CN108644371A - A kind of parking gear shifting mechanism - Google Patents
A kind of parking gear shifting mechanism Download PDFInfo
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- CN108644371A CN108644371A CN201810343893.8A CN201810343893A CN108644371A CN 108644371 A CN108644371 A CN 108644371A CN 201810343893 A CN201810343893 A CN 201810343893A CN 108644371 A CN108644371 A CN 108644371A
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H59/00—Control inputs to control units of change-speed- or reversing-gearings for conveying rotary motion
- F16H59/02—Selector apparatus
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H63/00—Control outputs from the control unit to change-speed- or reversing-gearings for conveying rotary motion or to other devices than the final output mechanism
- F16H63/02—Final output mechanisms therefor; Actuating means for the final output mechanisms
- F16H63/30—Constructional features of the final output mechanisms
- F16H63/34—Locking or disabling mechanisms
- F16H63/3416—Parking lock mechanisms or brakes in the transmission
- F16H63/3458—Parking lock mechanisms or brakes in the transmission with electric actuating means, e.g. shift by wire
- F16H63/3466—Parking lock mechanisms or brakes in the transmission with electric actuating means, e.g. shift by wire using electric motors
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H61/00—Control functions within control units of change-speed- or reversing-gearings for conveying rotary motion ; Control of exclusively fluid gearing, friction gearing, gearings with endless flexible members or other particular types of gearing
- F16H61/26—Generation or transmission of movements for final actuating mechanisms
- F16H61/28—Generation or transmission of movements for final actuating mechanisms with at least one movement of the final actuating mechanism being caused by a non-mechanical force, e.g. power-assisted
- F16H61/30—Hydraulic or pneumatic motors or related fluid control means therefor
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H61/00—Control functions within control units of change-speed- or reversing-gearings for conveying rotary motion ; Control of exclusively fluid gearing, friction gearing, gearings with endless flexible members or other particular types of gearing
- F16H61/26—Generation or transmission of movements for final actuating mechanisms
- F16H61/28—Generation or transmission of movements for final actuating mechanisms with at least one movement of the final actuating mechanism being caused by a non-mechanical force, e.g. power-assisted
- F16H61/32—Electric motors , actuators or related electrical control means therefor
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H63/00—Control outputs from the control unit to change-speed- or reversing-gearings for conveying rotary motion or to other devices than the final output mechanism
- F16H63/02—Final output mechanisms therefor; Actuating means for the final output mechanisms
- F16H63/30—Constructional features of the final output mechanisms
- F16H63/304—Constructional features of the final output mechanisms the final output mechanisms comprising elements moved by electrical or magnetic force
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H63/00—Control outputs from the control unit to change-speed- or reversing-gearings for conveying rotary motion or to other devices than the final output mechanism
- F16H63/02—Final output mechanisms therefor; Actuating means for the final output mechanisms
- F16H63/30—Constructional features of the final output mechanisms
- F16H63/34—Locking or disabling mechanisms
- F16H63/3416—Parking lock mechanisms or brakes in the transmission
- F16H63/3425—Parking lock mechanisms or brakes in the transmission characterised by pawls or wheels
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H63/00—Control outputs from the control unit to change-speed- or reversing-gearings for conveying rotary motion or to other devices than the final output mechanism
- F16H63/02—Final output mechanisms therefor; Actuating means for the final output mechanisms
- F16H63/30—Constructional features of the final output mechanisms
- F16H63/34—Locking or disabling mechanisms
- F16H63/3416—Parking lock mechanisms or brakes in the transmission
- F16H63/3458—Parking lock mechanisms or brakes in the transmission with electric actuating means, e.g. shift by wire
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H63/00—Control outputs from the control unit to change-speed- or reversing-gearings for conveying rotary motion or to other devices than the final output mechanism
- F16H63/02—Final output mechanisms therefor; Actuating means for the final output mechanisms
- F16H63/30—Constructional features of the final output mechanisms
- F16H63/34—Locking or disabling mechanisms
- F16H63/3416—Parking lock mechanisms or brakes in the transmission
- F16H63/3483—Parking lock mechanisms or brakes in the transmission with hydraulic actuating means
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H59/00—Control inputs to control units of change-speed- or reversing-gearings for conveying rotary motion
- F16H59/02—Selector apparatus
- F16H2059/026—Details or special features of the selector casing or lever support
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H61/00—Control functions within control units of change-speed- or reversing-gearings for conveying rotary motion ; Control of exclusively fluid gearing, friction gearing, gearings with endless flexible members or other particular types of gearing
