Background
Solar photovoltaic power generation generally refers to an energy form that can directly convert light energy into electrical energy using semiconductors. The photovoltaic energy has the advantages of no pollution, no noise, low maintenance cost, long service life and the like, and is rapidly developed in recent years. A crystalline silicon solar cell constructed by silicon wafers is the most common form of photovoltaic power generation, and a silicon rod glue is used for fixing a silicon rod and a resin plate in a silicon wafer cutting production process, and a resin plate and a steel workpiece plate are simultaneously bonded by a water boiling glue. The resin plate and the steel workpiece plate bonded by the boiled water glue can be degummed in hot water, so that the steel workpiece plate can be repeatedly used. Because the epoxy resin adhesive has the characteristics of high bonding strength, strong universality, relatively low price and the like, and has a series of excellent performances of excellent electrical insulation, stable chemical performance, good processing performance and the like, the silicon wafer cutting boiled water adhesive mainly adopts two-component epoxy resin adhesive at present. The invention discloses epoxy adhesive for silicon rod cutting and a preparation method thereof (application number: 201210258425.3), wherein powdery inorganic salts such as ammonium bicarbonate, sodium hydrosulfite or calcium hydrophosphate are adopted as degumming agents in epoxy resin adhesive, and the epoxy resin adhesive is decomposed and reacted in water at 50-60 ℃ to generate gas, so that a resin plate and a steel workpiece plate bonded by the epoxy adhesive can be degummed in hot water. However, these inorganic salts are decomposed in hot water to produce a small amount of gas, and thus the degumming time is long. A two-component epoxy adhesive and a preparation method thereof are invented by Shanghai Wei photovoltaic science and technology Limited company for a long time, and the application number is 201310016067. X.ammonium bicarbonate, ammonium carbonate, azodiisobutyronitrile, diethyl azodicarboxylate or p-toluenesulfonyl hydrazide are adopted as foaming agents and zinc oxide, urea and the like are adopted as foaming auxiliary agents in epoxy resin adhesive, and the epoxy resin adhesive is decomposed in hot water to react to generate gas, so that the resin plate and the steel workpiece plate bonded by the epoxy adhesive can be degummed in the hot water. However, these foaming agents can generate gas quickly only when the temperature is higher than 90 ℃, so that the epoxy resin plate and the steel workpiece plate bonded by the epoxy resin can be degummed in high-temperature hot water. Furthermore, epoxy adhesives typically use polysulfide rubber as a toughening agent, but polysulfide rubber has an unpleasant odor.
Disclosure of Invention
The invention aims to provide the epoxy adhesive capable of automatically degumming in normal-temperature water aiming at the defects of the prior art, and overcomes the defect that the conventional epoxy adhesive needs high-temperature water for degumming. Meanwhile, the synthetic plant ester chloro-methoxy fatty acid methyl ester is used as a toughening agent, so that the special toughening agent is special for toughening, is environment-friendly and odorless, and has a promoting effect on the adhesion of a metal material due to the chlorine.
The invention relates to a high polymer bonding material, which consists of A, B bi-components, and comprises the following raw materials in percentage by mass:
the component A comprises: 80-100 parts by weight of epoxy resin
10-30 parts of toughening agent
10-40 parts by weight of filler
0.5-1.0 part by weight of coupling agent
10-30 parts of additive
And B component: 50-80 parts by weight of polythiol
30-40 parts by weight of polyamide
10-40 parts by weight of filler
1-4 parts by weight of pigment
The epoxy resin is one or a mixture of bisphenol A epoxy resin and bisphenol F epoxy resin;
the toughening agent is chloro-methoxy fatty acid methyl ester;
the filler is one or more of calcium carbonate, silicon dioxide, alumina and talcum powder;
the coupling agent is gamma-glycidol ether oxygen propyl trimethoxy silane;
the additive is sodium alginate;
the pigment is phthalocyanine blue or phthalocyanine green.
When in use, A, B components are uniformly mixed, and the mixing ratio is that the mass ratio is 1: 1.
the invention also provides a preparation method of the material, which comprises the following steps:
the component A is prepared by adding the raw materials of epoxy resin, toughening agent, filler, coupling agent, additive and the like into a stirrer according to a ratio, uniformly mixing by a high-speed dispersion machine under a vacuum condition, and then subpackaging.
And the component B is prepared by adding polythiol, polyamide, filler, pigment and other raw materials into a stirrer according to a ratio, uniformly mixing by a high-speed dispersion machine under a vacuum condition, and then subpackaging.
According to the invention, the additive sodium alginate is added into the epoxy adhesive, and when the resin plate and the steel workpiece plate bonded by the epoxy adhesive need to be soaked in normal-temperature water, the epoxy adhesive is ineffective because the additive sodium alginate can absorb a large amount of water, so that the resin plate and the steel workpiece plate can be easily separated in the normal-temperature water. The material is environment-friendly, and the harm to workers is greatly reduced; compared with the prior art, the epoxy adhesive can be rapidly disabled under normal temperature water.
Detailed Description
The present invention is further analyzed with reference to the following specific examples.
Example 1:
(1) the component A is prepared by adding raw materials of 80 kg of bisphenol A epoxy resin, 10 kg of chloromethoxy fatty acid methyl ester, 12 kg of calcium carbonate, 0.8 kg of gamma-glycidyl ether oxypropyl trimethoxy silane, 10 kg of sodium alginate serving as an additive and the like into a stirrer, uniformly mixing by a high-speed dispersion machine under a vacuum condition, and then subpackaging.
