and To obtain wear-resisting molten steel, the argon gas device for blowing is arranged in the bottom of the smelting apparatus, described for other elements melting mixing Argon gas device for blowing into the smelting apparatus for being blown into argon gas;
Cast system, spray equipment, drying device, vacuum plant, sandbox 1, vibrating device, casting device, magnetic field hair Generating apparatus and cold cutting system, the spray equipment are used for the surface spraying refractory material to tunica albuginea moulding 2, and the drying device is used It is dried in by the tunica albuginea moulding 2 after sprayable refractory, the vacuum plant is for vacuumizing sandbox 1, the sandbox 1 Bottom be laid with bottom dry sand, lower graphite cake 3,2 layers of tunica albuginea moulding, upper graphite cake 4 and top layer dry sand successively from top to bottom to make For casting bed, it is both provided with through-hole 6 on the lower graphite cake and upper graphite cake, 5 mouthfuls of running channel, the vibration are provided on the casting bed Device is arranged in the bottom of sandbox 1, and the vibrating device is used to vibrate the dry sand in sandbox 1 with by dry sand jolt ramming, described to pour The feeding mouth of dispensing device is connected to the discharge port of the smelting apparatus, and the discharge port of the casting device is set on the sandbox 1 The sprue 5 set is connected to pour into a mould wear-resisting molten steel, the cold cutting system and lower graphite cake 3 and upper graphite cake 4 into the sandbox 1 To carry out Quench to the Blade roughcast in sandbox 1, the field generator for magnetic is used for the magnetic for providing variation in sandbox 1 for connection .
Embodiment 2
A kind of system producing crusher abrasion-resistant blade casting using steel scrap comprising:
Pretreatment system comprising the first concentration equipment, dust-extraction unit, grinding device and the second concentration equipment, described One concentration equipment carries out preliminary screening to steel scrap, and the steel scrap after primary dcreening operation is sent to dust-extraction unit through the first conveyer and is dusted place Reason, the steel scrap after dedusting are sent to grinding device through the second conveyer and crush processing, and the steel scrap after crushing is transmitted through third Machine is sent to the second concentration equipment and carries out postsearch screening, obtains steel scrap;
Smelting system comprising separating device, the first filter device, smelting apparatus and argon gas device for blowing are melted in reduction, described Reduction melts separating device and is used to restore the iron rust in steel scrap to obtain reduction molten steel, and first filter device is for filtering also Raw steel water, the smelting apparatus are mixed with other elements melting for that will restore molten steel to obtain wear-resisting molten steel, and the argon gas is blown Enter device to be arranged in the bottom of the smelting apparatus, the argon gas device for blowing into the smelting apparatus for being blown into argon gas;
Cast system, spray equipment, drying device, vacuum plant, sandbox 1, vibrating device, casting device, magnetic field hair Generating apparatus and cold cutting system, the spray equipment are used for the surface spraying refractory material to tunica albuginea moulding 2, and the drying device is used It is dried in by the tunica albuginea moulding 2 after sprayable refractory, the vacuum plant is for vacuumizing sandbox 1, the sandbox 1 Bottom be laid with bottom dry sand, lower graphite cake 3,2 layers of tunica albuginea moulding, upper graphite cake 4 and top layer dry sand successively from top to bottom to make For casting bed, it is both provided with through-hole 6 on the lower graphite cake and upper graphite cake, 5 mouthfuls of running channel, the vibration are provided on the casting bed Device is arranged in the bottom of sandbox 1, and the vibrating device is used to vibrate the dry sand in sandbox 1 with by dry sand jolt ramming, described to pour The feeding mouth of dispensing device is connected to the discharge port of the smelting apparatus, and the discharge port of the casting device is set on the sandbox 1 The sprue 5 set is connected to pour into a mould wear-resisting molten steel into the sandbox 1, the cold cutting system respectively with lower graphite cake 3 and upper stone To carry out Quench to the Blade roughcast in sandbox 1, the field generator for magnetic is used for the connection of black plate 4 to offer variation in sandbox 1 Magnetic field.
