CN108673335A - The automatic sensing conveying device of honing tube processing - Google Patents
The automatic sensing conveying device of honing tube processing Download PDFInfo
- Publication number
- CN108673335A CN108673335A CN201810564850.2A CN201810564850A CN108673335A CN 108673335 A CN108673335 A CN 108673335A CN 201810564850 A CN201810564850 A CN 201810564850A CN 108673335 A CN108673335 A CN 108673335A
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- CN
- China
- Prior art keywords
- conveyer belt
- conveying device
- automatic sensing
- tube processing
- support plate
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L9/00—Compositions of homopolymers or copolymers of conjugated diene hydrocarbons
- C08L9/02—Copolymers with acrylonitrile
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L2205/00—Polymer mixtures characterised by other features
- C08L2205/03—Polymer mixtures characterised by other features containing three or more polymers in a blend
- C08L2205/035—Polymer mixtures characterised by other features containing three or more polymers in a blend containing four or more polymers in a blend
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- Chemical & Material Sciences (AREA)
- Health & Medical Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Medicinal Chemistry (AREA)
- Polymers & Plastics (AREA)
- Organic Chemistry (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Compositions Of Macromolecular Compounds (AREA)
Abstract
The invention discloses the automatic sensing conveying devices of honing tube processing, including conveyer belt and delivery wheel, it is characterised in that:The conveyer belt both ends are equipped with delivery wheel, the delivery wheel both ends are flexibly connected by connecting shaft with the first fixed link, first bottom of fixed is connected by fixed plate, the fixed plate side is equipped with motor, the motor is equipped with shaft, the connection axis connection that the shaft passes through chain side corresponding with conveyer belt, the fixed plate bottom is equipped with several equally distributed hydraulic stems, the hydraulic stem side is equipped with the electric hydraulic controller to match, the design operation is simple, comprehensive practical is strong, use easy to spread.
Description
Technical field:
The present invention relates to Honing process technical fields, and in particular to the automatic sensing conveying device of honing tube processing.
Background technology:
Pipeline honing is the grinding machine using honing head honing workpiece polished surface.It is used primarily in automobile, tractor, hydraulic pressure
The hole of honing workpiece in the manufacturing industry such as part, bearing, aviation.Pipeline processing intelligence drawing mechanism has vertical and two kinds horizontal.
When existing pipeline Honing process, conveying equipment not smart enoughization influences whole to largely effect on the efficiency of conveying
The production efficiency of body.
Invention content:
The prior art is difficult to meet the needs of people, and above-mentioned in order to solve the problems, such as, the present invention proposes honing tube
The automatic sensing conveying device of processing.
To achieve the above object, the present invention provides the following technical solutions:The automatic sensing conveying device of honing tube processing,
Including conveyer belt and delivery wheel, it is characterised in that:The conveyer belt both ends are equipped with delivery wheel, and the delivery wheel both ends pass through company
Spindle is flexibly connected with the first fixed link, and first bottom of fixed is connected by fixed plate, and the fixed plate side is equipped with
Motor, the motor are equipped with shaft, and the shaft is described solid by the connection axis connection of chain side corresponding with conveyer belt
Fixed board bottom is equipped with several equally distributed hydraulic stems, and the hydraulic stem side is equipped with the electric hydraulic controller to match.
Preferably, it is equipped with support plate in the middle part of the conveyer belt, the support plate both ends pass through several equally distributed second
Fixed link is connect with fixed plate bottom.
Further, the support plate is set to immediately below conveyer belt at 3-5mm, and support plate is equipped with several be uniformly distributed
Pressure inductor.
Further, the pressure inductor is set to the side of support plate upper end, and the area of pressure inductor covering is
Less than the area of discharge port, and pressure inductor is electrically connected with electric hydraulic controller.
Preferably, the conveyor belt surface is equipped with anti-skidding cushion rubber layer.
Further, the anti-skidding cushion rubber layer is made of following parts by weight:Nitrile rubber 50-70, Rare-earth Cis fourth rubber
Glue 10-20, kaolin 5-10, sepiolite powder 5-10, ultra-fine polytetrafluorethylepowder powder 1-5, C5 hydrogenated petroleum resin 1-5, activity
Charcoal 2-5, accelerating agent 0.5-2, anti-aging agent 0.5-2, anti-recovery agent 0.5-2, lubricant 0.5-2;By being passed through after stir mixing
Extruder for shaping is crossed to be made.
