CN108660375A - A kind of application of metal powder material in 3D printing - Google Patents

A kind of application of metal powder material in 3D printing Download PDF

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Publication number
CN108660375A
CN108660375A CN201810508707.1A CN201810508707A CN108660375A CN 108660375 A CN108660375 A CN 108660375A CN 201810508707 A CN201810508707 A CN 201810508707A CN 108660375 A CN108660375 A CN 108660375A
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Prior art keywords
iron
printing
base powder
carbon dust
powder
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CN201810508707.1A
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Chinese (zh)
Inventor
仇如成
王平
王斌
安晶
董小飞
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    • B22F1/0003
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F1/00Metallic powder; Treatment of metallic powder, e.g. to facilitate working or to improve properties
    • B22F1/10Metallic powder containing lubricating or binding agents; Metallic powder containing organic material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F1/00Metallic powder; Treatment of metallic powder, e.g. to facilitate working or to improve properties
    • B22F1/10Metallic powder containing lubricating or binding agents; Metallic powder containing organic material
    • B22F1/103Metallic powder containing lubricating or binding agents; Metallic powder containing organic material containing an organic binding agent comprising a mixture of, or obtained by reaction of, two or more components other than a solvent or a lubricating agent
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F9/00Making metallic powder or suspensions thereof
    • B22F9/02Making metallic powder or suspensions thereof using physical processes
    • B22F9/04Making metallic powder or suspensions thereof using physical processes starting from solid material, e.g. by crushing, grinding or milling
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F9/00Making metallic powder or suspensions thereof
    • B22F9/02Making metallic powder or suspensions thereof using physical processes
    • B22F9/06Making metallic powder or suspensions thereof using physical processes starting from liquid material
    • B22F9/08Making metallic powder or suspensions thereof using physical processes starting from liquid material by casting, e.g. through sieves or in water, by atomising or spraying
    • B22F9/082Making metallic powder or suspensions thereof using physical processes starting from liquid material by casting, e.g. through sieves or in water, by atomising or spraying atomising using a fluid
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B33ADDITIVE MANUFACTURING TECHNOLOGY
    • B33YADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
    • B33Y70/00Materials specially adapted for additive manufacturing
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/002Ferrous alloys, e.g. steel alloys containing In, Mg, or other elements not provided for in one single group C22C38/001 - C22C38/60
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/02Ferrous alloys, e.g. steel alloys containing silicon
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/04Ferrous alloys, e.g. steel alloys containing manganese
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/12Ferrous alloys, e.g. steel alloys containing tungsten, tantalum, molybdenum, vanadium, or niobium
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/14Ferrous alloys, e.g. steel alloys containing titanium or zirconium
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/18Ferrous alloys, e.g. steel alloys containing chromium
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/18Ferrous alloys, e.g. steel alloys containing chromium
    • C22C38/24Ferrous alloys, e.g. steel alloys containing chromium with vanadium
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/18Ferrous alloys, e.g. steel alloys containing chromium
    • C22C38/28Ferrous alloys, e.g. steel alloys containing chromium with titanium or zirconium
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F9/00Making metallic powder or suspensions thereof
    • B22F9/02Making metallic powder or suspensions thereof using physical processes
    • B22F9/04Making metallic powder or suspensions thereof using physical processes starting from solid material, e.g. by crushing, grinding or milling
    • B22F2009/041Making metallic powder or suspensions thereof using physical processes starting from solid material, e.g. by crushing, grinding or milling by mechanical alloying, e.g. blending, milling

Abstract

The present invention relates to a kind of application of metal powder material in 3D printing, it is by iron(-)base powder and carbon dust in mass ratio 100 ~ 400:1 mixing obtains, and the grain size of the iron(-)base powder is 20 ~ 60 μm, and the grain size of the carbon dust is 50nm ~ 2 μm, and the iron(-)base powder includes the ingredient of following weight percentage:C0.01 ~ 0.03%, Si0.5 ~ 1%, Mn0.1 ~ 0.3%, Ti3 ~ 5%, Mg0.2 ~ 0.5%, V0.15 ~ 0.2%;Cr0.1~0.15%;Sr0.01~0.05%;Surplus is Fe and inevitable impurity.It is mixed in proportion with carbon dust by using the iron(-)base powder of special formulation, among capable of ensuring that metallic element will not be oxidized in high temperature sintering and the Fe of high-content and Ti is made to be filled in the hole of matrix in this way, to which the density of sintered body can be improved, the printing product of high intensity is obtained.

