CN108646698A - A kind of management control system - Google Patents
A kind of management control system Download PDFInfo
- Publication number
- CN108646698A CN108646698A CN201810791050.4A CN201810791050A CN108646698A CN 108646698 A CN108646698 A CN 108646698A CN 201810791050 A CN201810791050 A CN 201810791050A CN 108646698 A CN108646698 A CN 108646698A
- Authority
- CN
- China
- Prior art keywords
- management
- equipment
- control system
- work data
- process equipment
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/418—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS], computer integrated manufacturing [CIM]
- G05B19/41865—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS], computer integrated manufacturing [CIM] characterised by job scheduling, process planning, material flow
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B2219/00—Program-control systems
- G05B2219/30—Nc systems
- G05B2219/32—Operator till task planning
- G05B2219/32252—Scheduling production, machining, job shop
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
Abstract
The present invention relates to factory management technical fields, provide a kind of management control system.Management control system includes management platform and is deployed in the management equipment of each management region and display equipment.Wherein, management equipment is communicated to connect with management platform, display equipment and at least process equipment respectively, management equipment is used to acquire the work data of at least one process equipment and work data is sent to display equipment and shows, and work data is sent to management platform, management platform is for being managed each management region based on work data.The system shows equipment by being arranged in each management region, and the work data of process equipment is shown on the display device, to realize the visualized management to plant produced situation, administrative staff can understand the production status in management region in time, to carry out decision, production is effectively instructed, while operation number can also be collected by management platform, assists the production for managing each management region.
Description
Technical field
The present invention relates to factory management technical fields, in particular to a kind of management control system.
Background technology
In many large-scale processing factories, workshop, production line dispersion, process equipment is large number of, and numerous equipment are for example same
Seat seat isolated island, administrative staff are difficult to grasp its operation conditions, to cannot effectively Instructing manufacture arrangement, cause the production of factory to be imitated
Rate is low.
Invention content
In view of this, the embodiment of the present invention provides a kind of management control system, to solve the above technical problems.
The embodiment of the present invention is achieved through the following technical solutions:
In a first aspect, the embodiment of the present invention provides a kind of management control system, it is used for factory management, factory to include at least one
A management region, each management region include including an at least process equipment, system:Management platform and it is deployed in each pipe
Manage region:Management equipment and display equipment;
Management equipment is communicated to connect with management platform, display equipment and at least process equipment respectively, management equipment
Work data is simultaneously sent to display equipment and shown by work data for acquiring at least one process equipment, and by operation number
According to management platform is sent to, management platform is for being managed each management region based on work data.
The management control system shows equipment by being arranged in each management region, and shows that processing is set on the display device
Standby work data, to realize the visualized management to plant produced situation, administrative staff can understand directorial area in time
Production status in domain effectively instructs production, while can also be collected and surveyed by management platform to carry out decision
Work data assists the production for managing each management region.
With reference to first aspect, in the first possible realization method of first aspect, management equipment be additionally operable to based on
Work data determines that an at least process equipment is in when shutting down state, and control shows that equipment is closed.
When no process equipment operates, display equipment is automatically closed, saves electric energy.
The possible realization method of with reference to first aspect the first, in second of possible realization method of first aspect
In, management equipment is additionally operable to determine that an at least process equipment is in the state of shutting down based on work data in management platform
When, the display equipment out code that management platform is sent is received, control shows that equipment is closed.
Closing the action of display can be made by management equipment itself, it is possibility to have management platform control management equipment is done
Go out.
With reference to first aspect, in the third possible realization method of first aspect, management equipment be additionally operable to based on
When work data determines that any one process equipment in an at least process equipment is in operating condition, control is shown at equipment
In open state.
It when there is process equipment operating, automatically turns on and shows equipment, realize visualized management.
The third possible realization method with reference to first aspect, in the 4th kind of possible realization method of first aspect
In, management equipment is additionally operable to determine that any one processing in an at least process equipment is set based on work data in management platform
When for being in operating condition, the display opening of device instruction that management platform is sent is received, controls and shows that equipment is in open state.
The action of opening display can be made by management equipment itself, it is possibility to have management platform control management equipment is done
Go out.