- F16H61/26—Generation or transmission of movements for final actuating mechanisms
- F16H61/28—Generation or transmission of movements for final actuating mechanisms with at least one movement of the final actuating mechanism being caused by a non-mechanical force, e.g. power-assisted
- F16H61/32—Electric motors , actuators or related electrical control means therefor
- F16H2061/326—Actuators for range selection, i.e. actuators for controlling the range selector or the manual range valve in the transmission
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H63/00—Control outputs from the control unit to change-speed- or reversing-gearings for conveying rotary motion or to other devices than the final output mechanism
- F16H63/02—Final output mechanisms therefor; Actuating means for the final output mechanisms
- F16H63/30—Constructional features of the final output mechanisms
- F16H63/304—Constructional features of the final output mechanisms the final output mechanisms comprising elements moved by electrical or magnetic force
- F16H2063/3063—Constructional features of the final output mechanisms the final output mechanisms comprising elements moved by electrical or magnetic force using screw devices
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H63/00—Control outputs from the control unit to change-speed- or reversing-gearings for conveying rotary motion or to other devices than the final output mechanism
- F16H63/02—Final output mechanisms therefor; Actuating means for the final output mechanisms
- F16H63/30—Constructional features of the final output mechanisms
- F16H2063/3093—Final output elements, i.e. the final elements to establish gear ratio, e.g. coupling sleeves or other means establishing coupling to shaft
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H63/00—Control outputs from the control unit to change-speed- or reversing-gearings for conveying rotary motion or to other devices than the final output mechanism
- F16H63/02—Final output mechanisms therefor; Actuating means for the final output mechanisms
- F16H63/30—Constructional features of the final output mechanisms
- F16H63/38—Detents
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- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Gear-Shifting Mechanisms (AREA)
Abstract
本发明公开了一种驻车换挡机构,包括驱动模块、换挡模块和驻车模块;所述驱动模块包括滚珠丝杠、驱动电机和拨叉,所述驱动电机与丝杠轴连接,所述拨叉与螺母连接;所述换挡模块包括单边同步器,所述单边同步器与所述拨叉连接,所述单边同步器能够随着所述拨叉的移动进行换挡和退挡;所述驻车模块包括驻车推杆总成、驻车臂和驻车齿轮,所述驻车推杆总成与所述拨叉连接,且设置于所述单边同步器非换挡一侧;所述驻车推杆总成能够随着所述拨叉移动,使得所述驻车臂与所述驻车齿轮啮合实现驻车。本发明利用单边同步器,将换挡和驻车两个完全独立的功能结合到一起,具有生产开发成本低,结构更加紧凑的优点。
The invention discloses a parking shifting mechanism, which includes a driving module, a shifting module and a parking module; the driving module includes a ball screw, a driving motor and a shift fork, and the driving motor is connected with a screw shaft. The shift fork is connected to the nut; the shift module includes a unilateral synchronizer connected to the shift fork, and the unilateral synchronizer can perform shifting and shifting with the movement of the shift fork. Reverse gear; the parking module includes a parking push rod assembly, a parking arm and a parking gear, the parking push rod assembly is connected to the shift fork, and is arranged on the non-changeable side of the unilateral synchronizer The parking push rod assembly can move with the shift fork, so that the parking arm meshes with the parking gear to realize parking. The invention combines two completely independent functions of gear shifting and parking by using a single-side synchronizer, and has the advantages of low production and development costs and a more compact structure.
Description
技术领域technical field
本发明涉及汽车领域,尤其涉及一种驻车换挡机构。The invention relates to the field of automobiles, in particular to a parking shift mechanism.
背景技术Background technique
目前,发动机和电动机混合的动力车占据了新能源汽车的很大比例,而混动车的动力切换主要依赖多模减速器。因此,多模减速器除了需要用于减速增扭的齿轮组外,还必须设有驻车功能和动力ON/OFF功能。At present, hybrid vehicles with engines and electric motors account for a large proportion of new energy vehicles, while the power switching of hybrid vehicles mainly relies on multi-mode reducers. Therefore, in addition to the gear set used for deceleration and torque increase, the multi-mode reducer must also have a parking function and a power ON/OFF function.
不管是传统的燃油汽车还有新能源混动汽车,都需要配置一套专门的传动链进行驻车。因此,需要开发很多零部件,包括驻车电机及控制器、驻车换挡轴、驻车角度传感器、驻车棘爪、驻车推杆、驻车凸轮、驻车臂、驻车齿轮等等。另外,动力ON/OFF功能则是通过离合器实现:踩下离合,动力切断进行换挡等操作;松开离合,动力重新输出。这两种功能需要设置单独的两套机构才能实现,驻车组件的零部件较多,而离合器本身造价较高,造成了多模减速器的开发成本和生产成本的增高,以及空间布置难度大的问题。Whether it is a traditional fuel vehicle or a new energy hybrid vehicle, it needs to be equipped with a special transmission chain for parking. Therefore, many components need to be developed, including parking motor and controller, parking shift shaft, parking angle sensor, parking pawl, parking push rod, parking cam, parking arm, parking gear, etc. . In addition, the power ON/OFF function is realized through the clutch: step on the clutch, the power is cut off to perform operations such as shifting; release the clutch, and the power is re-output. These two functions can only be realized by setting up two separate mechanisms. There are many parts in the parking assembly, and the cost of the clutch itself is relatively high, resulting in an increase in the development and production costs of the multi-mode reducer, and the difficulty of space layout. The problem.
