CN108661643A - It a kind of coal working face end adopts return channel and cuts top release shield lane method - Google Patents

It a kind of coal working face end adopts return channel and cuts top release shield lane method Download PDF

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CN108661643A
CN108661643A CN201810378936.6A CN201810378936A CN108661643A CN 108661643 A CN108661643 A CN 108661643A CN 201810378936 A CN201810378936 A CN 201810378936A CN 108661643 A CN108661643 A CN 108661643A
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return channel
mining
hole
coal
working face
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CN108661643B (en
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任兴云
郝兵元
李建斌
张鹏亮
赵飞
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Taiyuan University of Technology
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    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21CMINING OR QUARRYING
    • E21C41/00Methods of underground or surface mining; Layouts therefor
    • E21C41/16Methods of underground mining; Layouts therefor
    • E21C41/18Methods of underground mining; Layouts therefor for brown or hard coal

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Abstract

一种采煤工作面末采回撤通道切顶卸压护巷方法,属于采矿工程矿压控制与巷道维护技术领域,可解决现有工作面停采线和采区大巷之间保护煤柱尺寸大而导致采区采出率低的问题,本发明是一种通过深孔预裂煤层顶板切断工作面采动超前支撑压力的传播路径,并提供一种沿着停采线位置提前开掘工作面支架设备回撤通道并深孔预裂煤层顶板切断工作面采动超前支撑压力的传播路径,保护采区大巷不受两侧回采工作面采动影响和缩小工作面停采线与采区大巷之间保护煤柱的宽度以提高采区采出率的方法。本发明在保证采区大巷安全稳定的前提下,提高了不可再生煤炭资源的采区采出率。

A method of roof cutting, pressure relief and roadway protection for the withdrawal channel at the end of mining working face belongs to the technical field of mine pressure control and roadway maintenance in mining engineering, and can solve the problem of protecting coal pillars between the stop production line of the existing working face and the main roadway in the mining area The large size leads to the problem of low recovery rate in the mining area. The present invention cuts off the propagating path of the mining advance support pressure of the working face through the deep hole pre-splitting coal seam roof, and provides a method of excavating ahead of time along the stop line position. Face support equipment retraction channel and deep hole pre-splitting coal seam roof cut off the propagation path of mining advance support pressure, protect the main road in the mining area from the impact of mining on both sides of the mining face and reduce the stop line and mining area of the working face A method to protect the width of coal pillars between roadways to increase the recovery rate of the mining area. The invention improves the mining area recovery rate of non-renewable coal resources on the premise of ensuring the safety and stability of the main road in the mining area.

Description

一种采煤工作面末采回撤通道切顶卸压护巷方法A method for roof cutting, pressure relief and roadway protection of the withdrawal passageway at the end of coal mining face

技术领域technical field

本发明属于采矿工程矿压控制与巷道维护技术领域,具体涉及一种沿着停采线位置提前开掘支架设备回撤通道并深孔预裂煤层顶板切断工作面采动超前支撑压力的传播路径,保护采区大巷不受两侧回采工作面采动影响和缩小停采线与采区大巷之间保护煤柱以提高采区采出率的方法。The invention belongs to the technical field of mine pressure control and roadway maintenance in mining engineering, and in particular relates to a propagating path for advance supporting pressure in advance excavation of support equipment along the position of a stop-mining line and a deep hole pre-splitting coal seam roof to cut off the working face mining advance support pressure. The method of protecting the main roadway in the mining area from the influence of mining on both sides of the mining face and reducing the protection of the coal pillar between the stop line and the main roadway in the mining area to improve the recovery rate of the mining area.

背景技术Background technique

煤炭是保障我国国民经济快速发展的基础能源,为满足市场需求,我国煤炭生产企业的生产规模越来越大。在目前的生产技术条件下,我国井工矿井多采用采区式生产系统。采区是井田内具有独立运输和通风系统的开采块段,在采区走向中部位置布置采区运输上(下)山、采区轨道上(下)山,分别负责整个采区采掘工作面的运输和通风任务,简称采区大巷。采区大巷贯穿整个采区,一般布置在采区走向中央位置,在采区大巷两侧分别布置长壁工作面而形成双翼采区。采区大巷服务年限长,一旦失稳变形破坏严重,将会影响到整个采区的生产,所以要求采区大巷支护状况良好且围岩保持稳定。采区大巷位于采区走向中部位置,受到两侧回采工作面的采动影响,其维护状况除了受巷道所处位置的自然因素影响外,主要取决于两侧回采工作面的采动影响。Coal is the basic energy that guarantees the rapid development of my country's national economy. In order to meet market demand, the production scale of my country's coal production enterprises is getting larger and larger. Under the current production technology conditions, most underground mines in my country adopt the mining area production system. The mining area is a mining block with an independent transportation and ventilation system in the mine field. In the middle of the mining area, the mining area transportation up (down) hill and the mining area track up (down) hill are arranged, respectively responsible for the operation of the entire mining area. Transportation and ventilation tasks, referred to as mining area alleys. The main road in the mining area runs through the entire mining area, and is generally arranged in the central position of the mining area. Longwall working faces are arranged on both sides of the main road in the mining area to form a double-wing mining area. The service life of the roadway in the mining area is long. Once the instability, deformation and damage are serious, it will affect the production of the entire mining area. Therefore, it is required that the roadway support in the mining area is in good condition and the surrounding rock remains stable. The main roadway in the mining area is located in the middle of the mining area and is affected by the mining of the working faces on both sides. In addition to the natural factors of the location of the roadway, its maintenance status mainly depends on the mining of the working faces on both sides.

