CN108654881B - Automatic baking and glue spraying equipment for container - Google Patents

Automatic baking and glue spraying equipment for container Download PDF

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Publication number
CN108654881B
CN108654881B CN201810600861.1A CN201810600861A CN108654881B CN 108654881 B CN108654881 B CN 108654881B CN 201810600861 A CN201810600861 A CN 201810600861A CN 108654881 B CN108654881 B CN 108654881B
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CN
China
Prior art keywords
industrial robot
robot
main support
motor
roller type
Prior art date
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Active
Application number
CN201810600861.1A
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Chinese (zh)
Other versions
CN108654881A (en
Inventor
王建兴
廖强
毕长青
李金铎
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Xiamen Aerospace Siert Robot System Co Ltd
Original Assignee
Xiamen Aerospace Siert Robot System Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Publication date
Application filed by Xiamen Aerospace Siert Robot System Co Ltd filed Critical Xiamen Aerospace Siert Robot System Co Ltd
Priority to CN201810600861.1A priority Critical patent/CN108654881B/en
Publication of CN108654881A publication Critical patent/CN108654881A/en
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Publication of CN108654881B publication Critical patent/CN108654881B/en
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05BSPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B13/00Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
    • B05B13/02Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
    • B05B13/0221Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work characterised by the means for moving or conveying the objects or other work, e.g. conveyor belts
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05BSPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B13/00Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
    • B05B13/02Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
    • B05B13/0221Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work characterised by the means for moving or conveying the objects or other work, e.g. conveyor belts
    • B05B13/0264Overhead conveying means, i.e. the object or other work being suspended from the conveying means; Details thereof, e.g. hanging hooks
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05BSPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B13/00Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
    • B05B13/02Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
    • B05B13/04Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work the spray heads being moved during spraying operation
    • B05B13/0431Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work the spray heads being moved during spraying operation with spray heads moved by robots or articulated arms, e.g. for applying liquid or other fluent material to 3D-surfaces
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05DPROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D3/00Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
    • B05D3/08Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by flames

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  • Engineering & Computer Science (AREA)
  • Robotics (AREA)
  • Manipulator (AREA)
  • Spray Control Apparatus (AREA)

Abstract

The invention discloses automatic baking and glue spraying equipment for a container, which comprises an industrial robot, a robot travelling mechanism, a plurality of groups of roller type conveying lines and a pipeline suspension system, wherein the roller type conveying lines are arranged on the industrial robot; the roller type conveyor lines are sequentially arranged to form a production line; the robot travelling mechanism is arranged on one side of the roller type conveying line, the lower end of the industrial robot is arranged on the robot travelling mechanism, and the pipeline suspension system is arranged on the top of the industrial robot. The front frame of the container is sent to the processing station through the roller type conveying line, and the automatic baking and glue spraying are realized through the roller type conveying line, the industrial robot, the automatic flame treatment system, the automatic glue spraying system, the pipeline suspension system and other equipment, so that the product quality and the production efficiency are improved, the labor intensity of workers is greatly reduced, and the production safety is ensured.

