CN108689785B - Automatic bayonet plug inserting device - Google Patents
Automatic bayonet plug inserting device Download PDFInfo
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- CN108689785B CN108689785B CN201810629811.6A CN201810629811A CN108689785B CN 108689785 B CN108689785 B CN 108689785B CN 201810629811 A CN201810629811 A CN 201810629811A CN 108689785 B CN108689785 B CN 108689785B
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- die
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- air cylinder
- pushing
- block
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- C—CHEMISTRY; METALLURGY
- C06—EXPLOSIVES; MATCHES
- C06C—DETONATING OR PRIMING DEVICES; FUSES; CHEMICAL LIGHTERS; PYROPHORIC COMPOSITIONS
- C06C7/00—Non-electric detonators; Blasting caps; Primers
- C06C7/02—Manufacture; Packing
Abstract
The invention relates to the technical field of detonator accessory installation equipment, in particular to an automatic bayonet plug inserting device. It comprises the following steps: support frame, mould elevating system, mould stop gear, mould get put mechanism, bayonet socket stopper lift positioning mechanism, bayonet socket stopper pushing mechanism and bayonet socket stopper pushing mechanism, above-mentioned mechanism is all installed on the support frame, and after bayonet socket stopper that bayonet socket stopper lift positioning mechanism, bayonet socket stopper pushing mechanism and bayonet socket stopper pushing mechanism accomplish the bayonet socket stopper installation of one row of installation hole site, mould elevating system drives the mould and rises or descend the height of two adjacent rows of hole sites, gets into the installation of next row of bayonet stopper. The device can replace a method of manually inserting a bayonet plug, so that the production efficiency is greatly improved; meanwhile, mechanical automation installation can effectively avoid uneven detonator assembly quality caused by inconsistent bayonet plug insertion depth, and effectively improve the product qualification rate.
Description
Technical Field
The invention relates to the technical field of non-electric detonators and internal component assembly equipment thereof, in particular to an automatic bayonet plug device.
Background
The bayonet plug is used as a necessary part for detonator assembly, is extremely widely used, and in the production process of the non-electric detonator, a single bayonet plug is required to be inserted into a product so as to realize the bayonet plug installation of the single detonator or a plurality of bayonet plugs are required to be inserted into the product so as to realize the bayonet plug installation of a plurality of detonators. However, the existing bayonet plug insertion products usually use manual operation, operators need to insert bayonet plugs with relatively small sizes into the box bodies for accommodating products one by one, and generally, tens or even hundreds of bayonet plugs can be inserted into the box bodies for accommodating products singly, so that the bayonet plug insertion work is time-consuming and labor-consuming, and the production efficiency is low; meanwhile, the device is greatly influenced by the proficiency and concentration of workers, is extremely easy to cause inconsistent insertion depth of the bayonet plug, influences the assembly error of the bayonet plug when the die is used for assembling the detonator in the later period, and influences the quality of the detonator.
Disclosure of Invention
The technical problems to be solved by the invention are as follows: the automatic bayonet plug inserting device can realize automatic bayonet plug inserting, abandon the operation of manually inserting the bayonet plug at present, and solve the problems of time and labor waste and low efficiency of manual operation; meanwhile, the automatic installation avoids the problem that the inserting bayonet plug process seriously depends on manual skill and concentration, and the depth of the inserting bayonet plug is inconsistent, so that the assembly quality of the later detonator is affected.
The technical scheme adopted for solving the technical problems is as follows:
an automatic bayonet plug apparatus, comprising:
a support frame;
the die lifting mechanism is used for controlling the die to lift and descend row by row along each row of mounting hole sites;
the die limiting mechanism can prevent the die from moving in the horizontal direction;
the mould picking and placing mechanism is used for placing the mould on the mould lifting mechanism, and when the bayonet plugs are fully arranged in the mould, the mould picking and placing mechanism clamps the mould to be placed on a conveyor belt of the assembly line;
the bayonet plug lifting positioning mechanism is used for receiving bayonet plugs sent out by the multi-material-channel vibration disc and lifting the bayonet plugs to the height of holes to be installed of the die;
the bayonet plug pushing mechanism is used for pushing the bayonet plug out of the bayonet plug lifting positioning mechanism to the bayonet plug pushing mechanism, and the bayonet plug pushing mechanism pushes the bayonet plug to the front of a hole site to be installed of the die;
the bayonet plug pushing mechanism is used for pushing the bayonet plug in the bayonet plug pushing mechanism into a single-row mounting hole position of the die,
the die lifting mechanism, the die limiting mechanism, the die taking and placing mechanism, the bayonet plug lifting positioning mechanism, the bayonet plug pushing mechanism and the bayonet plug pushing mechanism are all arranged on the supporting frame, and after the bayonet plug lifting positioning mechanism, the bayonet plug pushing mechanism and the bayonet plug pushing mechanism complete the bayonet plug installation of one row of installation hole sites, the die lifting mechanism drives the die to lift or descend the heights of two adjacent rows of hole sites, and the die enters the installation of the next row of bayonet plugs.
