CN108660357A - It is a kind of to be used to manufacture alloy material of hot-extrusion mold and preparation method thereof - Google Patents

It is a kind of to be used to manufacture alloy material of hot-extrusion mold and preparation method thereof Download PDF

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Publication number
CN108660357A
CN108660357A CN201810477264.4A CN201810477264A CN108660357A CN 108660357 A CN108660357 A CN 108660357A CN 201810477264 A CN201810477264 A CN 201810477264A CN 108660357 A CN108660357 A CN 108660357A
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alloy material
preparation
consutrode
control system
steel
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CN108660357B (en
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曹威
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Chen Saifei
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曹威
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    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C33/00Making ferrous alloys
    • C22C33/04Making ferrous alloys by melting
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D8/00Modifying the physical properties by deformation combined with, or followed by, heat treatment
    • C21D8/005Modifying the physical properties by deformation combined with, or followed by, heat treatment of ferrous alloys
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22BPRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
    • C22B9/00General processes of refining or remelting of metals; Apparatus for electroslag or arc remelting of metals
    • C22B9/16Remelting metals
    • C22B9/18Electroslag remelting
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/001Ferrous alloys, e.g. steel alloys containing N
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/005Ferrous alloys, e.g. steel alloys containing rare earths, i.e. Sc, Y, Lanthanides
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/04Ferrous alloys, e.g. steel alloys containing manganese
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/18Ferrous alloys, e.g. steel alloys containing chromium
    • C22C38/34Ferrous alloys, e.g. steel alloys containing chromium with more than 1.5% by weight of silicon
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/18Ferrous alloys, e.g. steel alloys containing chromium
    • C22C38/40Ferrous alloys, e.g. steel alloys containing chromium with nickel
    • C22C38/44Ferrous alloys, e.g. steel alloys containing chromium with nickel with molybdenum or tungsten
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/18Ferrous alloys, e.g. steel alloys containing chromium
    • C22C38/40Ferrous alloys, e.g. steel alloys containing chromium with nickel
    • C22C38/46Ferrous alloys, e.g. steel alloys containing chromium with nickel with vanadium
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/18Ferrous alloys, e.g. steel alloys containing chromium
    • C22C38/40Ferrous alloys, e.g. steel alloys containing chromium with nickel
    • C22C38/54Ferrous alloys, e.g. steel alloys containing chromium with nickel with boron
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P10/00Technologies related to metal processing
    • Y02P10/25Process efficiency

Abstract

The invention discloses a kind of alloy material and preparation method thereof for manufacturing hot-extrusion mold, mold materials production technical field the described method comprises the following steps:(1) melting:The alloying element raw material prepared is positioned in induction furnace together, melting is carried out under 1500~1700 DEG C of high temperature, is then cast for level-one steel ingot;(2) electroslag remelting:Steel ingot described above is put in as consutrode in electroslag remelting device, double refining is carried out, forms two level steel ingot;(3) it forges:It by above-mentioned two level Heating Steel Ingots and forges, obtains steel forgings;(4) it is heat-treated:The steel forgings are put into annealing furnace, are annealed 6~8 hours at a temperature of 820~850 DEG C, the alloy material is made in subsequent furnace cooling.The present invention can not only improve the tissue of alloy material, moreover it is possible to which the content for reducing the non-metallic inclusion in alloy material improves its fatigue life.