申请号为CN201410580172.0的中国专利公开了一种变速器换挡驻车机构,该变速器换挡驻车机构包括驻车部分和换挡部分,所述换挡部分和驻车部分通过滚杆总成建立连接;换挡部分的手动控制轴总成带动定位板和指形从动结构转动,根据转动角度不同,锁位结构卡在齿槽内,指形从动结构带动手动阀在液压阀体内直线往复运动,从而开启和关闭液压阀体内的P、R、N、D档油路。其对于驻车部分和换挡部分进行了改进,解决现有驻车机构在进行换挡驻车时候,控制油路结构复杂,个部件容易干扰,驻车换挡效果不佳的问题。但是,其机构组成仍然比较复杂,也没有把换挡和驻车两种功能进行联系。The Chinese patent with the application number CN201410580172.0 discloses a transmission shift and parking mechanism. The transmission shift and parking mechanism includes a parking part and a shifting part. The shifting part and the parking part pass through the roller bar assembly The connection is established; the manual control shaft assembly of the shifting part drives the positioning plate and the finger driven structure to rotate. According to the different rotation angles, the locking structure is stuck in the tooth groove, and the finger driven structure drives the manual valve to move in a straight line in the hydraulic valve body. Reciprocating movement, thereby opening and closing the P, R, N, D gear oil circuits in the hydraulic valve body. It improves the parking part and the gear shifting part, and solves the problems that the existing parking mechanism has a complex structure of the control oil circuit, easy interference of individual parts, and poor parking and gear shifting effect when the existing parking mechanism is performing gear shifting and parking. However, its mechanism composition is still relatively complicated, and the two functions of shifting and parking are not connected.
发明内容Contents of the invention
为了解决上述技术问题,本发明提供了一种驻车换挡机构,所述驻车换挡机构包括驱动模块、换挡模块和驻车模块;In order to solve the above technical problems, the present invention provides a parking shift mechanism, which includes a drive module, a shift module and a parking module;
所述驱动模块包括滚珠丝杠、驱动电机和拨叉,所述滚珠丝杠包括丝杠轴和螺母;所述驱动电机与所述丝杠轴连接,所述拨叉与所述螺母连接,所述拨叉能够随着所述螺母沿着所述丝杠轴的轴线方向移动;The drive module includes a ball screw, a drive motor and a shift fork, the ball screw includes a screw shaft and a nut; the drive motor is connected to the screw shaft, the shift fork is connected to the nut, and The shift fork can move along with the nut along the axial direction of the screw shaft;
所述换挡模块包括单边同步器;所述单边同步器与所述拨叉连接,所述单边同步器能够随着所述拨叉的移动进行换挡和退挡;The shift module includes a unilateral synchronizer; the unilateral synchronizer is connected to the shift fork, and the unilateral synchronizer can perform gear shifting and backshifting with the movement of the shift fork;
所述驻车模块包括驻车推杆总成、驻车臂和驻车齿轮;所述驻车推杆总成与所述拨叉连接,且设置于所述单边同步器非换挡一侧;所述驻车推杆总成能够随着所述拨叉移动,使得所述驻车臂与所述驻车齿轮啮合实现驻车。The parking module includes a parking push rod assembly, a parking arm and a parking gear; the parking push rod assembly is connected to the shift fork and is arranged on the non-shift side of the unilateral synchronizer The parking push rod assembly can move with the shift fork, so that the parking arm is meshed with the parking gear to realize parking.
进一步的,所述驻车推杆总成包括驻车推杆、驻车凸轮和弹簧;Further, the parking push rod assembly includes a parking push rod, a parking cam and a spring;
所述驻车凸轮与所述驻车推杆的一端连接,所述驻车推杆的另一端与所述拨叉连接,所述弹簧设置于所述驻车推杆上,所述弹簧用于提供所述驻车凸轮的预紧力。The parking cam is connected to one end of the parking push rod, the other end of the parking push rod is connected to the shift fork, the spring is arranged on the parking push rod, and the spring is used for Provides preload to the park cam.
进一步的,所述驻车凸轮为设有锥形端面的圆柱体,所述驻车臂上设有凹槽;所述驻车凸轮随着拨叉的移动逐渐与所述凹槽贴合;当所述驻车凸轮与所述凹槽完全贴合时,所述驻车臂与所述驻车齿轮啮合。Further, the parking cam is a cylinder with a tapered end surface, and the parking arm is provided with a groove; the parking cam gradually fits into the groove as the shift fork moves; when When the parking cam is completely engaged with the groove, the parking arm is engaged with the parking gear.
进一步的,所述驻车齿轮与变速器的输出轴固定连接。Further, the parking gear is fixedly connected with the output shaft of the transmission.
进一步的,所述单边同步器包括齿毂和齿套,所述齿毂与变速器的输出轴固定连接,所述齿套与所述拨叉连接,所述齿套能够在所述拨叉的作用下,沿着所述齿毂移动靠近或者远离档位齿轮实现换挡或者退挡。Further, the unilateral synchronizer includes a gear hub and a gear sleeve, the gear hub is fixedly connected to the output shaft of the transmission, the gear sleeve is connected to the shift fork, and the gear sleeve can be positioned on the shift fork. Under the action, the gear hub moves close to or away from the gear gear to realize gear shifting or back gearing.