In a preferred embodiment, the support frame comprises a first plane and a second plane, the second plane is located above the first plane, the die lifting mechanism and the bayonet plug lifting and positioning mechanism are mounted on the first plane, and the die limiting mechanism, the bayonet plug pushing mechanism and the bayonet plug pushing mechanism are mounted on the second plane.
In a preferred embodiment, the die lifting mechanism comprises a motor, a screw rod pair and a supporting block, wherein a first through hole and a second through hole which can be used for the supporting block to pass through are respectively formed in the first plane and the second plane, the motor is fixed below the first plane, the screw rod is connected with a rotating shaft of the motor, the screw rod is matched with the screw rod pair, the screw rod pair is arranged on the lifting block, and the contact surface of the lifting block and the die can vertically lift above the first plane.
In a preferred embodiment, the die limiting mechanism comprises a limiting block and a first cylinder, one side of the limiting block is fixed along one side of the second through hole, the opposite side of the limiting block is in movable contact with the opposite side of the second through hole, and the first cylinder is fixed on the second plane and can prop against the other side of the limiting block so as to clamp and fix the die.
In a preferred embodiment, the bayonet plug lifting positioning mechanism comprises a second cylinder and a positioning block, wherein the second cylinder is arranged on the first plane, a push rod of the second cylinder is connected with the positioning block, a plurality of columnar positioning holes with the same outline as the bayonet plug are formed in the positioning block, the positioning holes penetrate through the positioning block, and the positioning holes are connected through grooves.
In a preferred embodiment, detection optical fibers are installed at two opposite points on the inner wall of each positioning hole, the detection optical fibers can detect that bayonet plugs are placed in the positioning holes, and when all the detection optical fibers in the positioning holes detect that the bayonet plugs are placed in the positioning holes, the second cylinder lifts the positioning block to the height of a hole site to be installed of the die.
In a preferred embodiment, the bayonet plug pushing mechanism comprises a third cylinder and a pushing block, the third cylinder is fixed on the second plane, the pushing block is connected with a push rod of the third cylinder, and one end of the pushing block can be inserted into a through groove and a positioning hole of the positioning block and can push out the bayonet plug; the bayonet plug pushing mechanism comprises a fourth air cylinder, a pushing block and a limiting rod, wherein the fourth air cylinder is fixed on a second plane, the pushing block is connected with a push rod of the fourth air cylinder, the pushing block is provided with a groove for accommodating the bayonet plug, the pushing block pushes the bayonet plug out of the positioning block and then enters the groove, the pushing block slides along a pushing track arranged on the second plane, the direction of the pushing track is perpendicular to the axis of the die mounting hole, and the limiting rod is arranged on the pushing track and matched with the groove, so that the bayonet plug is tightly adhered to the groove.
In a preferred embodiment, the bayonet plug pushing mechanism comprises a fifth cylinder and a pushing block, the fifth cylinder is mounted on the second plane, the pushing block is fixed on a push rod of the fifth cylinder, the moving direction of the pushing block is perpendicular to the pushing track and is matched with the groove of the pushing block, when the pushing block abuts against the limiting rod, the fifth cylinder pushes the pushing block, and the pushing block is inserted into the groove and pushes the bayonet plug into a hole site to be mounted of the die.
