CN108665033A - A kind of system and method automatically recording the corresponding spindle position information of coil - Google Patents
A kind of system and method automatically recording the corresponding spindle position information of coil Download PDFInfo
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- CN108665033A CN108665033A CN201810478033.5A CN201810478033A CN108665033A CN 108665033 A CN108665033 A CN 108665033A CN 201810478033 A CN201810478033 A CN 201810478033A CN 108665033 A CN108665033 A CN 108665033A
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- spool
- coil
- electronic tag
- spindle position
- quality
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06K—GRAPHICAL DATA READING; PRESENTATION OF DATA; RECORD CARRIERS; HANDLING RECORD CARRIERS
- G06K17/00—Methods or arrangements for effecting co-operative working between equipments covered by two or more of main groups G06K1/00 - G06K15/00, e.g. automatic card files incorporating conveying and reading operations
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- G—PHYSICS
- G07—CHECKING-DEVICES
- G07C—TIME OR ATTENDANCE REGISTERS; REGISTERING OR INDICATING THE WORKING OF MACHINES; GENERATING RANDOM NUMBERS; VOTING OR LOTTERY APPARATUS; ARRANGEMENTS, SYSTEMS OR APPARATUS FOR CHECKING NOT PROVIDED FOR ELSEWHERE
- G07C3/00—Registering or indicating the condition or the working of machines or other apparatus, other than vehicles
- G07C3/005—Registering or indicating the condition or the working of machines or other apparatus, other than vehicles during manufacturing process
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- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Manufacturing & Machinery (AREA)
- Theoretical Computer Science (AREA)
- Spinning Or Twisting Of Yarns (AREA)
- Filamentary Materials, Packages, And Safety Devices Therefor (AREA)
- Replacing, Conveying, And Pick-Finding For Filamentary Materials (AREA)
Abstract
The invention discloses a kind of system and methods automatically recording the corresponding spindle position information of coil, belong to textile technology field.Including：Spool, spool reader, spool quality detection device and movable supporting frame；There is electronic tag on spool；Information in electronic tag is for determining the corresponding spindle position information of spool；Spool reader is used to read the spindle position information in the electronic tag on spool, and spool quality detection device is used to detect the coil quality of spool, and spool reader is mounted on movable supporting frame；It needs to be attached at the coil production equipment being detected by the way that movable supporting frame to be moved to, spool with electronic tag is used in the coil production equipment, realize the detection to the coil quality of production of each spindle position of coil production equipment, solve the problems, such as that every coil production equipment is required for being equipped with spool reader, each spool is required for electronic tag and caused by the wasting of resources, achieved the effect that save resource.
Description
Technical field
The present invention relates to a kind of system and methods automatically recording the corresponding spindle position information of coil, belong to textile technology neck
Domain.
Background technology
Currently, textile enterprise can't accomplish to carry out single ingot detection to coil production equipment.If with coil production equipment
Some spindle or some relative mechanism break down, and cause the ingot spun yarn spinning quality to go wrong, it is difficult in spun yarn
Production process in be found, even if after spinning by selective examination find certain pipe spun yarn there are quality problems if can not chase after
It is to be spinned by which spindle of coil production equipment, therefore also can not just disappear as soon as possible to look into the spool for quality problems occur
Except spinning quality problem caused by this single ingot or more ingots.Existing automatic winder can complete the inspection to every pipe quality of spun yarn
With statistics, but this quality inspection can not equally determine defective in quality spool is which spindle by coil production equipment
It is spun.
CN101525098A discloses a kind of bar code yarn tube for quality management of spun yarn, and bar code is pasted spool wall
On, to realize functionalization, the informationization of spool, it is intended to solve the problems, such as this.But in order to normally read the information of bar code,
Coil cannot spin full packages, so that original package is destroyed, otherwise can cover the bar code of stickup, to influence bar code information
Reading, Practical significance is little.CN101525097A discloses another informatization yarn tube for quality management of spun yarn, directly will be electric
Subtab pastes on spool, realizes functionalization, the informationization of spool, this is solved the problems, such as using radio frequency reading/writing method Come.But it should
Method equally exists some problems：First, directly electronic tag is affixed on spool wall, is either attached to inside or outside,
Gained spool is only applicable to static, the relatively low speed of service or identification when compared with the slow-speed of revolution to spool, and can not adapt to high-speed spinning
Requirement, i.e., do not adapt to the requirement that the spool rotated to spinning process high speed carries out radio frequency read-write, therefore obtained by this method
The actual use of spool is extremely restricted；Secondly, if electronic tag to be pasted onto to the outside of spool, due to electronic tag sheet
Body has certain thickness (generally 0.8mm), in addition the thickness for the epoxy resin and encapsulating material pasted, it will influence spool
Contour structures, and then the forming of coil is influenced, it is disagreed with the original idea for installing electronic tag additional；And if electronic tag is pasted onto yarn
The inside of pipe is then difficult to carry out practical paste operation；Again, the spool after pasting electronic label, the yarn at pasting electronic label
Pipe directly increases, local shape evagination, breaking-up easy to wear during use, reduces the service life of electronic tag spool, or
Lose the function of electronic tag；Finally, due to after encapsulating pasting electronic label on spool using epoxy resin, dried
Dry-cure, therefore, this method of attaching complex technical process expend the time, and waste of energy also has and pollutes to a certain degree.
Invention content
In order to solve the problems, such as that presently, there are a kind of coil Quality Monitoring Control System of, inventor's early development and monitoring methods
(application number 2018100338961) by the pasting electronic label on spool, and is installed in each wharve bottom of bobbin-winding machine and is read
Device is write, before spun yarn production or in spun yarn production process, according to the number of spindle position, is numbered respectively to each spool and yarn is written
In the electronic tag pasted on pipe, when the quality detection device carried according to bobbin-winding machine detects the qualitative data of each spool,
The reader installed by each wharve bottom of bobbin-winding machine reads the number information in the electronic tag pasted on spool, to
It determines the spindle position information corresponding to it, and then determines the coil quality of production information of each spindle position of spinning frame；But in realization
In the process, the problem of inventor has found above-mentioned coil Quality Monitoring Control System and monitoring method there is the wastings of resources, i.e. a home textile
Every coil production equipment in weaver factory is required for installation spun yarn spool reader, and all spools in the factory are required for
With electronic tag, the quantity of spare spool is as many as five times of spool quantity in use in general spinnery, these are standby
It is also needed with electronic tag with spool, and all coil production equipments all need installation spun yarn spool reader, but synchronization
Not all coil production equipment is required for being detected, so the problem of there is the wastings of resources.