为了确保采区大巷的安全性,采区大巷两侧回采工作面一般都留设宽度较大的保护煤柱而确定停采线位置,有的保护煤柱宽度甚至超过100m。留设大宽度保护煤柱不仅浪费大量宝贵的不可再生煤炭资源,降低采区采出率,不符合当前我国高产高效矿井建设要求;而且采空区遗留煤体多,存在采空区遗煤自燃发火隐患,威胁整个矿井的长远发展。在工作面停采线与采区大巷之间留设较大宽度的保护煤柱减弱两侧工作面对采区大巷的采动影响与建设高产高效现代化矿井、提高采区采出率之间的矛盾是我国井工矿井目前面临的主要矛盾之一。In order to ensure the safety of the main road in the mining area, the mining face on both sides of the main road in the mining area generally has a large width of protective coal pillars to determine the position of the stop line, and some protective coal pillars are even more than 100m wide. Leaving large-width protective coal pillars not only wastes a large amount of valuable non-renewable coal resources, reduces the recovery rate of the mining area, and does not meet the current requirements for high-yield and efficient mine construction in my country; moreover, there are many coal bodies left in the goaf, and spontaneous combustion of the left coal in the goaf Fire hazards threaten the long-term development of the entire mine. A protective coal pillar with a relatively large width is reserved between the stop production line of the working face and the main roadway in the mining area to reduce the impact of mining on the working face on both sides of the mining area roadway and the construction of a high-yield and efficient modern mine and increase the recovery rate of the mining area. The contradiction between them is one of the main contradictions that my country's underground mines are currently facing.

在公开文献中可以获得公开号为CN106321049 A的“利用水力压裂卸压优化停采线位置的方法及装置”专利,其优化停采线位置的方法是沿采区巷道长度方向间隔预设多个顺次排列的水力压裂卸压孔进行水力压裂卸压,形成切割裂缝而减少工作面超前支撑压力对采区巷道的影响。这种方法至少存在两个缺点或不足之处,其一是没有明确水力压裂卸压的时机,可能会对工作面正常回采等生产工作造成影响;其二是岩体中包含许多天然缺陷,例如孔隙、微裂缝等,由于水的渗透性很强,在高压水力作用下,这些天然孔隙、裂隙就会成为导水通道,使高压水渗流而降低压力,达不到致裂岩体所需的力度要求。水压致裂通过管路输送压力达50~60MPa的高压水,因此,管路连接处可能存在被冲破的危险,而一旦管路连接处被冲破,压力达到50~60MPa的高压水破坏力很大,会对周围的设备以及施工人员造成一定伤害,存在很大的安全隐患。In the open literature, the patent of "Method and Device for Optimizing the Stop Production Line Position by Using Hydraulic Fracturing Pressure Relief" with the publication number CN106321049 A can be obtained. The method for optimizing the stop production line position is to preset multiple The hydraulic fracturing pressure relief holes arranged in sequence are used for hydraulic fracturing pressure relief, forming cutting cracks and reducing the impact of the advanced support pressure of the working face on the roadway in the mining area. There are at least two shortcomings or deficiencies in this method. One is that there is no clear timing for hydraulic fracturing pressure relief, which may affect the normal mining of the working face and other production work; the other is that the rock mass contains many natural defects. For example, pores, micro-cracks, etc., due to the strong permeability of water, under the action of high-pressure hydraulic force, these natural pores and cracks will become water-conducting channels, allowing high-pressure water to seep and reduce the pressure, which cannot meet the requirements of fracturing rock mass. strength requirements. Hydraulic fracturing transports high-pressure water with a pressure of 50-60 MPa through the pipeline. Therefore, there may be a danger of breaking through the connection of the pipeline. Once the connection of the pipeline is broken, the high-pressure water with a pressure of 50-60 MPa is very destructive. If it is large, it will cause certain damage to the surrounding equipment and construction personnel, and there is a great potential safety hazard.

为了减弱两侧回采工作面对采区大巷的采动影响,缩小停采线与采区大巷之间的保护煤柱尺寸,在保证采区大巷安全稳定的前提下,为提高不可再生煤炭资源的采区采出率,迫切需要寻求一种沿着停采线位置提前开掘支架设备回撤通道并深孔预裂煤层顶板切断工作面采动超前支撑压力的传播路径,保护采区大巷不受两侧回采工作面采动影响和缩小工作面停采线与采区大巷之间保护煤柱的宽度以提高采区采出率的方法。In order to reduce the influence of mining work on both sides of the main road in the mining area, reduce the size of the protective coal pillar between the stop line and the main road in the mining area, and ensure the safety and stability of the main road in the mining area. The recovery rate of coal resources in the mining area urgently needs to find a way to excavate the retraction channel of the support equipment in advance along the position of the stop production line and cut off the propagation path of the advanced support pressure of the working face with the deep hole pre-splitting coal seam roof to protect the large area of the mining area. The roadway is not affected by the mining of the working face on both sides and the method of reducing the width of the protective coal pillar between the stop line of the working face and the main roadway of the mining area to improve the recovery rate of the mining area.

发明内容Contents of the invention

本发明针对现有工作面停采线和采区大巷之间保护煤柱尺寸大而导致采区采出率低的问题,提供一种采煤工作面末采回撤通道切顶卸压护巷方法,本发明是一种通过深孔预裂煤层顶板切断工作面采动超前支撑压力的传播路径,并提供一种沿着停采线位置提前开掘工作面支架设备回撤通道并深孔预裂煤层顶板切断工作面采动超前支撑压力的传播路径,保护采区大巷不受两侧回采工作面采动影响和缩小工作面停采线与采区大巷之间保护煤柱的宽度以提高采区采出率的方法。Aiming at the problem that the size of the protective coal pillar between the stop line of the existing working face and the main roadway of the mining area is large and the recovery rate of the mining area is low, the present invention provides a top-cutting and pressure-relief protection for the withdrawal channel at the end of the mining working face. Roadway method, the invention is a method of cutting the propagating path of the advanced support pressure of the working face through the deep hole pre-split coal seam roof, and provides a method of excavating the retraction channel of the support equipment of the working face in advance along the stop line position and deep hole pre-splitting The roof of the cracked coal seam cuts off the propagating path of the advanced support pressure of the working face, protects the main road in the mining area from the influence of mining on both sides of the mining face, and reduces the width of the protective coal pillar between the stop line of the working face and the main road in the mining area. A method to increase the recovery rate of the mining area.

