CN108705036A - A kind of turbo-charger impeller can monitor-type intelligence fast vacuum casting system - Google Patents
A kind of turbo-charger impeller can monitor-type intelligence fast vacuum casting system Download PDFInfo
- Publication number
- CN108705036A CN108705036A CN201810928179.5A CN201810928179A CN108705036A CN 108705036 A CN108705036 A CN 108705036A CN 201810928179 A CN201810928179 A CN 201810928179A CN 108705036 A CN108705036 A CN 108705036A
- Authority
- CN
- China
- Prior art keywords
- forming cavity
- running channel
- turbo
- casting system
- monitor
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000005266 casting Methods 0.000 title claims abstract description 39
- 239000000523 sample Substances 0.000 claims abstract description 57
- 244000035744 Hura crepitans Species 0.000 claims abstract description 18
- 238000000465 moulding Methods 0.000 claims abstract description 18
- 230000001681 protective effect Effects 0.000 claims abstract description 15
- 239000003110 molding sand Substances 0.000 claims abstract description 11
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 claims abstract description 6
- 239000004576 sand Substances 0.000 claims abstract description 4
- 238000009826 distribution Methods 0.000 claims description 4
- 230000007547 defect Effects 0.000 abstract description 3
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 8
- 238000005516 engineering process Methods 0.000 description 5
- 229910052742 iron Inorganic materials 0.000 description 4
- 239000007788 liquid Substances 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 230000008859 change Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000009529 body temperature measurement Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000005495 investment casting Methods 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 238000005058 metal casting Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 238000004088 simulation Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22C—FOUNDRY MOULDING
- B22C9/00—Moulds or cores; Moulding processes
- B22C9/02—Sand moulds or like moulds for shaped castings
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22C—FOUNDRY MOULDING
- B22C9/00—Moulds or cores; Moulding processes
- B22C9/08—Features with respect to supply of molten metal, e.g. ingates, circular gates, skim gates
- B22C9/082—Sprues, pouring cups
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22C—FOUNDRY MOULDING
- B22C9/00—Moulds or cores; Moulding processes
- B22C9/22—Moulds for peculiarly-shaped castings
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D2/00—Arrangement of indicating or measuring devices, e.g. for temperature or viscosity of the fused mass
- B22D2/006—Arrangement of indicating or measuring devices, e.g. for temperature or viscosity of the fused mass for the temperature of the molten metal
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D37/00—Controlling or regulating the pouring of molten metal from a casting melt-holding vessel
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Toys (AREA)
Abstract
The invention discloses a kind of turbo-charger impeller can monitor-type intelligence fast vacuum casting system; it is related to the casting system technical field of turbo-charger impeller; the turbo-charger impeller can monitor-type intelligence fast vacuum casting system; including molding sandbox, molding sand mo(u)ld, cast gate, riser, pedestal and protective shell; sand mo(u)ld is molded in molding sandbox, and is coaxially distributed with molding sandbox.By installing running channel temp probe in the outside for pouring channel, installing several forming cavity head temperature probes, forming cavity middle temperature probe and forming cavity bottom temperature probe respectively in the outside of forming cavity, coordinate PLC controller, wireless receiver, the temperature of the temperature and forming cavity upper, middle and lower of running channel bottom can be monitored in real time, casting system is monitored in real time, and when temperature is not in predetermined range, staff is reminded to be adjusted in time to temperature by voice guard, casting efficiency is improved, defect rate is reduced.
Description
Technical field
The present invention relates to the casting system technical fields of turbo-charger impeller, and in particular to a kind of turbo-charger impeller
Can monitor-type intelligence fast vacuum casting system.
Background technology
Casting is will to be poured into casting mold by the metal liquid of melting, through cooled and solidified obtain needed for shape and performance
The manufacturing process of part.Casting is common manufacturing method, and manufacturing cost is low, and technological flexibility is big, can obtain complicated shape
With large-scale casting, prodigious proportion is occupied in machine-building, if lathe accounts for 60~80%, automobile accounts for 25%, and tractor accounts for
50~60%.Due to the raising now to requirements such as castability, casting accuracy, casting cost and casting automations, skill is cast
Art develops towards precise treatment, enlargement, high quality, the direction that automates and clean, such as China this several years is in hot investment casting
Technology, continuously casting technology, Special Processes of Metal Castings technology, casting automation and casting and forming simulation technology etc. are quickly grown.
Device of the existing turbo-charger impeller casting system due to not no monitor-type so that temperature change when casting
It will not be monitor in real time, know aftersensation after becoming to the temperature control for liquid of casting, to extend open time, reduction is poured
Cast efficiency.