Embodiment 3
A kind of system producing crusher abrasion-resistant blade casting using steel scrap comprising:
Pretreatment system comprising the first concentration equipment, dust-extraction unit, grinding device and the second concentration equipment, described One concentration equipment carries out preliminary screening to steel scrap, and the steel scrap after primary dcreening operation is sent to dust-extraction unit through the first conveyer and is dusted place Reason, the steel scrap after dedusting are sent to grinding device through the second conveyer and crush processing, and the steel scrap after crushing is transmitted through third Machine is sent to the second concentration equipment and carries out postsearch screening, obtains steel scrap;
Smelting system comprising separating device, the first filter device, smelting apparatus and argon gas device for blowing are melted in reduction, described Reduction melts separating device and is used to restore the iron rust in steel scrap to obtain reduction molten steel, and first filter device is for filtering also Raw steel water, the smelting apparatus are mixed with other elements melting for that will restore molten steel to obtain wear-resisting molten steel, and the argon gas is blown Entering device to be arranged in the bottom of the smelting apparatus, the argon gas device for blowing is used to be blown into argon gas into the smelting apparatus, Wherein, first filter device is honeycomb filter device;
Cast system, spray equipment, drying device, vacuum plant, sandbox 1, vibrating device, casting device, magnetic field hair Generating apparatus and cold cutting system, the spray equipment are used for the surface spraying refractory material to tunica albuginea moulding 2, and the drying device is used It is dried in by the tunica albuginea moulding 2 after sprayable refractory, the vacuum plant is for vacuumizing sandbox 1, the sandbox 1 Bottom be laid with bottom dry sand, lower graphite cake 3,2 layers of tunica albuginea moulding, upper graphite cake 4 and top layer dry sand successively from top to bottom to make For casting bed, it is both provided with through-hole 6 on the lower graphite cake and upper graphite cake, 5 mouthfuls of running channel, the vibration are provided on the casting bed Device is arranged in the bottom of sandbox 1, and the vibrating device is used to vibrate the dry sand in sandbox 1 with by dry sand jolt ramming, described to pour The feeding mouth of dispensing device is connected to the discharge port of the smelting apparatus, and the discharge port of the casting device is set on the sandbox 1 The sprue 5 set is connected to pour into a mould wear-resisting molten steel into the sandbox 1, the cold cutting system respectively with lower graphite cake 3 and upper stone To carry out Quench to the Blade roughcast in sandbox 1, the field generator for magnetic is used for the connection of black plate 4 to offer variation in sandbox 1 Magnetic field.
Embodiment 4
A kind of system producing crusher abrasion-resistant blade casting using steel scrap comprising:
Pretreatment system comprising the first concentration equipment, dust-extraction unit, grinding device and the second concentration equipment, described One concentration equipment carries out preliminary screening to steel scrap, and the steel scrap after primary dcreening operation is sent to dust-extraction unit through the first conveyer and is dusted place Reason, the steel scrap after dedusting are sent to grinding device through the second conveyer and crush processing, and the steel scrap after crushing is transmitted through third Machine is sent to the second concentration equipment and carries out postsearch screening, obtains steel scrap;
Smelting system comprising separating device, the first filter device, smelting apparatus and argon gas device for blowing are melted in reduction, described Reduction melts separating device and is used to restore the iron rust in steel scrap to obtain reduction molten steel, and first filter device is for filtering also Raw steel water, the smelting apparatus are mixed with other elements melting for that will restore molten steel to obtain wear-resisting molten steel, and the argon gas is blown Entering device to be arranged in the bottom of the smelting apparatus, the argon gas device for blowing is used to be blown into argon gas into the smelting apparatus, Wherein, first filter device is honeycomb filter device;
Cast system, spray equipment, drying device, gold jet vacuum pump, sandbox 1, vibrating device, casting device, Field generator for magnetic and cold cutting system, the spray equipment are used for the surface spraying refractory material to tunica albuginea moulding 2, the drying Device is for drying the tunica albuginea moulding 2 after sprayable refractory, and the vacuum plant is for vacuumizing sandbox 1, institute Stating the bottom of sandbox 1, to be laid with bottom dry sand, lower graphite cake 3,2 layers of tunica albuginea moulding, upper graphite cake 4 and top layer successively from top to bottom dry Sand is both provided with through-hole 6,5 mouthfuls of running channel, institute is provided on the casting bed to prepare casting bed on the lower graphite cake and upper graphite cake Vibrating device to be stated to be arranged in the bottom of sandbox 1, the vibrating device is used to vibrate the dry sand in sandbox 1 with by dry sand jolt ramming, The feeding mouth of the casting device is connected to the discharge port of the smelting apparatus, the discharge port of the casting device and the sandbox The sprue 5 that is arranged on 1 is connected to pour into a mould wear-resisting molten steel into the sandbox 1, the cold cutting system respectively with lower graphite cake 3 and To carry out Quench to the Blade roughcast in sandbox 1, the field generator for magnetic is used to provide in sandbox 1 connection of upper graphite cake 4 Changing magnetic field, wherein the discharge port of the smelting apparatus is provided with the second filter device to filter bits.