The kaolin is handled through intercalation modifying, and specific method of modifying is:It is first with 20-25 DEG C of water that water process grade is more
Saturated solution is made in polyglutamic acid, adds calcined kaolin powder, and utilize microwave reactor microwave return stirring 5-
Microwave return stirring 5-10min, gained mixture are centrifuged again after 10min, stopping 15-30min, remove supernatant liquor,
Residue is sent into freeze drier, and micro mist is made to get polyglutamic acid/kaolin through micronizer in dry obtained solid
Intercalated compound powder.
The water process grade polyglutamic acid, calcined kaolin powder mass ratio be 5-10:1-2.
Polyglutamic acid enters kaolin interlayer, after kaolin interlamellar spacing is extended to insertion by the 1nm before being inserted into
1.23nm, 95% or more intercalation rate;Polyglutamic acid is arranged in a manner of being parallel to kaolin lamella in single layer in kaolin interlayer
Row, contained carboxyl form hydrogen bond, the oxygen atom shape of contained amino and kaolin silica layer with kaolinic inner surface hydroxyl
At hydrogen bond.
The sepiolite powder is through the filling-modified processing of physics, specific method of modifying:Sepiolite powder is heated to 120-
Deionized water is added when after naturally cool to 50 DEG C or less in 130 DEG C of insulated and stirreds, adds N hydroxymethyl acrylamide, and profit
It is reacted with microwave reactor microwave return stirring, waits for that lotion is made in the reduced pressure of gained mixture after self-crosslinking reaction,
Lotion is sent into after cooled to room temperature in freeze drier, dry obtained solid through micronizer be made micro mist to get
Aqueous Acrylate Resin Filling sepiolite powder.
The sepiolite powder, deionized water, N hydroxymethyl acrylamide mass ratio be 5-10:30-50:1-5.
N hydroxymethyl acrylamide forms acrylic resin, and the acrylic resin generated under microwave action through self-crosslinking
Immediately it incorporates in the molecular channel of sepiolite, to enhance the fillibility that sepiolite is used as filler by physics filling mode
Energy.
The operating condition of the microwave reactor is microwave frequency 2450MHz, output power 700W.
The lubricant is made of aluminium-magnesium silicate, rilanit special and trihydroxymethylpropanyltri diglycidyl ether, specific
Preparation method is:Aluminium-magnesium silicate is heated to 115-125 DEG C of insulated and stirred, adds rilanit special and trimethylolpropane tris
Glycidol ether continues in 115-125 DEG C of insulated and stirred, until gained lotion viscosity no longer changes, then with 5-10 DEG C/min
Cooling rate be cooled to subzero 10-5 DEG C, and heat preservation stands 2h at subzero 10-5 DEG C, and obtained solid is extensive in natural environment
Again to room temperature, micro mist most is made to get lubricant through micronizer afterwards.
The aluminium-magnesium silicate, rilanit special, trihydroxymethylpropanyltri diglycidyl ether mass ratio be 1-5:0.1-1:
0.1-1。
Compared with prior art, the beneficial effects of the invention are as follows:
Conveyer belt bottom be arranged pressure inductor, by pressure inductor incude conveyor belt surface pressure change to
It learns the case where good pipeline of discharge port honing discharges, so as to timely self-emptying, improves automatization level, significantly
Whole production efficiency is improved, by the design of buffer non-skid rubber layer on conveyer belt, effectively can prevent conveyer belt from existing
When conveying, pipeline is fallen;
Buffer non-skid rubber layer is aided with filler kaolin, sea using nitrile rubber and rare earth polybutadiene rubber as rubber major ingredient
Sealing ring is made in afrodite powder and multiple functions auxiliary agent, and made buffer non-skid rubber layer has good mechanical property, especially has
There are excellent resistance to low temperature, oil resistance and incompressible deformation performance, greatly extends whole service life.The design
Easy to operate, comprehensive practical is strong, use easy to spread.