Invention content
The purpose of the present invention be that a kind of turbo-charger impeller is provided to solve the above-mentioned problems can monitor-type
Intelligent fast vacuum casting system, to solve existing turbo-charger impeller casting system mentioned above due to not supervising
The device of control formula so that temperature change when casting will not be monitor in real time, after becoming to the temperature control for liquid of casting
Know aftersensation, to which open time can be extended, reduces casting efficiency problem.
In order to solve the above technical problem, the present invention provides the following technical solutions：
The present invention provides a kind of turbo-charger impeller can monitor-type intelligence fast vacuum casting system, including molding
Sandbox, molding sand mo(u)ld, cast gate, riser, pedestal and protective shell, the molding sand mo(u)ld are embedded in the molding sandbox, and with it is described
Molding sandbox is coaxially distributed, and the cast gate is located at the top of the molding sand mo(u)ld, and cavity, running channel are set as in the molding sand mo(u)ld,
The riser is located at the both sides of the running channel, and the forming cavity is coaxially distributed with the molding sandbox, and the running channel is located at described
The surrounding of forming cavity, and the running channel is connected to the bottom of the forming cavity, the lower section of the running channel are equipped with well, it is described at
The both sides of cavity are equipped with several chills, and forming cavity middle temperature probe, the top of the forming cavity are equipped between several chills
It pops one's head in equipped with several forming cavity head temperatures, the lower section of the forming cavity is equipped with several forming cavity bottom temperature probes, described to pour
The both sides of road bottom are equipped with running channel temp probe, and the protective shell is internally provided with PLC controller, voice guard and wirelessly connects
Receive device, the wireless receiver and forming cavity head temperature probe, forming cavity middle temperature probe, forming cavity bottom temp
Probe is connected with running channel temp probe signal, and the output end of the wireless receiver is connect with the input terminal of the PLC controller,
The output end of the PLC controller is connect with the input terminal of the voice guard.
As a preferred technical solution of the present invention, at the top of the forming cavity head temperature probe and the forming cavity
Distance is 2.5mm-3.3mm.
As a preferred technical solution of the present invention, the distance between the running channel temp probe and the running channel are
3.2mm-4.4mm
As a preferred technical solution of the present invention, temperature in the middle part of the forming cavity head temperature probe, forming cavity
Degree probe, forming cavity bottom temperature probe and running channel temp probe are radio temperature sensor.
As a preferred technical solution of the present invention, the distance between the protective shell and the molding sandbox are
20cm-25cm。
As a preferred technical solution of the present invention, equipped with accumulator in the protective shell.
The advantageous effect that is reached of the present invention is：By installing running channel temp probe in the outside for pouring channel, being molded
Several forming cavity head temperature probes, forming cavity middle temperature probe and forming cavity bottom temp are installed respectively and visited in the outside of chamber
Head, cooperation PLC controller, wireless receiver, can monitor the temperature of the temperature and forming cavity upper, middle and lower of running channel bottom in real time,
Casting system is monitored in real time, and when temperature is not in predetermined range, work people is reminded by voice guard
Member is in time adjusted temperature, improves casting efficiency, reduces defect rate.Reasonable design of the present invention, simple in structure, safety can
Lean on, be easy to use, practicability it is high, have good value for applications.
Description of the drawings
Attached drawing is used to provide further understanding of the present invention, and a part for constitution instruction, the reality with the present invention
It applies example to be used to explain the present invention together, not be construed as limiting the invention.In the accompanying drawings：
Fig. 1 is the overall structure diagram of the present invention；
Fig. 2 is the internal structure schematic diagram of protective shell of the present invention.
In figure：1, it is molded sandbox；2, it is molded sand mo(u)ld；3, cast gate；4, riser；5, running channel；6, forming cavity；7, chill；8, it pours
Oral pit；9, pedestal；10, forming cavity head temperature is popped one's head in；11, forming cavity middle temperature probe；12, forming cavity bottom temp is visited
Head；13, running channel temp probe；14, wireless receiver；15, PLC controller；16, voice guard；17, protective shell.
Specific implementation mode
Hereinafter, preferred embodiments of the present invention will be described with reference to the accompanying drawings, it should be understood that preferred reality described herein
Apply example only for the purpose of illustrating and explaining the present invention and is not intended to limit the present invention.