进一步的,所述齿套上设有环形槽,所述拨叉的一端设置于所述环形槽内。Further, the tooth sleeve is provided with an annular groove, and one end of the shift fork is arranged in the annular groove.
进一步的,档位齿轮与变速器的输出轴通过滚针轴承连接。Further, the gear gear is connected with the output shaft of the transmission through a needle bearing.
进一步的,所述驱动模块还包括控制器,所述控制器与所述驱动电机电连接,所述控制器和所述驱动电机固定设置于变速器壳体上;所述滚珠丝杠的两端分别通过轴承固定于变速器内。Further, the drive module further includes a controller, the controller is electrically connected to the drive motor, and the controller and the drive motor are fixedly arranged on the transmission housing; the two ends of the ball screw are respectively It is fixed in the transmission by bearings.
进一步的,所述驱动模块还包括拨叉位置检测单元,所述拨叉位置检测单元包括磁性块和传感器,所述磁性块固定设置于所述拨叉上,所述传感器通过检测磁信号确定拨叉位置。Further, the drive module further includes a shift fork position detection unit, the shift fork position detection unit includes a magnetic block and a sensor, the magnetic block is fixedly arranged on the shift fork, and the sensor determines the shift position by detecting a magnetic signal. fork position.
进一步的,所述换挡驻车机构还包括锁止模块,所述锁止模块包括锁止线槽和定位座,所述锁止线槽与所述螺母固定连接,所述锁止线槽上设有至少一个限位槽;所述定位座的一端设有凸起,所述凸起能够卡在所述限位槽内。Further, the shift parking mechanism also includes a locking module, the locking module includes a locking wire groove and a positioning seat, the locking wire groove is fixedly connected with the nut, and the locking wire groove is fixedly connected to the nut. There is at least one limiting groove; one end of the positioning seat is provided with a protrusion, and the protrusion can be stuck in the limiting groove.
进一步的,所述锁止线槽上依次设有换挡槽、空挡槽和驻车槽;当机构处于空挡状态时,所述凸起卡在所述空挡槽内;当机构驻车完成时,所述凸起卡在所述驻车槽内;当机构换挡完成时,所述凸起卡在所述换挡槽内。也即,所述锁止模块通过锁止所述螺母的移动,使得机构锁止在空挡、驻车或换挡的状态下。Further, the locking wire groove is sequentially provided with a shift groove, a neutral groove and a parking groove; when the mechanism is in a neutral state, the protrusion is stuck in the neutral groove; when the mechanism is parked, The protrusion is stuck in the parking slot; when the gear shifting of the mechanism is completed, the protrusion is stuck in the shift slot. That is, the locking module locks the movement of the nut so that the mechanism is locked in the state of neutral, parking or shifting.
本发明所述的驻车换挡机构能够实现空挡、换挡以及驻车功能,其原理分别如下:The parking shift mechanism of the present invention can realize neutral gear, gear shifting and parking functions, and its principle is respectively as follows:
(1)空挡原理:当驱动电机不工作时,单边同步器的齿套与档位齿轮不接触,驻车凸轮也不与驻车臂接触,定位座凸起卡接在空挡槽中;此时,变速器的输出轴无动力输出,驻车臂也不与驻车齿轮啮合,机构处于空挡状态;(1) Neutral gear principle: when the driving motor is not working, the gear sleeve of the unilateral synchronizer does not contact the gear gear, the parking cam does not contact the parking arm, and the protrusion of the positioning seat is snapped into the neutral gear slot; , the output shaft of the transmission has no power output, the parking arm does not mesh with the parking gear, and the mechanism is in neutral state;
(2)换挡原理:当驱动电机正转时,滚珠丝杠将丝杠轴的旋转运动转化为螺母的直线运动,并且通过拨叉驱动齿套向档位齿轮移动进行换挡;并且,当驱动电机反转后,拨叉能够驱动齿套脱离档位齿轮实现退挡;(2) Shifting principle: when the drive motor rotates forward, the ball screw converts the rotational motion of the screw shaft into the linear motion of the nut, and drives the tooth sleeve to move to the gear through the shift fork to shift gears; and, when After the drive motor is reversed, the shift fork can drive the gear sleeve to disengage from the gear gear to achieve back gear;
(3)驻车原理:当驱动电机反转时,拨叉驱动推杆总成向驻车臂移动,驻车凸轮使得驻车臂逐渐与驻车齿轮啮合,实现驻车;并且,当驱动电机正转后,驻车臂逐渐脱离驻车齿轮,完成驻车解锁。(3) Parking principle: when the driving motor reverses, the shift fork drives the push rod assembly to move to the parking arm, and the parking cam makes the parking arm gradually mesh with the parking gear to realize parking; and, when the driving motor After forward rotation, the parking arm gradually disengages from the parking gear to complete the parking unlock.
另外,本发明中的驻车推杆除了能与拨叉连接外,也可以铰接在滚珠丝杠的螺母上。In addition, in addition to being able to connect with the shift fork, the parking push rod in the present invention can also be hinged on the nut of the ball screw.