(2) And the component B is prepared by adding 50 kg of polythiol, 30 kg of polyamide, 20 kg of calcium carbonate, 2 kg of phthalocyanine blue and the like into a stirrer, uniformly mixing by using a high-speed disperser under a vacuum condition, and subpackaging.
When in use, A, B components are required to be uniformly mixed, and the mixing ratio is that the mass ratio is 1: 1, bonding the resin plate and the steel workpiece plate.
Example 2:
(1) the component A is prepared by adding 100 kg of bisphenol F epoxy resin, 25 kg of chloromethoxy fatty acid methyl ester, 10 kg of silicon dioxide, 1 kg of gamma-glycidyl ether oxypropyl trimethoxysilane, 30 kg of sodium alginate serving as an additive and the like into a stirrer, uniformly mixing by a high-speed dispersion machine under a vacuum condition, and then subpackaging.
(2) And the component B is prepared by adding 80 kg of polythiol, 40 kg of polyamide, 10 kg of silicon dioxide, 4 kg of phthalocyanine green and the like into a stirrer, uniformly mixing by using a high-speed dispersion machine under a vacuum condition, and subpackaging.
When in use, A, B components are required to be uniformly mixed, and the mixing ratio is that the mass ratio is 1: 1, bonding the resin plate and the steel workpiece plate.
Example 3:
(1) the component A is prepared by adding raw materials of 45 kg of bisphenol A epoxy resin, 45 kg of bisphenol F epoxy resin, 30 kg of chloromethoxy fatty acid methyl ester, 40 kg of alumina, 0.5 kg of gamma-glycidyl ether oxypropyl trimethoxysilane, 10 kg of additive sodium alginate and the like into a stirrer, uniformly mixing by a high-speed dispersion machine under a vacuum condition, and then subpackaging.
(2) And the component B is prepared by adding 60 kg of polythiol, 30 kg of polyamide, 40 kg of alumina, 1 kg of phthalocyanine blue and the like into a stirrer, uniformly mixing by using a high-speed dispersion machine under a vacuum condition, and then subpackaging.
When in use, A, B components are required to be uniformly mixed, and the mixing ratio is that the mass ratio is 1: 1, bonding the resin plate and the steel workpiece plate.
Example 4:
(1) the component A is prepared by adding 85 kg of bisphenol A epoxy resin, 15 kg of chloromethoxy fatty acid methyl ester, 30 kg of talcum powder, 0.6 kg of gamma-glycidyl ether oxypropyl trimethoxy silane, 25 kg of sodium alginate serving as an additive and the like into a stirrer, uniformly mixing by a high-speed dispersion machine under a vacuum condition, and then subpackaging.
(2) And the component B is prepared by adding 70 kg of polythiol, 30 kg of polyamide, 25 kg of talcum powder, 2 kg of phthalocyanine green and the like into a stirrer, uniformly mixing by using a high-speed dispersion machine under a vacuum condition, and subpackaging.
When in use, A, B components are required to be uniformly mixed, and the mixing ratio is that the mass ratio is 1: 1, bonding the resin plate and the steel workpiece plate.
Example 5:
(1) the component A is prepared by adding raw materials of 95 kg of bisphenol F epoxy resin, 15 kg of chloromethoxy fatty acid methyl ester, 10 kg of calcium carbonate, 10 kg of silicon dioxide, 0.9 kg of gamma-glycidyl ether oxypropyl trimethoxy silane, 15 kg of additive sodium alginate and the like into a stirrer, uniformly mixing the raw materials in a high-speed dispersion machine under a vacuum condition, and then subpackaging.
(2) And the component B is prepared by adding 65 kg of polythiol, 35 kg of polyamide, 10 kg of silicon dioxide, 10 kg of alumina, 4 kg of phthalocyanine blue and the like into a stirrer, uniformly mixing by using a high-speed dispersion machine under a vacuum condition, and subpackaging.
When in use, A, B components are required to be uniformly mixed, and the mixing ratio is that the mass ratio is 1: 1, bonding the resin plate and the steel workpiece plate.
Epoxy resin adhesive material performance experiment:
1. shear and tensile strength were determined according to GB7124-86 [ method for determining adhesive tensile shear strength (metal-metal) ].
2. And (3) determining the degumming time in water: and (3) bonding the resin sheet and a stainless steel sheet (with the length of 10cm and the width of 1 cm) with the bonding area of 8cm and 1cm, suspending the resin sheet and the stainless steel sheet in normal-temperature water at 25 ℃ after the resin sheet and the stainless steel sheet are completely cured, and recording the time for separating and releasing the resin sheet and the steel workpiece plate.
TABLE 1 Properties of epoxy Binder materials
Sample (I)
|
Shear strength (MPa)
|
Tensile Strength (MPa)
|
Degumming time (min/25 ℃ C.)
|
Example 1
|
18.1
|
20.2
|
20
|
Example 2
|
18.3
|
18.6
|
18
|
Example 3
|
18.9
|
21.5
|
20
|
Example 4
|
16.7
|
19.7
|
18
|
Example 5
|
17.6
|
19.8
|
18 |