With reference to first aspect, in the 5th kind of possible realization method of first aspect, it is every that management platform is additionally operable to control
The unlatching and/or closing of the power supply of a management region.
Management platform can directly be managed the power supply of each management region, can on the whole reasonable distribution electricity
Can, improve production efficiency.
With reference to first aspect or first aspect the first to any one possible realization method in the 5th kind,
In 6th kind of possible realization method of one side, work data includes:The status data of every process equipment, every processing are set
The same day target number of packages of standby current metering number of packages and every process equipment.
Above-mentioned data are to describe the common data of process equipment working condition, show that these data can be supported effectively pair
The visualized management of process equipment.
With reference to first aspect or first aspect the first to any one possible realization method in the 5th kind,
In 7th kind of possible realization method of one side, management control system further includes monitoring system, monitoring system and management platform
Communication connection, management platform are additionally operable to be monitored each management region by monitoring system.
It is all already installed with monitoring system in many factories at present, can existing monitoring system be directly linked into management
Platform, can expansion management platform function, realize monitoring to management region, and existing resource can be efficiently used, save
Cost.
The 7th kind of possible realization method with reference to first aspect, in the 8th kind of possible realization method of first aspect
In, management control system further includes warning device, and warning device is communicated to connect with management platform, and management platform is additionally operable to monitoring
To any management region there are when unusual condition, control warning device is alarmed.
When finding the unusual condition of management region, alarms in time, administrative staff can be reminded to take corresponding measure,
Loss is avoided to expand.
With reference to first aspect or first aspect the first to any one possible realization method in the 5th kind,
In 9th kind of possible realization method of one side, management region is plant area or production line.
The size of management region can determine that flexibility is high according to demand, complete convenient for being carried out to the production status in factory
Facial canal is managed.
To enable the above objects, features, and advantages of the application to be clearer and more comprehensible, special embodiment below, and appended by cooperation
Attached drawing is described in detail below.
Description of the drawings
In order to illustrate the technical solution of the embodiments of the present invention more clearly, below will be to needed in the embodiment attached
Figure is briefly described, it should be understood that the following drawings illustrates only certain embodiments of the present invention, therefore is not construed as pair
The restriction of range for those of ordinary skill in the art without creative efforts, can also be according to this
A little attached drawings obtain other relevant attached drawings.
Fig. 1 shows the structural schematic diagram for the management control system that first embodiment of the invention provides;
Fig. 2 shows the structural schematic diagrams for the management control system that second embodiment of the invention provides;
Fig. 3 shows the structural schematic diagram of monitoring system;
Fig. 4 shows the structural schematic diagram for the management control system that third embodiment of the invention provides.
In figure:10- management control systems;100- management equipments;110- shows equipment;120- management platforms;130-
Monitoring system;132- monitoring servers;134- cameras;140- warning devices;200- process equipments.
Specific implementation mode
In order to make the object, technical scheme and advantages of the embodiment of the invention clearer, below in conjunction with the embodiment of the present invention
In attached drawing, technical scheme in the embodiment of the invention is clearly and completely described, it is clear that described embodiment is
A part of the embodiment of the present invention, instead of all the embodiments.The present invention being usually described and illustrated herein in the accompanying drawings is implemented
The component of example can be arranged and be designed with a variety of different configurations.
Therefore, below the detailed description of the embodiment of the present invention to providing in the accompanying drawings be not intended to limit it is claimed
The scope of the present invention, but be merely representative of the present invention selected embodiment.Based on the embodiments of the present invention, this field is common
The every other embodiment that technical staff is obtained without creative efforts belongs to the model that the present invention protects
It encloses.
It should be noted that:Similar label and letter indicate similar terms in following attached drawing, therefore, once a certain Xiang Yi
It is defined, then it further need not be defined and explained in subsequent attached drawing in a attached drawing.
In the description of the present invention, it should be noted that term "center", "upper", "lower", "left", "right", "vertical",
The orientation or positional relationship of the instructions such as "horizontal", "inner", "outside" is to be based on the orientation or positional relationship shown in the drawings, or be somebody's turn to do
Invention product using when the orientation or positional relationship usually put, be merely for convenience of description of the present invention and simplification of the description, without
It is instruction or implies that signified device or element must have a particular orientation, with specific azimuth configuration and operation, therefore not
It can be interpreted as limitation of the present invention.In addition, term " first ", " second ", " third " etc. are only used for distinguishing description, and cannot manage
Solution is instruction or implies relative importance.
