CN108684244A - Integrated soil improvement system - Google Patents

Integrated soil improvement system Download PDF

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Publication number
CN108684244A
CN108684244A CN201810403787.4A CN201810403787A CN108684244A CN 108684244 A CN108684244 A CN 108684244A CN 201810403787 A CN201810403787 A CN 201810403787A CN 108684244 A CN108684244 A CN 108684244A
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CN
China
Prior art keywords
controller
broken
sieve
soil
fixed
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CN201810403787.4A
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CN108684244B (en
Inventor
段超
刘峰
孙雨
张强
崔小雷
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TIANJIN RUIDE SAIEN WATER INDUSTRY Co Ltd
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TIANJIN RUIDE SAIEN WATER INDUSTRY Co Ltd
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Priority to CN201810403787.4A priority Critical patent/CN108684244B/en
Publication of CN108684244A publication Critical patent/CN108684244A/en
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    • AHUMAN NECESSITIES
    • A01AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
    • A01BSOIL WORKING IN AGRICULTURE OR FORESTRY; PARTS, DETAILS, OR ACCESSORIES OF AGRICULTURAL MACHINES OR IMPLEMENTS, IN GENERAL
    • A01B77/00Machines for lifting and treating soil
    • AHUMAN NECESSITIES
    • A01AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
    • A01BSOIL WORKING IN AGRICULTURE OR FORESTRY; PARTS, DETAILS, OR ACCESSORIES OF AGRICULTURAL MACHINES OR IMPLEMENTS, IN GENERAL
    • A01B49/00Combined machines
    • A01B49/04Combinations of soil-working tools with non-soil-working tools, e.g. planting tools

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  • Life Sciences & Earth Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Soil Sciences (AREA)
  • Environmental Sciences (AREA)
  • Disintegrating Or Milling (AREA)
  • Mixers Of The Rotary Stirring Type (AREA)

Abstract

The present invention provides integrated soil improvement system, including stent system, shaking screen, crushing system, conveyer system of weighing, mixes and stirs system, controller;Stent system uses frame detachable structure, stent system bottom to be equipped with heavy burden tire, and stent system is divided into multilayer from top to bottom, and top layer is herringbone, and shaking screen is symmetrically in tilted layout on the both sides of top layer;Shaking screen bottom is crushing system, and crushing system includes funnel;Crusher is fixed in funnel;The motorized adjustment gate valve of connection controller is provided with below funnel;Funnel aligned beneath is weighed conveyer system, and conveyer system of weighing bottom is to mix and stir system;It includes configuration case to mix and stir system, and medicine system, stirring system are equipped in configuration case;Controller setting is in configuration case edge;It has the beneficial effect that:The present invention can be achieved to assemble, be readily transported in time, mobility strong, can meet long range requirement, the whole process that the different proportion of various soil properties, soil is screened, is crushed, is mixed and stirred work can be achieved.

Description

Integrated soil improvement system
Technical field
The invention belongs to soil improvement, recovery technique fields, and in particular to integrated soil improvement system.
Background technology
Salt-soda soil is a type of salt aggregation, refer to inside soil contained by salinity influence the normal life of crop Long, serious salt affected soil regional plant can hardly survive.It is not exclusively united according to UNESCO and food and agricultural organization The area of meter, whole world salt-soda soil is 9.5438 hundred million hectares, and the wherein saline and alkaline soil in China is distributed more widely, and beach saline land is China Important salt-soda soil land type, existing more than 18,000 kilometers of coastline, distributing position is wider, soil, soil matrix type Gap is big.
With the propulsion of urbanization process, more and more coastal area greenings need soil improvement, especially both sides of highway The soil improvement of long range, Replacement Engineering.Salt-soda soil can be divided into light salt-soda soil, moderate saline-alkali soil and geavy salt during utilization Alkali.
Currently, being directed to a plurality of types of salt-soda soils, the mode of improvement is more complicated, and one of reason is to contain in salt-soda soil Multiple gravels not of uniform size need first to handle gravel, and the quality of salt-soda soil soil property is hard, and due to every piece it is saline and alkaline The type on ground all may be different, and unification cannot be taken to be mixed and stirred, improved using a kind of drug.
Currently, the method in improvement salt-soda soil is:Plurality of devices is transported to working site, first one by one by multiple transport vehicles Gravel is screened by sorting machine, again by crusher by soil breaking after the completion of screening, then by staff to each block of cells It tests, selects corresponding drug to be mixed and stirred for each block;It is mating cumbersome since each functions of the equipments are single, block More, distance, so a large amount of human and material resources are wasted, and since equipment is more, it is especially not convenient for transportation, it was crossed what is mixed and stirred Cheng Zhong, some equipment tool mobility is insufficient, brings inconvenience to long distance construction carrying, soil transport heavy workload, and cost is excessively high.
