CN108688288A - A kind of novel multi-layer multistage solar module lamination line - Google Patents

A kind of novel multi-layer multistage solar module lamination line Download PDF

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Publication number
CN108688288A
CN108688288A CN201810436025.4A CN201810436025A CN108688288A CN 108688288 A CN108688288 A CN 108688288A CN 201810436025 A CN201810436025 A CN 201810436025A CN 108688288 A CN108688288 A CN 108688288A
Authority
CN
China
Prior art keywords
lamination
layer
host
sealing ring
thimble
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201810436025.4A
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Chinese (zh)
Inventor
刘晓勇
韩兴
刘博明
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
QINHUANGDAO VISUAL AUTOMATION EQUIPMENT Co.,Ltd.
Original Assignee
Qinhuangdao Visual Automation Equipment Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Qinhuangdao Visual Automation Equipment Co Ltd filed Critical Qinhuangdao Visual Automation Equipment Co Ltd
Priority to CN201810436025.4A priority Critical patent/CN108688288A/en
Publication of CN108688288A publication Critical patent/CN108688288A/en
Pending legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/10Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the pressing technique, e.g. using action of vacuum or fluid pressure
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/06Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the heating method
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L31/00Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L31/04Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof adapted as photovoltaic [PV] conversion devices
    • H01L31/042PV modules or arrays of single PV cells
    • H01L31/048Encapsulation of modules
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/50Photovoltaic [PV] energy
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50Manufacturing or production processes characterised by the final manufactured product

Abstract

The present invention is more for solar module laminating machine hop count in the prior art,Every section of the number of plies is more,The operating space do not repaired and maintained,The technical issues of making troubles to the repair of laminating machine,A kind of novel multi-layer multistage solar module lamination line is provided,This production line includes at least two sections of laminating machinees,Every section of laminating machine includes multiple lamination hosts,The lamination host composition multi-level laminating press setting up and down of every section of laminating machine,Changeover portion is set between two sections of adjacent laminating machinees,Changeover portion is provided with the transmission device one of multiple transmission workpiece,Using the multilayer multistage solar module lamination line of structure of the invention,Due to being provided with moveable changeover portion between front and back two groups of adjacent laminating machinees,Changeover portion can be removed outside production line when needing to repair laminating machine,So that vacateing the space for maintenance personal's maintenance between two adjacent laminating machinees,Therefore,Repair and maintenance operation can be facilitated.

Description

A kind of novel multi-layer multistage solar module lamination line
Technical field
The present invention relates to solar module lamination lines, more particularly to the solar panel with laminated multi-layer host Part production line.
Background technology
Solar module laminating machine is the equipment being laminated to solar cell module, as client is for taking up an area The raising of the demand of area and energy-efficient requirement, laminating machine towards multilayer multistage structural development, current multilayer multistage lamination Machine, the number of plies is more, and hop count is more, and the general number of plies can reach 5 layers or more, and using two sections or three sections of structure, the number of plies is mostly so that laminating machine Height it is very high, reached 3 meters, hop count makes the group number of multi-level laminating press increase more, and the laminating machine of multigroup multilayer is in tandem, right The required precision of equipment is high, and maintenance personal cannot be introduced into repair and the space that do not repair on laminating machine, give the dimension of laminating machine It repaiies and operates and bring many inconvenience.
Invention content
The object of the present invention is to more for solar module laminating machine hop count in the prior art, every section of the number of plies is more, It is more to provide a kind of novel multi-layer the technical issues of making troubles to the repair of laminating machine for the operating space do not repaired and maintained Section solar module lamination line.
The purpose of the present invention is what is be achieved through the following technical solutions:
A kind of novel multi-layer multistage solar module lamination line, includes at least two sections of laminating machinees, and every section of laminating machine includes Multiple lamination hosts, the lamination host composition multi-level laminating press setting up and down of every section of laminating machine, between two sections of adjacent laminating machinees Changeover portion is set, and changeover portion is provided with the transmission device one of multiple transmission workpiece, and setting formation is more above and below for multiple transmission devices one Layer transmission device one, the number of plies of multilayer transmission device one is consistent with the lamination number of plies of host of multi-level laminating press, and every layer of transmission The transfer member of device one docks setting with the conveyer belt of the lamination host of respective layer, and in the position of changeover portion, setting, which is stepped down, fills It sets, can be removed or be playbacked production line by resigning device changeover portion, make to leave room between adjacent two sections of laminating machinees or mutually interconnect It connects, changeover portion is the equipment for needing to step down;
Multistage laminating machine includes at least two sections of one section of lamination and lamination and/or three sections of lamination, and the laminating machine one of one section of lamination is heat The lamination host one of press, one section of lamination is offset plate pressure type laminating machine, is laminated two sections of lamination hosts two and/or the layer of three sections of lamination Pressure host three is plate pressure type laminating machine, and two sections of lamination is hot press, and three sections of the lamination is cold press, and plate pressure type laminating machine includes Upper cover and lower box two, upper cover include pressing plate and elastic seal ring, and elastic seal ring includes at least seal ring coil, under pressing plate Surface is provided with annular groove, and one end of seal ring coil is arranged in annular groove, and the other end is located at outside pressing plate lower surface, works as pressing plate When being closed with lower box two, pressing plate, seal ring coil can form the chamber three of sealing, elastic packing with the cavity two of lower box two Circle is gas-flow closure circle;
It is located in seal ring coil below pressing plate and is provided with flexible pad, the lamination host two of two sections of lamination further includes component transmission dress Two are set, component transmitting device includes conveyer belt two, the solar cell module being laminated will be needed to be transmitted to lamination by conveyer belt two Station, the conveyer belt two of two lamination hosts of adjacent layer is around the underlying upper cover for being laminated host and the lamination being located above The lower box two of host is arranged;