Description

Automatic baking and glue spraying equipment for container
Technical Field
The invention relates to container processing equipment, in particular to automatic baking and glue spraying equipment for a container.
Background
The front frame of the container is divided into an iron piece and an aluminum piece for baking and glue spraying (the iron piece is used for concrete description, the aluminum piece is similar in process flow), the iron piece is conveyed to a working area from a front working procedure to a front working procedure by a roller conveying line, and the conveying line stops working after an inductive switch detects the position; after the iron piece is positioned, the robot rotates to the surface of the baking gun to the area to be baked of the iron piece for baking; after one-time baking is finished; the robot rotates to the glue spraying gun surface to the area of the iron piece to be sprayed with glue for glue spraying; after the glue spraying is finished; and the robot rotates to the surface of the baking gun to the area where the iron is to be baked, and baking is performed again. After the baking is finished; the robot sends out a signal; the roller type conveying line starts to work and the iron parts are conveyed to the next procedure. The iron parts in the previous working procedure are also conveyed to the working position, and the production line enters the circulation work.
At present, manual operation is adopted. When the fire is burned, the temperature around the flame can reach more than 200 ℃; when the glue is sprayed, the hot melt glue is adhered to the surface of a workpiece in a cotton-like manner, the smell is harsh, the field environment is bad, the surface temperature of the workpiece is heated unevenly during manual operation, the adhesion of the hot melt glue is uneven, the product quality is seriously affected, and the working efficiency is low.
Therefore, the traditional heating and glue spraying methods cannot meet the requirements of quality and quantity of modern high-technology product manufacturing in terms of quality, efficiency and safety reliability.
Disclosure of Invention
The invention aims to provide automatic baking and glue spraying equipment for a container, which has high production efficiency and low labor intensity of workers.
In order to achieve the above object, the technical solution of the present invention is:
the invention relates to automatic baking and glue spraying equipment for a container, which comprises an industrial robot, a robot travelling mechanism, a plurality of groups of roller type conveying lines and a pipeline suspension system, wherein the roller type conveying lines are arranged on the industrial robot; the roller type conveyor lines are sequentially arranged to form a production line; the robot travelling mechanism is arranged on one side of the roller type conveying line, the lower end of the industrial robot is arranged on the robot travelling mechanism, and the pipeline suspension system is arranged on the top of the industrial robot;
The robot walking mechanism comprises a walking base, a linear guide rail pair, a precise rack, a walking slide seat, an external shaft motor, a motor gear and a speed reducer; the linear guide rail pair and the precise rack are fixedly arranged on the walking base, the linear guide rail pair and the precise rack are parallel to each other, the walking slide seat is slidingly connected on the linear guide rail pair, the body of the external shaft motor is fixed on the walking slide seat, the output shaft of the external shaft motor is connected with the speed reducer, the motor gear is fixed on the output shaft of the speed reducer, and the motor gear is meshed with the precise rack; the lower end of the industrial robot is fixedly arranged on the walking slide seat;
The roller type conveying line comprises a frame, a speed reducing motor, a transmission group and a chain wheel group; the gear motor and the transmission group are both arranged at the lower part of the frame, an output shaft of the gear motor is connected with the chain wheel group through the transmission group, and the chain wheel group is arranged on the top surface of the frame.
The pipeline suspension system comprises a main support, an auxiliary support, a main support sliding seat, an auxiliary support sliding seat, a rotating shaft, a spring balancer, a main support cable hanger and an auxiliary support cable hanger; the lower end of the main support is fixed on the base of the industrial robot, the main support sliding seat is arranged at the upper end of the main support in a swinging way through a rotating shaft, and the upper end of the main support cable hanger is connected with the main support sliding seat through a spring balancer; the lower end of the auxiliary bracket is fixed on the top surface of the industrial robot, the middle part of the auxiliary bracket sliding seat is vertically fixed on the upper end of the auxiliary bracket, and the upper end of the auxiliary bracket cable hanger is connected with the auxiliary bracket sliding seat through a spring balancer.