Therefore it needs to invent a kind of integrated, easy to disassemble transport, has locomotivity, adapts to multiple types soil Improvement, a kind of intelligent device saved human and material resources, improve working efficiency.
Invention content
In view of the above-mentioned problems, the present invention provide it is a kind of integrating multi-functional integrated improved equipment, which has The matching of relative medicine and drug is automatically selected according to different types of soil, disposably soil improved, need not grow A kind of integrated soil apart from transport soil, saving human and material resources, raising working efficiency, convenience in transport, good mechanical property changes Good system.
To achieve the goals above, present invention employs following technical solutions:
Integrated soil improvement system, including stent system, shaking screen, crushing system, conveyer system of weighing, mix and stir and be System, controller;
The stent system plays the role of support, and the stent system is using frame-type, detachable structure, using more The mode that steel tube lapping is fixed with bolt facilitates dismounting, transport;
Wherein, in order to further facilitate fractionation, transport, the present invention by the support leg at four angles of the stent system from Centre is cut apart, and will be punched in the support leg with drilling machine, wherein the quantity in hole is multiple, with the link block with drilling Support leg described in two parts above and below connection, passes through the hole on the link block and support leg with bolt, is tightened and consolidated with nut It is fixed;
Wherein, the stent system uses steel structure frame detachable structure;
Wherein, the support leg bottom at four angles is equipped with two pairs of heavy burden tires, and the heavy burden tire after movement can lead to Support plate is crossed to be fixed;The present apparatus can need tethered sliding at any time according to place, can also brake on the spot, steady reliable work Make.
Wherein, the entire stent system is equipped with multiple drillings;
The stent system is divided into multilayer from top to bottom, and top layer is herringbone, the intermediate height of the top layer, and both sides are low;
Shaking screen is symmetrically in tilted layout on the both sides of the top layer, and two shaking screens pass through bolt with stent system Mode be fixedly connected;
Two layers of sieve is provided in the shaking screen, two layers of sieve is oblique, has one between two layers of sieve Fixed gap, two layers of sieve are stuck in by way of clamping on the sieve wall of shaking screen, and two layers of sieve is divided into the first floor Sieve and bottom screen, the large apertures first floor sieve selection 150mmX200mm sieve are preliminary to filter bulk sandstone, the bottom Layer sieve selects aperture sieve in 80mmX100mm, again the secondary big sandstone of filtering.The sieve is detachable form, can It is replaced according to soil type;Wherein, the downdip direction of two sieves is directed at gravel container.
The bottom screen bottom is crushing system, and the crushing system includes the funnel of two equilateral inverted trapezoidals, two The funnel is stuck in by way of clamping on the cross bar I of two layers of stent system, and is fixed by way of bolt;
The mesh of two bottom screens is respectively aligned to two funnels;It is respectively and fixedly provided with two side by side in each funnel The crusher of arrangement, the crusher include motor I, broken shaft, and the motor I drives broken shaft to rotate, on the broken shaft Equipped with broken rake, wherein the quantity of the broken rake is multiple, and the broken rake is arranged on broken shaft, two institutes The broken rake for stating crusher is staggered;
Wherein, the broken shaft axis body uses Q345# steel, has sufficient mechanical strength;The broken rake material choosing With C40# steel, have high rigidity, high wear resistance.The broken rake is according to equipment treating capacity, the adjacent two broken rake Outermost end distance is not more than 150mm.Rake on two broken shafts intersects each other, and two broken shaft distances are not more than 80mm.The broken shaft, it can be achieved that the soil properties such as mucilage binding wet mud realization broken arch, crushing function, makes soil grain under high speed rotation Diameter is crushed to 40mm or less.
Two side by side the funnel be respectively arranged below two motorized adjustment gate valves, the motorized adjustment gate valve is adjustable The executing agency of switching value;The motorized adjustment gate valve connects controller;
Two conveyer systems of weighing are respectively aligned to below two funnels, conveyer system of weighing described in two includes electricity Machine II, belt pulley, conveyer belt, support shaft, gravity sensor, the support shaft play the role of support, the branch to the present apparatus Support axis is fixed on the cross bar II of three layers of stent system, wherein three layers of the cross bar is equipped with circular hole, and the support shaft is lateral On circular hole on two cross bars II, the support shaft both ends are equipped with screw thread, are fixed the support shaft by bolt;Its In, the quantity of the support shaft is 2;Wherein, the support shaft is equipped with gravity sensor;
Two motors II drive belt pulley to drive conveyer belt to be rotated to the direction among two conveyer belts respectively;
Wherein, two gravity sensors are separately connected controller;The gravity sensor uploads weight to controller, The on off state of the controller control motorized adjustment gate valve.Control principle is:According to different soil property recovery scenarios, input in advance Soil is matched with drug quality, during the work time, soil and drug is controlled by controlling the motorized adjustment gate valve switch amount Accurate proportioning, be greatly improved efficiency with match specific mass.