In a preferred embodiment, the mould picking and placing mechanism comprises a mould pushing mechanism arranged on a first plane and a mould clamping mechanism arranged on a second plane, wherein the mould is placed in the mould pushing mechanism and pushed to the mould lifting mechanism, after all mounting holes of the mould are filled with bayonet plugs, the mould limiting mechanism is loosened, and the mould clamping mechanism clamps the mould with the bayonet plugs and is arranged on the conveyor belt.
In a preferred embodiment, the mold pushing mechanism comprises a sixth cylinder and a mold limiting plate, and the mold arranged on the first plane is pushed by the sixth cylinder and pushed onto the mold lifting mechanism by the limiting action of the mold limiting plate; the die clamping mechanism comprises a sliding rail, a connecting plate, a seventh air cylinder, an eighth air cylinder, a ninth air cylinder and clamping jaws, wherein the sliding rail is fixed on a second plane, the seventh air cylinder is installed on the sliding rail and can slide along the sliding rail, the connecting plate is fixed on the seventh air cylinder, the connecting plate is in a 90-degree bending shape, the eighth air cylinder is fixed at the other end of the connecting plate, a top rod of the eighth air cylinder moves in the vertical direction, the top rod of the eighth air cylinder is fixed with the ninth air cylinder, the ninth air cylinder is provided with two top rods with opposite movement directions, the clamping jaws are respectively installed on the top rod of the ninth air cylinder, the top rod of the eighth air cylinder drives the ninth air cylinder to descend to the upper portion of the die, the clamping jaws clamp the die, and the eighth air cylinder lifts the die and drives the die to be placed in the conveying belt by the seventh air cylinder.
The beneficial effects of the invention are as follows: the die lifting mechanism can automatically lift the die height, the die limiting mechanism can realize the positioning and fixing of the die when the bayonet plug is inserted, the die taking and placing mechanism can realize the placing of an empty die and the grabbing of a full die, the bayonet plug lifting positioning mechanism can receive a single row of bayonet plugs, the bayonet plug pushing mechanism can push out the bayonet plugs in the bayonet plug lifting mechanism, the bayonet plug pushing mechanism can push out the bayonet plugs after being pushed out to the mounting hole sites of the die, the bayonet plug pushing mechanism pushes the bayonet plugs into the single row of mounting hole sites of the die, and after the bayonet plug lifting positioning mechanism, the bayonet plug pushing mechanism and the bayonet plug pushing mechanism complete the mounting of the bayonet plugs of one row of mounting hole sites, the die lifting mechanism drives the die to rise or descend the heights of two adjacent rows of hole sites and enter the mounting of the next row of bayonet plugs, so that the automatic mounting of the multiple rows of mounting hole sites of the whole die is realized. Therefore, the device can replace a method of manually inserting the bayonet plug, and greatly improves the production efficiency; meanwhile, mechanical automation installation can effectively avoid uneven detonator assembly quality caused by inconsistent bayonet plug insertion depth, and effectively improve the product qualification rate.
Drawings
FIG. 1 is a perspective view of an automatic bayonet plug device of the present invention;
FIG. 2 is an enlarged view of a portion of the support frame of the present invention;
FIG. 3 is a front view of the mold lifting mechanism of the present invention;
FIG. 4 is an enlarged view of a portion of the die limiting mechanism of the present invention;
FIG. 5 is an enlarged view of a portion of the mold picking and placing mechanism of the present invention;
FIG. 6 is a front view of the bayonet plug lifting and positioning mechanism of the present invention;
FIG. 7 is a perspective view of a bayonet plug ejection mechanism of the present invention;
FIG. 8 is an enlarged view of a portion of the bayonet plug pushing mechanism of the present invention;
FIG. 9 is a side view of a fourth cylinder and a pusher block in the bayonet plug pusher mechanism of the present invention;
FIG. 10 is a side view of a bayonet plug pushing mechanism of the present invention;
fig. 11 is a mating view of the bayonet plug pushing mechanism and the bayonet plug pushing mechanism of the present invention.