本发明采用如下技术方案:The present invention adopts following technical scheme:

一种采煤工作面末采回撤通道切顶卸压护巷方法,包括如下步骤:A roadway protection method for roof cutting, pressure relief and roadway protection of an end-mining withdrawal passage in a coal mining face, comprising the following steps:

第一步,计算确定回采工作面老顶的周期来压步距L,,式中,L为采区大巷两侧回采工作面老顶的周期来压步距;h 2为煤层老顶岩层的厚度;q为上覆岩层受重力作用而施加在煤层老顶岩层上的均布载荷;RT为老顶岩层的极限抗拉强度;The first step is to calculate and determine the cycle of the old top of the mining face to press the step distance L, , where, L is the periodic pressure step distance of the old roof of the mining face on both sides of the main roadway in the mining area; h2 is the thickness of the old roof of the coal seam ; The uniformly distributed load; R T is the ultimate tensile strength of the old top rock formation;

第二步,在距离采区大巷S=2L的位置,确定工作面回采结束时,回采设备回撤通道的位置,即工作面停采线位置与采区大巷之间的保护煤柱宽度S=2L;In the second step, at the position S=2L away from the main road in the mining area, determine the position of the retraction channel of the mining equipment at the end of the working face mining, that is, the width of the protective coal pillar between the stop line position of the working face and the main road in the mining area S=2L;

第三步,当工作面回采巷道掘进和开切眼支架等回采设备安装完成后,在确定的工作面停采线位置按照与采区大巷平行的方向沿煤层底板开掘一条工作面支架及其他回采设备的回撤通道,回撤通道宽度为2m,回撤通道高度为工作面液压支架的最低支撑高度,回撤通道顶板和靠近采区大巷的侧帮采用金属锚杆或锚索及金属网联合支护,回撤通道靠近回采工作面的侧帮采用可切割玻璃钢锚杆及阻燃塑料网联合支护;The third step is to dig a working face support along the coal seam floor in the direction parallel to the main roadway in the mining area at the determined stop line position of the working face after the installation of mining equipment such as mining roadway excavation and open cut hole support is completed. The withdrawal channel of the mining equipment, the width of the withdrawal channel is 2m, and the height of the withdrawal channel is the minimum support height of the hydraulic support of the working face. Net joint support, the side of the withdrawal channel close to the mining face is supported by cutting glass fiber reinforced plastic bolts and flame-retardant plastic net joint support;

第四步,从回撤通道一端距离该端头10m位置开始,在回撤通道内顶板中间位置打设深孔预裂钻孔,所有钻孔偏向回撤通道开始打孔端45°,即钻孔与竖直方向间的夹角为45°;钻孔直径Φ=75mm;钻孔深度H=(h 1+h 2)÷sin45°,h 1为回采煤层直接顶的厚度,h 2为回采煤层老顶的厚度;相邻钻孔之间的间隔距离l=5m,当最后一个钻孔与回撤通道另一端之间的距离不足10m时,停止打设钻孔,所有打设的钻孔沿回撤通道走向成一条直线,根据打设先后顺序按照从1开始依次给打设好的钻孔编号;The fourth step is to start from the position 10m away from the end of the withdrawal channel, and drill a deep hole pre-splitting drill hole in the middle of the top plate in the withdrawal channel. The angle between the hole and the vertical direction is 45°; the diameter of the borehole Φ=75mm; the depth of the borehole H=( h 1 + h 2 )÷sin45°, h 1 is the thickness of the immediate top of the mining coal seam, h 2 is the mining The thickness of the old top of the coal seam; the interval between adjacent drill holes l = 5m, when the distance between the last drill hole and the other end of the withdrawal channel is less than 10m, stop drilling, and all drill holes Form a straight line along the retracement channel, and number the drilled holes sequentially from 1 according to the drilling sequence;

第五步,当所有钻孔都打设完成后,在回撤通道内洒水降尘,准备开始向钻孔内装填炸药,在编号为奇数的钻孔内装填炸药,作为爆破孔;在编号为偶数的钻孔内不装填炸药,作为导向孔提供自由面,引导顶板岩层沿着回撤通道走向开裂,即深孔爆破在顶板岩层内形成的预裂缝与采区大巷平行;The fifth step, when all the drill holes have been drilled, sprinkle water in the retraction channel to reduce dust, and prepare to start loading explosives into the drill holes, and fill explosives in the odd-numbered drill holes as blast holes; The boreholes are not filled with explosives, and are used as pilot holes to provide free surfaces to guide the roof strata to crack along the withdrawal channel, that is, the pre-cracks formed in the roof strata by deep hole blasting are parallel to the roadway in the mining area;

第六步,采用不耦合装药方式向爆破孔内装填炸药,采用双雷管、双导爆索引爆,2个雷管在爆破孔外采用并联方式连接,每3个爆破孔为一组并采用串联连接,若爆破孔不足3个时单独为一组,放炮母线绝缘良好,悬空吊挂;The sixth step is to use the uncoupled charge method to load explosives into the blasting hole, adopt double detonators and double detonation index blasting, and connect the two detonators in parallel outside the blasting hole, and use 3 blasting holes as a group and use series connection Connection, if there are less than 3 blasting holes, it is a group separately, and the blasting busbar is well insulated and suspended in the air;

第七步,采用炮棍将每个爆破孔所需的炸药逐卷装入孔内并推到孔底,装药量小的可以一次装入,装药长度为煤层老顶范围的钻孔长度,即装药长度为(h 2÷sin45°);The seventh step is to use gun sticks to load the explosives required for each blast hole into the hole one by one and push them to the bottom of the hole. If the charge is small, it can be loaded at one time. The charge length is the drilling length of the old top of the coal seam. , that is, the charge length is ( h 2 ÷ sin45°);