To solve the problems, such as the above-mentioned wasting of resources, a kind of coil Quality Monitoring Control System in inventor's early development and monitoring
On the basis of method, the present invention develops a kind of system and method automatically recording the corresponding spindle position information of coil.
The first purpose of the invention is to provide a kind of devices of the corresponding spindle position information of determining spool, which is characterized in that
Described device includes：
Spool, spool reader and movable supporting frame；
There is electronic tag on the spool；Information in the electronic tag is for determining the corresponding spindle position of the spool
Information；The spool reader is used to read or be written the spindle position information in the electronic tag on the spool, and the spool is read
Device is write on the movable supporting frame.
Optionally, described device includes at least two spool readers, and at least two spools reader is according to predetermined
Position is arranged.
Optionally, the precalculated position is the cross arrangement or a word cross arrangement of word order or predetermined angular；
When the precalculated position is word order, at least two spools reader is used for while reading or being written and is different
Spool on electronic tag in spindle position information；
When the precalculated position is the cross arrangement of predetermined angular, at least two spools reader is used for simultaneously never
The spindle position information in the electronic tag on same spool is read or is written with angle；
The precalculated position be a word cross arrangement when, the system comprises at least three spool readers, it is described at least
Three spool readers are for reading or being written from different perspectives simultaneously the spindle position information in the electronic tag on different spools.
Optionally, the different angle is the angle within the scope of 360 ° of spool.
Optionally, the information in the electronic tag includes the unique mark of the spool, and the unique mark is for only
One determines the spool.
Optionally, described device further includes：Switch button, the switch button are pressed described for starting described device
After switch button, first spool that the spool reader is read corresponds to the precalculated position in the coil production equipment
Spindle position, the spindle position information of the spindle position in the precalculated position is written in the electronic tag of the spool spool reader.
Optionally, the movable supporting frame is bayonet apparatus.
Second object of the present invention is to provide a kind of system automatically recording the corresponding spindle position information of coil, the system
Include the device of the corresponding spindle position information of above-mentioned determining spool.
Optionally, the system also includes：Quality detection device, the quality detection device is for obtaining the spool
Quality information；
The quality detection device includes weight measuring equipment and/or quality detection apparatus；
The weight measuring equipment is used to measure the weight data of the spool；
The quality detection apparatus is used to detect the qualitative data of the spool, and the qualitative data includes：
Cut number/yarn in single ingot position winder end breakage rate=broken end number/length of yarn, single ingot position percent shear=single ingot position
Length, single ingot position coil length, single ingot position fault sum, all kinds of fault rate/yarns in all kinds of fault rate=single ingot positions in single ingot position are long
Degree.
Third object of the present invention is to provide a kind of method automatically recording the corresponding spindle position information of coil, the methods
For in the above-mentioned system for automatically recording the corresponding spindle position information of coil, the method includes：
In the coil production equipment that spool with electronic tag is used to need detection pipe yarn quality；
The movable supporting frame is moved at the coil production equipment for needing detection pipe yarn quality and is attached；
The spindle position information in the electronic tag on the spool is read or is written by the spool reader；
The corresponding spindle position of the spool is determined according to the spindle position information in the electronic tag on the spool.
Optionally, the method further includes：
The quality information on the spool is obtained by the quality detection device；
Judged according to the quality information of the spool and the corresponding spindle position of the spool each in the coil production equipment
The coil quality of production of spindle position.
Optionally, the quality information obtained by the quality detection device on the spool, including：
The weight data of the spool is obtained by weight measuring equipment；
The qualitative data of the spool is obtained by quality measurement apparatus, the qualitative data includes：
Cut number/yarn in single ingot position winder end breakage rate=broken end number/length of yarn, single ingot position percent shear=single ingot position
Length, single ingot position coil length, single ingot position fault sum, all kinds of fault rate/yarns in all kinds of fault rate=single ingot positions in single ingot position are long
Degree.
Optionally, after the spool reader reads or the spindle position information in the electronic tag of the spool is written, according to
The secondary spool for being moved along predetermined number.
Optionally, the method further includes：
The quality information is written in the electronic tag of the spool.
Present invention has the advantages that：
The present invention provides a kind of system automatically recording the corresponding spindle position information of coil, which includes：Spool, spool are read
Write device and movable supporting frame；There is electronic tag on spool；Information in electronic tag is for determining the corresponding spindle position letter of spool
Breath；Spool reader is used to read or be written the spindle position information in the electronic tag on spool, and spool reader is mounted on removable
On dynamic holder；By the way that spool reader to be mounted on movable supporting frame, when coil production equipment needs to be detected
Movable supporting frame is moved at the coil production equipment and is attached, the spool with electronic tag is produced for the coil
In equipment, realize that solving every coil production equipment all needs to each spindle position of the coil production equipment and the contraposition of spool
Spool reader is installed, each spool is required for electronic tag and caused by the wasting of resources the problem of, reached section
The effect of resource-saving.By including at least two spool readers, at least two spool readers are arranged according to precalculated position
Row, precalculated position are the cross arrangement or a word cross arrangement of word order or predetermined angular, can realize respectively high efficiency and/
Or avoid the effect of skip phenomenon.
Description of the drawings
To describe the technical solutions in the embodiments of the present invention more clearly, make required in being described below to embodiment
Attached drawing is briefly described, it should be apparent that, drawings in the following description are only some embodiments of the invention, for
For those of ordinary skill in the art, without creative efforts, other are can also be obtained according to these attached drawings
Attached drawing.