Description

It is a kind of to be used to manufacture alloy material of hot-extrusion mold and preparation method thereof
Technical field
The present invention relates to mold materials preparing technical field more particularly to a kind of alloy materials for manufacturing hot-extrusion mold Material and preparation method thereof.
Background technology
Hot die steel, which often requires that, will have good forging, mechanical processing and heat treatment processing properties, but its is cold and hot Fatigue behaviour is poor, toughness is relatively low so that mold, often because occurring to be cracked due to initial failure, especially uses water cooling in extrusion process When but, the thermal fatigue life of mold is very low.The prior art would generally improve metal purity using various technologies or technique, improve It crystallizes to improve its mechanical performance, and electroslag remelting is exactly one such process.Traditional electroslag remelting is generally all adopted Declined with elevating mechanism uniform speed slow to keep electrode to be contacted with the slag bath in slag bath.Elevating mechanism one can be made using this kind of mode It is straight to keep motion state, it works long hours down and not only wastes electric energy, be also easy to that elevating mechanism is made to break down, influence work effect Rate.
Invention content
The present invention provides a kind of alloy material and its preparation for manufacturing hot-extrusion mold in view of the deficiencies of the prior art Method can not only improve the tissue of alloy material, moreover it is possible to which it is tired to improve its for the content for reducing the non-metallic inclusion in alloy material The labor service life.
In order to overcome the shortcomings of the prior art, the present invention provides a kind of alloy materials for manufacturing hot-extrusion mold The preparation method of material, the described method comprises the following steps:
(1) melting:The alloying element raw material prepared is positioned in induction furnace together, under 1500~1700 DEG C of high temperature into Then row melting is cast for level-one steel ingot;
(2) electroslag remelting:Above-mentioned level-one steel ingot is put in as consutrode in electroslag remelting device, secondary fine is carried out Refining forms two level steel ingot;
(3) it forges:It by above-mentioned two level Heating Steel Ingots and forges, obtains steel forgings;
(4) it is heat-treated:The steel forgings are put into annealing furnace, are annealed 6~8 hours at a temperature of 820~850 DEG C, with The alloy material is made in furnace cooling afterwards.
Further, in step (2), the electroslag remelting device includes crystallizer, is arranged inside the crystallizer Slag bath, the metal bath being arranged immediately below the slag bath and the detection being arranged between the slag bath and metal bath dress It sets;Described consutrode one end is connect with elevating mechanism, and the other end is inserted into the slag bath;The elevating mechanism and the detection Device is connect with control system.
Further, the detection device detects the drop number that the metal bath is dropped in after the consutrode melts, when When the drop number reaches goal-selling drop number dropping signal is sent to the control system.
Further, the detection device is infrared counter, whether has drop drop by lasting transmitting infrared detection It falls in metal bath;If so, count is incremented for triggering infrared counter.
Further, the control system inputs pre-set count values by input module, when working as the infrared counter When preceding count value is equal with the pre-set count values, the detection device sends the dropping signal to the control system.
Further, the control system controls the elevating mechanism when receiving the dropping signal and takes the consumable to Electrode moves down preset distance.
The present invention also provides a kind of alloy material that preparation method as described above is prepared, the alloying element is former Material include by mass percentage:C:0.3~0.5%, Si:1.5~2.0%, Mn:0.55~0.68%, S≤0.03%, Cr: 5.5~0.68%, Ni≤0.25%, V:0.85~1.0%, Mo:0.7~1.0%, P < 0.02%, Fe surplus.
Further, the alloying element raw material includes by mass percentage:C:0.4%, Si:1.6%, Mn:0.65%, S:0.01%, Cr:5.8%, Ni:0.2%, V:0.9%, Mo:0.9%, P:0.01%, Fe surplus.
Compared with prior art, the present invention also has the advantages that:
1. the present invention calculates the drop number triggering meter for being dropped in metal bath after consutrode melts by infrared counter Number plus 1, when current count value is equal with pre-set count values, the infrared counter is sent to the control system declines letter Number;The control system control consutrode declines pre-determined distance automatically, ensure that consutrode is all filled with slag bath from beginning to end Tap is touched, and is also avoided that the elevating mechanism that consutrode is clamped continues to decline when consutrode and slag bath come into full contact with, waste Energy.
2. having purity high using the alloy material that the present invention is prepared, fine uniform is organized, sulfur content is extremely low, is mingled with The excellent performances such as object small and dispersed.