Description of the drawings:
Fig. 1 is the overall structure diagram of the present invention;
Fig. 2 uses pre-structure schematic diagram for the present invention's;
Fig. 3 is structural schematic diagram after the use of the present invention;
In figure:1- delivery wheels, the second fixed links of 2-, 3- support plates, 4- pressure inductors, 5- fixed plates, 6- conveyer belts, 7-
Connecting shaft, 8- chains, 9- shafts, 10- hydraulic stems, 11- electric hydraulic controllers, 12- motors, the first fixed links of 13-, 14- are anti-
Sliding cushion rubber layer, 15- pipelines, 16- discharge ports.
Specific implementation mode:
In order to make the technical means, the creative features, the aims and the efficiencies achieved by the present invention be easy to understand, tie below
Conjunction is specifically illustrating, and the present invention is further explained.
Embodiment 1, the automatic sensing conveying device of honing tube processing, including conveyer belt 6 and delivery wheel 1, the conveying 6
Band both ends are equipped with delivery wheel 1, and 1 both ends of the delivery wheel are flexibly connected by connecting shaft 7 with the first fixed link 13, and described first
13 bottom of fixed link is connected by fixed plate 5, and 5 side of the fixed plate is equipped with motor 12, and the motor 12 is equipped with shaft 9,
The shaft 9 is connected by the connecting shaft 7 of the side corresponding with conveyer belt 6 of chain 8, and 5 bottom of the fixed plate is equipped with several equal
The hydraulic stem 10 of even distribution, 10 side of the hydraulic stem are equipped with the electric hydraulic controller 11 to match.
Preferably, the middle part of the conveyer belt 6 is equipped with support plate 3, and 3 both ends of the support plate pass through several equally distributed the
Two fixed links 2 are connect with 5 bottom of fixed plate.
Further, the support plate 4 is set at 6 underface 3-5mm of conveyer belt, and support plate 4 is equipped with several uniform
The pressure inductor 4 of distribution.
Further, the pressure inductor 4 is set to the side of 3 upper end of support plate, the area that pressure inductor 4 covers
For the area less than discharge port, and pressure inductor 4 is electrically connected with electric hydraulic controller 11.
Preferably, 6 surface of the conveyer belt is equipped with anti-skidding cushion rubber layer 14.
Automatic sensing conveying device of the present invention for honing tube processing will be equipped with pressure inductor 4 one when in use
The conveyer belt 6 of side is placed on immediately below discharge port, after the completion of pipeline polishing, when moving to discharge port and being discharged, pipeline from
It is dynamic to fall above conveyer belt 6, due to the gravity of pipeline, make changing for pressure inductor 4, when the value of pressure inductor 4
When reaching setting, start electric hydraulic controller 11, hydraulic stem 10 is made to decline, to which pipeline is detached with discharge port, works as hydraulic stem
10 when dropping to setting value, starts motor 12, and driving conveying belt 6 is rotated, conveyed automatically to pipeline.
Embodiment 2
Place same as Example 1 is not repeated that difference from Example 1 is:The anti-skidding cushion rubber layer by
Following parts by weight composition:Nitrile rubber 60kg, rare earth polybutadiene rubber 10kg, kaolin 5kg, sepiolite powder 5kg, ultra-fine polytetrafluoro
Ethylene powder 2kg, C5 hydrogenated petroleum resin 2kg, accelerating agent 0.5kg, anti-aging agent 0.5kg, anti-recovery agent 0.5kg, lubrication
Agent 0.5kg;By being made by extruder for shaping after stir mixing.
Embodiment 3
Place same as Example 2 is not repeated that difference from Example 2 is:The preparation of lubricant:Lubricant
It prepares:3kg aluminium-magnesium silicates are heated to 115-125 DEG C of insulated and stirred, add tri- hydroxyl first of 0.5kg rilanit specials and 0.3kg
Base propane triglycidyl ether continues in 115-125 DEG C of insulated and stirred, until gained lotion viscosity no longer changes, then with 5-
The cooling rate of 10 DEG C/min is cooled to subzero 10-5 DEG C, and heat preservation stands 2h at subzero 10-5 DEG C, and obtained solid is in nature
Restore in environment to room temperature, micro mist most is made to get lubricant through micronizer afterwards.