Fig. 1 is the schematic device for the corresponding spindle position information of determination spool that the embodiment of the present invention one provides；
Fig. 2 is the system schematic provided by Embodiment 2 of the present invention for automatically recording the corresponding spindle position information of coil；
Fig. 3 is the system schematic for automatically recording the corresponding spindle position information of coil that the embodiment of the present invention three provides；
Structural schematic diagram when Fig. 4 is spinning frame work；
Fig. 5 is the system schematic for automatically recording the corresponding spindle position information of coil that the embodiment of the present invention four provides；
Fig. 6 is the system schematic for automatically recording the corresponding spindle position information of coil that the embodiment of the present invention five provides；
Fig. 7 is the vertical view of three kinds of spool reader arrangement modes and spool position of the invention.
Specific implementation mode
To make the object, technical solutions and advantages of the present invention clearer, below in conjunction with attached drawing to embodiment party of the present invention
Formula is described in further detail.
Embodiment one：
The present embodiment provides a kind of devices of the corresponding spindle position information of determining spool, and referring to Fig. 1, described device includes：
Spool 11, spool reader 12 and movable supporting frame 14；
There is electronic tag on the spool；Information in the electronic tag is for determining the corresponding spindle position of the spool
Information；The spool reader is used to read the spindle position information in the electronic tag on the spool, the spool reader peace
On the movable supporting frame.
The present invention provides a kind of device of the corresponding spindle position information of determining spool, which includes：Spool, spool reader
And movable supporting frame；There is electronic tag on spool；Information in electronic tag is for determining the corresponding spindle position information of spool；Yarn
Pipe reader is used to read or be written the spindle position information in the electronic tag on spool, and spool reader is mounted on movable supporting frame
On；It, will be removable when coil production equipment needs to be detected by the way that spool reader to be mounted on movable supporting frame
Dynamic holder is moved at the coil production equipment and is attached, and the spool with electronic tag is used for the coil production equipment
In, it realizes to each spindle position of the coil production equipment and the contraposition of spool, solves every coil production equipment and be required for pacifying
Equipped with spool reader, each spool be required for electronic tag and caused by the wasting of resources the problem of, reached saving money
The effect in source.
Embodiment two
The present embodiment provides a kind of system and methods automatically recording the corresponding spindle position information of coil, referring to Fig. 2, the system
System includes：
Spool 11, spool reader 12, spool quality detection device 13 and movable supporting frame 14；
There is electronic tag on the spool；Information in the electronic tag is for determining the corresponding spindle position of the spool
Information；The spool reader is used to read the spindle position information in the electronic tag on the spool, the spool reader peace
On the movable supporting frame.
Method applied to the above-mentioned system for automatically recording the corresponding spindle position information of coil includes：
In the coil production equipment that spool with electronic tag is used to need detection pipe yarn quality；
The movable supporting frame is moved at the coil production equipment for needing detection pipe yarn quality and is attached；
The spindle position information in the electronic tag on the spool is read or is written by the spool reader；
The coil quality information on the spool is obtained by the quality detection device；
Judge the coil life according to the spindle position information in the electronic tag on the coil quality information and the spool
Produce the coil quality of production of each spindle position in equipment.
It, can be according to the equipment number of possessed coil production equipment in spinnery according to a certain percentage in actual production
Come determine it is required this automatically record the corresponding spindle position information of coil system number, if for example, having in the spinnery
There are 10 coil production equipments, it can be according to 1:5 ratio, that is, need 2 sets this automatically record the corresponding spindle position information of coil be
System uses the spool with electronic tag when coil quality problems occurs in certain coil production equipment in the spinnery
In the coil production equipment, movable supporting frame is moved at the coil production equipment for needing detection pipe yarn quality and is connected
It connects, the spool with electronic tag is set after the spindle position for being inserted into the coil production equipment according to the production of the coil at respective place
Standby spindle position obtains corresponding spindle position number, is numbered to each spool and that the method in the electronic tag that it has is written is as follows：
Method one：By spool be inserted into coil production equipment spindle after, operator hold hand-held set according to spindle sequence according to
In the electronic tag having on the secondary number write-in spool by spindle position；
Method two：Using moving trolley before dedicated machine automatically according to the number of spindle position, numbers and write for each spool
Enter in the electronic tag having on the spool；
Method three：Reader of the installation with electronic tag write-in functions on pressure-vaccum air hose before coil production equipment,
Successively automatically according to the number of spindle position, numbers and be written in the electronic tag having on the spool for each spool；
Method four：Installing one on the channel that coil is moved to coil bucket after full-automatic collective doffing has electronic tag
The reader of write-in functions；Being installed on the channel that the spool of the coil production equipment with automatic collective doffing machine conveys has
The reader of electronic tag write-in functions after spool automatic doffing, is sequentially arranged on the channel of spool conveying, successively automatic root
According to the number of spindle position, numbers for each spool and be written on the spool by the reader with electronic tag write-in functions
In the electronic tag having；
After numbering and be written in the electronic tag having on the spool for spool, according to had electronic tag on the spool
In number information be spindle position information in the coil production equipment that can determine corresponding to it, pass through spool reader and read spool
On electronic tag in spindle position information, that is, reading the number on spool in electronic tag can get corresponding to the spool
Spindle position information；
The coil quality information on spool is obtained by quality detection device；And the coil quality information is saved in each
In the spool quality database of spindle position；
Judged according to the spindle position information in the electronic tag on coil quality information and spool each in coil production equipment
The coil quality of production of spindle position.
After pressing start button, spool reader is started to work, and read first spool is given birth to corresponding to the coil
The spindle position in the precalculated position in equipment is produced, the spool reader will be described in the write-in of the spindle position information of the spindle position in the precalculated position
In the electronic tag of spool.
Specifically, after can presetting the start-up operation of spool reader, first spool for reading or being written corresponds to
The spindle position of known location in coil production equipment, hereafter, the spool for being successively read or being written is corresponding in turn to gives birth in the coil
Produce other spindle positions after the spindle position of known location in equipment.