It includes upper box one, lower box one and conveyer belt one to be laminated host one, is located at lower section in the lamination host one of two adjacent layers Lamination host one upper box one be fixed at be located above lamination host one lower box one lower section, by conveyer belt One transmission battery component, conveyer belt one is around the underlying upper box one for being laminated host one and the lamination host being located above One lower box one is arranged;
Each intercommunicating pore pair of intercommunicating pore up and down and layer lower box one is respectively set per the lower box one of pressure host one layer by layer It should be arranged, each intercommunicating pore is connected with the cavity of corresponding lower box one one respectively, is provided between the lower box one of adjacent layer close Connecting piece is sealed, sealing connectedness is provided with communication passage, and the intercommunicating pore of the lower box one of adjacent layer can be by sealing connecting piece Communication passage sealing connection;
Sealing connectedness includes upper sealing ring and lower sealing ring, and the lower box one of upper sealing ring and the lamination host positioned at upper layer is solid Fixed connection, lower sealing ring are outer step ring, are connected with upper sealing ring by cup hook bolt by the step of lower sealing ring, cup head spiral shell The axis of bolt and the centerline hole of upper sealing ring and lower sealing ring are arranged in parallel, and the miner diameter end of lower sealing ring is arranged in upper sealing ring Endoporus in seal and be slidably connected with the endoporus of upper sealing ring;
Heating plate one is arranged in the cavity one of lower box one, and ejector pin mechanism is provided in cavity one, and ejector pin mechanism includes packet Include multiple thimbles for erectting setting, thimble support, the multiple vertically arranged centre holes being distributed in heating plate one and thimble liter A thimble is arranged in falling unit, each centre hole, and the lower end of thimble is arranged on the upper surface that thimble supports and cheats eventually by thimble Support is supported, and the upper end of thimble is located in centre hole, and thimble support is connected with the output end of thimble lifting gear, thimble Support is arranged in lower box one, is located at the lower section of heating plate;
It is provided with heating plate one in the cavity one of the lower box one of offset plate pressure type laminating machine, in the lower box two of plate pressure type laminating machine Cavity two in be provided with heating plate two, heating plate one and heating plate two include at least one layer of heating mainboard, heat mainboard packet Include supporting plate and resistance wire, tank be provided on supporting plate, resistance wire is set in the tank, heating mainboard setting in upper cover plate and Between lower cover, upper cover plate, the supporting plate of heating mainboard and lower cover are fixedly connected by fixing device;
Loading bay is set before the multi-level laminating press positioned at first section, discharge pedestal is set after the multi-level laminating press positioned at back segment, into Material platform and discharge pedestal are multilayer transmission device two, transfer member and the first section laminating machine of every layer of transmission device two of loading bay The conveyer belt docking setting of respective layer, the transfer member of every layer of transmission device two of discharge pedestal and the respective layer of endpiece laminating machine Conveyer belt docking setting, setting charging elevator supplies workpiece to every layer of transfer member of loading bay in front of loading bay, is going out Setting discharging elevator receives the workpiece of the transfer member output of every layer of discharge pedestal after material platform, and the position setting of the loading bay allows Resigning device is arranged in the position of position device, discharge pedestal, and production line or playback can be removed by resigning device loading bay, discharge pedestal To production line, loading bay, discharge pedestal are the equipment that need to be stepped down;
Resigning device includes guide rail and the mobile device that coordinates with guide rail, and the extending direction of guide rail and the laying direction of production line are hung down Directly it is arranged and extends to outside production line, in the equipment that the needs that mobile device is arranged in production line are stepped down, need to step down sets Standby to be moved out outside production line or playbacked to production line along guide rail by the mobile device, mobile device is to coordinate with guide rail Sliding block, castor or casters group, runner or light-emitting window are arranged in the lower section of the rack for the equipment for needing to step down.
Using the multilayer multistage solar module lamination line of structure of the invention, due in front and back two groups of adjacent layers It is provided with moveable changeover portion between press, changeover portion can be removed outside production line when needing to repair laminating machine, So that vacateing the space for maintenance personal's maintenance between two adjacent laminating machinees, therefore, repair and maintenance operation can be facilitated.
Description of the drawings
Fig. 1 is multilayer multistage solar module lamination line example structure schematic diagram of the present invention;
Status diagram when removing production line Fig. 2 shows changeover portion;
Fig. 3 is mobile device example structure schematic diagram in multilayer multistage solar module lamination line of the present invention;
Fig. 4 is the front view structural representation of plate pressure type laminating machine in multilayer multistage solar module lamination line of the present invention Figure;
Fig. 5 is gas-flow closure circle of the present invention and pressing plate connection relationship diagram;
The gas-flow closure circle of this another example structure of Fig. 6 and pressing plate connection relationship diagram;
Fig. 7 is offset plate pressure type laminating machine example structure schematic diagram;
Fig. 8 is another example structure schematic diagram of offset plate pressure type laminating machine, and the lamination host one of adjacent layer is by sealing connectedness Connection;
Fig. 9 is that the evacuation passageway of each host one of pressure layer by layer in Fig. 8 eliminates upper box in non-interconnected status diagram, figure One;
Figure 10 is A-A partial sectional views in Fig. 9;
Figure 11 is that connectedness example structure schematic diagram is sealed in the present invention;
Figure 12 is heating plate example structure schematic diagram in production line of the present invention.
Reference sign
101- battery components;102 transmission devices two;
1000- is laminated one section;
1100- upper boxes one;1102- offset plates;1103- upper chamber one;1104- cavity of resorptions one;
1130- cavitys one;1200- lower boxes one;1210- heating plates one;1211- centre holes;1220- ejector pin mechanisms; 1221- thimbles;1222- thimbles support;1223- thimble lifting gears;1230- frame bodies one;1300- seals connecting piece; 1301- intercommunicating pores;1302- sealing devices;1303- vacuumizes connecting tube;1310- upper sealing rings;1311- holding tanks;1320- Lower sealing ring;1321- miner diameter ends;1330- glasss of hook bolts;1340- sealing rings;1350- springs;1352- counterbores;1353- bolts Connecting hole one;1354- connecting holes two;1240- pedestals;1400- workpiece transmitting device one;1401- conveyer belts one.