The reference numerals in the drawings are as follows: 1: support frame, 11: first plane, 111: first through hole, 12: second plane, 121: second through hole, 122: pushing the track, 2: die lifting mechanism, 21: motor, 22: screw rod, 23: screw pair, 24: lifting block, 3: mould stop gear, 31: first cylinder, 32: limiting block, 4: mould picking and placing mechanism, 411: sixth cylinder, 412: die limiting plate 421: slide rail, 422: seventh cylinder, 423: connection plate, 424: eighth cylinder, 425: ninth cylinder, 426: clamping jaw, 5: bayonet plug lifting positioning mechanism, 51: second cylinder, 52: positioning blocks, 521: detection fiber, 522: positioning hole, 523: through groove, 6: bayonet plug ejection mechanism, 61: third cylinder, 62: push-out block, 621: thin push plate, 7: a bayonet plug pushing mechanism; 71: fourth cylinder, 72: push block, 721: groove, 73: limit lever, 8: bayonet plug pushing mechanism, 81: fifth cylinder, 82: push block, 9: and (5) a mold.
Detailed Description
The present invention will be described in detail with reference to the accompanying drawings.
Referring to fig. 1 and 2, the automatic bayonet plug device of the present invention includes: the device comprises a support frame 1, a die 9 lifting mechanism 2, a die 9 limiting mechanism 3, a die 9 taking and placing mechanism 4, a bayonet plug lifting and positioning mechanism 5, a bayonet plug pushing mechanism 6, a bayonet plug pushing mechanism 7 and a bayonet plug pushing mechanism 8. The support frame 1 is provided with a first plane 11 and a second plane 12 which are horizontally placed, the die 9 lifting mechanism 2 is installed at the lower part of the first plane 11, and the movement in the vertical direction can be realized through a first through hole 111 of the first plane 11 and a second through hole 121 of the second plane 12, so that the taking and placing actions of the die 9 and the installation of bayonet plugs of each row of installation hole sites are ensured. The mould 9 taking and placing mechanism 4 comprises a mould 9 pushing mechanism and a mould 9 clamping mechanism, wherein the mould 9 pushing mechanism is arranged on a first plane 11 and is mainly used for pushing an empty mould 9 between the first plane 11 and a second plane 12 from a production line and is arranged on the mould 9 lifting mechanism 2; the die 9 clamping mechanism is used for clamping and replacing the die 9 full of the bayonet plug into a production line to enter the next processing procedure, so that the die 9 clamping mechanism is arranged on the second plane 12. Meanwhile, in order to prevent the movement of the die 9 in the horizontal direction during the insertion of the bayonet plug, a die 9 stopper 3 is installed around the second through hole 121, which can fix the die 9 during the insertion of the bayonet plug into the die 9. The second plane 12 is provided with a pushing track 122 perpendicular to the insertion direction of the bayonet plugs, and meanwhile, the first plane 11 is provided with a bayonet plug lifting limiting mechanism which can receive the bayonet plugs sent out by the multi-material-channel vibration disc, lift the bayonet plugs to the plane of the pushing track 122 and push the bayonet plugs into the bayonet plug pushing mechanism 7 through the bayonet plug pushing mechanism 6 arranged on the second plane 12. The bayonet plug pushing mechanism 7 mounted on the second plane 12 can push the bayonet plugs along the direction of the pushing track 122 to the front of the hole site to be mounted of the die 9, and push the single-row bayonet plugs into the mounting hole site through the bayonet plug pushing mechanism 8.
The specific configuration of the above-described device will be described in detail below.
As shown in fig. 3, in a front view of the lifting mechanism 2 of the mold 9, a motor 21 is installed below the first plane 11 of the support frame 1 and is connected with a rotating shaft of the motor 21 through a screw 22, meanwhile, a screw pair 23 is matched with the screw 22 to complete conversion of rotation of the motor 21 into linear motion of the screw pair 23, the screw pair 22 is fixed on a lifting block 24, and the cross section of the lifting block 24 can move in the vertical direction through a first through hole 111 and a second through hole 121. The mould 9 is placed on top of the lifting block 24, thereby ensuring that the mould 9 fits from the first plane 11 and lifts onto the second plane 12 for bayonet plug installation. Meanwhile, the motor 21 selects the stepping motor 21, so that the rotation angle can be accurately controlled, the lifting height of the die 9 is accurately controlled, after the bayonet plug is fully installed on the uppermost row of installation hole sites of the die 9, the lifting block 24 lifts the die 9, the next row of installation hole sites of the die 9 are ensured to be aligned with the insertion position of the bayonet plug, and the die 9 is fully filled with the bayonet plug through multiple circulation operation.