The present invention is detected by the way that spool reader to be mounted on movable supporting frame in coil production equipment needs
When movable supporting frame be moved at the coil production equipment be attached, the spool with electronic tag is used for the coil
In production equipment, realizes the detection of the coil quality of production to each spindle position of the coil production equipment, solve every coil
Production equipment is required for being equipped with spool reader, each spool is required for having electronic tag and caused by the wasting of resources ask
Topic has achieved the effect that save resource.
Embodiment three
The present embodiment provides a kind of system and methods automatically recording the corresponding spindle position information of coil, referring to Fig. 3, the system
System includes：
Spool 11, spool reader 12, spool quality detection device 13 and movable supporting frame 14；
There is electronic tag on the spool；Information in the electronic tag is for determining the corresponding spindle position of the spool
Information；The spool reader is used to reading or being written the spindle position information in the electronic tag on the spool, the spool matter
Amount detecting device is used to detect the coil quality of the spool, and the spool reader is mounted on the movable supporting frame.
The system comprises at least two spool readers, at least two spools reader is carried out according to precalculated position
Arrangement.The precalculated position is word order；At least two spools reader is used for while reading or being written different yarns
Spindle position information in electronic tag on pipe.
The quality detection device includes：Weight measuring equipment and/or quality measurement apparatus, the weight measuring equipment are used
In measuring the coil weight data on the spool, the quality measurement apparatus is used to measure the coil mass number on the spool
According to.
The movable supporting frame is bayonet apparatus.
Method applied to the above-mentioned system for automatically recording the corresponding spindle position information of coil includes：
In the coil production equipment that spool with electronic tag is used to need detection pipe yarn quality；
The movable supporting frame is moved at the coil production equipment for needing detection pipe yarn quality and is attached；
The electronic tag on different spools is read or is written simultaneously by least two spool readers of word order
Interior spindle position information；
Spool is moved along the length of predetermined number spool successively after reading.
The weight data of the spool is obtained by weight measuring equipment；
The qualitative data of the spool is obtained by quality measurement apparatus, the qualitative data includes：
Cut number/yarn in single ingot position winder end breakage rate=broken end number/length of yarn, single ingot position percent shear=single ingot position
Length, single ingot position coil length, single ingot position fault sum, all kinds of fault rate/yarns in all kinds of fault rate=single ingot positions in single ingot position are long
Degree.
Judged according to the spindle position information in the electronic tag on the coil weight data and qualitative data and the spool
The coil quality of production of each spindle position in the coil production equipment.
It, can be according to the equipment number of possessed coil production equipment in spinnery according to a certain percentage in actual production
Come determine it is required this automatically record the corresponding spindle position information of coil system number, if for example, having in the spinnery
There are 10 coil production equipments, it can be according to 1:5 ratio, that is, need 2 sets this automatically record the corresponding spindle position information of coil be
System uses the spool with electronic tag when coil quality problems occurs in certain coil production equipment in the spinnery
In the coil production equipment, movable supporting frame is moved at the coil production equipment for needing detection pipe yarn quality and passes through card
Mouth is attached, and the spool with electronic tag is after the spindle position for being inserted into the coil production equipment, according to the pipe at respective place
The spindle position of yarn production equipment obtains corresponding spindle position number, is numbered to each spool and the method for electronic tag is written with above-mentioned
The method provided in embodiment two；
After numbering and be written in the electronic tag having on the spool for spool, according in pasted electronic tag on the spool
Number information be spindle position information in the coil production equipment that can determine corresponding to it, read on spool by spool reader
Electronic tag in spindle position information, that is, the ingot corresponding to the spool can be got by reading the number on spool in electronic tag
Position information；
The coil quality information on spool is obtained by quality detection device；And the coil quality information is saved in each
In the spool quality database of spindle position；Or the coil quality information on the spool can also be written in electronic tag, so as to
Later stage can directly read the corresponding spindle position information of the spool and corresponding coil quality information, to directly be sentenced
It is disconnected.
Specifically, the weight data of spool can be obtained by weight measuring equipment, for example, by can accurately measure yarn
The electronic scale of pipe weight measures the weight of spool, and the weight that can first pass through a large amount of not spools of quality problems of measurement in advance obtains
One range of normal value, if in weighing process, the weight of the spool measured does not illustrate the spool institute in the range of normal value
There are problems for corresponding spindle position, on the contrary, then it is assumed that there is no problem for the corresponding spindle position of the spool；
Optionally, the qualitative data of spool is measured by quality measurement apparatus, specific process please refers to Fig. 4：
After spool 31 falls into wharve position from yarn library, start doff, card reader 314 reads the electronics mark on spool 31 at this time
Label number, and this number is rewritten and is numbered for wharve.
Yarn moves back solution from spool 31 and gets off, by air ring fracturer 32, pre- yarn clearer 33, visit yarn grid 35, tension pulley 36,
Electronic yarn clearer 38 and groove drum 310, are finally wound up on bobbin 311.The task of the pre- yarn clearer 33 is advance removing yarn
On miscellaneous defect, reduce the burden and stop frequency of the electronic yarn clearer 38.Scissors 34 is used for cutting the yarn that small suction nozzle 312 is drawn onto
Head.The spy yarn grid 35 are used for detecting parking the reason is that intermediate broken end or coil are finished.It is disconnected in yarn that yarn mouth 37 is inhaled in positioning
After head, coil loose thread is sucked rapidly, yarn is made to keep some tension, waits for 312 change of small suction nozzle, therefore positions suction yarn mouth and is also known as
Loose thread catcher or yarn trap.
When generating broken end, the small suction nozzle 312 is axial nearly 180 ° of lower swing with O1, above the air ring fracturer 32
Draw coil loose thread.Big suction nozzle 313 is swung up nearly 180 ° by axis of O2, is nearby drawn with 310 contact line of groove drum to bobbin 311
311 yarn broken yarn head of the bobbin.Subsequent two suction nozzle swings back original position, and two broken yarns are sent into splicer 39.When changing pipe, hooked by hook yarn plate
The firmly new coil head from yarn library is drawn for 312 bottom of small suction nozzle.Simultaneously the quality measurement apparatus record spindle position number and
The parameters such as the type of yarn defect.