装第一卷引药前,先把两根导爆索提前塞入药卷内,导爆索伸入药卷的长度为200mm,并用胶带缠好制成起爆药卷,再用炮棍将此药卷送入到爆破孔孔底;然后逐次装入剩余药卷,当装药长度达到设计要求后,再用炮棍把准备好的封孔炮泥装入爆破孔并振捣密实,封堵炮泥过程中不得损伤导爆索;Before loading the first roll of priming charge, put two detonating cords into the charge roll in advance. The rolls are sent to the bottom of the blast hole; then the remaining charge rolls are loaded one by one. When the charge length reaches the design requirements, the prepared hole-sealing mud is loaded into the blast hole with a gun stick and vibrated tightly to seal the gun. The detonating cord shall not be damaged during the mud process;

第八步,所有爆破孔装药封孔工作完成,由专职放炮员联线,线路连接好后,母线和脚线悬空,防止接地;In the eighth step, all the blasting hole charging and sealing work is completed, and the full-time blaster is connected to the line. After the line is connected, the bus bar and foot line are suspended in the air to prevent grounding;

第九步,使用起爆器放炮,按组分次爆破。每组爆破孔之间采用“局部并联,总体串联”方式联线,每次起爆一组装药孔,按装药孔顺序从小到大依次起爆;The ninth step is to use the detonator to fire the cannon, and to blast in groups. Each group of blasting holes is connected in the way of "partial parallel connection, overall series connection", and each group of blasting holes is detonated, and the blasting holes are detonated in sequence from small to large;

第十步,所有装药钻孔爆破完毕,待炮烟吹散,检查确认无拒爆情况后,在回撤通道两端施工密闭墙封闭回撤通道;Step 10: After the drilling and blasting of all the charges is completed, after the gun smoke is blown away, and after checking and confirming that there is no blast rejection, construct airtight walls at both ends of the withdrawal channel to close the withdrawal channel;

第十一步,工作面回采推进至回撤通道位置时,停止回采,拆除回撤通道两端的密闭墙,从回撤通道撤出工作面液压支架及其他回采设备。In the eleventh step, when the recovery of the working face advances to the position of the withdrawal channel, the recovery is stopped, the airtight walls at both ends of the withdrawal channel are removed, and the hydraulic support of the working face and other mining equipment are withdrawn from the withdrawal channel.

所述深孔预裂钻孔由现有矿用钻孔设备按设计位置及参数打设,成孔直径为75mm。The deep hole pre-splitting drilling is drilled by the existing mining drilling equipment according to the design position and parameters, and the diameter of the hole is 75mm.

所述炸药为三级煤矿许用乳化炸药,药卷尺寸规格为Φ60×500mm,重量规格为1.5 kg/卷。The explosive is a permitted emulsion explosive for third-grade coal mines, the size specification of the drug roll is Φ60×500mm, and the weight specification is 1.5 kg/roll.

所述雷管为煤矿许用8#瞬发电雷管,通电后可立即引发起爆。The detonator is the 8# instantaneous power detonator permitted in coal mines, which can cause detonation immediately after being energized.

所述导爆索为煤矿许用导爆索,以太安、黑索金炸药为药芯,用棉线和塑料编织丝等作包缠物,以塑料为防潮层组成,规格为Φ6.5±0.3mm,爆速≥6000m/s。The detonating cord is a detonating cord permitted in coal mines, with Taian and RDX as the drug core, cotton thread and plastic braided silk as the wrapping material, and plastic as the moisture-proof layer. The specification is Φ6.5±0.3 mm, detonation velocity ≥ 6000m/s.

所述炮棍为Φ30 mm×2000 mm的套接胶木炮棍,相邻炮棍之间通过钢套连接;炮棍前端加工一个Φ50 mm×500 mm的木质炮棍头,增大炮棍与炸药卷及炮泥的接触面积;在炮棍前端的木质炮棍头上固定一根直径为3mm的细钢丝或尼龙绳,用于装药、封孔过程中从钻孔内退出炮棍时牵引炮棍头,防止炮棍在套接处脱落。The gun stick is a Φ30 mm×2000 mm socketed bakelite gun stick, and the adjacent gun sticks are connected by a steel sleeve; a wooden gun stick head of Φ50 mm×500 mm is processed at the front end of the gun stick to increase the size of the gun stick and the explosive roll. and the contact area of the gun mud; a thin steel wire or nylon rope with a diameter of 3mm is fixed on the wooden gun stick head at the front end of the gun gun, and is used for pulling the gun gun when the gun gun is withdrawn from the drill hole during the charging and sealing process head to prevent the cannon stick from falling off at the socket.

所述封孔炮泥为由矿用炮泥机用沙子与黄土制作的圆柱状长条形炮泥,封堵已装填好炸药的爆破孔,炮泥尺寸规格为Φ60mm×200m,炮泥质地均匀,软硬适中,表面光滑,用炮棍将炮泥送入已装填好炸药的爆破孔并振捣密实,防止爆破过程中产生明火。The hole-sealing clay is a cylindrical strip-shaped clay made of sand and loess by a mining clay machine, which is used to seal the blast holes filled with explosives. The size of the clay is Φ60mm×200m, and the clay is uniform in texture. , Moderate hardness and softness, smooth surface, use gun sticks to send the clay into the blasting hole filled with explosives and vibrate it compactly to prevent open flames during the blasting process.

所述爆破孔的封孔过程分两次进行,第一次先封孔至距孔口1m处;第二次封孔时,将雷管、导爆索捆绑牢固后塞入孔内空段再封孔,直到爆破孔全部封满捣实。The sealing process of the blast hole is carried out twice, the first time the hole is sealed to a distance of 1m from the orifice; the second time the hole is sealed, the detonator and the detonating cord are bound firmly and then inserted into the hollow section of the hole and then sealed hole until the blast hole is completely sealed and compacted.