滚珠丝杠能够减速增扭,以及将旋转运动转变为直线运动,从而驱动拨叉带动同步器实现换挡以及驻车模块实现驻车。因此,能够产生直线运动的装置或者机构在满足转速以及扭矩的条件下,都能成为滚珠丝杠的替代方案。比如,用齿轮齿条加涡轮蜗杆结构或者齿轮齿条加齿轮副结构替代滚珠丝杠;或者直接采用输出直线运动的装置,比如气压驱动、液压驱动或换挡软轴驱动等。The ball screw can decelerate and increase torque, and convert the rotary motion into a linear motion, thereby driving the shift fork to drive the synchronizer to realize gear shifting and the parking module to realize parking. Therefore, a device or mechanism that can generate linear motion can become an alternative to the ball screw under the conditions of satisfying the speed and torque. For example, replace the ball screw with a rack-and-pinion plus worm gear structure or a rack-and-pinion plus gear pair structure; or directly use a device that outputs linear motion, such as pneumatic drive, hydraulic drive, or shifting flexible shaft drive.
并且,由于滚珠丝杠具有自锁性能,因此本发明中的锁止模块也可以去掉。但是,对于没有自锁性能的其他替代方案,锁止模块应当保留。Moreover, since the ball screw has self-locking performance, the locking module in the present invention can also be removed. However, for other alternatives without self-locking performance, the locking module should be retained.
本发明通过利用单边同步器,将换挡和驻车两个完全独立的功能结合到一起。单边同步器的换挡侧能够代替离合器实现动力ON/OFF功能,单边同步器的非换挡一侧能够实现驻车功能。具有如下有益效果:The present invention combines two completely independent functions of shifting and parking by utilizing a single-side synchronizer. The shifting side of the unilateral synchronizer can replace the clutch to realize the power ON/OFF function, and the non-shifting side of the unilateral synchronizer can realize the parking function. It has the following beneficial effects:
(1)利用价格便宜、尺寸小的单边同步器替换昂贵、尺寸偏大的离合器,从而大大降低了减速器的生产成本;(1) Replace the expensive and oversized clutch with a cheap and small unilateral synchronizer, thereby greatly reducing the production cost of the reducer;
(2)将驻车模块集成在单边同步器的非换挡一侧,取消了驻车电机、驻车棘爪、定位座、驻车摇臂及角度传感器等零部件,大大简化了驻车结构,缩减了零部件数量,降低了研发成本,简化了空间布置难度,还使得整箱结构更加紧凑。(2) The parking module is integrated on the non-shift side of the unilateral synchronizer, and components such as the parking motor, parking pawl, positioning seat, parking rocker arm and angle sensor are eliminated, which greatly simplifies parking The structure reduces the number of parts, reduces the cost of research and development, simplifies the difficulty of space layout, and makes the structure of the whole box more compact.
附图说明Description of drawings
为了更清楚地说明本发明实施例或现有技术中的技术方案和优点,下面将对实施例或现有技术描述中所需要使用的附图作简单的介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其它附图。In order to more clearly illustrate the technical solutions and advantages in the embodiments of the present invention or in the prior art, the following will briefly introduce the accompanying drawings that need to be used in the description of the embodiments or the prior art. Apparently, the appended The drawings are only some embodiments of the present invention, and those skilled in the art can also obtain other drawings based on these drawings without creative work.
图1是本发明所述驻车换挡机构空挡状态时的结构示意图;Fig. 1 is a schematic structural view of the parking shift mechanism of the present invention when it is in a neutral state;
图2是本发明所述驻车换挡机构换挡状态时的结构示意图;Fig. 2 is a schematic structural view of the parking shift mechanism of the present invention when it is in a shift state;
图3是本发明所述驻车换挡机构驻车状态时的结构示意图。Fig. 3 is a structural schematic diagram of the parking shift mechanism of the present invention in a parking state.
其中,图中附图对应标记为:1-驱动电机;2-控制器;3-锁止模块;301-锁止线槽;302-定位座;4-档位齿轮;5-拨叉位置检测单元;501-磁性块;502-传感器;6-滚珠丝杠;601-丝杠轴;602-螺母;7-拨叉;8-单边同步器;801-齿毂;802-齿套;9-驻车推杆总成;901-驻车推杆;902-驻车凸轮;903-弹簧;10-驻车臂;11-驻车齿轮;12-输出轴。Among them, the corresponding marks of the drawings in the figure are: 1-drive motor; 2-controller; 3-locking module; 301-locking slot; 302-locating seat; Unit; 501-magnetic block; 502-sensor; 6-ball screw; 601-screw shaft; 602-nut; 7-shift fork; 8-unilateral synchronizer; 801-gear hub; 802-gear sleeve; - Parking push rod assembly; 901- Parking push rod; 902- Parking cam; 903- Spring; 10- Parking arm; 11- Parking gear; 12- Output shaft.