3. the alloy material of the present invention improves the elevated temperature strength of the alloy material by adding tri- kinds of alloying elements of N, Y, B And hardness, its fatigue life can be effectively improved.
Description of the drawings
Fig. 1 is the structural schematic diagram of electroslag remelting device of the present invention.
1-consutrode;2-crystallizers;3-slag baths;4-metal baths;5-emitting heads;6-receive head;7-liftings Mechanism;71-clamping limbs;72-lifting arms.
Specific implementation mode
The present invention is further illustrated With reference to embodiment.Wherein, attached drawing only for illustration, What is indicated is only schematic diagram rather than pictorial diagram, should not be understood as the limitation to this patent;Reality in order to better illustrate the present invention Example is applied, the certain components of attached drawing have omission, zoom in or out, and do not represent the size of actual product;To those skilled in the art For, the omitting of some known structures and their instructions in the attached drawings are understandable.
The same or similar label correspond to the same or similar components in the attached drawing of the embodiment of the present invention;In retouching for the present invention In stating, it is to be understood that if it is based on attached drawing to have the orientation or positional relationship of the instructions such as term "upper", "lower", "left", "right" Shown in orientation or positional relationship, be merely for convenience of description of the present invention and simplification of the description, do not indicate or imply the indicated Device or component must have a particular orientation, with specific azimuth configuration and operation, therefore position relationship described in attached drawing Term only for illustration, should not be understood as the limitation to this patent, for the ordinary skill in the art, can To understand the concrete meaning of above-mentioned term as the case may be.
A kind of preparation method for manufacturing the alloy material of hot-extrusion mold the described method comprises the following steps:
(1) melting:The alloying element raw material prepared by mass percentage is positioned in induction furnace together, 1500~ Melting is carried out under 1700 DEG C of high temperature, is then cast for level-one steel ingot.
(2) electroslag remelting:Above-mentioned level-one steel ingot is put in as consutrode 1 in electroslag remelting device, secondary fine is carried out Refining forms two level steel ingot.
(3) it forges:It by above-mentioned two level Heating Steel Ingots and forges, obtains steel forgings.Specifically, first, by described two Grade Heating Steel Ingots are to 1300~1350 DEG C, preferably 1345 DEG C, then carry out rough forge, final forging temperature is 950~980 DEG C, excellent It is selected as 970 DEG C;Then the two level steel ingot after rough forge is again heated to 1100~1150 DEG C, preferably 1140 DEG C, 940 It is forged again within the scope of~1080 DEG C, finally obtains the steel forgings.
(4) it is heat-treated:The steel forgings are put into annealing furnace, are annealed 6~8 hours at a temperature of 820~850 DEG C, with Eliminate the stress generated in forging process;Then the alloy material is made in furnace cooling.
Further, in step (2), as shown in Figure 1, the electroslag remelting device includes crystallizer 2, is arranged in the knot Slag bath 3 inside brilliant device 2, the metal bath 4 being arranged immediately below the slag bath 3, setting are molten in the slag bath 3 and the metal Detection device between pond 4;Certain intervals are equipped between the slag bath 3 and the metal bath 4.The electroslag remelting device is also Including elevating mechanism 7, the elevating mechanism 7 and the detection device are connect with control system, are controlled by control system.It is described 1 one end of consutrode is connect with elevating mechanism 7, and the other end is inserted into the slag bath 3;The consutrode 1 is inserted into the slag bath 3 Part melted under the high-temperature heating effect of the slag bath 3, formed after melting and drips and converge in the metal bath 4 In.Drop in the metal bath 4 is progressively solidified into the long rod-shaped two level steel under the cooling effect of the crystallizer 2 Ingot.The detection device detects the drop number that the metal bath 4 is dropped in after the consutrode 1 melts, when the drop number reaches When dripping number to goal-selling dropping signal is sent to the control system (being not drawn into figure).Goal-selling drop number by with The input module of the control system electrical connection pre-enters.The control system controls institute when receiving the dropping signal It states elevating mechanism 7 to move down, the consutrode 1 is driven to move down preset distance.The depth of the preset distance and the slag bath 3 Spend it is related, the preset distance be the slag bath 3 depth 2/3~3/4, preferably 2/3, to ensure the consutrode 1 It is come into full contact with the slag being arranged in the slag bath 3.