The conveyer belt bottom is system of mixing and stirring, and the system of mixing and stirring includes configuration case, and the configuration case is fixed on holder On the cross bar III that four layers of system, wherein the configuration case is fixed by the form of holder and bolt;In the configuration case on to Under successively be equipped with two sets of medicine systems, stirring systems;The stirring system includes agitator tank, in blender fixed assets agitator tank, Two conveyer belts are respectively aligned to two agitator tanks of its bottom;Blender, PH sensor, the PH are equipped in the agitator tank Sensor connects controller;
Wherein, the blender includes bearing, and the bearing is equipped with multiple blades;The blade is tight by high-strength bolt Be solidly connected, blade installation nut side machining 10mm depth nut embedding grooves, be easily installed and reduce clipping room away from.
Wherein, the bearing of the blender uses Q345# steel, ensures axis body mechanical strength;
Wherein, the blade uses double helix blade, material selection C40# steel to have high rigidity, and wearability is strong.
Wherein, the bearing outside diameter of the blender is 300mm, and with entire outer diameter 600mm after the blade, the blade is thick 20mm, outer chord length 150mm are spent, the adjacent blade clipping room is engaged depth away from 150mm, space between the adjacent coils 150mm, double helix 130mm, occlusion spacing 20mm.
Wherein, the medicine system includes liquid dosing tank, chemical feed pipe;The dosing tank is by way of holder, bolt It is fixed in configuration case, the top of agitator tank;
Wherein, multiple dosing columns are divided into the dosing tank, each dosing column bottom is respectively connected with chemical feed pipe, multiple The chemical feed pipe is directed at agitator tank;
Wherein, the dosing tank adds the outer skeleton structure of carbon steel using PE plates, meets different agents requirement for anticorrosion,
Since the dosing tank is fixed by way of holder, bolt, so it is provided simultaneously with detachability.Wherein, often Solenoid valve is both provided on a chemical feed pipe, the solenoid valve connects controller;The controller is passed according to PH in agitator tank The numerical value that sensor uploads automatically controls the on off state of multiple solenoid valves;
Wherein, this described medicine system can be realized according to actual demand wants for up to 4 kinds to add while medicament, and having can Expanded function.
Wherein, the controller setting is fixed on the carriage support in configuration case edge by way of holder and bolt On the cross bar III of four layers of system;
Wherein, the controller is PLC programming Control systems, and setting two kinds of materials by the controller adds ratio, Corresponding funnel material additive amount is adjusted at any time by the motorized adjustment gate valve, to realize the accurate proportioning of different material.
Wherein, the present apparatus is additionally provided with corresponding distribution system, and distribution system is responsible for providing complete equipment power supply, each intermodule Reserve the connector that reliable plug-in can lock.
Advantageous effect:
1. the present invention by shaking screen, crushing system, mix and stir system according to priority job order, be successively set on from top to bottom In stent system, the present apparatus is enable disposably to improve soil, saved time, manpower and materials, improves work effect Rate avoids soil transport heavy workload, has saved cost;Since stent system is using frame-type, detachable structure, make this dress Set to be dismounted according to demand, facilitate transport, and greatly reduces construction transportation cost;
2. since the present apparatus is equipped with two pairs of heavy burden tires in support leg bottom, the present apparatus can need to draw at any time according to place It is mobile, the mobility of the present apparatus is increased, the present apparatus can also on the spot be braked by support plate, steady reliable;
3. the present invention solves the problems, such as that conventional soil improvement and mixing apparatus material mix ratio are difficult to accurately control, press According to different soil property recovery scenarios, input soil is matched with drug quality on the controller in advance, during the work time, passes through control Device controls motorized adjustment gate valve and electromagnetic valve switch further controls the accurate proportioning of soil and drug, and efficiency is greatly improved and matches Specific mass realizes the function that various materials are accurately added;
4. the present invention in such a way that both sides work at the same time, solves conventional soil improvement and is only applicable to a kind of changing for soil Good, the present invention supports two distinct types of soil to improve simultaneously, is suitable for the cellulosics such as mucilage binding soil, sandstone soil, weeds The different soils such as more soil repair type;
5. the present apparatus can both ensure passing through for bulk admant, can also it make soil breaking to diameter 5mm or less.By broken Soil that is broken, mixing and stirring, improve is emitted into belt conveyer from the system bottom end of mixing and stirring, and is backfilled for soil.The present invention can be effective Improve reclamation result.