2000- is laminated two sections
2100- upper covers;2200- lower boxes two;2205- cavitys two;2210- heating plates two;
300- pressing plates;310- annular grooves;320- holding tanks;
2400- elastic seal rings;410- seal ring coils;420- interconnecting pieces;
Two 2510- conveyer belts two of 2500- workpiece transmitting device
3000- is laminated three sections;
4000- feeds elevator;
5000- loading bays;
6000- changeover portions;
6100- resigning devices;6101- guide rails;6102- casters groups;6103- fixed blocks;6104- bolts;6105- jacks; 6106- protrusions;6107- positioning plates;6108- protrusion through holes;6110- mobile devices;6200- transmission devices one;
7000- discharge pedestals;8000- discharging elevators;
215- upper cover plates;216- lower covers;217- heats mainboard;2171- supporting plates;2172- resistance wires;2173- tanks;218- is tight Gu screw;219- temperature sensors.
Specific implementation mode
The present invention is further described with reference to specific embodiment:
As shown in Figure 1 to 11, novel multi-layer multistage solar module lamination line of the invention at least may include front and back Two groups of laminating machinees being arranged are laminated one section by being referred to as positioned at the one of front group of laminating machine, one behind are arranged for sake of convenience Group laminating machine is known as being laminated two sections, and so on, it is three sections of lamination to be located at after being laminated two sections.One section 1000 of lamination and lamination two Section 2000 is made of multiple lamination hosts, and each lamination host for being laminated section is arranged above and below, and each host that is laminated is respectively set There are oneself independent laminated resonator and workpiece transmitting device, be laminated one section 1000 and be provided with changeover portion between being laminated two section 2000 6000, the position of changeover portion is provided with resigning device 6100, changeover portion 6000 can be made to remove lamination by resigning device 6100 One section and lamination it is two intersegmental, make one section of lamination and lamination two be intersegmental vacates space, this space is stood for maintenance personal and is being laminated The front end or rear end of machine, or enter in laminating machine and repair from this space.Multiple transmission are provided on changeover portion 6000 Device 1, setting obtains the transmission device of multilayer, the number of plies and layer of transmission device one to multiple transmission devices 1 above and below The number of plies of the lamination host of press is consistent that is, consistent with the number of laminated resonator, that is, has several layers of laminated resonators, and setting is several layers of Transmission device 1, every layer of transmission device 1 of changeover portion are defeated with the workpiece transmitting device of every layer of lamination host Band is sent to dock, so that workpiece to be transmitted to from the laminated resonator for being laminated one section in the laminated resonator of two sections of lamination.
As shown in Figures 2 and 3, the resigning device such as lower structure can be used:The resigning device 6100 preferably by with production line Center line F-F the vertically disposed guide rail 6101 of extending direction and what is be arranged in the rack of changeover portion 6000 match with guide rail Mobile device 6110 form, a part for guide rail is in production line, and another part is outside production line, the row of guide rail and production line Column direction is vertically arranged, and changeover portion 6000 can so vertically removed outside production line, is moved back to again along guide rail when playback Section 6000 is crossed, which can be castor, can also be casters group 6102, can also be runner or light-emitting window, can be with It is that sliding block, castor or sliding block are slidably connected with guide rail, runner is rolled with guide rail and connected.Guide rail can be arranged on the ground, this time shift Dynamic device is arranged in the lower section of the rack of changeover portion 6000, and guide rail can also be set up in the air, at this point, mobile device is arranged in mistake Cross the top of the rack of section 6000.Changeover portion 6000 can be moved to production by pushing changeover portion 6000 to be moved on guide rail Outside line, the space on the production line of its occupancy is vacated, repair, which finishes, again playbacks changeover portion 6000.It is excellent in the production line of the present invention Choosing three sections of laminating machinees of setting, three sections of one section of lamination, two sections of lamination and lamination, two sections of one section of lamination and lamination are hot press lamination Machine, three sections of lamination are cold pressing laminating machine.When two sections of laminating machinees are arranged, two sections of lamination is cold pressing laminating machine.
Shown in Fig. 4-Figure 11, in currently preferred structure, the structure for the laminated resonator one that one section 1000 of lamination is using existing The structure for the lamination host that technology is improved, its laminated resonator one is made of upper box 1, lower box 1, upper It is provided with offset plate 1102 on babinet 1, upper box one is separated into independent upper chamber 1 and cavity of resorption one by offset plate 1104, cavity of resorption one and the cavity 1 of lower box 1 form independent cavity of resorption after upper box one and the closure of lower box one Room one is implemented to be laminated by offset plate 1102 to battery component, and the heating plate 1 as heating station one is arranged in cavity one In 1130, ejector pin mechanism 1220 is provided in cavity 1, it, will be electric by ejector pin mechanism when being heated to battery component Pond component jacks up.The ejector pin mechanism 1220 such as lower structure, including the support of multiple thimbles 1221, thimble are preferably used in the present invention 1222, the multiple centre holes 1211 and thimble lifting gear 1223 being distributed in heating plate 1, centre hole 1211 is vertical Through-hole run through the short transverse of heating plate 1210, thimble 1221 is located in centre hole 1211, and each centre hole is arranged one and pushes up The lower end of needle, thimble 1221 is arranged on the upper surface of thimble support 1222 and cheats to be supported by thimble support eventually, thimble 1221 upper end is located in centre hole, and thimble support 1222 is connected with the output end of thimble lifting gear 1223, thimble support It is arranged in lower box one, is located at the lower section of heating plate one.Thimble can be isometric, can not also be isometric, need to adapt to battery component Surface shape, for example, when battery component be tablet when, each isometric setting of thimble can not when battery component is spherical surface Isometric, end face is located at the same spherical surface to match with battery component spherical shape thereon.