In addition, the terms such as term "horizontal", "vertical", " pendency " are not offered as requiring component abswolute level or pendency, and
It is that can be slightly tilted.It is not to indicate the structure if "horizontal" refers to only that its direction is more horizontal with respect to for "vertical"
It has to fully horizontally, but can be slightly tilted.
In the description of the present invention, it is also necessary to which explanation is unless specifically defined or limited otherwise, term " setting ",
" installation ", " connected ", " connection " shall be understood in a broad sense, for example, it may be fixedly connected, may be a detachable connection or one
Connect to body;It can be mechanical connection, can also be electrical connection;It can be directly connected, it can also be indirect by intermediary
It is connected, can is the connection inside two elements.For the ordinary skill in the art, it can manage as the case may be
Solve the concrete meaning of above-mentioned term in the present invention.
Other features and advantages of the present invention will be illustrated in subsequent specification, also, partly be become from specification
It is clear that being understood by implementing the embodiment of the present invention.The purpose of the present invention and other advantages can be by being write
Specifically noted structure is realized and is obtained in specification, claims and attached drawing.
First embodiment
Fig. 1 shows the structural schematic diagram for the management control system 10 that first embodiment of the invention provides.Referring to Fig.1, it manages
Reason control system 10 is deployed in factory, is managed for the production status to the process equipment 200 in factory.Factory can be with
Be divided into one or more management regions, each management region can be a plant area, can also be a production line or also
Can be the arbitrary region artificially delimited, each management region includes that an at least process equipment 200, process equipment 200 is
Equipment for carrying out production operation.
Management control system 10 includes management platform 120 and the management equipment 100 for being deployed in each management region and shows
Show equipment 110.Wherein, management equipment 100 respectively with display equipment 110 in management platform 120, same management region and same
An at least process equipment 200 in one management region communicates to connect.Two management regions are shown by taking Fig. 1 as an example, in Fig. 1,
Each management region is deployed with a management equipment 100 and a display equipment 110, while including two in each management region
Platform process equipment 200.
Management equipment 100 acquires the work data of at least one process equipment 200 and work data is sent to display and sets
Standby 110 show, the administrative staff and worker in each management region can know operation from display equipment 110 in real time
Data realize straight to understand the production status of the process equipment 200 in the management region in time and make decisions accordingly
It sees, efficient visualized management.
Meanwhile work data is also sent to management platform 120 by management, management platform 120 can be based on work data point
The working condition of process equipment 200 is analysed, and corresponding instruction is assigned to management equipment 100 based on this, to realize to each pipe
The process equipment 200 managed in region carries out automatic management.It is managed alternatively, the administrative staff of factory can be accessed by terminal device
Platform 120 makes corresponding decision after knowing work data, realizes to the process equipment 200 in each management region
Labor management.
Display equipment 110 can be implemented as display, television set etc..Management equipment 100 can be implemented as computer, insertion
Equipment etc..Management platform 120 can be implemented as server, server cluster etc. or even management platform 120 is not necessarily set with physics
It is standby stringent corresponding, such as can also be the virtual platforms such as cloud platform.
Work data may include, but be not limited to the status data of every process equipment 200, every process equipment 200
The data such as the same day target number of packages of current metering number of packages and every process equipment 200.Wherein, the status number of process equipment 200
According to may include process equipment 200 operating condition (operate or shut down) and process in it is normal or abnormal
Working condition.These data are all the common datas for describing 200 working condition of process equipment, this is shown in display equipment 110
A little data can effectively support the visualized management to process equipment 200.
In a kind of embodiment of first embodiment, management equipment 100 is also based on work data, as described above
The operating state data of every process equipment 200, to control the unlatching and/or closing of display equipment 110.
For example, working as all process equipments in the management region where management equipment 100 determines it by work data
200 all in shut down state when, can control display equipment 110 be closed (including suspend mode), with using electricity wisely.