Description of the drawings:
Fig. 1 is the integrated soil improvement system schematic of the present invention;
Fig. 2 is stent system schematic diagram of the present invention;
Fig. 3 is crusher structure schematic diagram of the present invention;
Fig. 4 is the broken rake structural schematic diagram of the present invention;
Fig. 5 is blender structural schematic diagram of the present invention;
Fig. 6 is blade structure schematic diagram of the present invention;
In figure:
1, stent system 2, shaking screen 3, crushing system
4, conveyer system of weighing 5 mixes and stirs system 6, controller
1-1, support leg 1-2, link block 7, heavy burden tire
1-3, top layer 2-1, sieve 2-1-1, first floor sieve
2-1-2, bottom screen 2-2, container 3-1, funnel
1-4, two layers of 1-4-1, I 3-2 of cross bar, crusher
3-3, I 3-4 of motor, broken shaft 3-5, broken rake
3-6, motorized adjustment gate valve 4-1, II 4-2 of motor, belt pulley
4-3, conveyer belt 4-4, support shaft 4-5, gravity sensor
1-5, three layers of 1-5-1, II 1-5-1-1 of cross bar, circular hole
5-1, configuration case 1-6, four layers of 1-6-1, cross bar III
5-1-1, medicine system 5-1-2, stirring system 5-1-2-1, agitator tank
5-1-2-1-1, PH sensor 5-1-2-1-2, blender 5-1-2-1-2-1, bearing
5-1-2-1-2-2, blade 5-1-1-1, dosing tank 5-1-1-2, chemical feed pipe
5-1-1-2-1, magnet valve
Specific implementation mode
With reference to application of the present invention in real case, technical advantage of the present invention in actual implementation is carried out clear Clear, complete description.Obviously, the case study on implementation of description is only a part of the embodiment of the present invention, rather than whole implementation cases Example.
The present embodiment integration soil improvement system, including stent system 1, shaking screen 2, crushing system 3, transmission system of weighing System 4 mixes and stirs system 5, controller 6;
The stent system 1 plays the role of support, and the stent system 1 is using frame-type, detachable structure, using more The mode that root steel tube lapping is fixed with bolt facilitates dismounting, transport;
Wherein, in order to further facilitate fractionation, transport, the present invention is by the support leg at four angles of the stent system 1 1-1 is cut apart from centre, will be punched on the support leg 1-1 with drilling machine, wherein the quantity in hole is multiple, with drilling Link block 1-2 connections support leg 1-1 described in two parts up and down, passed through on the link block 1-2 and support leg 1-1 with bolt Hole is tightened with nut and is fixed;
Wherein, the stent system 1 uses steel structure frame detachable structure;
Wherein, the bottoms the support leg 1-1 at four angles are equipped with two pairs of heavy burden tires 7, the heavy burden tire 7 after movement It can be fixed by support plate;The present apparatus can need tethered sliding at any time according to place, can also brake on the spot, steady reliable Work.
Wherein, the entire stent system 1 is equipped with multiple drillings;
The stent system 1 is divided into multilayer from top to bottom, and top layer 1-3 is herringbone, and the top layer 1-3's is intermediate high, and two Side is low;
Shaking screen 2 is symmetrically in tilted layout on the both sides of the top layer 1-3, and two shaking screens 2 are logical with stent system 1 The mode for crossing bolt is fixedly connected;
Two layers of sieve 2-1 is provided in the shaking screen 2, two layers of sieve 2-1 is oblique, two layers of sieve 2- There is certain gap between 1, two layers of sieve 2-1 is stuck in by way of clamping on the sieve wall of shaking screen 2, described in two layers 2-1 points of sieve selects 150mmX200mm macropores for first floor sieve 2-1-1 and bottom screen 2-1-2, the first floor sieve 2-1-1 Diameter sieve 2-1, preliminary to filter bulk sandstone, the bottom screen 2-1-2 selects aperture sieve 2-1 in 80mmX100mm, again The secondary big sandstone of filtering.The sieve 2-1 is detachable form, can be replaced according to soil type;Wherein, two institutes State the downdip direction alignment gravel container 2-2 of sieve 2-1.
The bottoms the bottom screen 2-1-2 are crushing system 3, and the crushing system 3 includes the leakage of two equilateral inverted trapezoidals Struggle against 3-1, and two funnel 3-1 are stuck in by way of clamping on I 1-4-1 of cross bar of 1 two layers of 1-4 of stent system, and are passed through The mode of bolt is fixed;
The mesh of two bottom screen 2-1-2 is respectively aligned to two funnel 3-1;It is solid in each funnel 3-1 Surely it includes I 3-3 of motor, broken shaft 3-4, I 3-3 of the motor to have two the crusher 3-2, the crusher 3-2 being arranged side by side Broken shaft 3-4 rotation, the broken shaft 3-4 is driven to be equipped with broken rake 3-5, wherein the quantity of the broken rake 3-5 is Multiple, the broken rake 3-5 is arranged on broken shaft 3-4, and the broken rake 3-5 of two crusher 3-2 is staggered;
Wherein, the broken shaft 3-4 axis bodies use Q345# steel, have sufficient mechanical strength;The broken rake 3-5 Material selection C40# steel, has high rigidity, high wear resistance.The broken rake 3-5 is according to equipment treating capacity, described in adjacent two Broken rake 3-5 outermost ends distance is not more than 150mm.Rake on two broken shaft 3-4 intersects each other, and two described broken Broken axis 3-4 distances are not more than 80mm.The broken shaft 3-4 is under high speed rotation, it can be achieved that being realized to soil properties such as the wet mud of mucilage binding broken Arch, crushing function, make soil particle diameter be crushed to 40mm or less.