Embodiment 1
As shown in Figs. 1-2, the present invention provides a kind of turbo-charger impeller can monitor-type intelligence fast vacuum casting
System, including molding sandbox 1, molding sand mo(u)ld 2, cast gate 3, riser 4, pedestal 9 and protective shell 17, molding sand mo(u)ld 2 are husky embedded in molding
In case 1, and with the coaxial distribution of molding sandbox 1, cast gate 3 is located at the top of molding sand mo(u)ld 2, is molded in sand mo(u)ld 2 and is set as cavity 6, pours
Road 5, riser 4 are located at the both sides of running channel 5, and forming cavity 6 is located at the surrounding of forming cavity 6 with the molding coaxial distribution of sandbox 1, running channel 5, and
Running channel 5 is connected to the bottom of forming cavity 6, and the lower section of running channel 5 is equipped with well 8, and the both sides of forming cavity 6 are equipped with several chills 7,
Forming cavity middle temperature probe 11 is equipped between several chills 7, the top of forming cavity 6 is popped one's head in equipped with several forming cavity head temperatures
10, the lower section of forming cavity 6 is equipped with several forming cavity bottom temperature probes 12, and the both sides of 5 bottom of running channel are equipped with running channel temp probe
13, protective shell 17 is internally provided with PLC controller 15, voice guard 16 and wireless receiver 14, wireless receiver 14 at
Cavity head temperature probe 10, forming cavity middle temperature probe 11, forming cavity bottom temperature probe 12 and running channel temp probe 13
Signal connects, and the output end of wireless receiver 14 connect with the input terminal of PLC controller 15, the output end of PLC controller 15 and
The input terminal of voice guard 16 connects.
Forming cavity head temperature probe 10 is 2.5mm-3.3mm at a distance from 6 top of forming cavity, improves the true of temperature measurement
Solidity.
The distance between running channel temp probe 13 and running channel 5 are 3.2mm-4.4mm
Forming cavity head temperature probe 10, forming cavity middle temperature probe 11, forming cavity bottom temperature probe 12 and running channel
Temp probe 13 is radio temperature sensor.
The distance between protective shell 17 and molding sandbox 1 are 20cm-25cm.
Equipped with accumulator in protective shell 17, convenient for providing electric energy for PLC controller 15.
When specific work, in use, molten iron is poured by cast gate 3, well 8, while running channel are entered by running channel 5
Temp probe 13 measures the temperature of molten iron in running channel 5, and passes information to wireless receiver 14, subsequently at
The bottom of cavity 6, as molten iron is full of during forming cavity 6, forming cavity bottom temperature probe 12, forming cavity middle portion temperature are visited
First 11 and forming cavity head temperature probe 10 the temperature information inside forming cavity 6 is passed into wireless receiver 14 successively, treat as
It when the temperature of cavity head temperature probe 10 is equal with molten iron temperature, then proves that forming cavity 6 fills with, closes cast gate 3, then
By the whole temperature reduced inside forming cavity 6 of chill 7, PLC controller 15 will pass through after the temperature reception of each temp probe
Contrast module inside PLC controller 15 compares temperature information, if the temperature of three groups of temp probes of forming cavity is inconsistent,
PLC controller 15 connects the power supply of voice guard 16, and staff is reminded to be adjusted.
The advantageous effect that is reached of the present invention is：By the outside for pouring channel install running channel temp probe 13, at
The outside of cavity 6 is installed by several forming cavity head temperature probes 10, forming cavity middle temperature probe 11 and forming cavity bottom respectively
Temp probe 12, cooperation PLC controller 15, wireless receiver 14, can monitor the temperature and forming cavity 6 of running channel bottom in real time
The temperature of upper, middle and lower, monitors casting system in real time, and when temperature is not in predetermined range, passes through sound report
Alert device 16 reminds staff to be adjusted in time to temperature, improves casting efficiency, reduces defect rate.Reasonable design of the present invention,
It is simple in structure, safe and reliable, easy to use, practicability is high, have good value for applications.
Finally it should be noted that：The foregoing is only a preferred embodiment of the present invention, is not intended to restrict the invention,
Although the present invention is described in detail referring to the foregoing embodiments, for those skilled in the art, still may be used
With technical scheme described in the above embodiments is modified or equivalent replacement of some of the technical features.
All within the spirits and principles of the present invention, any modification, equivalent replacement, improvement and so on should be included in the present invention's
Within protection domain.