The transmission group comprises a plurality of chains and a plurality of gears; the gears are rotatably arranged on the frame through the gear shafts, and the chains are wound between the gears.
The invention also comprises an automatic flame treatment system and a glue spraying system, wherein the burner of the automatic flame treatment system and the glue gun of the glue spraying system are both arranged on the six-axis fixture of the industrial robot.
After the scheme is adopted, the invention has the following advantages:
1. The invention comprises an industrial robot, a robot walking mechanism, a plurality of groups of roller type conveying lines and a pipeline suspension system, wherein the front frame of the container is conveyed into a processing station through the plurality of groups of roller type conveying lines, and the automatic baking and glue spraying are realized through the participation of the roller type conveying lines, the industrial robot, an automatic flame treatment system, an automatic glue spraying system, the pipeline suspension system and other equipment, so that the product quality and the production efficiency are improved, the labor intensity of workers is greatly reduced, and the production safety is ensured.
2. The invention adopts the assembly line layout, conveys the workpiece through the roller type conveying line, carries speed variable frequency control, is provided with the workpiece detection sensor, is convenient for positioning the workpiece, and realizes the rapid transfer between working procedures. Therefore, the transmission logistics mode is eliminated, the safety and the reliability are realized, and the production efficiency is greatly improved.
3. The robot travelling mechanism drives the industrial robot to travel, can be programmed freely, is coordinated and linked with the industrial robot, and the automatic flame treatment system and the glue spraying system are arranged on the six-axis fixture of the industrial robot at 90 degrees, so that the automatic flame treatment system is convenient to switch, does not need to adopt a gun changing mechanism, and saves gun changing time.
4. The pipeline suspension system is designed above and behind the industrial robot, so that pipeline winding, pulling and the like are avoided, and the service life of the pipeline is prolonged.
The invention will be further described with reference to the drawings and the specific examples.
Drawings
FIG. 1 is an isometric view of the present invention;
FIG. 2 is a top view of the present invention;
FIG. 3 is a front view of the robotic walking mechanism of the present invention;
FIG. 4 is a top view of the robotic walking mechanism of the present invention;
FIG. 5 is a cross-sectional view taken along line A-A of FIG. 3;
FIG. 6 is an elevation view of the tubing suspension system of the present invention;
FIG. 7 is a top view of the tubing suspension system of the present invention;
FIG. 8 is an elevation view of the roller conveyor line of the present invention;
FIG. 9 is a top view of the roller conveyor line of the present invention;
fig. 10 is a side view of the roller conveyor line of the present invention.
Detailed Description
As shown in fig. 1 and 2, the invention relates to automatic baking and glue spraying equipment for a container, which comprises two industrial robots 1, two sets of robot travelling mechanisms 2, a plurality of groups of roller conveying lines 3, a pipeline suspension system 4, an automatic flame treatment system 5 and a glue spraying system 6.
The roller type conveyor lines 3 are sequentially arranged to form a production line; the two sets of robot running mechanisms 2 are respectively arranged on two sides of the roller type conveying line 3, the lower ends of the two industrial robots 1 are respectively and fixedly arranged on the two sets of robot running mechanisms 2, and the pipeline hanging system 4 is arranged on the top of the industrial robot 1.
As shown in fig. 3-5, the robot walking mechanism 2 comprises a walking base 21, a linear guide rail pair 22, a precise rack 23, a walking slide seat 24, an external shaft motor 25, a motor gear 26 and a speed reducer 27. The linear guide rail pair 22 and the precise rack 23 are fixedly arranged on the walking base 21, the linear guide rail pair 22 and the precise rack 23 are parallel to each other, the walking slide seat 24 is slidingly connected to the linear guide rail pair 22, the body of the external shaft motor 25 is fixed on the walking slide seat 24, the output shaft of the external shaft motor 25 is connected with the speed reducer 27, the motor gear 26 is fixed on the output shaft of the speed reducer 27, and the motor gear 26 is meshed with the precise rack 23; the lower end of the industrial robot 1 is fixedly arranged on a walking slide seat 21.