This control process carries out automatically, is not necessarily to artificial intervention, and intelligence degree is higher.
Further, control shows that equipment 110 is closed, can be there are two types of realization method, and one is management to set
Standby 100 are locally carrying out decision based on work data, control and show that equipment 110 is closed;Another kind is management equipment
100 in local without decision, but received by management platform 120 and carry out decision in distal end after work data, then will shown
Show that 110 out code of equipment is issued to management equipment 100, management equipment 100 executes the instruction, and control shows that equipment 110 is in
Closed state.Former realization method fast response time, latter realization method is convenient for centralized management, while can mitigate pipe
The computational burden of equipment 100 is managed, can select suitable realization method according to specific requirements in practice.
In another example any processing in management region where management equipment 100 determines it by work data is set
When being in operating condition for 200, display equipment 110 can be controlled and be in open state (including wake-up), pipe is visualized to realize
Reason.This control process carries out automatically, is not necessarily to artificial intervention, and intelligence degree is higher.
Further, control shows that equipment 110 is in open state, can be there are two types of realization method, and one is management to set
Standby 100 are locally carrying out decision based on work data, control and show that equipment 110 is in open state;Another kind is management equipment
100 in local without decision, but received by management platform 120 and carry out decision in distal end after work data, then will shown
Show that 110 open command of equipment is issued to management equipment 100, management equipment 100 executes the instruction, and control shows that equipment 110 is in
Open state.The different characteristics of two kinds of realization methods shows the elaboration of the realization method of the closing of equipment 110 with reference to control, herein not
Repeat elaboration.
In a kind of embodiment of first embodiment, management platform 120 can also to the power supply of each management region into
Row control, realizes the unlatching and/or closing of the power supply of each management region.It can be by management platform 120 certainly to the control of power supply
It is dynamic to make decisions, such as the power supply of each management region is automatically closed in festivals or holidays, it avoids that the accidents such as fire occur.It can also
By using the staff of management platform 120 to make decisions, such as staff thinks the process equipment in some management region
200 when needing maintenance, assigns corresponding instruction to management platform 120, management platform 120 executes the instruction by the electricity of management region
Source is closed.
In short, preferably summarizing, management platform 120 has power management function, can realize work on the whole
The reasonable distribution management of electric energy in factory improves production efficiency, efficiency of energy utilization, avoids safety accident.
Second embodiment
Fig. 2 shows the structural schematic diagrams for the management control system 10 that second embodiment of the invention provides.Reference Fig. 2, with
First embodiment is compared, and the management control system 10 that second embodiment provides further includes monitoring system 130, monitoring system 130 with
Management platform 120 communicates to connect.
The specific implementation of monitoring system 130 is not construed as limiting, such as the mode that may be used shown in Fig. 3 realizes that Fig. 3 shows
The structural schematic diagram of monitoring system 130 is gone out.Monitoring system 130 may include monitoring server 132 and be set to each pipe
The camera 134 in region is managed, camera 134 is communicated to connect with monitoring server 132, and monitoring server 132 can and manage
Platform 120 communicates to connect, and in some embodiments, monitoring server 132 can not also be separately provided, camera 134 acquires
Data be directly aggregated into management platform 120.It should be understood that in addition to camera 134, monitoring system 130 can also include each
Sensor of type, such as temperature sensor, humidity sensor, flame detector etc. are to realize to environment number in management region
According to monitoring.
Monitoring system 130 belongs to a kind of prior art, herein without in-depth explanation.Importantly, current many works
Factory is already installed with monitoring system 130, therefore in many cases, in the management control system 10 for implementing second embodiment offer
When, it does not need to reinstall monitoring system 130, it is only necessary to existing monitoring system 130 are linked into management platform 120, made
The monitoring function of monitoring system 130 can be used by obtaining management platform 120, and such embodiment can make full use of existing
Resource saves human and material resources cost.
For example, using the administrative staff of management platform 120 when analyzing business datum, adding in some management region is found
Construction equipment 200 is all in the state of shutting down, and the process equipment 200 in other management regions is all working normally, Ke Yili
The real-time pictures in the management region are checked by monitoring system 130, it is determined whether there is absence from work without reason, no production task, set
Situations such as standby maintenance or collective's meeting do not go into operation.