The detection device is to be arranged between slag bath 3 and metal bath 4, and the detection device is preferably infrared counting Device.The infrared counter is provided with several emitting heads 5 and several reception heads 6.Several described emitting heads 5 and several A reception head 6 is evenly arranged on the inner wall of the crystallizer 2 between the slag bath 3 and the metal bath 4, The emitting head 5 and the reception head 6 are arranged in a one-to-one correspondence.The emitting head 5 is sustainable emit to the reception head 6 it is infrared Line, when there is drips, the infrared ray is blocked by the drop, and the reception head 6 can not be received from the emitting head 5 The infrared ray of transmitting has detected whether the drips in metal bath 4 with this.If so, triggering the infrared counting Count is incremented for device.Several described reception heads 6 are arranged in parallel, when wherein there are one or more than one described reception head 6 connect simultaneously When can not receive the signal that the corresponding emitting head 5 is sent out, count is incremented for the infrared counter.When the infrared counting When the current count value of device is equal with pre-set count values, i.e., when current count value is equal with goal-selling drop number, the infrared meter Number device sends dropping signal to the control system.Specifically, correlation circuit is set in the infrared counter, when in it There is the drop of metal melting to pass through between emitting head 5 and reception head 6, when the infrared ray that emitting head 5 is sent out is blocked, correlation electricity Road exports a pulse signal and triggers a counting circuit, and count is incremented for the infrared counter.For example, the infrared ray meter Number device initial count is n, and when infrared ray is blocked once, the infrared counting device, which counts, increases by 1, i.e. current count value N=n+ 1.When current count value N and pre-set count values or goal-selling drop number N` equal, the infrared counter is from trend institute It states control system and sends dropping signal.The control system is described certainly by controlling clamping when receiving the dropping signal The elevating mechanism 7 of power pole 1 declines preset distance to drive the consutrode 1 to move down preset distance automatically, ensures from power consumption Pole 1 comes into full contact with from beginning to end with slag bath 3.The elevating mechanism 7 includes lifting arm 72 and is arranged on the lifting arm 72 Clamping limb 71, the clamping limb 71 move down movement for consutrode 1 to be clamped and the consutrode 1 is followed to act as.It is described Lifting arm 72 and the clamping limb 71 are controlled by the control system.
The control system is also connect with warning device, when the infrared counter within a predetermined period of time, detection not When to drop, alarm signal is sent to the control system, when the control system receives alarm signal, controls warning device Automatically it gives a warning, reminds staff to check equipment or replace consutrode 1.
The present invention also provides a kind of alloy material being prepared with preparation method as described above, the alloying elements Raw material includes by mass percentage:C:0.3~0.5%, Si:1.5~2.0%, Mn:0.55~0.68%, S≤0.03%, Cr:5.5~0.68%, Ni≤0.25%, V:0.85~1.0%, Mo:0.7~1.0%, P < 0.02%, Fe surplus.
Further, the alloying element raw material includes by mass percentage:C:0.4%, Si:1.6%, Mn:0.65%, S:0.01%, Cr:5.8%, Ni:0.2%, V:0.9%, Mo:0.9%, P:0.01%, Fe surplus.
The present invention calculates the drop number flip-flop number that metal bath is dropped in after consutrode melts by infrared counter Add 1, when current count value is equal with pre-set count values, the infrared counter is sent to the control system declines letter Number;The control system control consutrode declines pre-determined distance automatically, ensure that consutrode is all filled with slag bath from beginning to end Tap is touched, and is also avoided that the elevating mechanism that consutrode is clamped continues to decline when consutrode and slag bath come into full contact with, waste Energy.Moreover, having purity high using the alloy material that the present invention is prepared, fine uniform is organized, sulfur content is extremely low, is mingled with The excellent performances such as object small and dispersed.In addition, the alloy material of the present invention improves the conjunction by adding tri- kinds of alloying elements of N, Y, B The elevated temperature strength and hardness of golden material, can effectively improve its fatigue life.
The above embodiments are merely illustrative of the technical solutions of the present invention, rather than its limitations;Although with reference to the foregoing embodiments Invention is explained in detail, it will be understood by those of ordinary skill in the art that:It still can be to aforementioned each implementation Technical solution recorded in example is modified or equivalent replacement of some of the technical features;And these modification or It replaces, the protection domain for various embodiments of the present invention technical solution that it does not separate the essence of the corresponding technical solution.