Embodiment 5
A kind of system producing crusher abrasion-resistant blade casting using steel scrap comprising:
Pretreatment system comprising the first concentration equipment, dust-extraction unit, grinding device and the second concentration equipment, described One concentration equipment carries out preliminary screening to steel scrap, and the steel scrap after primary dcreening operation is sent to dust-extraction unit through the first conveyer and is dusted place Reason, the steel scrap after dedusting are sent to grinding device through the second conveyer and crush processing, and the steel scrap after crushing is transmitted through third Machine is sent to the second concentration equipment and carries out postsearch screening, obtains steel scrap;
Smelting system comprising separating device, the first filter device, smelting apparatus and argon gas device for blowing are melted in reduction, described Reduction melts separating device and is used to restore the iron rust in steel scrap to obtain reduction molten steel, and first filter device is for filtering also Raw steel water, the smelting apparatus are mixed with other elements melting for that will restore molten steel to obtain wear-resisting molten steel, and the argon gas is blown Entering device to be arranged in the bottom of the smelting apparatus, the argon gas device for blowing is used to be blown into argon gas into the smelting apparatus, Wherein, first filter device is honeycomb filter device, and reduction molten steel includes the other elements of following mass fraction:Carbon 0.4%, silicon 0.4%, manganese 0.6%, sulphur 0.02%, phosphorus 0.02%, chromium 3%, molybdenum 0.2%, titanium 0.05%, copper 0.01% and vanadium 0.02%;
Cast system, spray equipment, drying device, gold jet vacuum pump, sandbox 1, vibrating device, casting device, Field generator for magnetic and cold cutting system, the spray equipment are used for the surface spraying refractory material to tunica albuginea moulding 2, the drying Device is for drying the tunica albuginea moulding 2 after sprayable refractory, and the vacuum plant is for vacuumizing sandbox 1, institute Stating the bottom of sandbox 1, to be laid with bottom dry sand, lower graphite cake 3,2 layers of tunica albuginea moulding, upper graphite cake 4 and top layer successively from top to bottom dry Sand is both provided with through-hole 6,5 mouthfuls of running channel, institute is provided on the casting bed to prepare casting bed on the lower graphite cake and upper graphite cake Vibrating device to be stated to be arranged in the bottom of sandbox 1, the vibrating device is used to vibrate the dry sand in sandbox 1 with by dry sand jolt ramming, The feeding mouth of the casting device is connected to the discharge port of the smelting apparatus, the discharge port of the casting device and the sandbox The sprue 5 that is arranged on 1 is connected to pour into a mould wear-resisting molten steel into the sandbox 1, the cold cutting system respectively with lower graphite cake 3 and To carry out Quench to the Blade roughcast in sandbox 1, the field generator for magnetic is used to provide in sandbox 1 connection of upper graphite cake 4 Changing magnetic field, wherein the discharge port of the smelting apparatus is provided with the second filter device to filter bits.