所述起爆器为煤矿许用起爆器,用于煤矿井下爆破中引发电雷管,适用于瓦斯及煤尘爆炸危险的矿井环境。The detonator is a permitted detonator for coal mines, which is used for triggering electric detonators in underground coal mine blasting, and is suitable for mine environments with gas and coal dust explosion hazards.

所述回撤通道两端头的密闭墙为砖石砌筑的临时密闭墙,墙体四周掏槽见硬帮硬底,砌筑的墙体竖缝错开,横缝水平,排列整齐,砂浆饱满,墙面用细灰砂浆勾缝或满抹。The airtight walls at both ends of the retraction passage are temporary airtight walls built with masonry, and the walls are cut around to see the hard side and hard bottom. The vertical seams of the masonry walls are staggered, the horizontal seams are horizontal, arranged neatly, and the mortar is full , The wall is jointed or covered with fine gray mortar.

本发明的有益效果如下:The beneficial effects of the present invention are as follows:

上述本发明所提供的技术方案通过沿着停采线位置提前开掘工作面支架及其他回采设备回撤通道并深孔预裂煤层顶板切断工作面采动超前支撑压力的传播路径,减弱了两侧回采工作面对采区大巷的采动影响,缩小了停采线与采区大巷之间的保护煤柱尺寸,在保证采区大巷安全稳定的前提下,提高了不可再生煤炭资源的采区采出率。The above-mentioned technical solution provided by the present invention excavates the support of the working face and the retraction channel of other mining equipment in advance along the position of the stop production line, and cuts off the propagation path of the leading support pressure of the working face by pre-splitting the coal seam roof with deep holes, thus weakening the pressure on both sides. Faced with the influence of the main roadway in the mining area, the mining work has reduced the size of the protective coal pillar between the stop production line and the main roadway in the mining area. On the premise of ensuring the safety and stability of the main roadway in the mining area, the non-renewable coal resources have been improved. mining area recovery rate.

与现有技术相比,本发明根据回采煤层顶底板岩层的结构及各岩层的物理力学性质计算确定回采工作面老顶的周期来压步距,并以两倍回采工作面煤层老顶的周期来压步距作为采区大巷与停采线之间的保护煤柱宽度尺寸,减小了因留设保护煤柱而损失的不可再生煤炭资源,提高了采区煤炭资源采出率,减少了采空区遗煤量。通过在确定的停采线位置提前开掘工作面支架及其他设备的回撤通道,在回撤通道顶板布置爆破孔和导向孔,并在爆破孔内装填炸药预裂煤层顶板,在回撤通道顶板岩层内形成一条与采区大巷平行的预裂缝,切断回采工作面超前支撑压力在顶板岩层中的传播路径,减弱了两侧回采工作面对采区大巷的采动影响,可实现在留设较小宽度保护煤柱的情况下实现采区大巷围岩的安全稳定。Compared with the prior art, the present invention calculates and determines the cycle of the old top of the mining face according to the structure of the roof and floor rock layers of the mining coal seam and the physical and mechanical properties of each rock layer to press the step distance, and doubles the cycle of the old roof of the coal seam of the mining face. The pressure step is used as the width of the protective coal pillar between the main roadway and the stop production line in the mining area, which reduces the loss of non-renewable coal resources due to the retention of protective coal pillars, improves the recovery rate of coal resources in the mining area, and reduces The amount of coal remaining in the goaf. By excavating the retraction channel of the working face support and other equipment in advance at the determined stop line position, arrange blast holes and pilot holes on the roof of the retraction channel, and fill the blasting holes with explosives to pre-split the coal seam roof. A pre-crack parallel to the roadway in the mining area is formed in the rock formation, which cuts off the propagating path of the advance support pressure of the mining face in the roof rock layer, weakens the influence of mining on the mining area roadway on both sides of the mining face, and can realize The safety and stability of the surrounding rock of the roadway in the mining area can be realized under the condition of protecting the coal pillar with a small width.

附图说明Description of drawings

图1是本发明采区大巷及两侧回采工作面布置平面示意图;Fig. 1 is a schematic plan view of the layout of the roadway in the mining area of the present invention and the mining working faces on both sides;

图2是本发明停采线处回撤通道内钻孔布置示意图;Fig. 2 is a schematic diagram of the arrangement of boreholes in the retraction channel at the production stop line of the present invention;

图3是本发明炮棍及相互套接示意图;Fig. 3 is a schematic diagram of the gun stick of the present invention and its mutual socketing;

图4是本发明起爆药卷及导爆索连接示意图;Fig. 4 is a schematic diagram of the connection between the detonating roll and the detonating cord of the present invention;

图5是本发明爆破孔内装填炸药及封孔示意图;Fig. 5 is a schematic diagram of filling explosives and sealing holes in the blast holes of the present invention;

图6是本发明实施例综放工作面回撤通道内钻孔布置平面示意图。Fig. 6 is a schematic plan view of the arrangement of boreholes in the retraction channel of the fully mechanized caving face according to the embodiment of the present invention.

其中:1-采区运输上(下)山;2-采区轨道上(下)山;3-回采工作面;4-采空区;5-左侧停采线;6-右侧停采线;7-回撤通道Ⅰ;8-回撤通道Ⅱ;9-煤层直接顶;10-煤层老顶;11-钻孔;12-木质炮棍头;13-钢丝绳;14-连接钢套;15-胶木炮棍;16-导爆索Ⅰ;17-起爆药卷;18-导爆索Ⅱ;19-炸药卷;20-封孔炮泥;21-雷管;22-脚线;23-综放工作面;24-回风巷道;25进风巷道。Among them: 1- mining area transportation up (down) hill; 2- mining area track up (down) hill; 3- mining face; 4- mined-out area; line; 7-retraction channel Ⅰ; 8-retraction channel Ⅱ; 9-coal seam direct roof; 10-coal seam old roof; 11-drilling; 12-wooden gun stick head; 13-wire rope; 15-bakelite gun stick; 16-detonating cord Ⅰ; 17-detonating powder roll; 18-detonating cord Ⅱ; 19-explosive roll; 20-sealing gun mud; 21-detonator; Put the working face; 24-air return roadway; 25 air inlet roadway.