The die 9 stop mechanism 3 shown in fig. 4 is a partially enlarged view, and includes a first cylinder 31 mounted on the second plane 12, and a stop block 32 cooperating with the ejector rod of the first cylinder 31. The above-mentioned stopper 32 has the opening corresponding with the second through hole 121, and the stopper 32 on the right side of opening and second plane 12 fixed connection, the stopper 32 on the left side of opening and second plane 12 swing joint, when the mould 9 carries out bayonet plug assembly, first cylinder 31 promotes stopper 32 left side and makes stopper 32 take place elastic deformation to produce clamping force's effect to mould 9, consequently can guarantee that mould 9 can not appear horizontal direction's rocking when inserting the bayonet plug.
The mould 9 picking and placing mechanism 4 shown in fig. 5 comprises a mould 9 clamping mechanism arranged on a second plane 12 and a mould 9 pushing mechanism arranged on a first plane 11. The pushing mechanism of the mold 9 includes a sixth cylinder 411 fixed on the first plane 11 and a mold 9 limiting plate 412, and the mold 9 limiting plate 412 has two blocks according to the lateral dimension of the mold 9, and is respectively located at two sides of the first through hole 111, before the mold 9 is placed in front of the sixth cylinder 411 before the bayonet plug is arranged, the sixth cylinder 411 can prop the mold 9 and push the mold 9 to the lifting block 24 located in the first through hole 111 along the mold 9 limiting plate 412. When the mold 9 is filled with the bayonet plug, the mold 9 needs to be clamped out of the station and put into a conveyor belt to enter the next process, and therefore, a mold 9 clamping mechanism is required. The clamping mechanism of the die 9 comprises a sliding rail 421, a seventh air cylinder 422, an eighth air cylinder 424, a ninth air cylinder 425, a connecting plate 423 and clamping jaws 426, the sliding rail 421 is fixed on the second plane 12, the seventh air cylinder 422 is a bidirectional air cylinder and can move along two directions of a sliding block, the connecting plate 423 is fixed on the seventh air cylinder 422, the connecting plate 423 has a 90-degree bending structure, one end of the 90-degree bending structure is fixed with the eighth air cylinder 424, a top rod of the eighth air cylinder 424 can reciprocate along the vertical direction, the ninth air cylinder 425 is fixed on the top rod of the eighth air cylinder 424, the ninth air cylinder 425 is an independent bidirectional air cylinder, and one clamping jaw 426 is respectively fixed on two top rods of the ninth air cylinder 425. After the mold 9 is filled with the bayonet plug, the ejector rod of the first cylinder 31 of the limiting mechanism 3 of the mold 9 is retracted, so that the limiting block 32 loses the fixing effect on the mold 9, the eighth cylinder 424 controls the ninth cylinder 425 to move downwards, the ninth cylinder 425 controls the two clamping jaws 426 to clamp the mold 9 and lift the mold 9 to a certain height, and then horizontal conveying of the mold 9 is achieved through the seventh cylinder 422.
The bayonet plug lifting positioning mechanism 5 shown in fig. 6 comprises a second air cylinder 51 and a positioning block 52, wherein the second air cylinder 51 is fixed on the first plane 11, and a push rod of the second air cylinder 51 is connected with the positioning block 52. The positioning block 52 is provided with positioning holes 522 penetrating the inside, the positioning holes 522 are used for being filled with bayonet plugs, and the number of the positioning holes 522 in the positioning block 52 is the same as the number of the single-row mounting holes in the die 9, so that the bayonet plugs in the whole row can be inserted at one time. Meanwhile, in order to ensure that the bayonet plugs fed from the multi-channel vibration disc are filled in each positioning hole 522, detection optical fibers 521 are arranged on the upper side and the lower side of each positioning hole 522, so that when the bayonet plugs enter the positioning holes 522, all the detection optical fibers 521 detect the entry of the bayonet plugs, the second air cylinder 51 can lift the positioning block 52, and the phenomenon that the mold 9 is not filled when the bayonet plugs are omitted during the discharge of the bayonet plugs is avoided. All the positioning holes 522 are opened by the through slots 523, thereby facilitating the bayonet plug pushing-out operation of the bayonet plug pushing-out mechanism 6.