Before being heated to battery component, thimble support 222 is jacked up by thimble lifting gear 1223, due in centre hole 1211 It is provided with thimble 1221, lower end and the thimble support 1222 of thimble 1221 abut against, by centre hole 1211 to thimble 1221 Vertical angle of inclination constrain and guided to the direction of motion of thimble, and thimble lifting gear 1223 pushes thimble support 1222 make thimble 1221 be moved upwards along centre hole 1211, the upper end of thimble reaches outside the upper surface of heating plate one, make top Needle 1221 holds up the solar cell module for needing to be laminated, after solar module thermally equivalent, thimble lifting gear 1223 Reset makes the upper end of thimble 1221 fall back in centre hole 1211.Using the ejector pin mechanism of structure of the invention, since thimble is erect Setting supports upper surface in thimble, and a thimble lifting gear 1223 is separately connected without each thimble 1221, to be top The distribution of needle 1221 provides sufficient space, can greatly improve the setting number and density of thimble 1221, and it is either right to realize When bulky solar cell module or small solar cell module are laminated, thimble 1221 can be by the sun Energy battery component jacks up, and makes solar cell module uniform force, avoids solar cell module when heated because of stress It is uneven to be deformed, while reducing the number of thimble lifting gear 1223, reduce production cost.
Any structure for capableing of support pin may be used in thimble support, for example, it can be tablet, can also be frame Structure can also be curved-surface structure, can also be lattice structure.As shown in figure 8, it is preferred that it is support plate, spy that thimble, which supports 1222, It is not the smooth tablet in surface, thimble 1221 can be made to be generally aligned in the same plane interior, in the identical condition of height for ensureing thimble 1221 Lower is in can guarantee that the upper end of all thimbles 1221 is generally aligned in the same plane, thimble 1221 to be made to jack up the solar cell for needing to be laminated Component is more smooth, and solar cell module is avoided to be bent, and can support 1222 upper surface that limit hole, thimble is arranged in thimble 1221 lower end is located in corresponding limit hole, in this way, being limited to thimble 1221 by limit hole, is kept away It is moved in thimble support 1222 lower end for exempting from thimble 1221, it is preferred that thimble lifting gear 1223 can be arranged in lower box It is interior, it can also be arranged outside lower box, when thimble lifting gear is arranged outside lower box, the output end of thimble lifting gear is stretched Enter into lower box and be fixedly connected with thimble support, output end and the lower box of thimble lifting gear are tightly connected.
Including at least a thimble lifting gear 1223, when thimble lifting gear 1223 is one, thimble lifting gear 1223 middle part for being set to thimble support 1222, when thimble lifting gear 1223 is multiple, thimble lifting gear 1223 is equal Even distribution, in this way, thimble lifting gear 1223 is can guarantee when jacking up thimble support 1222, the power phase that thimble 1221 is subject to Together, preferred thimble lifting gear 1223 is cylinder or fluid cylinder, by piston rod as output end.
The upper box 1 and lower box of the lamination host one for being located at intermediate position in one section 1000 are laminated in the present invention One 1200 preferably use such as lower structure:Upper box 1 and lower box 1 are arranged on same frame body 1, are located at The upper box 1 of the lamination host one of lower layer is arranged under the lower box 1 of the lamination host one above it The conveyer belt 1 of side, workpiece transmitting device 1 is set around the upper box one and lower box one being located on same frame body one It sets.Using one section of the lamination of structure of the invention, upper box one and the setting of lower box one can reduce lamination on same frame body one The structure and materials of host reduce the occupancy for space.
In one section 1000 of the lamination of solar module laminating machine of the present invention, it is preferred to use following Vacuuming structure, to each The lower chambers one of pressure host one vacuumize simultaneously layer by layer, are both provided on the lower box 1 of each lamination host one and pass through up and down Logical intercommunicating pore 1301, intercommunicating pore 1301 are connected with the cavity 1 of corresponding lower box 1, are located at upper layer and are laminated The intercommunicating pore 1301 of host one is corresponding with positioned at lower layer's lamination intercommunicating pore 1301 of host one and is connected by sealing connecting piece 1300 Logical, the upper end of the intercommunicating pore 1301 of top layer's lamination host one is provided with sealing device 1302, and lowest level is laminated the company of host one The lower end of through-hole is connected with the connecting tube 1303 that vacuumizes of vacuum extractor, upper box when upper box one and lower box one are closed One cavity of resorption 1 constitutes the lower chambers one of sealing with the cavity 1 of lower box one, will be taken out by sealing connectedness 1300 The connection of intercommunicating pore 1301 of vacuum connection tube 1303, each host one of pressure layer by layer is at a channel, with the lamination host one of each layer Cavity 1 is connected to, by vacuum extractor to respectively the lower chambers one of pressure host one vacuumize layer by layer.Preferably, pedestal is set 1240, intercommunicating pore 1301 is equally set on pedestal, vacuumizes the setting of connecting tube 1303 and communicates, uses with intercommunicating pore on pedestal 1240 To connect vacuum extractor.The centerline hole coaxial arrangement of the intercommunicating pore of host is respectively laminated when respectively pressure host one is stacked layer by layer, The channel of sealing is connected by sealing connectedness.