Embodiment 4
Place same as Example 2 is not repeated that difference from Example 2 is:The modification of sepiolite powder:By 10kg
Sepiolite powder is heated to 120-130 DEG C of insulated and stirred, after naturally cool to 50kg deionized waters are added at 50 DEG C or less, adds
5kg N hydroxymethyl acrylamides, and stirred using the reflux of the microwave reactor microwave of microwave frequency 2450MHz, output power 700W
Reaction is mixed, waits for that lotion is made in the reduced pressure of gained mixture after self-crosslinking reaction, lotion is after cooled to room temperature
It is sent into freeze drier, micro mist is made to get Aqueous Acrylate Resin Filling sepiolite powder through micronizer in dry obtained solid.
Embodiment 5
Place same as Example 2 is not repeated that difference from Example 2 is:Modifying kaolin:First with
Saturated solution is made in 8kg water process grade polyglutamic acids by 20-25 DEG C of water, adds 2kg calcined kaolin powder, and utilize micro-
Microwave returns again after the microwave reactor microwave return stirring 10min of wave frequency rate 2450MHz, output power 700W, stopping 15min
Stream stirring 10min, gained mixture are centrifuged, and supernatant liquor, residue is gone to be sent into freeze drier, and dry gained is solid
Micro mist is made to get polyglutamic acid/kaolin intercalation composite powder through micronizer in body.
Embodiment 6
Place same as Example 2 is not repeated that difference from Example 2 is:Modifying kaolin:First with
Saturated solution is made in 8kg water process grade polyglutamic acids by 20-25 DEG C of water, adds 2kg calcined kaolin powder, and utilize micro-
Microwave returns again after the microwave reactor microwave return stirring 10min of wave frequency rate 2450MHz, output power 700W, stopping 15min
Stream stirring 10min, gained mixture are centrifuged, and supernatant liquor, residue is gone to be sent into freeze drier, and dry gained is solid
Micro mist is made to get polyglutamic acid/kaolin intercalation composite powder through micronizer in body.
The modification of sepiolite powder:10kg sepiolite powders are heated to 120-130 DEG C of insulated and stirred, after naturally cool to 50 DEG C
50kg deionized waters are added when following, add 5kg N hydroxymethyl acrylamides, and utilize microwave frequency 2450MHz, output
The microwave reactor microwave return stirring of power 700W reacts, and waits for that gained mixture being concentrated under reduced pressure after self-crosslinking reaction and makes
At lotion, lotion is sent into after cooled to room temperature in freeze drier, and dry obtained solid is made micro- through micronizer
Powder is to get Aqueous Acrylate Resin Filling sepiolite powder.
The preparation of lubricant:3kg aluminium-magnesium silicates are heated to 115-125 DEG C of insulated and stirred, add 0.5kg hydrogenated castors
Oil and 0.3kg trihydroxymethylpropanyltri diglycidyl ethers continue in 115-125 DEG C of insulated and stirred, until gained lotion viscosity is not
Change again, be then cooled to subzero 10-5 DEG C with the cooling rate of 5-10 DEG C/min, and heat preservation stands 2h at subzero 10-5 DEG C,
Obtained solid is restored in natural environment to room temperature, and micro mist most is made to get lubricant through micronizer afterwards.
Comparative example 1
Place same as Example 1 is not repeated that difference from Example 1 is:The anti-skidding cushion rubber layer by
Following parts by weight composition:Nitrile rubber 60kg, rare earth polybutadiene rubber 10kg, sepiolite powder 5kg, ultra-fine polytetrafluorethylepowder powder
2kg, C5 hydrogenated petroleum resin 2kg, accelerating agent 0.5kg, anti-aging agent 0.5kg, anti-recovery agent 0.5kg, lubricant 0.5kg;
By being made by extruder for shaping after stir mixing.
Comparative example 2
Place same as Example 1 is not repeated that difference from Example 1 is:The anti-skidding cushion rubber layer by
Following parts by weight composition:Nitrile rubber 60kg, rare earth polybutadiene rubber 10kg, kaolin 5kg, ultra-fine polytetrafluorethylepowder powder 2kg,
C5 hydrogenated petroleum resins 2kg, accelerating agent 0.5kg, anti-aging agent 0.5kg, anti-recovery agent 0.5kg, lubricant 0.5kg;Pass through
It is made by extruder for shaping after stir mixing.