As shown in fig. 7, the bayonet plug pushing mechanism 6 is a perspective view, the third cylinder 61 is fixed on the second plane 12, and the extension and retraction direction of the ejector rod of the third cylinder 61 is perpendicular to the pushing track 122. A push-out block 62 is fixed to the rod of the third cylinder 61, and a thin push-out piece 621 is provided at one end of the push-out block 62. When the positioning block 52 is filled with the bayonet plug, the third cylinder 61 pushes the push-out block 62, and the thin push piece 621 is inserted into the through groove 523 and simultaneously pushes out the bayonet plug in the positioning hole 522.
Referring to fig. 8 and 9, the bayonet plug pushing mechanism 7 according to the present invention includes a fourth cylinder 71, a pushing block 72, and a stopper 73. The fourth cylinder 71 is installed on the second plane 12 along the direction of the pushing track 122, the push block 72 is installed on the ejector rod of the fourth cylinder 71, and the fourth cylinder 71 can drive the push block 72 to slide in the pushing track 122. When the bayonet plug pushing mechanism 6 pushes all bayonet plugs out of the positioning block 52, the bayonet plugs enter the groove 721 and are pushed rightward along the pushing track 122 by the pushing block 72, and since the pushing track 122 at the left end face of the mold 9 is provided with the stop lever 73 and the stop lever 73 is matched with the groove 721 in shape, when the pushing block 72 contacts the stop lever 73, the stop lever 73 can enable the bayonet plugs in the groove 721 to be closely distributed, so that the total length of the bayonet plug arrangement is ensured to be the same as the length of a single-row installation hole in the mold 9, and the bayonet plugs can be smoothly pushed into the installation hole.
Referring to fig. 10 and 11, the bayonet plug pushing mechanism 8 according to the present invention includes a fifth cylinder 81 and a pushing block, wherein the fifth cylinder 81 is installed perpendicular to the pushing rail 122 and downstream of the third cylinder 61 along the pushing rail 122. A push block 82 is fixed to the rod of the fifth cylinder 81, and the push block 82 is fitted into a groove 721 of the push block 72. When the pushing block 72 of the bayonet plug pushing mechanism 7 pushes the bayonet plug to the pushing rail 122 in front of the single-row mounting hole site of the die 9, the fifth air cylinder 81 pushes the pushing block 82 to insert into the groove 721, so that the bayonet plug closely arranged is pushed into the single-row mounting hole site of the die 9, and the bayonet plug mounting of the single-row mounting hole site is realized.
After the bayonet plugs of the one row of mounting holes of the die 9 are mounted, the fifth cylinder 81 is contracted to enable the push-in block 82 to extend out of the groove 721 of the push-out block 72, the fourth cylinder 71 is contracted to enable the push-out block 72 to return to a position corresponding to the positioning block 52 along the push track 122, and the second cylinder 51 is contracted to enable the positioning block 52 to descend so as to receive the next batch of bayonet plugs. Meanwhile, the motor 21 of the lifting mechanism 2 of the die 9 drives the lifting block 24 to lift the distance between two adjacent rows of mounting hole sites, so that the process of inserting the bayonet plugs of the next row of mounting hole sites is performed until all single rows of mounting hole sites are fully inserted with the bayonet plugs, and the die 9 can enter a conveyor belt for the next process after the bayonet plugs are mounted.
The foregoing description is only of the preferred embodiments of the present invention, and is not intended to limit the scope of the invention, but rather is intended to cover all equivalent structures as modifications within the scope of the invention, either directly or indirectly, as may be contemplated by the present invention.