When in use, it would be desirable to which the solar cell module of lamination is placed individually into each lamination work for pressing host one layer by layer Position, makes lamination host one move downward by lifting gear, makes sealing connecting piece 1300 that upper layer to be laminated to the intercommunicating pore of host one 1301 intercommunicating pores 1301 that host one is laminated with lower layer, which are connected, constitutes bleed-off passage, since top layer is laminated the connection of host one The upper end in hole 1301 is provided with sealing device 1302, and the upper end of bleed-off passage is made to seal, and control vacuum extractor work vacuumizes Device is by vacuumizing the air in the lower chambers one that connecting tube 1303 constitutes cavity 1 with cavity of resorption 1 by being evacuated It is extracted out in channel, all lower chambers one is vacuumized, realizes and can be completed to all cavity of resorptions by a vacuum extractor Room vacuumizes work, can be accurately controlled to the precision vacuumized.
As shown in Figs. 8 to 11, it is preferred that the quadrangle of lamination host one is respectively arranged with an intercommunicating pore 1301, intercommunicating pore It is connected to by sealing connectedness 1300, in this way, when vacuumizing, can be carried out at the same time and vacuumize from the quadrangle of cavity 1 Work, what is not only vacuumized is more efficient, and the effect vacuumized is more preferable.
Preferably, sealing connecting piece 1300 includes upper sealing ring 1310 and lower sealing ring 1320, and lower sealing ring is outer step Formula cyclic structure, the miner diameter end 1321 of lower sealing ring is arranged in the endoporus of upper sealing ring to be slided with the interior interporal lacuna of upper sealing ring Dynamic cooperation, upper sealing ring, lower sealing ring are coaxially disposed, and seal groove is provided on upper sealing ring internal diameter, O-shaped sealing is arranged in slot Circle makes lower sealing ring form sealing with upper sealing ring and is slidably connected.Upper sealing ring 1310 is fixed at the lamination positioned at upper layer On the lower face of the lower box one of host one, axial bolts connecting hole 1 is provided on upper sealing ring, in lower sealing ring Step on be provided with axial connecting hole 2 1354, lower sealing ring 1320 and upper sealing ring and pass through cup hook bolt 1330 and bolt and connect Connect hole one, connecting hole two is connected with upper sealing ring 1310, be laminated host one upper sealing ring 1310 and lower sealing ring 1320 it Between multiple glasss of hook bolts 1330 are distributed with, the company of upper sealing ring 1310 and lower sealing ring 1320 is made by multiple glasss of hook bolts 1330 It connects more firm, it is preferred that one lower part of bolt connecting hole of upper sealing ring 1310 is provided with holding tank 1311, in holding tank 1311 It is provided with compressed spring 1350, compressed spring 1350 is set in the shank of bolt on glass hook bolt 1330, and the two of compressed spring 1350 The upper surface respectively with the top of holding tank 1311 and lower sealing ring 1320 is held to abut against, the nut of cup hook bolt is arranged in counterbore In 1352, in this way, since upper sealing ring 1310 is integrally fixed at the lower section of intercommunicating pore 1301, so the position of upper sealing ring 1310 It is fixed to set, and when lower sealing ring 1320 is pressed on the intercommunicating pore 1301 of lower section, sealing ring is upward under the action of being under pressure Movement, while under the tension force effect of compressed spring 1350, lower sealing ring 1320 is made lower sealing ring 1320 by downward pressure It is completely embedded with the upper end of corresponding intercommunicating pore 1301, the leakproofness of lower sealing ring 1320 and intercommunicating pore 1301 is improved, upper close The inside of the upper surface of seal ring 1310, the lower face of lower sealing ring 1320 and upper sealing ring 1310 is both provided with sealing ring 1340, ensure the lower end of upper sealing ring 1310 and intercommunicating pore 1301, lower sealing ring 1320 and intercommunicating pore 1301 upper end and on Leakproofness between sealing ring 1310 and lower sealing ring 1320.
In the present invention, every host two of pressure layer by layer that two section 2000 of lamination preferably uses such as lower structure:Its upper cover 2100 is adopted With plank frame, heating plate 2 2210 is set in the cavity 2 2205 of lower box 2 2200, and upper cover 2100 is set to lower box 2 2200 top, upper cover 2100 include pressing plate 300 and elastic seal ring 2400, and elastic seal ring includes seal ring coil 410, Edge along 300 lower surface of pressing plate is provided with annular groove 310, and elastic seal ring circle body is arranged in annular groove 310, elastic packing The part for enclosing circle body 410 is arranged in annular groove, and another part exposes outside annular groove, protrudes outside the lower surface of pressing plate. Pressing plate, seal ring coil form the inner cavity of upper cover, and upper cover 2100 can be used cooperatively with the lower box two of various structures, as long as can incite somebody to action Upper cover 2100 and lower box two-way are crossed sealing ring and are sealed.
When in use, it would be desirable to which the solar cell module of lamination is delivered to lamination station, and control pressing plate 300 is transported downwards It is dynamic, so that seal ring coil 410 is pressed on lower box 2 2200, makes seal ring coil 410, the cavity two of lower box 2 2200 and pressure Plate 300 constitutes the chamber three of a sealing, and solar module is located in the chamber three, is located in heating plate two, heating plate two 2210 pairs of solar module heating, to the pumping of chamber three for the sealing that seal ring coil 410, lower box two and pressing plate 300 are constituted Vacuum is implemented to be laminated, after the completion of lamination of solar battery components, controls pressing plate by pressing plate 300 to solar cell module 300, which return to original position, takes out the solar cell module being laminated, due to the deformability of seal ring coil 410, so being formed The depth of seal cavity can change, the solar cell module of different-thickness can be laminated, and compressing too It is positive can battery component when, be directly laminated by pressing plate 300, pressing plate 300 without elasticity, so solar cell module integrally by The pressure arrived avoids the deformation of solar cell module edge, improves solar cell only by pressure vertically downward The quality of component entirety.