Claims (6)
1. a kind of turbo-charger impeller can monitor-type intelligence fast vacuum casting system, including molding sandbox (1), at molding sand
Mould (2), cast gate (3), riser (4), pedestal (9) and protective shell (17), which is characterized in that the molding sand mo(u)ld (2) is embedded in described
In molding sandbox (1), and with the coaxial distribution of the molding sandbox (1), the cast gate (3), which is located at, described is molded the upper of sand mo(u)ld (2)
Side, the molding sand mo(u)ld (2) is interior to be set as cavity (6), running channel (5), and the riser (4) is located at the both sides of the running channel (5), described
Forming cavity (6) is located at the surrounding of the forming cavity (6) with the coaxial distribution of molding sandbox (1), the running channel (5), and described
Running channel (5) is connected to the bottom of the forming cavity (6), and the lower section of the running channel (5) is equipped with well (8), the forming cavity (6)
Both sides be equipped with several chills (7), forming cavity middle temperature probe (11), the forming cavity are equipped between several chills (7)
(6) top is equipped with several forming cavity head temperatures and pops one's head in (10), and the lower section of the forming cavity (6) is equipped with several forming cavity bottoms
The both sides of temp probe (12), running channel (5) bottom are equipped with running channel temp probe (13), and the inside of the protective shell (17) is set
There are PLC controller (15), voice guard (16) and wireless receiver (14), the wireless receiver (14) and the forming cavity
Head temperature probe (10), forming cavity middle temperature probe (11), forming cavity bottom temperature probe (12) and running channel temp probe
(13) signal connects, and the output end of the wireless receiver (14) is connect with the input terminal of the PLC controller (15), described
The output end of PLC controller (15) is connect with the input terminal of the voice guard (16).
2. a kind of turbo-charger impeller according to claim 1 can monitor-type intelligence fast vacuum casting system,
Be characterized in that, forming cavity head temperature probe (10) with the forming cavity (6) at the top of at a distance from for 2.5mm-3.3mm.
3. a kind of turbo-charger impeller according to claim 1 can monitor-type intelligence fast vacuum casting system,
It is characterized in that, the distance between the running channel temp probe (13) and the running channel (5) are 3.2mm-4.4mm.
4. a kind of turbo-charger impeller according to claim 1 can monitor-type intelligence fast vacuum casting system,
It is characterized in that, the forming cavity head temperature probe (10), forming cavity middle temperature probe (11), forming cavity bottom temp
It pops one's head in (12) and running channel temp probe (13) is radio temperature sensor.
5. a kind of turbo-charger impeller according to claim 1 can monitor-type intelligence fast vacuum casting system,
It is characterized in that, the distance between the protective shell (17) and the molding sandbox (1) are 20cm-25cm.
6. a kind of turbo-charger impeller according to claim 1 can monitor-type intelligence fast vacuum casting system,
It is characterized in that, equipped with accumulator in the protective shell (17).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810928179.5A CN108705036A (en) | 2018-08-14 | 2018-08-14 | A kind of turbo-charger impeller can monitor-type intelligence fast vacuum casting system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810928179.5A CN108705036A (en) | 2018-08-14 | 2018-08-14 | A kind of turbo-charger impeller can monitor-type intelligence fast vacuum casting system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN108705036A true CN108705036A (en) | 2018-10-26 |
Family
ID=63874717
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810928179.5A Pending CN108705036A (en) | 2018-08-14 | 2018-08-14 | A kind of turbo-charger impeller can monitor-type intelligence fast vacuum casting system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN108705036A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110202089A (en) * | 2019-07-11 | 2019-09-06 | 北京钢研高纳科技股份有限公司 | The complex modeling method and its application of casting |
| CN112108644A (en) * | 2020-05-20 | 2020-12-22 | 邓超 | Hub precision casting device and process |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1631577A (en) * | 2004-12-22 | 2005-06-29 | 华南理工大学 | Method for manufacturing die containing interior passageway and its application in directional solidification |
| CN104002449A (en) * | 2013-02-22 | 2014-08-27 | 发那科株式会社 | Clamping device of injection molding machine |
| CN105177400A (en) * | 2015-10-27 | 2015-12-23 | 张荣斌 | Intelligent alloy plate hammer manufacturing system and method |
| CN205437058U (en) * | 2015-12-25 | 2016-08-10 | 河南纽威机械制造有限公司 | Impeller class foundry goods processing casting machine |
-
2018
- 2018-08-14 CN CN201810928179.5A patent/CN108705036A/en active Pending
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1631577A (en) * | 2004-12-22 | 2005-06-29 | 华南理工大学 | Method for manufacturing die containing interior passageway and its application in directional solidification |
| CN104002449A (en) * | 2013-02-22 | 2014-08-27 | 发那科株式会社 | Clamping device of injection molding machine |
| CN105177400A (en) * | 2015-10-27 | 2015-12-23 | 张荣斌 | Intelligent alloy plate hammer manufacturing system and method |
| CN205437058U (en) * | 2015-12-25 | 2016-08-10 | 河南纽威机械制造有限公司 | Impeller class foundry goods processing casting machine |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110202089A (en) * | 2019-07-11 | 2019-09-06 | 北京钢研高纳科技股份有限公司 | The complex modeling method and its application of casting |
| CN112108644A (en) * | 2020-05-20 | 2020-12-22 | 邓超 | Hub precision casting device and process |
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| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| RJ01 | Rejection of invention patent application after publication | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20181026 |