Claims (1)
1. An automatic bayonet plug device, comprising:
a support frame;
the die lifting mechanism is used for controlling the die to lift and descend row by row along each row of mounting hole sites;
the die limiting mechanism can prevent the die from moving in the horizontal direction;
the mould picking and placing mechanism is used for placing the mould on the mould lifting mechanism, and when the bayonet plugs are fully arranged in the mould, the mould picking and placing mechanism clamps the mould to be placed on a conveyor belt of the assembly line;
the bayonet plug lifting positioning mechanism is used for receiving bayonet plugs sent out by the multi-material-channel vibration disc and lifting the bayonet plugs to the height of holes to be installed of the die;
the bayonet plug pushing mechanism is used for pushing the bayonet plug out of the bayonet plug lifting positioning mechanism to the bayonet plug pushing mechanism, and the bayonet plug pushing mechanism pushes the bayonet plug to the front of a hole site to be installed of the die;
the bayonet plug pushing mechanism is used for pushing the bayonet plug in the bayonet plug pushing mechanism into a single-row mounting hole position of the die,
the die lifting mechanism, the die limiting mechanism, the die taking and placing mechanism, the bayonet plug lifting positioning mechanism, the bayonet plug pushing mechanism and the bayonet plug pushing mechanism are all arranged on the support frame, and after the bayonet plug lifting positioning mechanism, the bayonet plug pushing mechanism and the bayonet plug pushing mechanism finish the bayonet plug installation of one row of installation hole sites, the die lifting mechanism drives the die to lift or descend the heights of two adjacent rows of hole sites and enter the installation of the next row of bayonet plugs;
the support frame comprises a first plane and a second plane, the second plane is positioned above the first plane, the die lifting mechanism and the bayonet plug lifting positioning mechanism are arranged on the first plane, and the die limiting mechanism, the bayonet plug pushing mechanism and the bayonet plug pushing mechanism are arranged on the second plane;
the die lifting mechanism comprises a motor, a screw rod pair and a supporting block, wherein a first through hole and a second through hole which can be used for the supporting block to pass through are respectively formed in the first plane and the second plane, the motor is fixed below the first plane, the screw rod is connected with a rotating shaft of the motor, the screw rod is matched with the screw rod pair, the screw rod pair is arranged on the lifting block, and the contact surface of the lifting block and the die can vertically lift above the first plane;
the die limiting mechanism comprises a limiting block and a first air cylinder, one side of the limiting block is fixed along one side of the second through hole, the other side opposite to the limiting block is in movable contact with the other side opposite to the second through hole, and the first air cylinder is fixed on the second plane and can prop against the other side of the limiting block so as to clamp and fix the die;
the bayonet plug lifting positioning mechanism comprises a second air cylinder and a positioning block, wherein the second air cylinder is arranged on the first plane, a push rod of the second air cylinder is connected with the positioning block, a plurality of columnar positioning holes with the same outline as the bayonet plug are formed in the positioning block, the positioning holes penetrate through the positioning block, and the positioning holes are connected through grooves;
the detection optical fibers are arranged at two opposite points on the inner wall of each positioning hole, the detection optical fibers can detect that bayonet plugs are placed in the positioning holes, and when all the detection optical fibers in the positioning holes detect that the bayonet plugs are placed in the positioning holes, the second cylinder lifts the positioning block to the height of a hole site to be installed of the die;
the bayonet plug pushing mechanism comprises a third air cylinder and a pushing block, the third air cylinder is fixed on the second plane, the pushing block is connected with a push rod of the third air cylinder, and one end of the pushing block can be inserted into a through groove and a positioning hole of the positioning block and push out the bayonet plug; the bayonet plug pushing mechanism comprises a fourth air cylinder, a pushing block and a limiting rod, wherein the fourth air cylinder is fixed on a second plane, the pushing block is connected with a push rod of the fourth air cylinder, the pushing block is provided with a groove for accommodating the bayonet plug, the pushing block pushes the bayonet plug out of the positioning block and then enters the groove, the pushing block slides along a pushing track arranged on the second plane, the direction of the pushing track is perpendicular to the axis of the die mounting hole, and the limiting rod is arranged on the pushing track and matched with the groove, so that the bayonet plug is tightly adhered to the groove;