具体实施方式Detailed ways
为使本发明的目的、技术方案和优点更加清楚,下面将结合附图对本发明作进一步地详细描述。显然,所描述的实施例仅仅是本发明一个实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有作出创造性劳动的前提下所获得的所有其他实施例,都属于本发明保护的范围。In order to make the object, technical solution and advantages of the present invention clearer, the present invention will be further described in detail below in conjunction with the accompanying drawings. Apparently, the described embodiment is only one embodiment of the present invention, not all of them. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without creative efforts fall within the protection scope of the present invention.
此处所称的“一个实施例”或“实施例”是指可包含于本发明至少一个实现方式中的特定特征、结构或特性。在本发明的描述中,需要理解的是,术语“上”、“下”、“左”、“右”、“顶”、“底”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。此外,术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含的包括一个或者更多个该特征。而且,术语“第一”、“第二”等是用于区别类似的对象,而不必用于描述特定的顺序或先后次序。应该理解这样使用的数据在适当情况下可以互换,以便这里描述的本发明的实施例能够以除了在这里图示或描述的那些以外的顺序实施。Reference herein to "one embodiment" or "an embodiment" refers to a particular feature, structure or characteristic that can be included in at least one implementation of the present invention. In the description of the present invention, it should be understood that the orientation or positional relationship indicated by the terms "upper", "lower", "left", "right", "top", "bottom" etc. Orientation or positional relationship is only for the convenience of describing the present invention and simplifying the description, and does not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and thus should not be construed as a limitation of the present invention. In addition, the terms "first" and "second" are used for descriptive purposes only, and cannot be interpreted as indicating or implying relative importance or implicitly specifying the quantity of indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of these features. Also, the terms "first", "second", etc. are used to distinguish similar items and not necessarily to describe a specific order or sequence. It is to be understood that the data so used are interchangeable under appropriate circumstances such that the embodiments of the invention described herein can be practiced in sequences other than those illustrated or described herein.
实施例:Example:
如图1-3所示,本发明提供了一种驻车换挡机构,所述驻车换挡机构包括驱动模块、换挡模块和驻车模块;As shown in Figures 1-3, the present invention provides a parking shift mechanism, which includes a drive module, a shift module and a parking module;
所述驱动模块包括滚珠丝杠6、驱动电机1和拨叉7,所述滚珠丝杠6包括丝杠轴601和螺母602;所述驱动电机1与所述丝杠轴601连接,所述拨叉7与所述螺母602连接,所述拨叉7能够随着所述螺母602沿着所述丝杠轴601的轴线方向左右移动;The drive module includes a ball screw 6, a drive motor 1 and a shift fork 7, and the ball screw 6 includes a screw shaft 601 and a nut 602; the drive motor 1 is connected to the screw shaft 601, and the dial The fork 7 is connected to the nut 602, and the shift fork 7 can move left and right along with the nut 602 along the axial direction of the screw shaft 601;
所述换挡模块包括单边同步器8;所述单边同步器8与所述拨叉7连接,所述单边同步器8能够随着所述拨叉7的移动进行换挡和退挡;The shift module includes a unilateral synchronizer 8; the unilateral synchronizer 8 is connected to the shift fork 7, and the unilateral synchronizer 8 can perform gear shifting and backshifting with the movement of the shift fork 7 ;
所述驻车模块包括驻车推杆总成9、驻车臂10和驻车齿轮11;所述驻车推杆总成9与所述拨叉7连接,且设置于所述单边同步器8非换挡一侧;所述驻车推杆总成9能够随着所述拨叉7移动,使得所述驻车臂10与所述驻车齿轮11啮合实现驻车。The parking module includes a parking push rod assembly 9, a parking arm 10 and a parking gear 11; the parking push rod assembly 9 is connected to the shift fork 7 and is arranged on the unilateral synchronizer 8 Non-shifting side: the parking push rod assembly 9 can move with the shift fork 7, so that the parking arm 10 meshes with the parking gear 11 to realize parking.
进一步的,所述驻车推杆总成9包括驻车推杆901、驻车凸轮902和弹簧903;Further, the parking push rod assembly 9 includes a parking push rod 901, a parking cam 902 and a spring 903;
所述驻车凸轮902与所述驻车推杆901的一端连接,所述驻车推杆901的另一端与所述拨叉7连接,所述弹簧903设置于所述驻车推杆901上,所述弹簧903用于提供所述驻车凸轮902的预紧力。The parking cam 902 is connected to one end of the parking push rod 901 , the other end of the parking push rod 901 is connected to the shift fork 7 , and the spring 903 is arranged on the parking push rod 901 , the spring 903 is used to provide the pre-tightening force of the parking cam 902 .
进一步的,所述驻车凸轮902为设有锥形端面的圆柱体,所述驻车臂10上设有凹槽;所述驻车凸轮902随着拨叉7的移动逐渐与所述凹槽贴合;当所述驻车凸轮902与所述凹槽完全贴合时,所述驻车臂10与所述驻车齿轮11啮合。Further, the parking cam 902 is a cylinder with a tapered end surface, and the parking arm 10 is provided with a groove; the parking cam 902 gradually aligns with the groove as the shift fork 7 moves Attachment: when the parking cam 902 is fully engaged with the groove, the parking arm 10 is engaged with the parking gear 11 .