Embodiment 6
A kind of system producing crusher abrasion-resistant blade casting using steel scrap comprising:
Pretreatment system comprising the first concentration equipment, dust-extraction unit, grinding device and the second concentration equipment, described One concentration equipment carries out preliminary screening to steel scrap, and the steel scrap after primary dcreening operation is sent to dust-extraction unit through the first conveyer and is dusted place Reason, the steel scrap after dedusting are sent to grinding device through the second conveyer and crush processing, and the steel scrap after crushing is transmitted through third Machine is sent to the second concentration equipment and carries out postsearch screening, obtains steel scrap;
Smelting system comprising separating device, the first filter device, smelting apparatus and argon gas device for blowing are melted in reduction, described Reduction melts separating device and is used to restore the iron rust in steel scrap to obtain reduction molten steel, and first filter device is for filtering also Raw steel water, the smelting apparatus are mixed with other elements melting for that will restore molten steel to obtain wear-resisting molten steel, and the argon gas is blown Entering device to be arranged in the bottom of the smelting apparatus, the argon gas device for blowing is used to be blown into argon gas into the smelting apparatus, Wherein, first filter device is honeycomb filter device, and reduction molten steel includes the other elements of following mass fraction:Carbon 0.4%, silicon 0.4%, manganese 0.6%, sulphur 0.02%, phosphorus 0.02%, chromium 3%, molybdenum 0.2%, titanium 0.05%, copper 0.01% and vanadium 0.02%;
Cast system, spray equipment, drying device, gold jet vacuum pump, sandbox 1, vibrating device, casting device, Field generator for magnetic and cold cutting system, the spray equipment are used for the surface spraying refractory material to tunica albuginea moulding 2, the drying Device is for drying the tunica albuginea moulding 2 after sprayable refractory, and the vacuum plant is for vacuumizing sandbox 1, institute The bottom for stating sandbox 1 is laid with bottom forsterite sand, lower graphite cake 3,2 layers of tunica albuginea moulding, 4 and of upper graphite cake successively from top to bottom Top layer forsterite sand is both provided with through-hole 6, is arranged on the casting bed to prepare casting bed on the lower graphite cake and upper graphite cake There are 5 mouthfuls of running channel, the vibrating device to be arranged in the bottom of sandbox 1, the vibrating device is used for the forsterite sand in sandbox 1 Vibration is with by forsterite sand jolt ramming, the feeding mouth of the casting device is connected to the discharge port of the smelting apparatus, described to pour The discharge port of dispensing device is connected to the sprue 5 being arranged on the sandbox 1 to pour into a mould wear-resisting molten steel into the sandbox 1, described Cold cutting system is connect respectively with lower graphite cake 3 and upper graphite cake 4 to carry out Quench, the magnetic field to the Blade roughcast in sandbox 1 Generating means is used for offer changing magnetic field in sandbox 1, wherein the discharge port of the smelting apparatus is provided with the second filtering dress It sets to filter bits, wherein the refractory material includes following raw material:80 parts of magnesium emblica powder, 4 parts of graphite powder, silicon 5 parts of colloidal sol, cellulose receive 0.5 part and 1 part of water.
The operation principle of this system is as follows:Steel scrap is filtered out using pretreatment system, using smelting system by steel scrap It melts and obtains wear-resisting molten steel, forsterite sand, graphite cake, white modeling, graphite cake are laid with upwards in turn in the bottom of sandbox 1, Running channel 5 is set, and strikes off case mouth with jolt ramming forsterite sand using vibrating device automatic micro- certain time of shaking, places sprue cup, Negative pressure system is connect, starts field generator for magnetic after forsterite sand is firm, carries out molten steel cast, foamed white mould gasification disappears, gold Belong to liquid and replace its position, discharges vacuum mould turnover after casting cooling, take out casting from loose molding sand, slice off riser, beaten Mill repairing processing, completes qualified Blade roughcast.
The forsterite sand that the present embodiment uses has refractory temperature high, and up to 1800 DEG C or more, thermal stability is good, high temperature The advantages that volume expansion is small, and good thermal shock, elevated temperature strength is big, and wearability is good, and the calcium content of forsterite sand is low, molding sand Performance is stablized, and is not pulverized easily, and can reduce the usage amount of binder, reduces production cost, and dust content is few, the machinery of molding sand Intensity is strong, makes to be not easy to step on case in casting process;The refractory material refractory temperature that the present embodiment uses is high, makes the casting table of preparation Face is smooth.
Embodiment 7
Comparative example 1:Changing magnetic field is not provided when cast, other operations are identical with embodiment 6, detect Blade roughcast Hardness and impact toughness (20mm × 20mm × 110mm non-notch sample), the results are shown in Table 1.