The qualitative data got is transferred to computer by quality measurement apparatus, is saved in the spool mass number of each spindle position
According in library.After the regular hour, according to the quality information of each spindle position of yarn qualities data analysis of each spindle position.These
Quality information includes：Cut secondary in single ingot position winder end breakage rate=broken end number/length of yarn, single ingot position percent shear=single ingot position
Number/length of yarn, single ingot position coil length, single ingot position fault sum, all kinds of all kinds of fault rates in fault rate=single ingot position in single ingot position/
The parameters such as length of yarn；
Spool is moved along predetermined successively after the spindle position information that spool reader is read in the electronic tag on spool
The length of number spool；The predetermined number can be any amount less than or equal to spool reader number, if for example, spool is read and write
Device has 5, and when needing to accelerate the detection rates to the coil quality of production of each spindle position of coil production equipment, reading can be arranged
5 spools are moved after taking successively, can be realized every time in this way while 5 spools are detected, to accelerate detection rates；If
It needs to verify spool data after detection, is then moved along 1,2,3 or 4 spool successively after reading can be set,
In this way, each spool can pass through repeated detection, to realize the function of verification.The position of spool reader and spool please refers to
Word order schematic diagram in Fig. 7.
The weight data and qualitative data of comprehensive spool judge the coil quality of production of each spindle position in coil production equipment.
The present invention is detected by the way that spool reader to be mounted on movable supporting frame in coil production equipment needs
When movable supporting frame be moved at the coil production equipment be attached, the spool with electronic tag is used for the coil
In production equipment, the detection of the coil quality of production to each spindle position of the coil production equipment is realized.By including at least two
A spool reader, at least two spool readers are arranged according to precalculated position, when precalculated position is in one line, are passed through
At least two spool readers read spindle position information on multiple spools in electronic tag simultaneously, and spool is successively forward after reading
The mobile length corresponding to spool reader number realizes that the coil to each spindle position in the coil production equipment of high-speed is given birth to
The detection of yield and quality；Spool is moved along the length less than spool reader number successively after reading, realizes on spool
The content of electronic tag repeatedly reads the function of being verified to it；
Example IV
The present embodiment provides a kind of system and methods automatically recording the corresponding spindle position information of coil, referring to Fig. 5, the system
System includes：
Spool 11, spool reader 12, spool quality detection device 13 and movable supporting frame 14；
There is electronic tag on the spool；Information in the electronic tag is for determining the corresponding spindle position of the spool
Information；The spool reader is used to reading or being written the spindle position information in the electronic tag on the spool, the spool matter
Amount detecting device is used to detect the coil quality of the spool, and the spool reader is mounted on the movable supporting frame.
The system comprises at least two spool readers, the precalculated position is the cross arrangement of predetermined angular, described
At least two spool readers are for reading or being written from different perspectives simultaneously the spindle position letter in the electronic tag on same spool
Breath.
The quality detection device includes：Weight measuring equipment and/or quality measurement apparatus, the weight measuring equipment are used
In measuring the coil weight data on the spool, the quality measurement apparatus is used to measure the coil mass number on the spool
According to.
The movable supporting frame is bayonet apparatus.
Method applied to the above-mentioned system for automatically recording the corresponding spindle position information of coil includes：
In the coil production equipment that spool with electronic tag is used to need detection pipe yarn quality；
The movable supporting frame is moved at the coil production equipment for needing detection pipe yarn quality and is attached；
The spindle position information in the electronic tag on the spool is read or is written by the spool reader；
At least two spool readers arranged by predetermined angular read or are written from different perspectives same spool simultaneously
On electronic tag in spindle position information；
Spool is moved along the length of a spool successively after reading.
The weight data of the spool is obtained by equipment；
The qualitative data of the spool is obtained by quality measurement apparatus, the qualitative data includes：
Cut number/yarn in single ingot position winder end breakage rate=broken end number/length of yarn, single ingot position percent shear=single ingot position
Length, single ingot position coil length, single ingot position fault sum, all kinds of fault rate/yarns in all kinds of fault rate=single ingot positions in single ingot position are long
Degree.
Judged according to the spindle position information in the electronic tag on the coil weight data and qualitative data and the spool
The coil quality of production of each spindle position in the coil production equipment.
It, can be according to the equipment number of possessed coil production equipment in spinnery according to a certain percentage in actual production
Come determine it is required this automatically record the corresponding spindle position information of coil system number, if for example, having in the spinnery
There are 10 coil production equipments, it can be according to 1:5 ratio, that is, need 2 sets this automatically record the corresponding spindle position information of coil be
System uses the spool with electronic tag when coil quality problems occurs in certain coil production equipment in the spinnery
In the coil production equipment, movable supporting frame is moved at the coil production equipment for needing detection pipe yarn quality and passes through card
Mouth is attached, and the spool with electronic tag is after the spindle position for being inserted into the coil production equipment, according to the pipe at respective place
The spindle position of yarn production equipment obtains corresponding spindle position number, is numbered to each spool and the method for electronic tag is written with above-mentioned
The method provided in embodiment two；
After numbering and be written in the electronic tag having on the spool for spool, according to had electronic tag on the spool
In number information be spindle position information in the coil production equipment that can determine corresponding to it, pass through spool reader and read spool
On electronic tag in spindle position information, that is, reading the number on spool in electronic tag can get corresponding to the spool
Spindle position information；
In reading process, since possessed electronic tag institute may change towards direction on spool in production process
Become, it, may be because of not read towards the electronic tag less than the spool so spool reader is during reading
The content of upper electronic tag, so multiple spool readers are arranged according to certain angle within the scope of 360 ° of spool
Row, while same spool is read out from all directions, avoiding problems the generations of skip phenomenon.Spool reader and spool
Position please refer to cross arrangement schematic diagram in Fig. 7.