As shown in fig. 8-10, the roller conveyor line 3 includes a frame 31, a gear motor 32, a transmission group 33, and a sprocket group 34. The gear motor 32 and the transmission group 33 are both arranged at the lower part of the frame 21, the output shaft of the gear motor 32 is connected with the chain wheel group 34 through the transmission group 33, and the chain wheel group 34 is arranged at the top surface of the frame 31. The transmission group 33 comprises a plurality of chains 331 and a plurality of gears 332; a plurality of gears 332 are rotatably mounted on the frame 31 through gear shafts, and a plurality of chains 331 are wound between the plurality of gears 332.
As shown in fig. 6 and 7, the pipeline suspension system 4 includes a main bracket 41, a sub-bracket 42, a main bracket sliding seat 43, a sub-bracket sliding seat 44, a rotating shaft 45, a spring balancer 46, a main bracket cable hanger 47 and a sub-bracket cable hanger 48. The lower end of the main support 41 is fixed on the base of the industrial robot 1, the main support sliding seat 43 is arranged at the upper end of the main support 41 in a swinging way through a rotating shaft 45, and the upper end of the main support cable hanger 47 is connected with the main support sliding seat 43 through a spring balancer 46; the lower end of the auxiliary bracket 42 is fixed on the top surface of the industrial robot 1, the middle part of the auxiliary bracket sliding seat 44 is vertically fixed on the upper end of the auxiliary bracket 42, and the upper end of the auxiliary bracket cable hanging bracket 48 is connected with the auxiliary bracket sliding seat 44 through a spring balancer 46.
As shown in fig. 1 and 2, the burner of the automatic flame treatment system 5 and the glue gun of the glue spraying system 6 are both installed on a six-axis fixture of the industrial robot 1.
The automatic flame treatment system 5 mainly comprises an air system, a gas system, a control system, a burner and the like. The method has the following functions: automatically igniting the burner; receiving a remote start/stop control; safety protection such as gas pressure high/low, air pressure high/low and flame failure is configured. The air and gas flowmeter realizes instantaneous flow and accumulated flow, the fan adopts variable frequency control, and the system adopts PLC to realize man-machine interaction interface.
The glue spraying system 6 mainly comprises a hot melt glue machine, an atomization spray gun, a gear pump, a heating throat pipe and an electrical control system. The method has the following functions: continuously and stably supplying glue; full heat insulation protection; and (3) automatic protection of a power supply: the equipment is automatically power-off protected; the heating throat pipe has ultrahigh flexibility and is better suitable for mechanical installation space.
The working principle of the invention is as follows:
1. robot walking mechanism 2:
the walking base is provided with a linear guide rail pair and a precise rack, a walking slide plate assembly provided with a driving device and a robot body is assembled on a linear guide rail slide block, and an external shaft motor 25 is meshed and transmitted with the precise rack 23 through a motor gear 26 to drive the walking base 21 to move, so that the industrial robot 1 reaches a designated position.
2. Roller type conveying line 3:
when the first sensor detects the workpiece 10, the gear motor 32 starts to be started, and drives the sprocket set 36 to rotate through the transmission set 34, so that the workpiece 10 is driven to move forward, and the workpiece is moved to the working position (the second sensor detects the workpiece), and the gear motor 32 stops working.
3. Pipeline suspension system 4:
The pipe suspension system 4 is installed on the three axes of the industrial robot 1, mainly suspending cables which relatively need to be moved frequently. The cable is guaranteed not to be wound, pulled and the like, and the service life is prolonged. The cable is fixed in the grooves of the main support cable hanging frame 47 and the auxiliary support cable hanging frame 48, and the flexible movement of the cable is ensured through the actions of rotation, sliding, automatic stretching and retracting of the steel wire rope and the like of the suspension pipeline hanging system 4.
The foregoing description is only illustrative of the preferred embodiments of the present invention, and is not intended to limit the scope of the invention, i.e., the equivalent changes and modifications to the invention as described in the claims and specification should be considered as falling within the scope of the invention.