Description

A kind of application of metal powder material in 3D printing
It is on 08 16th, 2016 that the present invention, which is the applying date, entitled " a kind of application No. is 201610711912.9 The divisional application of the patent of invention of metal powder material and preparation method thereof for 3D printing ".
Technical field
The invention belongs to metal material fields, and in particular to a kind of application of metal powder material in 3D printing.
Background technology
In many materials of 3D printing, metal material is the material being most widely used.The 3D of metal material is beaten at present Main selective laser sintered, the DIRECT ENERGY deposition of impression method, micro-injection bonding etc..In contrast, micro-injection bonds this The cost of method is relatively low, and technique is simpler, has a good application prospect.This method is using nozzle according to certain path Powder on certain position is bonded by the jet binder on the metal powder completed, and forms one layer of three-dimensional structure profile. Then one layer of new metal powder is repaved, then carries out injection bonding.Such multi-layer bonded superposition, it will be able to obtain three-dimensional bonding Green body.The blank density of this bonding is low, intensity is small, it is also necessary to carry out degreasing, sintering can obtain certain density, intensity 3 D-printing product.However, existing powder is easy to cause cohesive force difference so that density is relatively low after bonding base substrate degreasing, hole It is more.
Invention content
A kind of metal powder material for 3D printing is provided the invention aims to overcome the deficiencies in the prior art.
In order to achieve the above objectives, the technical solution adopted in the present invention is:A kind of metal powder material for 3D printing, it by Iron(-)base powder and carbon dust in mass ratio 100~400:1 mixing obtains, and the grain size of the iron(-)base powder is 20~60 μ The grain size of m, the carbon dust are 50nm~2 μm, and the iron(-)base powder includes the ingredient of following weight percentage:
Surplus is Fe and inevitable impurity.
Optimally, the iron(-)base powder includes the ingredient of following weight percentage:
Surplus is Fe and inevitable impurity.
Another object of the present invention is to provide a kind of preparation method of the above-mentioned metal powder material for 3D printing, it includes Following steps:
(a) it is made into ferrous alloy raw material powder with the raw material containing C, Si, Mn, Ti, Mg, V, Cr, Sr, Fe element;
(b) it uses hydrogen or argon gas that the ferrous alloy raw material powder is sent into plasma torch as carrier gas to vaporize Melting forms alloy body;0.2~1m of flow of the carrier gas3/ h, rate of feed are 1~20g/min;
(c) heat exchange is carried out to the alloy body with cooling air, forms minute spherical iron(-)base powder, the cooling air Flow is 1~15m3/h;
(d) iron(-)base powder is imported into gas solid separation room and collects solid powder;
(e) after the iron(-)base powder being mixed with the carbon dust by recipe ratio, grinding.
Optimally, the power of the plasma torch is 5~15kW, and generation gas is 5~10m of flow3The argon gas of/h, side gas For 5~20m of flow3The argon gas of/h, pressure limit are negative pressure 100~150mm mercury column.
Since above-mentioned technical proposal is used, the present invention has following advantages compared with prior art:The present invention is beaten for 3D The metal powder material of print is mixed by using the iron(-)base powder of special formulation with carbon dust, can be ensured so in proportion Among metallic element will not be oxidized in high temperature sintering and the Fe of high-content and Ti made to be filled in the hole of matrix, so as to The density for improving sintered body, obtains the printing product of high intensity.
Specific implementation mode
The preferred embodiment of the invention will be described in detail below.
Embodiment 1
The present embodiment provides a kind of metal powder material for 3D printing, it by iron(-)base powder and carbon dust in mass ratio 100:1 mixing obtains, and the average grain diameter of iron(-)base powder is 20 μm, and the average grain diameter of carbon dust is 50nm, iron(-)base powder Include the ingredient of following weight percentage:0.01%C, 1%Si, 0.3Mn, 5%Ti, 0.2%Mg, 0.2%V, 0.1%Cr, 0.05%Sr, surplus are Fe and inevitable impurity.
The preparation method of the above-mentioned metal powder material for 3D printing, it includes the following steps:
(a) ferrous alloy raw material powder is made into (according to member with the raw material containing C, Si, Mn, Ti, Mg, V, Cr, Sr, Fe element Element selects corresponding raw material for the common knowledge of those skilled in the art);
(b) it uses argon gas that ferrous alloy raw material powder is sent into plasma torch as carrier gas and vaporizes melting, formed and closed Jin Ti;The flow 0.2m of carrier gas3/ h, rate of feed 1g/min;The power of the plasma torch is 5kW, and it is stream that gas, which occurs, Measure 5m3The argon gas of/h, side gas are flow 5m3The argon gas of/h, pressure limit are negative pressure 100mm mercury column;