Two side by side the funnel 3-1 be respectively arranged below two motorized adjustment gate valve 3-6, the motorized adjustment gate valve 3- 6 be the executing agency of adjustable switch amount;The motorized adjustment gate valve 3-6 connections controller 6;
Two conveyer systems 4 of weighing are respectively aligned to below two funnel 3-1, conveyer system of weighing described in two 4 is equal Including II 4-1 of motor, belt pulley 4-2, conveyer belt 4-3, support shaft 4-4, gravity sensor 4-5, the support shaft 4-4 is to this dress It sets and plays the role of support, the support shaft 4-4 is fixed on II 1-5-1 of cross bar of 1 three layers of 1-5 of stent system, wherein described The cross bar of three layers of 1-5 is equipped with the horizontal circular hole being upward through on two II 1-5-1 of cross bar of circular hole 1-5-1-1, the support shaft 4-4 The both ends 1-5-1-1, the support shaft 4-4 are equipped with screw thread, are fixed the support shaft 4-4 by bolt;Wherein, the support The quantity of axis 4-4 is 2;Wherein, the support shaft 4-4 is equipped with gravity sensor 4-5;
Two II 4-1 of the motor drive belt pulley 4-2 to drive conveyer belt 4-3 into two conveyer belt 4-3 respectively Between direction rotate;
Wherein, two gravity sensor 4-5 are separately connected controller 6;The gravity sensor 4-5 uploads weight and arrives Controller 6, the controller 6 control the on off state of motorized adjustment gate valve 3-6.Control principle is:According to different soil property reparations Scheme inputs soil and is matched with drug quality in advance, during the work time, is switched by controlling the motorized adjustment gate valve 3-6 The accurate proportioning of amount control soil and drug, is greatly improved efficiency and matches specific mass.
The bottoms the conveyer belt 4-3 are system 5 of mixing and stirring, and the system 5 of mixing and stirring includes configuration case 5-1, the configuration case 5-1 It is fixed on III 1-6-1 of cross bar of 1 four layers of 1-6 of stent system, wherein the configuration forms of the case 5-1 by holder and bolt It is fixed;It is equipped with two sets of medicine system 5-1-1, stirring system 5-1-2 in the configuration case 5-1 successively from top to bottom;The stirring System 5-1-2 includes agitator tank 5-1-2-1, in blender 5-1-2-1-2 fixed assets agitator tanks 5-1-2-1, two transmission Two agitator tank 5-1-2-1 of its bottom are respectively aligned to 4-3;Be equipped in the agitator tank 5-1-2-1 blender 5-1-2-1-2, PH sensor 5-1-2-1-1, the PH sensor 5-1-2-1-1 connections controller 6;
Wherein, the blender 5-1-2-1-2 includes bearing 5-1-2-1-2-1, and the bearing 5-1-2-1-2-1 is equipped with Multiple blade 5-1-2-1-2-2;The blade 5-1-2-1-2-2 is fastenedly connected by high-strength bolt, the blade 5-1-2-1- 2-2 installs nut side machining 10mm depth nut embedding grooves, be easily installed and reduce clipping room away from.
Wherein, the bearing 5-1-2-1-2-1 of the blender 5-1-2-1-2 uses Q345# steel, ensures that axis body machinery is strong Degree;
Wherein, the blade 5-1-2-1-2-2 uses double helix blade 5-1-2-1-2-2, material selection C40# steel to have High rigidity, wearability are strong.
Wherein, the bearing 5-1-2-1-2-1 outer diameters of the blender 5-1-2-1-2 are 300mm, match the blade 5-1-2- Entire outer diameter 600mm after 1-2-2, the blade 5-1-2-1-2-2 thickness 20mm, outer chord length 150mm, the adjacent blade 5-1- 2-1-2-2 clipping rooms are engaged depth 130mm, occlusion spacing 20mm away from 150mm, space between the adjacent coils 150mm, double helix.
Wherein, the medicine system 5-1-1 includes liquid dosing tank 5-1-1-1, chemical feed pipe 5-1-1-2;The dosing tank 5-1-1-1 is fixed on by way of holder, bolt in configuration case 5-1, the top of agitator tank 5-1-2-1;
Wherein, it is divided into multiple dosing columns in the dosing tank 5-1-1-1, each dosing column bottom is respectively connected with dosing Pipe 5-1-1-2, multiple chemical feed pipe 5-1-1-2 alignment agitator tanks 5-1-2-1;
Wherein, the dosing tank 5-1-1-1 adds the outer skeleton structure of carbon steel using PE plates, meets different agents requirement for anticorrosion,
Since the dosing tank 5-1-1-1 is fixed by way of holder, bolt, so it is provided simultaneously with detachability. Wherein, solenoid valve 5-1-1-2-1, the solenoid valve 5-1-1-2-1 connections control are both provided on each chemical feed pipe 5-1-1-2 Device 6 processed;The controller 6 automatically controls multiple electricity according to the numerical value uploaded of PH sensor 5-1-2-1-1 in agitator tank 5-1-2-1 The on off state of magnet valve 5-1-1-2-1;
Wherein, this described medicine system 5-1-1 can be realized according to actual demand wants for up to 4 kinds to add while medicament, and Have extendable functions.