As shown in Figure 4-Figure 6, preferably elastic seal ring 2400 includes seal ring coil 410 and interconnecting piece 2420, interconnecting piece 2420 tops for being set to seal ring coil 410 are fixedly connected with seal ring coil 410, and interconnecting piece can be by seal ring coil more It is securely fixed in annular groove, it will not be backing out out of annular groove.The cross section of the interconnecting piece 420 of sealing ring can be in " T " Font structure is arranged or line-styled structure, and " T " font holding tank 320 or line-styled holding tank are provided on pressing plate 300, even Socket part 420 is set in holding tank 320, since interconnecting piece 420 and holding tank are both provided with line-styled structure, interconnecting piece Line-styled part is entrapped in the line-styled slot of holding tank, therefore, in the annular groove that sealing ring can firmly fix very much It does not fall off, seal ring coil 410 is made to be fixed on pressing plate 300.
Preferably, sealing ring is gas-flow closure circle, and interconnecting piece can be solid, can also be hollow, can pass through It adjusts and is filled with the gas flow of gas-flow closure circle to adjust the size of deflection when seal ring coil is pressurized, further adjust sealing ring Circle body 410 is pressed in the height of the seal chamber formed after lower box 2 2200, so as to more widely be suitble to different-thickness too Positive energy battery component.
As shown in Figure 4-Figure 6, in the present invention, it is preferred to structure in, the conveyer belt two of workpiece transmitting device 2 2500 2510 are arranged around the upper cover 2100 of underlying lamination host two and the lower box two for the lamination host two being located above, this One conveyer belt two of sample can as be located above lamination host two battery component conveyer belt simultaneously also in lower section Lamination host two upper cover 2100 and the battery component being laminated between isolation strip.
When in order to reduce lamination upper cover 2100 for battery component 101 impact force, elastic seal ring formed ring-type Flexible pad 330 is provided in space.Using two sections of the lamination of structure of the invention, due to directly being carried out to battery component using pressing plate Lamination, only there are one the chambers three that are made of upper cover 2100 and lower box two for setting, during lamination only need to chamber three into Row vacuum pumping, thus it is simple in structure, it is suitble to the structure of multi-level laminating press.
In the laminating machine of the present invention, heating plate one and heating plate two preferably use electric boiling plate, preferably using following knot Structure, including at least one layer of heating mainboard 217, upper cover plate 215 and lower cover 216, every layer of heating mainboard 217 includes supporting plate 2171 With resistance wire 2172, tank 2173 is provided on supporting plate 2171, resistance wire 2172 is set in tank 2173, and upper cover plate 215 is set It is placed in the top of supporting plate 2171, lower cover 216 is set to the lower section of supporting plate 2171, and upper cover plate 215, each layer heat the supporting plate of mainboard 2171 and lower cover 216 by fixing device be fixedly connected integrally, formed electric boiling plate, by leading to resistance wire 2172 Electricity makes resistance wire 2172 generate heat, since resistance wire 2172 is thin, it is possible to so that adjacent tank 2173 is spaced small, can reach 20- 40mm, so when being heated to solar cell module, thermal uniformity is more preferable, and is set to supporting plate by upper cover plate 215 Protection is played the role of in 2171 upper end, the lower end that lower cover 216 is set to supporting plate 2171 to heating mainboard 217.Such as figure Shown in 12, one layer of heating mainboard 217 is included at least, when it is multilayer to heat mainboard 217, upper cover plate 215 is set to top layer The top of supporting plate 2171, lower cover 216 are set to the lower section of undermost supporting plate 2171, by the way that Multi-layer warming mainboard 217 is arranged Mode reduce each layer heating mainboard 217 power, realization reduced under the premise of entire electric boiling plate power is constant it is each The power of the resistance wire of layer heating mainboard 217, makes resistance wire 2172 be hardly damaged, supporting plate is preferably metal material, it is preferred that Upper cover plate 215 and lower cover 216 are aluminium sheet, and the heat conductivility of aluminium sheet is preferable, when being heated to solar cell module, So that heat is quickly transmitted on solar cell module, avoid the waste of heat, it is preferred that is provided with temperature in upper cover plate 215 Sensor 219 is spent, heating temperature when being heated to solar module can detect that by temperature sensor 219, it can be according to adding Hot plate maximum operating temperature selects the number of plies of mainboard 217, to adjust the power of entire heating device, adapts to different technique and wants It asks, it is preferred that tank 2173 is arranged in the curve shape of detour, and setting in this way can adequately utilize the space on supporting plate 2171, The interval between tank 2173 and tank 2173 is reduced, the density that resistance wire 2172 is distributed is improved, keeps fever more uniform, preferably , fixing device is trip bolt 218, fixed secured and at low cost, it is preferred that upper cover plate 215, heating mainboard 217, lower cover Plate 216 is combined into one piece of whole heating plate by the connection of trip bolt 218, and trip bolt 218 is equal in the surrounding of each plate and middle part Even setting, in this way, improving the fastness of the electric boiling plate after connection by way of multipoint positioning.Preferably, tank Depth and width are more than or equal to the diameter of resistance wire, and in tank 2173, resistance wire is more securely set resistance wire entire in this way It sets in tank.
In the present invention, a plurality of isometric straight-line groove as shown in figure 12 semicircle arranged side by side by evagination may be used in tank The structure of the tangent connection of arc slot, the tank being arranged in this way, resistance wire be in circuitous configuration, can also rounded coil-shape set Set, can also the setting of rectangular coil-shape, preferably with circuitous configuration as described in Figure 12, resistance wire is more evenly distributed And density bigger, electrical heating uniformity are more preferable.When two layers or more of heating mainboard is arranged, the tank on levels supporting plate can With upper and lower face be arranged, can also up and down supporting plate tank stagger setting, can also make the tank of upper and lower supporting plate on length direction Perpendicular setting.