具体实施方式Detailed ways

结合实施例,对本发明进一步说明。The present invention is further described in conjunction with examples.

某矿采用采区式布置走向长壁工作面,综采放顶煤工艺回采平均厚度为5.2m的15#煤层,煤层倾角平均为4°,在采区走向中央位置布置了一条采区运输巷道和一条采区回风巷道,分别负责采区两侧采掘工作面的运输和通风任务。A mine adopts the layout of the mining area towards the longwall working face. The 15# coal seam with an average thickness of 5.2m is mined by the fully mechanized top coal caving process, and the average inclination angle of the coal seam is 4°. A mining area transportation roadway is arranged at the central position of the mining area and a return air roadway in the mining area, which are respectively responsible for the transportation and ventilation tasks of the mining working faces on both sides of the mining area.

该采区以往综放工作面老顶周期来压步距平均为13m,停采线与采区大巷之间的保护煤柱宽度为80m,但采区大巷依然受两侧工作面采动影响严重,工作面回采接近停采线附近时,采区大巷道出现严重的变形,具体表现形式为顶板离层、局部塌落以及较大范围的冒顶,严重威胁该采区大巷的安全稳定。In the mining area, the average step distance between the old top cycle of the fully mechanized caving face was 13m, and the width of the protective coal pillar between the production stop line and the main road in the mining area was 80m. The impact is serious. When the mining face is close to the stop line, the large roadway in the mining area is seriously deformed, and the specific manifestations are roof separation, partial collapse and large-scale roof fall, which seriously threatens the safety and stability of the main roadway in the mining area. .

该采区一侧某综放工作面倾向长度为190m,工作面走向长度为860m。根据地质钻孔资料显示,15#煤层直接顶为4.2m厚的砂质泥岩或泥岩,老顶为5.6m厚的K2灰岩,计算确定老顶的周期来压步距L=16m。应用本发明提供的技术方案,确定该综放工作面停采线位置与采区大巷之间的保护煤柱尺寸S=2L=2×16=32m。The inclined length of a fully mechanized caving face on one side of the mining area is 190m, and the strike length of the working face is 860m. According to geological drilling data, the immediate roof of the 15# coal seam is 4.2m thick sandy mudstone or mudstone, and the old roof is 5.6m thick K 2 limestone. Calculate and determine the periodic pressure step distance of the old roof L=16m. Apply the technical solution provided by the present invention to determine the size of the protective coal pillar between the position of the stop line of the fully mechanized caving face and the main roadway in the mining area S=2L=2×16=32m.

当该综放工作面回采巷道掘进和开切眼支架等回采设备安装完成后,在距离采区大巷32m的位置沿煤层底板开掘与采区大巷平行的支架设备回撤通道,回撤通道宽度为2m,高为工作面液压支架的最低高度3.2m,沿工作面倾向长190m。回撤通道顶板和靠近采区大巷的侧帮按照间排距900mm×900mm选用Φ22mm×2400mm的高强度螺纹钢锚杆及菱形金属网进行支护,每根锚杆使用K2335和Z2360树脂药卷锚固剂各一支,金属网为由10号铁丝编织的网孔尺寸为50×50mm的菱形金属网;回撤通道靠近回采工作面的侧帮按照间排距900mm×900mm选用Φ22mm×2000mm的玻璃钢锚杆和规格型号为PP180MS的矿用阻燃性塑料网进行支护。After the mining roadway excavation of the fully-mechanized caving face and the installation of mining equipment such as open cut supports, excavate a retraction channel for support equipment parallel to the main roadway in the mining area along the coal seam floor at a distance of 32m from the main roadway in the mining area. The width is 2m, the height is 3.2m, the minimum height of the hydraulic support of the working face, and the length along the working face is 190m. The roof of the withdrawal channel and the side walls near the main road in the mining area are supported by high-strength rebar anchors of Φ22mm×2400mm and diamond-shaped metal mesh according to the row spacing of 900mm×900mm, and each anchor uses K2335 and Z2360 resin coils One piece of anchoring agent, the metal mesh is a diamond-shaped metal mesh with a mesh size of 50×50mm woven by No. 10 iron wire; the side wall of the withdrawal channel close to the mining face is selected according to the row spacing of 900mm×900mm FRP of Φ22mm×2000mm Anchor rods and flame-retardant plastic nets for mines with specifications and models of PP180MS are used for support.

当回撤通道掘进支护完成,在距该综放工作面回风巷道10m的回撤通道内顶板中央位置开始打设钻孔,钻孔倾向该综放工作面回风巷道45°角,钻孔直径为75mm,钻孔深度H=(h 1+h 2)÷sin45°=(4.2+5.6)÷sin45°=13.86m,相邻钻孔之间的间隔距离为5m,当回撤通道内最后一个钻孔与该综放工作面进风巷道之间的距离为10m时,停止打设钻孔。在回撤通道内共打设35个钻孔,编号依次为1#,2#,3#……,34#,35#。When the excavation and support of the retraction channel is completed, drill holes are drilled at the center of the roof in the retraction channel 10m away from the return airway of the fully-mechanized working face. The hole diameter is 75mm, the drilling depth H=( h 1 + h 2 )÷sin45°=(4.2+5.6)÷sin45°=13.86m, and the distance between adjacent drilling holes is 5m. When the distance between the last borehole and the air inlet roadway of the fully mechanized caving face is 10m, stop drilling. A total of 35 drill holes were drilled in the retracement channel, and the numbers were 1#, 2#, 3#..., 34#, 35#.