Wherein, the setting of the controller 6 is fixed on the branch in configuration case 5-1 edge by way of holder and bolt On III 1-6-1 of cross bar of 1 four layers of 1-6 of frame system;
Wherein, the controller 6 is PLC programming Control systems, and setting two kinds of materials by the controller 6 adds ratio Example adjusts corresponding funnel 3-1 material additive amounts by the motorized adjustment gate valve 3-6, to realize the accurate of different material at any time Proportioning.
Wherein, the present apparatus is additionally provided with corresponding distribution system, and distribution system is responsible for providing complete equipment power supply, each intermodule Reserve the connector that reliable plug-in can lock.
Embodiment 1:
Certain industry park, greening soil in road in park replaces, mixes and stirs, it is as follows to improve project application:
Certain industrial park is typical coastal area salt-soda soil, and conventional green tree planting wood is difficult to survive, required soil replacement amount pole Greatly.Practical soil is hard Brown crake, and salt alkali content is high, needs soil breaking grain size 10mm hereinafter, 1:4 contents are mixed into organic Matter, while two or more liquid bio improvement medicaments are added by a certain percentage.
According to conventional soil improved equipment, hard Brown crake viscosity first is high, is crushed grain size and is difficult to control, secondly with organic Matter mixing is uneven, and biological agent additive amount is inaccurate.
Soil, is poured on the shaking screen 2, is screened by level-one by soil improvement equipment of the present invention first, preliminary mistake Bulk sandstone is filtered, postsearch screening is carried out by the bottom screen 2-1-2, again the secondary big sandstone of filtering;Qualified soil It is drained in the funnel 3-1 by the sieve 2-1, the crusher 3-2 of the crushing system 3 is right in the case where motor drives high speed rotation Hard Brown crake broken arch and crushing.The conveyer system 4 of weighing that weight sensor is included below the funnel 3-1, can real-time basis Gravity sensor 4-5 controls the electronic execution gate valve below funnel 3-1 with controller 6, and electric adjustable is controlled by the controller 6 It saves gate valve 3-6 and solenoid valve 5-1-1-2-1 switches further controls the accurate proportioning of soil and drug, to accurately control original soil The addition of earth and organic matter matches.Wherein, the described of bottom mixes and stirs 5 distinctive spiral of system and had mixed and stirred blade 5-1-2-1-2-2 both It can ensure passing through for ratchel, it is also ensured that the further broken and depth mix with drug of hard Brown crake.
The present invention by the shaking screen 2, crushing system 3, mix and stir system 5 according to priority job order, from top to bottom successively It is arranged in the stent system 1, so that the present apparatus is disposably improved soil, saved time, manpower and materials, carried High working efficiency, avoids soil transport heavy workload, has saved cost;Due to the stent system 1 using frame-type, can Structure is split, makes the present apparatus that can be split according to demand, facilitates transport, and greatly reduce construction transportation cost;
Due to the present apparatus the bottoms the support leg 1-1 be equipped with two pairs of heavy burden tires 7, the present apparatus can according to place need with When tethered sliding, increase the mobility of the present apparatus, the present apparatus can also on the spot be braked by support plate, steady reliable;
The present invention solves the problems, such as that conventional soil improvement and mixing apparatus material mix ratio are difficult to accurately control, according to Different soil property recovery scenarios input soil on the controller 6 and are matched with drug quality, during the work time, passed through in advance The controller 6 controls the accurate of motorized adjustment gate valve 3-6 and solenoid valve 5-1-1-2-1 switches further control soil and drug Proportioning is greatly improved efficiency and matches specific mass, realizes the function that various materials are accurately added;
By the way of the present invention is worked at the same time using both sides, solves conventional soil improvement and be only applicable to a kind of changing for soil Good, the present invention supports two distinct types of soil to improve simultaneously, is suitable for the cellulosics such as mucilage binding soil, sandstone soil, weeds The different soils such as more soil repair type;
The present apparatus can both ensure passing through for bulk admant, can also make soil breaking to diameter 5mm or less.By being crushed, The soil mix and stir, improved is emitted into belt conveyer from 5 bottom end of system of mixing and stirring, and is backfilled for soil.The present invention can have Effect improves reclamation result.