The coil quality information on spool is obtained by quality detection device；And the coil quality information is saved in each
In the spool quality database of spindle position；Or the coil quality information on the spool can also be written in electronic tag, so as to
Later stage can directly read the corresponding spindle position information of the spool and corresponding coil quality information, to directly be sentenced
It is disconnected.
Specifically, the weight data of spool can be obtained by weight measuring equipment, for example, by can accurately measure yarn
The electronic scale of pipe weight measures the weight of spool, and the weight that can first pass through a large amount of not spools of quality problems of measurement in advance obtains
One range of normal value, if in weighing process, the weight of the spool measured does not illustrate the spool institute in the range of normal value
There are problems for corresponding spindle position, on the contrary, then it is assumed that there is no problem for the corresponding spindle position of the spool；
Optionally, the qualitative data of spool is measured by quality measurement apparatus, specific process please refers to Fig. 4：
After spool 31 falls into wharve position from yarn library, start doff, card reader 314 reads the electronics mark on spool 31 at this time
Label number, and this number is rewritten and is numbered for wharve.
Yarn moves back solution from spool 31 and gets off, by air ring fracturer 32, pre- yarn clearer 33, visit yarn grid 35, tension pulley 36,
Electronic yarn clearer 38 and groove drum 310, are finally wound up on bobbin 311.The task of the pre- yarn clearer 33 is advance removing yarn
On miscellaneous defect, reduce the burden and stop frequency of the electronic yarn clearer 38.Scissors 34 is used for cutting the yarn that small suction nozzle 312 is drawn onto
Head.The spy yarn grid 35 are used for detecting parking the reason is that intermediate broken end or coil are finished.It is disconnected in yarn that yarn mouth 37 is inhaled in positioning
After head, coil loose thread is sucked rapidly, yarn is made to keep some tension, waits for 312 change of small suction nozzle, therefore positions suction yarn mouth and is also known as
Loose thread catcher or yarn trap.
When generating broken end, the small suction nozzle 312 is axial nearly 180 ° of lower swing with O1, above the air ring fracturer 32
Draw coil loose thread.Big suction nozzle 313 is swung up nearly 180 ° by axis of O2, is nearby drawn with 310 contact line of groove drum to bobbin 311
311 yarn broken yarn head of the bobbin.Subsequent two suction nozzle swings back original position, and two broken yarns are sent into splicer 39.When changing pipe, hooked by hook yarn plate
The firmly new coil head from yarn library is drawn for 312 bottom of small suction nozzle.Simultaneously the quality measurement apparatus record spindle position number and
The parameters such as the type of yarn defect.
The qualitative data got is transferred to computer by quality measurement apparatus, is saved in the spool mass number of each spindle position
According in library.After the regular hour, according to the quality information of each spindle position of yarn qualities data analysis of each spindle position.These
Quality information includes：Cut secondary in single ingot position winder end breakage rate=broken end number/length of yarn, single ingot position percent shear=single ingot position
Number/length of yarn, single ingot position coil length, single ingot position fault sum, all kinds of all kinds of fault rates in fault rate=single ingot position in single ingot position/
The parameters such as length of yarn；
Spool is moved along a yarn successively after the spindle position information that spool reader is read in the electronic tag on spool
The length of pipe；
The weight data and qualitative data of comprehensive spool judge the coil quality of production of each spindle position in coil production equipment.
The present invention is detected by the way that spool reader to be mounted on movable supporting frame in coil production equipment needs
When movable supporting frame be moved at the coil production equipment be attached, the spool with electronic tag is used for the coil
In production equipment, the detection of the coil quality of production to each spindle position of the coil production equipment is realized.By including at least two
A spool reader, at least two spool readers are arranged according to precalculated position, when precalculated position is that predetermined angular arranges,
By arranging spool reader according to predetermined angular, realization is read out the electronic tag on spool from multiple angles, from
And electronic tag is avoided to be affixed on spool side and skip phenomenon that spool reader is generated when the other side is read out.
Embodiment five
The present embodiment provides a kind of system and methods automatically recording the corresponding spindle position information of coil, referring to Fig. 6, the system
System includes：
Spool 11, spool reader 12, spool quality detection device 13 and movable supporting frame 14；
There is electronic tag on the spool；Information in the electronic tag is for determining the corresponding spindle position of the spool
Information；The spool reader is used to reading or being written the spindle position information in the electronic tag on the spool, the spool matter
Amount detecting device is used to detect the coil quality of the spool, and the spool reader is mounted on the movable supporting frame.
The system comprises at least three spool readers, at least three spools reader is carried out according to precalculated position
Arrangement.The precalculated position is a word cross arrangement；At least three spools reader for reading from different perspectives simultaneously
Or the spindle position information in the electronic tag on different spools is written.
The quality detection device includes：Weight measuring equipment and/or quality measurement apparatus, the weight measuring equipment are used
In measuring the coil weight data on the spool, the quality measurement apparatus is used to measure the coil mass number on the spool
According to.
The movable supporting frame is bayonet apparatus.
Method applied to the above-mentioned system for automatically recording the corresponding spindle position information of coil includes：
In the coil production equipment that spool with electronic tag is used to need detection pipe yarn quality；
The movable supporting frame is moved at the coil production equipment for needing detection pipe yarn quality and is attached；
Different yarns is read or is written from different perspectives by least two spool readers of a word cross arrangement simultaneously
Spindle position information in electronic tag on pipe；
Spool is moved along the length of predetermined number spool successively after reading.
The weight data of the spool is obtained by weight measuring equipment；
The qualitative data of the spool is obtained by quality measurement apparatus, the qualitative data includes：
Cut number/yarn in single ingot position winder end breakage rate=broken end number/length of yarn, single ingot position percent shear=single ingot position
Length, single ingot position coil length, single ingot position fault sum, all kinds of fault rate/yarns in all kinds of fault rate=single ingot positions in single ingot position are long
Degree.
Judged according to the spindle position information in the electronic tag on the coil weight data and qualitative data and the spool
The coil quality of production of each spindle position in the coil production equipment.