In the production line of the present invention, loading bay 5000 is set before being laminated one section 1000, in the last one lamination Duan Houshe Discharge pedestal 7000 is set, when each section of laminating machine is multi-level laminating press, corresponding loading bay and discharge pedestal are also the loading bay of multilayer With the discharge pedestal of multilayer, the structure of loading bay and discharge pedestal can be identical, also can be different, is made of multilayer transmission device 2 102, The transfer member of transmission device two can be that conveyer belt can also be transmission rolling, depending on specific requirement, every layer of transmission device two It is provided with transfer member, every layer of transfer member is docked with the conveyer belt of laminating machine.When laminating machine is multilayer, in loading bay 5000 front setting charging elevators 4000, the setting discharging elevator 8000 after discharge pedestal 7000, by charging elevator to each Layer loading bay provides workpiece, and the workpiece of each layer discharge pedestal output is received by discharging elevator.Setting solar module in this way is given birth to Producing line, a production line can simultaneously be laminated multigroup battery component.For the ease of repair, in loading bay and discharge pedestal Position is respectively provided with resigning device 6000, removes outside production line loading bay and discharge pedestal when facilitating repair, is tieed up to laminating machine Shield again playbacks loading bay and discharge pedestal.Discharge pedestal and loading bay use resigning device above-mentioned in the present invention, using with production The vertically disposed guide rail 6101 of extending direction of the center line F-F of line and be arranged in the rack of changeover portion 6000 with guide rail match The resigning device that the mobile device 6110 of conjunction forms, is respectively set a guide rail 6101, as movement under discharge pedestal and loading bay The pulley or castor or sliding block of device be arranged under the rack of discharge pedestal and the rack of loading bay under.In currently preferred structure Three sections of laminating machinees are set, and three sections of lamination is cold pressing section, using plate pressure type laminating machine.
As shown in figure 3, in order to make the equipment of resigning position in production line stablize, and original position is returned to when playback, in guide rail Both ends be arranged fixed block 6103, on each fixed block be arranged jack 6105, in the rack for the equipment for being provided with mobile device Upper setting bolt device, limits equipment by fixed block when conceding or playbacking the equipment of resigning, passes through bolt 6104 The equipment of resigning is locked in cooperation with jack 6105 is fixed the position of resigning equipment on guide rail.As shown in figure 3, inserting 6104 surface of pin is provided with protrusion 6106, and positioning plate 6107 is provided with below the rack of equipment, is provided on positioning plate For the protrusion through hole 6108 that bolt and protrusion pass through, location hole or locating slot, location hole or positioning are provided on positioning plate Slot and protrusion through hole rotate bolt in 90 degree settings, and protrusion is moved up and down from protruding through in hole, when needing fixed, turn Dynamic 90 degree of bolt, makes protrusion pass through from hole, and bolt whereabouts protrusion is located across the lower section in hole, when needing to lift bolt When, bolt is carried upwards, is protruded through and is rotated 90 degree behind hole, is positioned by positioning plate.

Claims (10)

1. a kind of novel multi-layer multistage solar module lamination line includes at least two sections of laminating machinees, every section of laminating machine packet Include multiple lamination hosts, the lamination host composition multi-level laminating press setting up and down of every section of laminating machine, which is characterized in that adjacent Changeover portion is set between two sections of laminating machinees(6000), changeover portion be provided with it is multiple transmission workpiece transmission devices one(6200), multiple Transmission device one(6200)Upper and lower setting forms multilayer transmission device one, the number of plies and multi-level laminating press of multilayer transmission device one Lamination host the number of plies it is consistent, and the transfer member of every layer of transmission device one is docked with the conveyer belt of the lamination host of respective layer Resigning device is arranged in the position of the changeover portion in setting(6100), pass through resigning device(6100)Changeover portion can remove Or playback production line, make to leave room or be connected with each other between adjacent two sections of laminating machinees, the changeover portion(6000)To need to step down Equipment.
2. a kind of novel multi-layer multistage solar module lamination line as described in claim 1, which is characterized in that described Multistage laminating machine includes at least one section of lamination(1000)With two sections of lamination(2000)And/or three sections of lamination(3000), it is laminated one section Laminating machine one be hot press, the lamination host one of one section of lamination is offset plate pressure type laminating machine, be laminated two sections of lamination hosts two and/ Or the lamination host three of three sections of lamination is plate pressure type laminating machine, two sections of the lamination is hot press, and three sections of the lamination is cold pressing Machine, the plate pressure type laminating machine includes upper cover(2100)With lower box two(2200), the upper cover includes pressing plate(300)And elasticity Sealing ring(2400), the elastic seal ring is including at least seal ring coil(410), the lower surface of the pressing plate is provided with annular One end of slot, the seal ring coil is arranged in annular groove, and the other end is located at outside pressing plate lower surface, when the pressing plate(300) When being closed with lower box two, pressing plate, seal ring coil(410)It can be with lower box two(2200)Cavity two formed sealing chamber Three, the elastic seal ring is gas-flow closure circle.
3. a kind of novel multi-layer multistage solar module lamination line as claimed in claim 2, which is characterized in that described Pressing plate below be located in seal ring coil and be provided with flexible pad, the lamination host two of two sections of the lamination further includes component transmission Device two(2500), the component transmitting device includes conveyer belt two(2510), the solar energy being laminated will be needed by conveyer belt two Battery component is transmitted to lamination station, and the conveyer belt two of two lamination hosts of adjacent layer is around the upper of underlying lamination host The lower box two for the lamination host for covering and being located above is arranged.
4. a kind of novel multi-layer multistage solar module lamination line as claimed in claim 2, which is characterized in that described It is laminated host one(1001)Including upper box one, lower box one and conveyer belt one, the lamination host one of two adjacent layers(1001)In Underlying lamination host one(1001)Upper box one be fixed at the lamination host one being located above(1001)Under Battery component is transmitted in the lower section of babinet one by conveyer belt one, and conveyer belt one is around underlying lamination host one(1001)'s Upper box one and the lamination host one being located above(1001)Lower box one be arranged.