当所有钻孔都打设完成后,在回撤通道内洒水降尘,准备开始向钻孔内装填炸药。在编号为奇数的钻孔(1#,3#,……,35#)内装填炸药,作为爆破孔,共18个装填炸药爆破孔;在编号为偶数的钻孔(2#,4#……,34#)内不装填炸药,作为导向孔提供自由面,共17个不装填炸药钻孔。After all the boreholes have been drilled, water is sprinkled in the retraction channel to reduce dust, and it is ready to start loading explosives into the boreholes. Fill the holes with odd numbers (1#, 3#, ..., 35#) with explosives as blast holes, a total of 18 blast holes filled with explosives; drill holes with even numbers (2#, 4#... ..., 34#) are not filled with explosives, and provide free surfaces as pilot holes, a total of 17 drill holes without explosives.

每个爆破孔的装药长度为(h 2÷sin45°)=5.6÷sin45°=7.92m,设计装填16节尺寸规格为Φ60×500mm的三级煤矿许用乳化炸药卷。装第一卷引药前,先把两根导爆索提前塞入药卷内,导爆索伸入药卷的长度为200mm,并用胶带缠好制成起爆药卷,再用炮棍将此药卷送入到爆破孔孔底;然后逐次装入剩余的15节药卷,当16节药卷都装入钻孔内后,再用炮棍把准备好的封孔炮泥装入爆破孔并振捣密实至距孔口1m位置,将2个雷管分别与2根导爆索连接捆绑牢固后塞入孔内空段再用炮泥封孔,直到爆破孔全部封满捣实。The charge length of each blast hole is ( h2 ÷ sin45 °)=5.6÷sin45°=7.92m, and it is designed to be loaded with 16 sections of emulsion explosive rolls permitted for Class III coal mines with a dimension of Φ60×500mm. Before loading the first roll of priming charge, put two detonating cords into the charge roll in advance. The coils are sent to the bottom of the blast hole; then the remaining 15 drug coils are loaded one by one. When the 16 drug coils are all loaded into the drilled hole, the prepared hole sealing mud is loaded into the blast hole with a gun stick and Vibrate and compact to a position 1m away from the orifice, connect the two detonators to the two detonating cords and bind them firmly, then insert them into the empty section of the hole, and then seal the hole with gun mud until the blast hole is completely sealed and compacted.

所有共18个爆破孔装药封孔工作完成,由专职放炮员联线,线路连接好后,母线和脚线悬空,使用起爆器按3个爆破孔为一组分次爆破。所有装药钻孔爆破完毕,待炮烟吹散,检查确认没有拒爆情况,在回撤通道两端施工密闭墙封闭回撤通道。All the 18 blasting holes were charged and sealed, and the full-time blasters connected the lines. After the lines were connected, the busbars and foot lines were suspended in the air, and the three blasting holes were blasted in groups using the detonator. After the drilling and blasting of all the charge holes is completed, after the gun smoke is blown away, check and confirm that there is no blast rejection, and construct airtight walls at both ends of the withdrawal channel to close the withdrawal channel.

工作面回采推进直至到达回撤通道位置过程中,在采区大巷设置巷道表面位移观测站,观测记录采区大巷顶底板及两帮的位移量。观测记录结果表面,在该综放工作面回采开始至回采推进到停采线位置的8个月时间内,采区大巷顶底板及两帮的位移量都小于2mm,没有出现局部塌落或冒顶的现象,几乎没有受到该工作面的采动影响而始终保持稳定状态。During the process of advancing the working face until it reaches the position of the retraction channel, a roadway surface displacement observation station is set up in the main roadway of the mining area to observe and record the displacement of the roof, floor and two sides of the main roadway in the mining area. According to the results of observation records, during the 8 months from the start of mining of the fully mechanized caving face to the advancement of mining to the stop production line, the displacement of the roof, floor and two sides of the main roadway in the mining area was less than 2 mm, and no local collapse or collapse occurred. The phenomenon of roof fall is almost not affected by the mining of the working face and remains stable.

该综放工作面使用本发明一种采煤工作面末采回撤通道切顶卸压护巷方法提供的具体技术方案确定停采线与采区大巷之间的保护煤柱为32m,在停采线位置提前开掘支架及其他设备回撤通道并实施深刻预裂爆破,与原来留设80m保护煤柱相比,不仅多回采了48m煤炭资源(实际多回采约47400吨原煤),提高了采区采出率;而且通过布置巷道表面位移观测站,监测表明采区大巷几乎没有受到该工作面的采动影响而始终保持稳定状态,保护采区大巷取得了良好的效果。This fully-mechanized caving face uses the specific technical scheme provided by the method of cutting the top and pressure relief roadway protection of the last mining withdrawal channel of the coal mining face to determine that the protective coal pillar between the stop production line and the main roadway of the mining area is 32m. Excavate support and other equipment retraction channels in advance at the position of the stop production line and implement deep pre-splitting blasting. Compared with the original 80m protective coal pillar, not only 48m more coal resources were recovered (actually more than 47,400 tons of raw coal were recovered), but also improved The recovery rate of the mining area; and through the arrangement of the roadway surface displacement observation station, the monitoring shows that the main roadway in the mining area is hardly affected by the mining of the working face and has always maintained a stable state, and the protection of the main roadway in the mining area has achieved good results.