It, can be according to the equipment number of possessed coil production equipment in spinnery according to a certain percentage in actual production
Come determine it is required this automatically record the corresponding spindle position information of coil system number, if for example, having in the spinnery
There are 10 coil production equipments, it can be according to 1:5 ratio, that is, need 2 sets this automatically record the corresponding spindle position information of coil be
System uses the spool with electronic tag when coil quality problems occurs in certain coil production equipment in the spinnery
In the coil production equipment, movable supporting frame is moved at the coil production equipment for needing detection pipe yarn quality and passes through card
Mouth is attached, and the spool with electronic tag is after the spindle position for being inserted into the coil production equipment, according to the pipe at respective place
The spindle position of yarn production equipment obtains corresponding spindle position number, is numbered to each spool and the method for electronic tag is written with above-mentioned
The method provided in embodiment two；
After numbering and be written in the electronic tag having on the spool for spool, according in pasted electronic tag on the spool
Number information be spindle position information in the coil production equipment that can determine corresponding to it, read on spool by spool reader
Electronic tag in spindle position information, that is, the ingot corresponding to the spool can be got by reading the number on spool in electronic tag
Position information；
The coil quality information on spool is obtained by quality detection device；And the coil quality information is saved in each
In the spool quality database of spindle position；Or the coil quality information on the spool can also be written in electronic tag, so as to
Later stage can directly read the corresponding spindle position information of the spool and corresponding coil quality information, to directly be sentenced
It is disconnected.
Specifically, the weight data of spool can be obtained by weight measuring equipment, for example, by can accurately measure yarn
The electronic scale of pipe weight measures the weight of spool, and the weight that can first pass through a large amount of not spools of quality problems of measurement in advance obtains
One range of normal value, if in weighing process, the weight of the spool measured does not illustrate the spool institute in the range of normal value
There are problems for corresponding spindle position, on the contrary, then it is assumed that there is no problem for the corresponding spindle position of the spool；
Optionally, the qualitative data of spool is measured by quality measurement apparatus, specific process please refers to Fig. 4：
After spool 31 falls into wharve position from yarn library, start doff, card reader 314 reads the electronics mark on spool 31 at this time
Label number, and this number is rewritten and is numbered for wharve.
Yarn moves back solution from spool 31 and gets off, by air ring fracturer 32, pre- yarn clearer 33, visit yarn grid 35, tension pulley 36,
Electronic yarn clearer 38 and groove drum 310, are finally wound up on bobbin 311.The task of the pre- yarn clearer 33 is advance removing yarn
On miscellaneous defect, reduce the burden and stop frequency of the electronic yarn clearer 38.Scissors 34 is used for cutting the yarn that small suction nozzle 312 is drawn onto
Head.The spy yarn grid 35 are used for detecting parking the reason is that intermediate broken end or coil are finished.It is disconnected in yarn that yarn mouth 37 is inhaled in positioning
After head, coil loose thread is sucked rapidly, yarn is made to keep some tension, waits for 312 change of small suction nozzle, therefore positions suction yarn mouth and is also known as
Loose thread catcher or yarn trap.
When generating broken end, the small suction nozzle 312 is axial nearly 180 ° of lower swing with O1, above the air ring fracturer 32
Draw coil loose thread.Big suction nozzle 313 is swung up nearly 180 ° by axis of O2, is nearby drawn with 310 contact line of groove drum to bobbin 311
311 yarn broken yarn head of the bobbin.Subsequent two suction nozzle swings back original position, and two broken yarns are sent into splicer 39.When changing pipe, hooked by hook yarn plate
The firmly new coil head from yarn library is drawn for 312 bottom of small suction nozzle.Simultaneously the quality measurement apparatus record spindle position number and
The parameters such as the type of yarn defect.
The qualitative data got is transferred to computer by quality measurement apparatus, is saved in the spool mass number of each spindle position
According in library.After the regular hour, according to the quality information of each spindle position of yarn qualities data analysis of each spindle position.These
Quality information includes：Cut secondary in single ingot position winder end breakage rate=broken end number/length of yarn, single ingot position percent shear=single ingot position
Number/length of yarn, single ingot position coil length, single ingot position fault sum, all kinds of all kinds of fault rates in fault rate=single ingot position in single ingot position/
The parameters such as length of yarn；
Spool is moved along predetermined successively after the spindle position information that spool reader is read in the electronic tag on spool
The length of number spool；The predetermined number can be any amount less than or equal to spool reader number, if for example, spool is read and write
Device has 5, and when needing to accelerate the detection rates to the coil quality of production of each spindle position of coil production equipment, reading can be arranged
5 spools are moved after taking successively, can be realized every time in this way while 5 spools are detected, to accelerate detection rates；If
It needs to verify spool data after detection, is then moved along 1,2,3 or 4 spool successively after reading can be set,
In this way, each spool can pass through repeated detection, to realize the function of verification.Also, because at least three spool readers
When read or be written from different perspectives the electronic tag of spool, can be to avoid skip or the phenomenon that fail to write.Spool reader and yarn
The position of pipe please refers to a word cross arrangement schematic diagram in Fig. 7.
The weight data and qualitative data of comprehensive spool judge the coil quality of production of each spindle position in coil production equipment.
The present invention is detected by the way that spool reader to be mounted on movable supporting frame in coil production equipment needs
When movable supporting frame be moved at the coil production equipment be attached, the spool with electronic tag is used for the coil
In production equipment, the detection of the coil quality of production to each spindle position of the coil production equipment is realized.By including at least two
A spool reader, at least two spool readers are arranged according to precalculated position, when precalculated position is in one line, are passed through
At least two spool readers read spindle position information on multiple spools in electronic tag simultaneously, and spool is successively forward after reading
The mobile length corresponding to spool reader number realizes that the coil to each spindle position in the coil production equipment of high-speed is given birth to
The detection of yield and quality；Spool is moved along the length less than spool reader number successively after reading, realizes on spool
The content of electronic tag repeatedly reads the function of being verified to it；Also, because when at least three spool readers from
Different angle is read or the electronic tag of write-in spool, so the phenomenon that can also avoiding skip or fail to write.