进一步的,所述驻车齿轮11与变速器的输出轴12固定连接。Further, the parking gear 11 is fixedly connected with the output shaft 12 of the transmission.
进一步的,所述单边同步器8包括齿毂801和齿套802,所述齿毂801与变速器的输出轴12固定连接,所述齿套802与所述拨叉7连接,所述齿套802能够在所述拨叉7的作用下,沿着所述齿毂801移动靠近或者远离档位齿轮4实现换挡或者退挡。Further, the unilateral synchronizer 8 includes a gear hub 801 and a gear sleeve 802, the gear hub 801 is fixedly connected with the output shaft 12 of the transmission, the gear sleeve 802 is connected with the shift fork 7, and the gear sleeve 802 can be moved along the gear hub 801 to approach or move away from the range gear 4 under the action of the shift fork 7 to realize gear shifting or back gearing.
进一步的,所述齿套802上设有环形槽,所述拨叉7的一端设置于所述环形槽内。Further, the tooth sleeve 802 is provided with an annular groove, and one end of the shift fork 7 is disposed in the annular groove.
进一步的,档位齿轮4与变速器的输出轴12通过滚针轴承连接。Further, the shift gear 4 is connected with the output shaft 12 of the transmission through a needle bearing.
进一步的,所述驱动模块还包括控制器2,所述控制器2与所述驱动电机1电连接,所述控制器2和所述驱动电机1固定设置于变速器壳体上;所述滚珠丝杠6的两端分别通过轴承固定于变速器内。Further, the drive module also includes a controller 2, the controller 2 is electrically connected to the drive motor 1, and the controller 2 and the drive motor 1 are fixedly arranged on the transmission housing; the ball wire The two ends of bar 6 are respectively fixed in the transmission by bearings.
进一步的,所述驱动模块还包括拨叉位置检测单元5,所述拨叉位置检测单元5包括磁性块501和传感器502,所述磁性块501固定设置于所述拨叉7上,所述传感器502通过检测磁信号确定拨叉7位置。Further, the drive module also includes a shift fork position detection unit 5, the shift fork position detection unit 5 includes a magnetic block 501 and a sensor 502, the magnetic block 501 is fixed on the shift fork 7, the sensor 502 determines the position of the shift fork 7 by detecting the magnetic signal.
进一步的,所述换挡驻车机构还包括锁止模块3,所述锁止模块3包括锁止线槽301和定位座302,所述锁止线槽301与所述螺母602固定连接,所述锁止线槽301上设有至少一个限位槽;所述定位座302的一端设有凸起,所述凸起能够卡在所述限位槽内。Further, the shift parking mechanism also includes a locking module 3, the locking module 3 includes a locking wire slot 301 and a positioning seat 302, and the locking wire slot 301 is fixedly connected with the nut 602, so that At least one limiting slot is provided on the locking wire slot 301; a protrusion is provided at one end of the positioning seat 302, and the protrusion can be stuck in the limiting slot.
进一步的,所述锁止线槽301上依次设有换挡槽、空挡槽和驻车槽;当机构处于空挡状态时,所述凸起卡在所述空挡槽内;当机构驻车完成时,所述凸起卡在所述驻车槽内;当机构换挡完成时,所述凸起卡在所述换挡槽内。也即,所述锁止模块3通过锁止所述螺母602的移动,使得机构锁止在空挡、驻车或换挡的状态下。Further, the locking wire slot 301 is provided with a shift slot, a neutral slot and a parking slot in sequence; when the mechanism is in a neutral state, the protrusion is stuck in the neutral slot; when the mechanism is parked , the protrusion is stuck in the parking groove; when the gear shifting of the mechanism is completed, the protrusion is stuck in the shift groove. That is, the locking module 3 locks the movement of the nut 602 so that the mechanism is locked in the state of neutral, parking or gear shifting.
本发明所述的驻车换挡机构能够实现空挡、换挡以及驻车功能,其原理分别如下:The parking shift mechanism of the present invention can realize neutral gear, gear shifting and parking functions, and its principle is respectively as follows:
如图1所示,空挡原理为:当驱动电机1不工作时,单边同步器8的齿套802与档位齿轮4不接触,驻车凸轮也不与驻车臂10接触,定位座302凸起卡接在空挡槽(即中位槽)中;此时,变速器的输出轴12无动力输出,驻车臂10也不与驻车齿轮11啮合,机构处于空挡状态。As shown in Figure 1, the principle of neutral gear is: when the driving motor 1 is not working, the gear sleeve 802 of the unilateral synchronizer 8 does not contact the gear gear 4, the parking cam does not contact the parking arm 10, and the positioning seat 302 The projection is snapped into the neutral slot (i.e. the neutral slot); at this moment, the output shaft 12 of the speed changer has no power output, the parking arm 10 is not meshed with the parking gear 11, and the mechanism is in the neutral state.