(c) heat exchange is carried out to alloy body with cooling air, forms minute spherical iron(-)base powder, the cooling gas flow For 1m3/h;
(d) iron(-)base powder is imported into gas solid separation room and collects solid powder;
(e) after mixing the iron(-)base powder by recipe ratio with the carbon dust, grinding is uniform.
Embodiment 2
The present embodiment provides a kind of metal powder material for 3D printing, it by iron(-)base powder and carbon dust in mass ratio 400:1 mixing obtains, and the average grain diameter of iron(-)base powder is 60 μm, and the average grain diameter of carbon dust is 2 μm, iron(-)base powder packet Include the ingredient of following weight percentage:0.03%C, 0.5%Si, 0.1Mn, 3%Ti, 0.5%Mg, 0.15%V, 0.15% Cr, 0.01%Sr, surplus are Fe and inevitable impurity.
The preparation method of the above-mentioned metal powder material for 3D printing, it includes the following steps:
(a) ferrous alloy raw material powder is made into (according to member with the raw material containing C, Si, Mn, Ti, Mg, V, Cr, Sr, Fe element Element selects corresponding raw material for the common knowledge of those skilled in the art);
(b) it uses argon gas that ferrous alloy raw material powder is sent into plasma torch as carrier gas and vaporizes melting, formed and closed Jin Ti;The flow 1m of carrier gas3/ h, rate of feed 20g/min;The power of the plasma torch is 15kW, and it is stream that gas, which occurs, Measure 10m3The argon gas of/h, side gas are flow 20m3The argon gas of/h, pressure limit are negative pressure 150mm mercury column;
(c) heat exchange is carried out to alloy body with cooling air, forms minute spherical iron(-)base powder, the cooling gas flow For 15m3/h;
(d) iron(-)base powder is imported into gas solid separation room and collects solid powder;
(e) after mixing the iron(-)base powder by recipe ratio with the carbon dust, grinding is uniform.
Embodiment 3
The present embodiment provides a kind of metal powder material for 3D printing, it by iron(-)base powder and carbon dust in mass ratio 200:1 mixing obtains, and the average grain diameter of iron(-)base powder is 50 μm, and the average grain diameter of carbon dust is 1 μm, iron(-)base powder packet Include the ingredient of following weight percentage:0.02%C, 0.8%Si, 0.1Mn, 5%Ti, 0.2%Mg, 0.15%V, 0.1%Cr, 0.02%Sr, surplus are Fe and inevitable impurity.
The preparation method of the above-mentioned metal powder material for 3D printing, it includes the following steps:
(a) ferrous alloy raw material powder is made into (according to member with the raw material containing C, Si, Mn, Ti, Mg, V, Cr, Sr, Fe element Element selects corresponding raw material for the common knowledge of those skilled in the art);
(b) it uses argon gas that ferrous alloy raw material powder is sent into plasma torch as carrier gas and vaporizes melting, formed and closed Jin Ti;The flow 0.5m of carrier gas3/ h, rate of feed 15g/min;The power of the plasma torch is 12kW, and gas occurs and is Flow 8m3The argon gas of/h, side gas are flow 15m3The argon gas of/h, pressure limit are negative pressure 120mm mercury column;
(c) heat exchange is carried out to alloy body with cooling air, forms minute spherical iron(-)base powder, the cooling gas flow For 10m3/h;
(d) iron(-)base powder is imported into gas solid separation room and collects solid powder;
(e) after mixing the iron(-)base powder by recipe ratio with the carbon dust, grinding is uniform.
Embodiment 4
The present embodiment provides a kind of metal powder material for 3D printing, preparation method with it is almost the same in embodiment 3, It is by iron(-)base powder and carbon dust in mass ratio 250:1 mixing obtains, and the average grain diameter of iron(-)base powder is 50 μm, carbon dust Average grain diameter be 1 μm, unlike:Iron(-)base powder includes the ingredient of following weight percentage:0.02%C, 0.8% Si, 0.2Mn, 4%Ti, 0.3%Mg, 0.18%V, 0.12%Cr, 0.03%Sr, surplus are Fe and inevitable impurity.
Metal powder material obtained for 3D printing in embodiment 1 to embodiment 4 is subjected to 3D printing and is formed in substrate Surface, with specific reference to existing skill step:
(a) using the binder microlayer model for successively spraying aqueous povidone solution, then successively it is superimposed metal powder The 3D printing method of material obtains 5 × 5 × 5mm of one kind of this metal forming powder3The three-dimensional bonding green body of cube structure;
(b) bonding green body after molding carries out degreasing sintered again, degreasing is first carried out at 600 DEG C or less, then in vacuum shape It is gradually heating to 1350 DEG C under state to be sintered, obtains 3D printing product.The performance for measuring 3D printing product is listed in Table 1 below.
The performance of 3D printing product is made in the metal powder material obtained for 3D printing in 1 embodiment 1 to embodiment 4 of table
The above embodiments merely illustrate the technical concept and features of the present invention, and its object is to allow person skilled in the art Scholar cans understand the content of the present invention and implement it accordingly, and it is not intended to limit the scope of the present invention.It is all according to the present invention Equivalent change or modification made by Spirit Essence, should be covered by the protection scope of the present invention.