The foregoing is merely presently preferred embodiments of the present invention, is not intended to limit the invention, it is all the present invention spirit and
Within principle, any modification, equivalent replacement, improvement and so on should all be included in the protection scope of the present invention.
Claims (10)
1. a kind of device of the corresponding spindle position information of determining spool, which is characterized in that described device includes：
Spool, spool reader and movable supporting frame；
There is electronic tag on the spool；Information in the electronic tag is for determining the corresponding spindle position letter of the spool
Breath；The spool reader is used to read or be written the spindle position information in the electronic tag on the spool, the spool read-write
Device is mounted on the movable supporting frame.
2. the apparatus according to claim 1, which is characterized in that described device includes at least two spool readers, described
At least two spool readers are arranged according to precalculated position.
3. the apparatus of claim 2, which is characterized in that the precalculated position is the friendship of word order or predetermined angular
Fork arrangement or a word cross arrangement；
When the precalculated position is word order, at least two spools reader is used for while reading or being written different yarns
Spindle position information in electronic tag on pipe；
When the precalculated position is the cross arrangement of predetermined angular, at least two spools reader is for simultaneously from different angles
Degree reads or is written the spindle position information in the electronic tag on same spool；
When the precalculated position is a word cross arrangement, the system comprises at least three spool readers, described at least three
Spool reader is for reading or being written from different perspectives simultaneously the spindle position information in the electronic tag on different spools.
4. the apparatus according to claim 1, which is characterized in that the information in the electronic tag include the spool only
One mark, the unique mark is for uniquely determining the spool.
5. the apparatus according to claim 1, which is characterized in that the movable supporting frame is bayonet apparatus.
6. a kind of system automatically recording the corresponding spindle position information of coil, which is characterized in that the system comprises claim 1~
The device of 5 any corresponding spindle position information of determination spool.
7. system according to claim 6, which is characterized in that the system also includes：Quality detection device, the quality
Detection device is used to obtain the quality information of the spool；
The quality detection device includes weight measuring equipment and/or quality detection apparatus；
The weight measuring equipment is used to measure the weight data of the spool；
The quality detection apparatus is used to detect the qualitative data of the spool, and the qualitative data includes：
It is long that number/yarn is cut in single ingot position winder end breakage rate=broken end number/length of yarn, single ingot position percent shear=single ingot position
Degree, single ingot position coil length, single ingot position fault sum, all kinds of fault rate/length of yarn in all kinds of fault rate=single ingot positions in single ingot position.
8. a kind of method automatically recording the corresponding spindle position information of coil, which is characterized in that the method for claim 6 or
In system described in 7, the method includes：
In the coil production equipment that spool with electronic tag is used to need detection pipe yarn quality；
The movable supporting frame is moved at the coil production equipment for needing detection pipe yarn quality and is attached；
The spindle position information in the electronic tag on the spool is read or is written by the spool reader；
The corresponding spindle position of the spool is determined according to the spindle position information in the electronic tag on the spool.
9. according to the method described in claim 8, it is characterized in that, the method further includes：
The quality information on the spool is obtained by the quality detection device；
Judge each spindle position in the coil production equipment according to the quality information of the spool and the corresponding spindle position of the spool
The coil quality of production.
10. according to the method described in claim 8, it is characterized in that, the method further includes：
The quality information is written in the electronic tag of the spool.
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| CN201810478033.5A CN108665033B (en) | 2018-05-18 | 2018-05-18 | System and method for automatically recording spindle position information corresponding to cop |
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|---|---|---|---|
| CN201810478033.5A CN108665033B (en) | 2018-05-18 | 2018-05-18 | System and method for automatically recording spindle position information corresponding to cop |
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| CN110956656A (en) * | 2019-12-17 | 2020-04-03 | 北京工业大学 | Spindle positioning method based on depth target detection |
| CN111112129A (en) * | 2019-12-19 | 2020-05-08 | 青岛大学 | Simple removing device and method before defective yarn bobbin enters winding process |
| CN112880665A (en) * | 2021-01-26 | 2021-06-01 | 微山县微山湖微电子产业研究院有限公司 | Automatic yarn quality tracking method and system |
| CN112938647A (en) * | 2021-02-08 | 2021-06-11 | 青岛宏大纺织机械有限责任公司 | Tray conveying device and method of double-variety automatic winder |
| CN114016167A (en) * | 2021-11-30 | 2022-02-08 | 江南大学 | Full-automatic bobbin marker and spinning frame using same |
| CN116702806A (en) * | 2023-07-31 | 2023-09-05 | 深圳市嘉友智控科技有限公司 | Method and system for automatically recording spindle position information corresponding to cop |
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| CN110956656A (en) * | 2019-12-17 | 2020-04-03 | 北京工业大学 | Spindle positioning method based on depth target detection |
| CN111112129A (en) * | 2019-12-19 | 2020-05-08 | 青岛大学 | Simple removing device and method before defective yarn bobbin enters winding process |
| CN111112129B (en) * | 2019-12-19 | 2021-09-07 | 青岛大学 | Simple removing device and method before defective yarn bobbin enters winding process |
| CN112880665A (en) * | 2021-01-26 | 2021-06-01 | 微山县微山湖微电子产业研究院有限公司 | Automatic yarn quality tracking method and system |
| CN112938647A (en) * | 2021-02-08 | 2021-06-11 | 青岛宏大纺织机械有限责任公司 | Tray conveying device and method of double-variety automatic winder |
| CN112938647B (en) * | 2021-02-08 | 2023-01-24 | 青岛宏大纺织机械有限责任公司 | Tray conveying device and method of double-variety automatic winder |
| CN114016167A (en) * | 2021-11-30 | 2022-02-08 | 江南大学 | Full-automatic bobbin marker and spinning frame using same |
| CN116702806A (en) * | 2023-07-31 | 2023-09-05 | 深圳市嘉友智控科技有限公司 | Method and system for automatically recording spindle position information corresponding to cop |
| CN116702806B (en) * | 2023-07-31 | 2024-02-23 | 深圳市嘉友智控科技有限公司 | Method and system for automatically recording spindle position information corresponding to cop |
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