5. a kind of novel multi-layer multistage solar module lamination line as claimed in claim 4, which is characterized in that every layer The lamination host one(1001)Lower box one intercommunicating pore up and down is respectively set(1110)And layer lower box one Each intercommunicating pore is correspondingly arranged, each intercommunicating pore respectively with corresponding lower box one(1200)Cavity one(1130)It is connected, it is adjacent It is provided with sealing connecting piece between the lower box one of layer(1300), seal connectedness and be provided with communication passage(1351), adjacent layer The intercommunicating pore of lower box one can seal connection by sealing the communication passage of connecting piece.
6. a kind of novel multi-layer multistage solar module lamination line as claimed in claim 5, which is characterized in that described Sealing connectedness(1300)Including upper sealing ring(1310)And lower sealing ring(1320), the upper sealing ring(1310)With positioned at The lamination host on upper layer(100)Lower box one be fixedly connected, the lower sealing ring be outer step ring, by the lower sealing ring (320)Step pass through cup hook bolt(330)With the upper sealing ring(310)Be connected, the axis of the cup hook bolt with it is upper The centerline hole of sealing ring and lower sealing ring is arranged in parallel, the lower sealing ring(320)Miner diameter end(321)It is arranged on described Sealing ring(310)Endoporus in seal and be slidably connected with the endoporus of upper sealing ring.
7. a kind of novel multi-layer multistage solar module lamination line as described in claim 4 or 5, which is characterized in that The cavity one in lower box one is arranged in the heating plate one(1130)It is interior, it is provided with ejector pin mechanism in cavity one(1220), institute It includes multiple thimbles for erectting setting to state ejector pin mechanism to include(1221), thimble support(1222), heating plate one(1210)Upper point Multiple vertically arranged centre holes of cloth(1211)And thimble lifting gear(1223), one thimble of each centre hole setting, Thimble(1221)Lower end be arranged on the upper surface that thimble supports and cheat eventually by thimble support be supported, thimble(1221)'s Upper end is located in centre hole, thimble support(1222)With thimble lifting gear(1223)Output end be connected, thimble support set It sets in lower box one, is located at the lower section of heating plate.
8. a kind of novel multi-layer multistage solar module lamination line as claimed in claim 2, which is characterized in that described Offset plate pressure type laminating machine lower box one cavity one(1130)It is inside provided with heating plate one, in the nowel of plate pressure type laminating machine Heating plate two is provided in the cavity two of body two, the heating plate one and heating plate two include at least one layer of heating mainboard (217), the heating mainboard includes supporting plate(2171)And resistance wire(2172), the supporting plate(2171)On be provided with tank (2173), the resistance wire(2172)It is set to the tank(2173)It is interior, the heating mainboard(217)It is arranged in upper cover plate (215)And lower cover(216)Between, the upper cover plate(215), heating mainboard supporting plate(2171)And lower cover(216)Pass through Fixing device is fixedly connected.
9. a kind of novel multi-layer multistage solar module lamination line as described in claim 1, which is characterized in that in place Loading bay is set before the multi-level laminating press of first section(5000), discharge pedestal is set after the multi-level laminating press positioned at back segment (7000), loading bay and discharge pedestal are multilayer transmission device two(102), the transfer member of every layer of transmission device two of loading bay Setting, transfer member and the endpiece layer of every layer of transmission device two of discharge pedestal are docked with the conveyer belt of the respective layer of first section laminating machine The conveyer belt docking setting of the respective layer of press, the setting charging elevator in front of loading bay(4000)To every layer of biography of loading bay Component is sent to supply workpiece, the setting discharging elevator after discharge pedestal(8000)Receive the work of the transfer member output of every layer of discharge pedestal Resigning device is arranged in the position of part, the loading bay(6000), resigning device is arranged in the position of the discharge pedestal(6000), pass through The resigning device loading bay, discharge pedestal can remove production line or production line is arrived in playback, and loading bay, discharge pedestal need to step down Equipment.
10. a kind of novel multi-layer multistage solar module lamination line as described in claim 2 or 9, which is characterized in that The resigning device(6000)Mobile device including guide rail and with guide rail cooperation, the extending direction of the guide rail and the life The laying direction of producing line is vertically arranged and extends to outside production line, what the needs that the mobile device is arranged in production line were stepped down In equipment, needs the equipment stepped down to move out outside production line or playback along guide rail by the mobile device and arrive production line, institute It is sliding block, castor or casters group, runner or the light-emitting window coordinated with guide rail to state mobile device, is arranged in the equipment for needing to step down The lower section of rack.
CN201810436025.4A 2018-05-09 2018-05-09 A kind of novel multi-layer multistage solar module lamination line Pending CN108688288A (en)

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CN110660873A (en) * 2019-10-01 2020-01-07 秦皇岛博硕光电设备股份有限公司 Photovoltaic module cold pressing process
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CN112736814A (en) * 2020-12-31 2021-04-30 江苏康盛风电科技有限公司 Bus duct and production process
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CN115008808A (en) * 2022-06-01 2022-09-06 佛山市亨力豪机械有限公司 Inside insulating piece hot pressing equipment of new forms of energy power battery

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CN115008808A (en) * 2022-06-01 2022-09-06 佛山市亨力豪机械有限公司 Inside insulating piece hot pressing equipment of new forms of energy power battery
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CN114834138B (en) * 2022-06-29 2022-10-21 秦皇岛晟成自动化设备有限公司 Full-automatic stack type multilayer laminating machine

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Applicant after: QINHUANGDAO VISUAL AUTOMATION EQUIPMENT Co.,Ltd.

Address before: 066000 No.6 Mudanjiang Road, Qinhuangdao Economic and Technological Development Zone, Hebei Province

Applicant before: QINHUANGDAO VISUAL AUTOMATION EQUIPMENT Co.,Ltd.