Comparative example 2:The bottom and top layer of white modeling are not laid with graphite cake, do not provide changing magnetic field, other operations with Embodiment 6 is identical, detects the hardness and impact toughness (20mm × 20mm × 110mm non-notch sample) of Blade roughcast, knot Fruit is shown in Table 2.
Comparative example 3:The bottom and top layer of white modeling are not laid with graphite cake, other operations are identical with embodiment 6, inspection The hardness and impact toughness (20mm × 20mm × 110mm non-notch sample) for surveying Blade roughcast, the results are shown in Table 3.
1 hardness of table and impact toughness test result
Rockwell Hardness (HRC) Impact toughness (J/cm2)
Comparative example 1 54 3.8
Embodiment 6 68 5.8
As can be known from Table 1, embodiment 6 is compared with comparative example 1, and Rockwell Hardness improves 25% or more, and impact toughness carries It is high by 52% or more, it is seen that magnetic field-enhanced Rockwell Hardness and impact toughness, the wearability that alternation is provided in cast obtain It is obviously improved.
2 hardness of table and impact toughness test result
Rockwell Hardness (HRC) Impact toughness (J/cm2)
Comparative example 2 43 3.1
Embodiment 6 68 5.8
As can be known from Table 2, embodiment 6 is compared with comparative example 2, and Rockwell Hardness improves 58% or more, and impact toughness carries It is high by 87% or more, it is seen that provide graphite cake Quench in cast and enhance Rockwell Hardness and impact toughness, wearability obtains It is obviously improved.
3 hardness of table and impact toughness test result
Rockwell Hardness (HRC) Impact toughness (J/cm2)
Comparative example 3 45 4.3
Embodiment 6 68 5.8
As can be known from Table 3, embodiment 6 is compared with comparative example 3, and Rockwell Hardness improves 51% or more, and impact toughness carries It is high by 43% or more, it is seen that provided in cast graphite cake Quench and provide alternation magnetic field significantly enhance Rockwell Hardness and Impact toughness, wearability are significantly improved.
It is readily apparent that those skilled in the art can obtain from various structures according to the embodiment of the present invention Obtain the various effects not yet referred directly to according to unpainful each embodiment.
Although the embodiments of the present invention have been disclosed as above, but its is not only in the description and the implementation listed With.It can be applied to various suitable the field of the invention completely.It for those skilled in the art, can be easily Realize other modification.Therefore without departing from the general concept defined in the claims and the equivalent scope, the present invention is simultaneously unlimited In specific details and embodiment shown and described herein.

Claims (8)

1. a kind of system producing crusher abrasion-resistant blade casting using steel scrap, which is characterized in that including:
Pretreatment system comprising the first screening plant, dust-extraction unit, grinding device and the second screening plant, first sieve Screening device is used to carry out preliminary screening to steel scrap, and first screening plant is connect by the first conveyer with dust-extraction unit, with Processing is dusted to the steel scrap after primary dcreening operation, the dust-extraction unit is connect with the grinding device with to removing by the second conveyer Steel scrap after dirt crushes processing, and the grinding device is connect by third conveyer with the second screening plant with after to crushing Steel scrap carry out postsearch screening, obtain steel scrap;
Smelting system comprising separating device, the first filter device, smelting apparatus and argon gas device for blowing, the reduction are melted in reduction Molten separating device is used to restore in the iron rust in steel scrap to obtain reduction molten steel, first filter device and molten point of the reduction Will restore molten steel filtering, the smelting apparatus is connect with first filter device will restore molten steel and other for device connection Element melting is mixed to obtain wear-resisting molten steel, and the argon gas device for blowing is arranged in the bottom of the smelting apparatus, the argon gas Device for blowing into the smelting apparatus for being blown into argon gas;
Cast system, spray equipment, drying device, vacuum plant, sandbox, vibrating device, casting device, field generator for magnetic And cold cutting system, the spray equipment are used for the surface spraying refractory material to tunica albuginea moulding, the drying device will be for that will spray Apply the tunica albuginea moulding drying after refractory material, the vacuum plant for being vacuumized to sandbox, the bottom of the sandbox from Under to upper bottom dry sand, lower graphite cake, tunica albuginea moulding layer, upper graphite cake and the top layer dry sand of being laid with successively to prepare casting bed, it is described It is both provided with through-hole on lower graphite cake and upper graphite cake, sprue channel open is provided on the casting bed, the vibrating device is arranged in sand The bottom of case, the vibrating device are used to vibrate the dry sand in sandbox with by dry sand jolt ramming, the feeding mouth of the casting device Be connected to the discharge port of the smelting apparatus, the discharge port of the casting device be connected to the sprue being arranged on the sandbox with Wear-resisting molten steel is poured into a mould into the sandbox, the cold cutting system is connect with lower graphite cake and upper graphite cake in sandbox respectively Blade roughcast carries out Quench, and the field generator for magnetic is used for providing changing magnetic field in sandbox.