One embodiment of the present invention has been described in detail above, but the content be only the present invention preferable implementation Example should not be construed as limiting the practical range of the present invention.It is all according to all the changes and improvements made by the present patent application range Deng should all still fall within the scope of the patent of the present invention.

Claims (10)

1. integrated soil improvement system, it is characterised in that:Including stent system (1), shaking screen (2), crushing system (3), claim It retransmits system (4), mix and stir system (5), controller (6);
The stent system (1) plays the role of support, and the stent system (1) is using frame-type, detachable structure, using more The mode that root steel tube lapping is fixed with bolt facilitates dismounting, transport;
Wherein, in order to further facilitate fractionation, transport, therefrom by the support leg (1-1) at four angles of the stent system (1) Between cut apart, will be punched in the support leg (1-1) with drilling machine, wherein the quantity in hole be it is multiple, with the connection with drilling Support leg (1-1) described in two parts, is passed through with bolt on the link block (1-2) and support leg (1-1) above and below block (1-2) connection Hole, tightened and be fixed with nut;
Wherein, the entire stent system (1) is equipped with multiple drillings;
The stent system (1) is divided into multilayer from top to bottom, and top layer (1-3) is herringbone, and the centre of the top layer (1-3) is high, Both sides are low;
Shaking screen (2) is symmetrically in tilted layout on the both sides of the top layer (1-3), two shaking screens (2) and stent system (1) It is fixedly connected by way of bolt;
Be provided with two layers of sieve (2-1) in the shaking screen (2), two layers of sieve (2-1) obliquely, two layers of sieve There are certain gap, two layers of sieve (2-1) to be stuck in by way of clamping on the sieve wall of shaking screen (2) between (2-1);
Bottom screen (2-1-2) bottom is crushing system (3), and the crushing system (3) includes two equilateral inverted trapezoidals Funnel (3-1), two funnels (3-1) are stuck in the I (1-4- of cross bar of (1) two layer of stent system (1-4) by way of clamping 1) it on, and is fixed by way of bolt;
The mesh of two bottom screens (2-1-2) is respectively aligned to two funnels (3-1);In each funnel (3-1) Two crushers being arranged side by side (3-2) are fixed with, the crusher (3-2) includes motor I (3-3), broken shaft (3-4), institute Stating motor I (3-3) drives broken shaft (3-4) to rotate, and the broken shaft (3-4) is equipped with broken rake (3-5), wherein described The quantity of broken rake (3-5) is multiple, and the broken rake (3-5) of two crushers (3-2) is staggered;
Two side by side the funnel (3-1) be respectively arranged below two motorized adjustment gate valves (3-6), the motorized adjustment gate valve (3-6) is the executing agency of adjustable switch amount;Motorized adjustment gate valve (3-6) the connection controller (6);
It is respectively aligned to two conveyer systems of weighing (4), conveyer system of weighing described in two (4) below two funnels (3-1) Include motor II (4-1), belt pulley (4-2), conveyer belt (4-3), support shaft (4-4), gravity sensor (4-5), the branch Support axis (4-4) plays the role of support to the present apparatus, and the support shaft (4-4) is fixed on the cross of (1) three layer of stent system (1-5) On bar II (1-5-1), wherein the cross bar of three layers (1-5) is equipped with circular hole (1-5-1-1), and the support shaft (4-4) is laterally On circular hole (1-5-1-1) on two cross bars II (1-5-1), support shaft (4-4) both ends are equipped with screw thread, pass through spiral shell Bolt is fixed by the support shaft (4-4);Wherein, the quantity of the support shaft (4-4) is 2;Wherein, the support shaft (4-4) It is equipped with gravity sensor (4-5);
Two motors II (4-1) drive belt pulley (4-2) to drive conveyer belt (4-3) to two conveyer belt (4- respectively 3) intermediate direction rotates;
Wherein, two gravity sensors (4-5) are separately connected controller (6);The gravity sensor (4-5) uploads weight To controller (6), the on off state of controller (6) the control motorized adjustment gate valve (3-6);
Conveyer belt (4-3) bottom is system (5) of mixing and stirring, and the system (5) of mixing and stirring includes configuration case (5-1), the configuration Case (5-1) is fixed on the cross bar III (1-6-1) of (1) four layer of stent system (1-6), wherein the configuration case (5-1) passes through branch The form of frame and bolt is fixed;It is equipped with two sets of medicine systems (5-1-1), stirring in the configuration case (5-1) successively from top to bottom System (5-1-2);The stirring system (5-1-2) includes agitator tank (5-1-2-1), and blender (5-1-2-1-2) fixed assets stirs It mixes in case (5-1-2-1), two conveyer belts (4-3) are respectively aligned to two agitator tanks (5-1-2-1) of its bottom;The stirring Blender (5-1-2-1-2), PH sensor (5-1-2-1-1), the PH sensor (5-1-2-1- are equipped in case (5-1-2-1) 1) connection controller (6);
Wherein, the blender (5-1-2-1-2) includes bearing (5-1-2-1-2-1), is set on the bearing (5-1-2-1-2-1) There are multiple blades (5-1-2-1-2-2);
Wherein, the medicine system (5-1-1) includes liquid dosing tank (5-1-1-1), chemical feed pipe (5-1-1-2);The dosing Case (5-1-1-1) is fixed on by way of holder, bolt in configuration case (5-1), the top of agitator tank (5-1-2-1);
Wherein, it is divided into multiple dosing columns in the dosing tank (5-1-1-1), each dosing column bottom is respectively connected with chemical feed pipe (5-1-1-2), multiple chemical feed pipe (5-1-1-2) alignment agitator tanks (5-1-2-1);
Since the dosing tank (5-1-1-1) is fixed by way of holder, bolt, so it is provided simultaneously with detachability;Its In, solenoid valve (5-1-1-2-1) is both provided on each chemical feed pipe (5-1-1-2), the solenoid valve (5-1-1-2-1) is even Connect controller (6);The numerical value that the controller (6) uploads according to agitator tank (5-1-2-1) interior PH sensor (5-1-2-1-1) from The on off state of the dynamic multiple solenoid valves (5-1-1-2-1) of control;
Wherein, controller (6) setting is fixed on the branch in configuration case (5-1) edge by way of holder and bolt On the cross bar III (1-6-1) of (1) four layer of frame system (1-6).