Comparative example 3
Place same as Example 1 is not repeated that difference from Example 1 is:The anti-skidding cushion rubber layer by
Following parts by weight composition:Nitrile rubber 60kg, rare earth polybutadiene rubber 10kg, kaolin 5kg, sepiolite powder 5kg, ultra-fine polytetrafluoro
Ethylene powder 2kg, C5 hydrogenated petroleum resin 2kg, accelerating agent 0.5kg, anti-aging agent 0.5kg, anti-recovery agent 0.5kg;Pass through
It is made by extruder for shaping after stir mixing.
Comparative example 4
Place same as Example 1 is not repeated that difference from Example 1 is:The anti-skidding cushion rubber layer by
Following parts by weight composition:Nitrile rubber 60kg, rare earth polybutadiene rubber 10kg, ultra-fine polytetrafluorethylepowder powder 2kg, C5 hydrotreated petroleum
Resin 2kg, accelerating agent 0.5kg, anti-aging agent 0.5kg, anti-recovery agent 0.5kg;By being squeezed by extruder after stir mixing
Go out molding to be made.
The conveyer belt for installing made anti-skidding cushion rubber layer is tested for the property:
Compression set test condition:100 DEG C × for 24 hours × 25%
The cold-resistant coefficient test condition of compression:-50℃
Anti-aging property test condition:100℃×24h
The hydraulic oil of resistance to 15# test condition:100℃×24h
The performance test result of the made anti-skidding cushion rubber layer of the table 1-1 present invention
The above shows and describes the basic principles and main features of the present invention and the advantages of the present invention.The technology of the industry
Personnel are it should be appreciated that the present invention is not limited to the above embodiments, and the above embodiments and description only describe this
The principle of invention, without departing from the spirit and scope of the present invention, various changes and improvements may be made to the invention, these changes
Change and improvement all fall within the protetion scope of the claimed invention.The claimed scope of the invention by appended claims and its
Equivalent thereof.
Claims (6)
1. the automatic sensing conveying device of honing tube processing, including conveyer belt and delivery wheel, it is characterised in that:The conveyer belt
Both ends are equipped with delivery wheel, and the delivery wheel both ends are flexibly connected by connecting shaft with the first fixed link, first fixed link
Bottom is connected by fixed plate, and the fixed plate side is equipped with motor, and the motor is equipped with shaft, and the shaft passes through chain
The connection axis connection of side corresponding with conveyer belt, the fixed plate bottom are equipped with several equally distributed hydraulic stems, the liquid
Compression bar side is equipped with the electric hydraulic controller to match.
2. the automatic sensing conveying device of honing tube processing according to claim 1, it is characterised in that:The conveyer belt
Middle part is equipped with support plate, and the support plate both ends are connect by several equally distributed second fixed links with fixed plate bottom.
3. the automatic sensing conveying device of honing tube processing according to claim 2, it is characterised in that:The support plate
At 3-5mm immediately below conveyer belt, and support plate is equipped with several equally distributed pressure inductors.
4. the automatic sensing conveying device of honing tube processing according to claim 3, it is characterised in that:The feeling of stress
Device is answered to be set to the side of support plate upper end, the area of pressure inductor covering is the area less than discharge port, and pressure inductor
It is electrically connected with electric hydraulic controller.
5. the automatic sensing conveying device of honing tube processing according to claim 1, it is characterised in that:The conveyer belt
Surface is equipped with anti-skidding cushion rubber layer.
6. the automatic sensing conveying device of honing tube processing according to claim 1, it is characterised in that:It is described anti-skidding slow
Rubber layer is rushed to be made of following parts by weight:Nitrile rubber 50-70, rare earth polybutadiene rubber 10-20, kaolin 5-10, sepiolite powder
5-10, ultra-fine polytetrafluorethylepowder powder 1-5, C5 hydrogenated petroleum resin 1-5, activated carbon 2-5, accelerating agent 0.5-2, anti-aging agent 0.5-
2, anti-recovery agent 0.5-2, lubricant 0.5-2;By being made by extruder for shaping after stir mixing.
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CN201810564850.2A CN108673335A (en) | 2018-06-04 | 2018-06-04 | The automatic sensing conveying device of honing tube processing |
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CN201810564850.2A CN108673335A (en) | 2018-06-04 | 2018-06-04 | The automatic sensing conveying device of honing tube processing |
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Application publication date: 20181019 |