Claims (1)

1. a kind of application of metal powder material in 3D printing, which is characterized in that it includes the following steps:
(a)The binder microlayer model of aqueous povidone solution is successively sprayed, and is successively superimposed metal powder material, to obtain 5 ×5×5mm3The three-dimensional bonding green body of cube structure;
(b)The bonding green body is subjected to degreasing at 600 DEG C, is then sintered under vacuum conditions in 1350 DEG C, 3D is obtained Print product;
The metal powder material is by iron(-)base powder and carbon dust in mass ratio 100 ~ 400:1 mixing obtains, the fe-based alloy powder The grain size at end is 20 ~ 60 μm, and the grain size of the carbon dust is 50nm ~ 2 μm, and the iron(-)base powder includes that following weight percent contains The ingredient of amount:
C 0.01 ~ 0.03%,
Si 0.5 ~ 1%,
Mn 0.1 ~ 0.3%,
Ti 3 ~ 5%,
Mg 0.2 ~ 0.5%,
V 0.15~0.2%;
Cr 0.1~0.15%;
Sr 0.01~0.05%;
Surplus is Fe and inevitable impurity.
CN201810508707.1A 2016-08-16 2016-08-16 A kind of application of metal powder material in 3D printing Pending CN108660375A (en)

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CN106903303A (en) * 2017-03-15 2017-06-30 铜陵元精工机械有限公司 A kind of high duty metal powder and its technique for being applied to Selective Laser Sintering
US11465209B2 (en) 2018-05-10 2022-10-11 Stackpole International Powder Metal LLC Binder jetting and supersolidus sintering of ferrous powder metal components
CN110129787B (en) * 2019-05-28 2021-06-04 浙江工业大学 Laser repairing method for nodular cast iron

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Application publication date: 20181016