the bayonet plug pushing mechanism comprises a fifth air cylinder and a pushing block, the fifth air cylinder is arranged on the second plane, the pushing block is fixed on a push rod of the fifth air cylinder, the moving direction of the pushing block is perpendicular to the pushing track and is matched with the groove of the pushing block, when the pushing block props against the limiting rod, the fifth air cylinder pushes the pushing block, and the pushing block is inserted into the groove and props the bayonet plug into a hole site to be installed of the die;
the mold taking and placing mechanism comprises a mold pushing mechanism arranged on a first plane and a mold clamping mechanism arranged on a second plane, wherein the mold is placed in the mold pushing mechanism and pushed to the mold lifting mechanism, after all mounting holes of the mold are fully provided with bayonet plugs, the mold limiting mechanism is loosened, and the mold clamping mechanism clamps the mold provided with the bayonet plugs and is arranged on the conveyor belt;
the die pushing mechanism comprises a sixth air cylinder and a die limiting plate, and a die arranged on the first plane is pushed by the sixth air cylinder and is pushed to the die lifting mechanism through the limiting action of the die limiting plate; the die clamping mechanism comprises a sliding rail, a connecting plate, a seventh air cylinder, an eighth air cylinder, a ninth air cylinder and clamping jaws, wherein the sliding rail is fixed on a second plane, the seventh air cylinder is installed on the sliding rail and can slide along the sliding rail, the connecting plate is fixed on the seventh air cylinder, the connecting plate is in a 90-degree bending shape, the eighth air cylinder is fixed at the other end of the connecting plate, a top rod of the eighth air cylinder moves in the vertical direction, the top rod of the eighth air cylinder is fixed with the ninth air cylinder, the ninth air cylinder is provided with two top rods with opposite movement directions, the clamping jaws are respectively installed on the top rod of the ninth air cylinder, the top rod of the eighth air cylinder drives the ninth air cylinder to descend to the upper portion of the die, the clamping jaws clamp the die, and the eighth air cylinder lifts the die and drives the die to be placed in the conveying belt by the seventh air cylinder.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810629811.6A CN108689785B (en) | 2018-06-19 | 2018-06-19 | Automatic bayonet plug inserting device |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810629811.6A CN108689785B (en) | 2018-06-19 | 2018-06-19 | Automatic bayonet plug inserting device |
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| CN108689785A CN108689785A (en) | 2018-10-23 |
| CN108689785B true CN108689785B (en) | 2023-06-09 |
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| CN201810629811.6A Active CN108689785B (en) | 2018-06-19 | 2018-06-19 | Automatic bayonet plug inserting device |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN110642663B (en) * | 2019-09-29 | 2021-01-05 | 江苏科技大学 | Tool for detonator production |
| CN115200435B (en) * | 2022-08-24 | 2023-08-11 | 深圳市本特利科技有限公司 | Assembling and fixing mechanism of electronic detonator |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US6941645B2 (en) * | 2000-03-15 | 2005-09-13 | Kazuhiro Kosuge | Automatic piston inserting equipment using a vision system |
| CN205635416U (en) * | 2016-05-16 | 2016-10-12 | 湖南长斧众和科技有限公司 | Automatic bayonet socket machine of multiple formula of industrial detonator |
| CN106065000B (en) * | 2016-07-28 | 2021-08-20 | 深圳市创者自动化科技有限公司 | Production system of nonel detonator |
| CN205933689U (en) * | 2016-08-08 | 2017-02-08 | 东莞市创者自动化科技有限公司 | Conveyer for nonel detonator bayonet socket station feed |
| CN106187652B (en) * | 2016-08-24 | 2022-04-05 | 深圳市创者自动化科技有限公司 | Device and method for filling detonator rubber plug of detonating tube |
| CN106927987A (en) * | 2017-03-10 | 2017-07-07 | 福建海峡科化股份有限公司 | A kind of Nonel detonator plug assembly equipment |
| CN107445783B (en) * | 2017-08-08 | 2020-04-14 | 北京京煤化工有限公司 | Automatic detonator assembly production line |
| CN107501020B (en) * | 2017-09-20 | 2022-08-30 | 深圳市创者自动化科技有限公司 | Detonator assembling device for detonating tube |
| CN207294634U (en) * | 2017-09-20 | 2018-05-01 | 云南燃一有限责任公司 | A kind of device for loading Nonel detonator rubber plug |
| CN207451967U (en) * | 2017-10-18 | 2018-06-05 | 东莞市创者自动化科技有限公司 | Nonel detonator production line |
| CN107973676B (en) * | 2017-12-06 | 2023-01-10 | 深圳市创者自动化科技有限公司 | Integrated equipment for installing rubber plug and bayonet on detonator with detonating tube |
| CN208667540U (en) * | 2018-06-19 | 2019-03-29 | 浙江物产光华民爆器材有限公司 | A kind of automatic card inserting mouth plug device |
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2018
- 2018-06-19 CN CN201810629811.6A patent/CN108689785B/en active Active
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