Claims (10)

1. a kind of coal working face end adopts return channel and cuts top release shield lane method, it is characterised in that:Include the following steps:
The first step calculates the periodic weighting step pitch L for determining that stope pushes up always,, in formula, L is that exploiting field is big The periodic weighting step pitch that lane both sides stope pushes up always;h 2For the thickness of coal seam main roof strata;qMade by gravity for overlying rock With and be applied to the uniform load on the main roof strata of coal seam;RTFor the ultimate tensile strength of main roof strata;
Second step, the position of mining device return channel at the end of apart from the position of exploiting field main entry S=2L, determining working face extraction It sets, i.e., protection coal pillar width S=2L between working face the position of terminal mining line and exploiting field main entry;
Third walks, after installation is complete for the mining devices such as working face extraction tunnelling and open-off cut holder, in determining work Face the position of terminal mining line digs a force piece along seat earth according to the direction parallel with exploiting field main entry and other back production are set Standby return channel, return channel width are 2m, and return channel height is the minimum bearing height of working surface hydraulic support, is withdrawn Using anchor metal or anchor cable and metal mesh combined supporting, return channel is close to return for channel top plate and the lateral wall of close exploiting field main entry The lateral wall of mining face uses cleavable glass fibre reinforced plastics rockbolts and flame retardant plastics net combined supporting;
4th step sets depth since return channel one end is apart from the end positions 10m in return channel inner top panel centre position Hole pre-splitting hole, all drillings are biased to return channel and start to punch 45 ° of end, i.e., the angle between drilling and vertical direction is 45 °;It bores Bore dia Φ=75mm;Drilling depth H=(h 1+h 2)÷ sin45 °,h 1For the thickness that back production coal seam is directly pushed up,h 2For back production coal seam The thickness pushed up always;Spacing distance between adjacent drillingl=5m, when the last one drilling the return channel other end between away from When from less than 10m, stopping set drilling, all drillings set move towards in alignment along return channel, according to set priority Sequence is numbered to the drilling set successively according to since 1;
5th step, after the completion of all drillings are all set, the watering and lowering dust in return channel prepares to start to load into drilling fried Medicine loads explosive, as blast hole in the drilling that number is odd number;Explosive is not loaded in the drilling that number is even number, is made The scope of freedom is provided for pilot hole, guiding roof strata moves towards cracking, i.e. deep hole blasting shape in roof strata along return channel At precracking it is parallel with exploiting field main entry;
6th step loads explosive into blast hole using Uncoincided charge mode, is ignited using double detonator, double primacords, 2 thunders Pipe is connected outside blast hole using parallel way, and every 3 blast holes are one group and using being connected in series with, if blast hole is less than 3 When be individually for one group, it is good to blow out bus insulation, hanging to hang;
7th step, using tamper by the explosive needed for each blast hole by volume load hole and shifting bottom hole onto, explosive payload it is small can To be once packed into, loaded length is the drillable length that range is pushed up in coal seam always, i.e. loaded length is(h 2÷sin45°);
Before filling first volume priming, first two primacords to be filled in powder stick in advance, the length that primacord stretches into powder stick is 200mm, Blend compounds band, which twines, is made primer [cartridge], then this powder stick is sent to blast hole bottom hole with tamper;Then gradually it is packed into remaining medicine Ready sealing of hole stemming is packed into blast hole and vibration compacting by volume after loaded length reaches design requirement, then with tamper;
8th step, all blast hole powder charge sealing of hole work are completed, and on line, after connection is good, busbar and payment to a porter are hanging, prevent from connecing Ground;
9th step, is blown out using initiator, by group blasting in groups, using " local parallel is totally connected " between every group of blast hole Mode on line, one group of charging hole of detonating every time, detonates successively from small to large by charging hole sequence;
Tenth step, all powder charge drillhole blastings finish, and wait for that blasting fume dispels, and check after confirming without misfire condition, in return channel two End construction fire dam closes return channel;
11st step when working face extraction is advanced into return channel position, stops back production, removes the closed of return channel both ends Wall withdraws from working surface hydraulic support and other mining devices from return channel.
2. a kind of coal working face end according to claim 1 adopts return channel and cuts top release shield lane method, feature exists In:The a diameter of 75mm of deep hole presplitting Completion of Drilling Hole.
3. a kind of coal working face end according to claim 1 adopts return channel and cuts top release shield lane method, feature exists In:The explosive is three-grade coal mine allowable emulsified explosive, and powder stick dimensions is 60 × 500mm of Φ, weight specification 1.5kg/ Volume.
4. a kind of coal working face end according to claim 1 adopts return channel and cuts top release shield lane method, feature exists In:The detonator is allowed for use in coal mines 8# instant electric detonators.
5. a kind of coal working face end according to claim 1 adopts return channel and cuts top release shield lane method, feature exists In:The primacord is coal permissible detonating cord, and ether peace, hexogen explosive are medicine core, with the works such as cotton thread and plastic knitting silk Wrap is formed by damp-proof layer of plastics, and specification is 6.5 ± 0.3mm of Φ, explosion velocity >=6000m/s.
6. a kind of coal working face end according to claim 1 adopts return channel and cuts top release shield lane method, feature exists In:The tamper is the socket bakelite tamper of Φ 30 mm × 2000 mm, is connected by steel bushing between adjacent tamper;Tamper front end The wooden tamper head of Φ 50 mm × 500 mm is processed, the contact area of tamper and explosive cartridge and stemming is increased;Before tamper The finer wire or nylon rope of an a diameter of 3mm are fixed on the wooden tamper head at end.
7. a kind of coal working face end according to claim 1 adopts return channel and cuts top release shield lane method, feature exists In:The sealing of hole stemming is the cylindric strip stemming made by mining Stemming machine sand and loess, stemming dimensions For Φ 60mm × 200m.
8. a kind of coal working face end according to claim 1 adopts return channel and cuts top release shield lane method, feature exists In:The sealing of hole process of the blast hole carries out at twice, and first sealing of hole is at away from aperture 1m for the first time;When second of sealing of hole, by thunder Dead band sealing of hole again is filled in hole after pipe, primacord binding securely, until blast hole all full tampings of envelope.
9. a kind of coal working face end according to claim 1 adopts return channel and cuts top release shield lane method, feature exists In:The initiator is allowed for use in coal mines initiator.
10. a kind of coal working face end according to claim 1 adopts return channel and cuts top release shield lane method, feature exists In:The fire dam of the return channel two ends is the temporary airtight wall of masonry bond.
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