2. integration soil improvement system according to claim 1, it is characterised in that:The stent system (1) uses steel Structural framing detachable structure.
3. integration soil improvement system according to claim 1, it is characterised in that:Support leg (the 1- at four angles 1) bottom is equipped with two pairs of heavy burden tires (7), and the heavy burden tire (7) after movement is fixed by support plate;Present apparatus root Tethered sliding at any time is needed according to place or is braked on the spot.
4. integration soil improvement system according to claim 1, it is characterised in that:Two layers of sieve (2-1) is divided into First floor sieve (2-1-1) and bottom screen (2-1-2), the large apertures first floor sieve (2-1-1) selection 150mmX200mm sieve Net, preliminary to filter bulk sandstone, the bottom screen (2-1-2) selects aperture sieve in 80mmX100mm, and filtering is secondary again Big sandstone;The sieve (2-1) is detachable form, is replaced according to soil type.
5. integration soil improvement system according to claim 1, it is characterised in that:Under two sieves (2-1) Incline direction alignment gravel container (2-2).
6. integration soil improvement system according to claim 1, it is characterised in that:Broken shaft (3-4) axis body is adopted With Q345# steel;Described broken rake (3-5) the material selection C40# steel;The broken rake (3-5) according to equipment treating capacity, Adjacent two broken rake (3-5) the outermost end distance is not more than 150mm;Rake on two broken shafts (3-4) is each other Intersect, two broken shaft (3-4) distances are not more than 80mm;The broken shaft (3-4) is under high speed rotation, it can be achieved that glue It fills the soil properties such as wet mud and realizes broken arch, crushing function, soil particle diameter is made to be crushed to 40mm or less.
7. integration soil improvement system according to claim 1, it is characterised in that:The blade (5-1-2-1-2-2) It is fastenedly connected by high-strength bolt, blade (5-1-2-1-2-2) installation nut side machining 10mm depth nuts are inlayed Slot, be easily installed and reduce clipping room away from;
The bearing (5-1-2-1-2-1) of the blender (5-1-2-1-2) uses Q345# steel;
The blade (5-1-2-1-2-2) uses double helix blade (5-1-2-1-2-2), material selection C40# steel.
8. integration soil improvement system according to claim 1, it is characterised in that:The blender (5-1-2-1-2) Bearing (5-1-2-1-2-1) outer diameter be 300mm, with the blade (5-1-2-1-2-2) entire outer diameter 600mm afterwards, the knife Piece (5-1-2-1-2-2) thickness 20mm, outer chord length 150mm, adjacent blade (5-1-2-1-2-2) clipping room is away from 150mm, phase Neighbour two encloses spacing 150mm, and double helix is engaged depth 130mm, occlusion spacing 20mm.
9. integration soil improvement system according to claim 1, it is characterised in that:The dosing tank (5-1-1-1) is adopted Add skeleton structure outside carbon steel with PE plates, meets different agents requirement for anticorrosion;
The medicine system (5-1-1) can be realized according to actual demand to be wanted for up to 4 kinds to add while medicament, and is had expansible Function.
10. integration soil improvement system according to claim 1, it is characterised in that:The controller (6) is compiled for PLC Process control system, by the controller (6) set two kinds of materials add ratio, by the motorized adjustment gate valve (3-6) with When adjust corresponding funnel (3-1) material additive amount, to realize the accurate proportioning of different material.
CN201810403787.4A 2018-04-28 2018-04-28 Integrated Soil Improvement System Active CN108684244B (en)

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