Other same or similar place of second embodiment and first embodiment, if not referring in a second embodiment,
The related elaboration in first embodiment can be referred to.
3rd embodiment
Fig. 4 shows the structural schematic diagram for the management control system 10 that third embodiment of the invention provides.Reference Fig. 4, with
3rd embodiment is compared, and the management control system 10 that fourth embodiment provides further includes warning device 140, warning device 140 with
Management platform 120 communicates to connect.The specific deployment way of warning device 140 is not construed as limiting, such as can be with management platform 120 1
With setting in distal end, can also be arranged in each management region.
A certain management region is monitored there are when unusual condition by monitoring system 130 in management platform 120, can be controlled
Warning device 140 is alarmed, and to remind administrative staff to take corresponding measure in time, loss is avoided to expand, is improved plant produced
Safety in the process.For example, fire occurs for a certain management region, image point is carried out to video pictures by monitoring system 130
Temperature sensor data is analyzed in analysis, can determine fire conditions, and control warning device 140 and reported
It is alert.
Wherein, the alarm form of warning device 140 is not construed as limiting, and the various modes such as sound, light, electricity can be taken to be reported
It is alert, alternatively, for some smaller unusual conditions, administrative staff can also be led to by modes such as short message, wechats
Know.
Obviously, the above embodiment of the present invention is just for the sake of clearly illustrating examples made by the present invention, and it is pair to be not
The restriction of embodiments of the present invention.For those of ordinary skill in the art, may be used also on the basis of the above description
To make other variations or changes in different ways.There is no necessity and possibility to exhaust all the enbodiments.It is all this
All any modification, equivalent and improvement etc., should be included in the claims in the present invention made by within the spirit and principle of invention
Protection domain within.
Claims (10)
1. a kind of management control system is used for factory management, which is characterized in that the factory includes at least one management region,
Each management region includes an at least process equipment, the system comprises:Management platform and it is deployed in each management region
's:Management equipment and display equipment;
The management equipment respectively with the management platform, the display equipment and an at least process equipment communication link
It connects, the management equipment is used to acquire the work data of at least one process equipment and the work data is sent to institute
It states display equipment to show, and the work data is sent to the management platform, the management platform is used for based on described
Work data is managed each management region.
2. management control system according to claim 1, which is characterized in that the management equipment is additionally operable to based on described
Work data determines that an at least process equipment is in when shutting down state, controls the display equipment in closing
State.
3. management control system according to claim 2, which is characterized in that the management equipment is additionally operable in the management
Platform based on the work data determine described in an at least process equipment be in shut down state when, receive the management
The display equipment out code that platform is sent controls the display equipment and is closed.
4. management control system according to claim 1, which is characterized in that the management equipment is additionally operable to based on described
When any one process equipment in an at least process equipment described in work data determination is in operating condition, control described aobvious
Show that equipment is in open state.
5. management control system according to claim 4, which is characterized in that the management equipment is additionally operable in the management
Platform is in operating condition based on any one process equipment in an at least process equipment described in work data determination
When, the display opening of device instruction that the management platform is sent is received, the display equipment is controlled and is in open state.
6. management control system according to claim 1, which is characterized in that the management platform is additionally operable to control each pipe
Manage the unlatching and/or closing of the power supply in region.
7. according to the management control system described in any one of claim 1-6, which is characterized in that the work data includes:
The status data of every process equipment, the current metering number of packages of every process equipment and the same day target part of every process equipment
Number.
8. according to the management control system described in any one of claim 1-6, which is characterized in that the management control system
Further include monitoring system, the monitoring system is communicated to connect with the management platform, and the management platform is additionally operable to by described
Monitoring system is monitored each management region.
9. management control system according to claim 8, which is characterized in that the management control system further includes that alarm is set
Standby, the warning device is communicated to connect with the management platform, and the management platform is additionally operable to monitoring any management region
There are when unusual condition, control the warning device to alarm.
10. according to the management control system described in any one of claim 1-6, which is characterized in that the management region is factory
Area or production line.
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Application publication date: 20181012 |