Claims (1)

1. The utility model provides an automatic baking and glue spraying equipment for a container which characterized in that: comprises an industrial robot, a robot travelling mechanism, a plurality of groups of roller-type conveyor lines and a pipeline suspension system; the roller type conveyor lines are sequentially arranged to form a production line; the robot travelling mechanism is arranged on one side of the roller type conveying line, the lower end of the industrial robot is arranged on the robot travelling mechanism, and the pipeline suspension system is arranged on the top of the industrial robot;
The automatic flame treatment system comprises a burner and a glue gun, wherein the burner and the glue gun of the automatic flame treatment system are arranged on a six-axis clamp of the industrial robot;
The robot walking mechanism comprises a walking base, a linear guide rail pair, a precise rack, a walking slide seat, an external shaft motor, a motor gear and a speed reducer; the linear guide rail pair and the precise rack are fixedly arranged on the walking base, the linear guide rail pair and the precise rack are parallel to each other, the walking slide seat is slidingly connected on the linear guide rail pair, the body of the external shaft motor is fixed on the walking slide seat, the output shaft of the external shaft motor is connected with the speed reducer, the motor gear is fixed on the output shaft of the speed reducer, and the motor gear is meshed with the precise rack; the lower end of the industrial robot is fixedly arranged on the walking slide seat;
The roller type conveying line comprises a frame, a speed reducing motor, a transmission group and a chain wheel group; the gear motor and the transmission group are both arranged at the lower part of the frame, an output shaft of the gear motor is connected with the chain wheel group through the transmission group, and the chain wheel group is arranged on the top surface of the frame;
The pipeline suspension system comprises a main support, an auxiliary support, a main support sliding seat, an auxiliary support sliding seat, a rotating shaft, a spring balancer, a main support cable hanger and an auxiliary support cable hanger; the lower end of the main support is fixed on the base of the industrial robot, the main support sliding seat is arranged at the upper end of the main support in a swinging way through a rotating shaft, and the upper end of the main support cable hanger is connected with the main support sliding seat through a spring balancer; the lower end of the auxiliary bracket is fixed on the top surface of the industrial robot, the middle part of the auxiliary bracket sliding seat is vertically fixed on the upper end of the auxiliary bracket, and the upper end of the auxiliary bracket cable hanger is connected with the auxiliary bracket sliding seat through a spring balancer;
The transmission group comprises a plurality of chains and a plurality of gears; the gears are rotatably arranged on the frame through the gear shafts, and the chains are wound between the gears.
CN201810600861.1A 2018-06-12 2018-06-12 Automatic baking and glue spraying equipment for container Active CN108654881B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201810600861.1A CN108654881B (en) 2018-06-12 2018-06-12 Automatic baking and glue spraying equipment for container

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201810600861.1A CN108654881B (en) 2018-06-12 2018-06-12 Automatic baking and glue spraying equipment for container

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Publication Number Publication Date
CN108654881A CN108654881A (en) 2018-10-16
CN108654881B true CN108654881B (en) 2024-05-03

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Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113843105A (en) * 2021-10-15 2021-12-28 上海寰宇物流科技有限公司 Application construction process of hot melt adhesive on refrigerated container

Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN202555443U (en) * 2012-03-22 2012-11-28 盐城新时代智能检测设备制造厂 Delivery-type automatic oil mist spraying machine
CN202781192U (en) * 2012-08-16 2013-03-13 厦门思尔特机器人系统有限公司 Cable hanger of robot
CN203991158U (en) * 2014-06-24 2014-12-10 杭州新松机器人自动化有限公司 A kind of robot coating system
CN206083040U (en) * 2016-07-26 2017-04-12 无锡中卓智能科技股份有限公司 Car car light rubber coating lock device
JP2017164685A (en) * 2016-03-16 2017-09-21 日新製鋼株式会社 Production method of decorative building board
CN206652659U (en) * 2017-04-05 2017-11-21 东莞市中雅卓科工业设备有限公司 Bumper paint line
CN207026492U (en) * 2017-05-26 2018-02-23 深圳市连硕教育投资管理有限公司 A kind of cutterhead numerically controlled lathe automatic production line
CN208853080U (en) * 2018-06-12 2019-05-14 厦门航天思尔特机器人系统股份公司 Container automatic baking fire-fighting gluing equipment

Patent Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN202555443U (en) * 2012-03-22 2012-11-28 盐城新时代智能检测设备制造厂 Delivery-type automatic oil mist spraying machine
CN202781192U (en) * 2012-08-16 2013-03-13 厦门思尔特机器人系统有限公司 Cable hanger of robot
CN203991158U (en) * 2014-06-24 2014-12-10 杭州新松机器人自动化有限公司 A kind of robot coating system
JP2017164685A (en) * 2016-03-16 2017-09-21 日新製鋼株式会社 Production method of decorative building board
CN206083040U (en) * 2016-07-26 2017-04-12 无锡中卓智能科技股份有限公司 Car car light rubber coating lock device
CN206652659U (en) * 2017-04-05 2017-11-21 东莞市中雅卓科工业设备有限公司 Bumper paint line
CN207026492U (en) * 2017-05-26 2018-02-23 深圳市连硕教育投资管理有限公司 A kind of cutterhead numerically controlled lathe automatic production line
CN208853080U (en) * 2018-06-12 2019-05-14 厦门航天思尔特机器人系统股份公司 Container automatic baking fire-fighting gluing equipment

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