2. the system according to claim 1 for producing crusher abrasion-resistant blade casting using steel scrap, which is characterized in that institute It is concentration equipment to state the first screening plant and the second screening plant.
3. the system according to claim 1 for producing crusher abrasion-resistant blade casting using steel scrap, which is characterized in that institute It is honeycomb filter device to state the first filter device.
4. the system according to claim 1 for producing crusher abrasion-resistant blade casting using steel scrap, which is characterized in that institute The discharge port for stating smelting apparatus is provided with the second filter device to filter bits.
5. the system according to claim 1 for producing crusher abrasion-resistant blade casting using steel scrap, which is characterized in that institute It is gold jet vacuum pump to state vacuum generating device.
6. the system according to claim 1 for producing crusher abrasion-resistant blade casting using steel scrap, which is characterized in that also Raw steel water includes the other elements of following mass fraction:Carbon 0.4~0.8%, silicon 0.4~0.8%, manganese 0.6~1.2%, sulphur < 0.04%, phosphorus < 0.04%, chromium 3~6%, molybdenum 0.2~0.5%, titanium 0.01~0.05%, copper 0.01~0.05% and vanadium 0.02~0.05%.
7. the system according to claim 1 for producing crusher abrasion-resistant blade casting using steel scrap, which is characterized in that institute The refractory material stated includes following raw material:80~90 parts of magnesium emblica powder, 4~8 parts of graphite powder, 5~10 parts of Ludox are fine Dimension element receives 0.5~3 part and 1~3 part of water.
8. the system according to claim 1 for producing crusher abrasion-resistant blade casting using steel scrap, which is characterized in that institute It is forsterite sand to state dry sand.
CN201810668606.0A 2018-06-26 2018-06-26 The system for producing crusher abrasion-resistant blade casting using steel scrap Pending CN108705038A (en)

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CN101898228A (en) * 2010-07-31 2010-12-01 刘玉满 Method for casting sound casting by using lost foam coated with high-performance coating in vibration way
CN102371339A (en) * 2011-10-09 2012-03-14 湖北庚联耐磨材料科技有限公司 Casting process method combining steel-shot chilling and vibratory pouring based on disappearing die
CN102528002A (en) * 2011-12-30 2012-07-04 洛阳理工学院 Process and device for high-temperature alloy fine-grain casting with composite electromagnetic fields
CN104353781A (en) * 2014-10-27 2015-02-18 无锡乐华自动化科技有限公司 Lost foam casting process of low-alloy cast steel wheel for port machinery
CN107570669A (en) * 2017-08-30 2018-01-12 信阳同合车轮有限公司 Railway cast steel wheel evaporative pattern graphite Quench gravity foundry technology

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CN101898228A (en) * 2010-07-31 2010-12-01 刘玉满 Method for casting sound casting by using lost foam coated with high-performance coating in vibration way
CN102371339A (en) * 2011-10-09 2012-03-14 湖北庚联耐磨材料科技有限公司 Casting process method combining steel-shot chilling and vibratory pouring based on disappearing die
CN102528002A (en) * 2011-12-30 2012-07-04 洛阳理工学院 Process and device for high-temperature alloy fine-grain casting with composite electromagnetic fields
CN104353781A (en) * 2014-10-27 2015-02-18 无锡乐华自动化科技有限公司 Lost foam casting process of low-alloy cast steel wheel for port machinery
CN107570669A (en) * 2017-08-30 2018-01-12 信阳同合车轮有限公司 Railway cast steel wheel evaporative pattern graphite Quench gravity foundry technology

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Application publication date: 20181026