Claims (8)

1. a kind of preparation method for manufacturing the alloy material of hot-extrusion mold, it is characterised in that:The method includes following Step:
(1) melting:The alloying element raw material prepared is positioned in induction furnace together, is melted under 1500~1700 DEG C of high temperature Refining, is then cast for level-one steel ingot;
(2) electroslag remelting:Above-mentioned level-one steel ingot is put in as consutrode in electroslag remelting device, double refining, shape are carried out At two level steel ingot;
(3) it forges:It by above-mentioned two level Heating Steel Ingots and forges, obtains steel forgings;
(4) it is heat-treated:The steel forgings are put into annealing furnace, are annealed 6~8 hours at a temperature of 820~850 DEG C, then with But, the alloy material is made in furnace cooling.
2. preparation method according to claim 1, it is characterised in that:In step (2), the electroslag remelting device includes Crystallizer, the metal bath being arranged immediately below the slag bath, is arranged in the slag slag bath being arranged inside the crystallizer Detection device between pond and the metal bath;Described consutrode one end is connect with elevating mechanism, described in other end insertion In slag bath;The elevating mechanism and the detection device are connect with control system.
3. preparation method according to claim 2, it is characterised in that:The detection device detects the consutrode melting It is dropped in the drop number of the metal bath afterwards, declines when the drop number reaches to send to the control system when goal-selling drips number Signal.
4. preparation method according to claim 3, it is characterised in that:The detection device is infrared counter, is passed through Persistently whether transmitting infrared detection has drips in metal bath;If so, count is incremented for triggering infrared counter.
5. preparation method according to claim 4, it is characterised in that:The control system is inputted default by input module Count value, when the current count value of the infrared counter is equal with the pre-set count values, the detection device is to institute It states control system and sends the dropping signal.
6. according to claim 3 or 5 any one of them preparation methods, it is characterised in that:The control system is receiving The elevating mechanism is controlled when stating dropping signal take the consutrode to move down preset distance.
7. a kind of alloy material being prepared such as claim 1~6 any one of them preparation method, it is characterised in that:Institute Stating alloying element raw material includes by mass percentage:C:0.3~0.5%, Si:1.5~2.0%, Mn:0.55~0.68%, S ≤ 0.03%, Cr:5.5~0.68%, Ni≤0.25%, V:0.85~1.0%, Mo:More than 0.7~1.0%, P < 0.02%, Fe Amount.
8. alloy material according to claim 7, which is characterized in that the alloying element raw material wraps by mass percentage It includes:C:0.4%, Si:1.6%, Mn:0.65%, S:0.01%, Cr:5.8%, Ni:0.2%, V:0.9%, Mo:0.9%, P: 0.01%, Fe surplus.
CN201810477264.4A 2018-05-18 2018-05-18 Alloy material for manufacturing hot extrusion die and preparation method thereof Active CN108660357B (en)

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Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101280394A (en) * 2008-05-20 2008-10-08 上海大学 High-silicon low-carbon high-heat resistance hot work die steel
CN104264060A (en) * 2014-10-23 2015-01-07 山西百一机械设备制造有限公司 High-impact toughness and high-thermal stability hot extrusion die steel and preparation method thereof

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101280394A (en) * 2008-05-20 2008-10-08 上海大学 High-silicon low-carbon high-heat resistance hot work die steel
CN104264060A (en) * 2014-10-23 2015-01-07 山西百一机械设备制造有限公司 High-impact toughness and high-thermal stability hot extrusion die steel and preparation method thereof

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