如图2所示,换挡原理为:当驱动电机1正转时,滚珠丝杠6将丝杠轴601的旋转运动转化为螺母602的直线运动,并且通过拨叉7驱动齿套802向右移动,与档位齿轮4咬合进行换挡;并且,当驱动电机1反转时,拨叉7能够驱动齿套802向左移动,从而脱离档位齿轮4实现退挡。As shown in Figure 2, the principle of shifting is: when the drive motor 1 rotates forward, the ball screw 6 converts the rotational motion of the screw shaft 601 into the linear motion of the nut 602, and drives the gear sleeve 802 to the right through the shift fork 7 and, when the driving motor 1 reverses, the shift fork 7 can drive the gear sleeve 802 to move to the left, so as to disengage from the gear 4 to realize a reverse gear.
如图3所示,驻车原理为:当驱动电机1反转时,拨叉7驱动驻车推杆总成9向左移动,驻车凸轮902使得驻车臂10逐渐与驻车齿轮11啮合,实现驻车;并且,当驱动电机1正转时,驻车推杆总成9向右移动,驻车臂10逐渐脱离驻车齿轮11,完成驻车解锁。As shown in Figure 3, the principle of parking is: when the driving motor 1 is reversed, the shift fork 7 drives the parking push rod assembly 9 to move to the left, and the parking cam 902 makes the parking arm 10 mesh with the parking gear 11 gradually , to realize parking; and, when the drive motor 1 rotates forward, the parking push rod assembly 9 moves to the right, and the parking arm 10 gradually disengages from the parking gear 11 to complete the parking unlock.
另外,由于滚珠丝杠具有自锁性,本实施例中的锁止模块能够增加机构在某一状态下锁止的可靠性,并不是必要的。In addition, since the ball screw is self-locking, the locking module in this embodiment can increase the reliability of locking the mechanism in a certain state, and is not necessary.
另外,本发明中的驻车推杆901除了能与拨叉7连接外,也可以铰接在滚珠丝杠6的螺母602上,实现左右移动。In addition, in addition to being able to connect with the shift fork 7, the parking push rod 901 in the present invention can also be hinged on the nut 602 of the ball screw 6 to realize left and right movement.
实施例:Example:
结合图1-3所示,本发明提供了一种驻车换挡机构,所述驻车换挡机构包括驱动模块、换挡模块和驻车模块;As shown in Figures 1-3, the present invention provides a parking shift mechanism, which includes a drive module, a shift module and a parking module;
所述驱动模块包括液压单元和拨叉7,所述液压单元包括液压缸,所述拨叉7与所述液压缸的活塞杆连接,所述拨叉7能够随着所述活塞杆沿着所述液压缸的缸筒移动;The drive module includes a hydraulic unit and a shift fork 7, the hydraulic unit includes a hydraulic cylinder, the shift fork 7 is connected to the piston rod of the hydraulic cylinder, the shift fork 7 can follow the piston rod along the The cylinder barrel of the hydraulic cylinder moves;
所述换挡模块包括单边同步器8;所述单边同步器8与所述拨叉7连接,所述单边同步器8能够随着所述拨叉7的移动进行换挡和退挡;The shift module includes a unilateral synchronizer 8; the unilateral synchronizer 8 is connected to the shift fork 7, and the unilateral synchronizer 8 can perform gear shifting and backshifting with the movement of the shift fork 7 ;
所述驻车模块包括驻车推杆总成9、驻车臂10和驻车齿轮11;所述驻车推杆总成9与所述拨叉7连接,且设置于所述单边同步器8非换挡一侧;所述驻车推杆总成9能够随着所述拨叉7移动,使得所述驻车臂10与所述驻车齿轮11啮合实现驻车。The parking module includes a parking push rod assembly 9, a parking arm 10 and a parking gear 11; the parking push rod assembly 9 is connected to the shift fork 7 and is arranged on the unilateral synchronizer 8 Non-shifting side: the parking push rod assembly 9 can move with the shift fork 7, so that the parking arm 10 meshes with the parking gear 11 to realize parking.
进一步的,所述驻车推杆总成9包括驻车推杆901、驻车凸轮902和弹簧903;Further, the parking push rod assembly 9 includes a parking push rod 901, a parking cam 902 and a spring 903;
所述驻车凸轮902与所述驻车推杆901的一端连接,所述驻车推杆901的另一端与所述拨叉7连接,所述弹簧903设置于所述驻车推杆901上,所述弹簧903用于提供所述驻车凸轮902的预紧力。The parking cam 902 is connected to one end of the parking push rod 901 , the other end of the parking push rod 901 is connected to the shift fork 7 , and the spring 903 is arranged on the parking push rod 901 , the spring 903 is used to provide the pre-tightening force of the parking cam 902 .
进一步的,所述驻车凸轮902为设有锥形端面的圆柱体,所述驻车臂10上设有凹槽;所述驻车凸轮902随着拨叉7的移动逐渐与所述凹槽贴合;当所述驻车凸轮902与所述凹槽完全贴合时,所述驻车臂10与所述驻车齿轮11啮合。Further, the parking cam 902 is a cylinder with a tapered end surface, and the parking arm 10 is provided with a groove; the parking cam 902 gradually aligns with the groove as the shift fork 7 moves Attachment: when the parking cam 902 is fully engaged with the groove, the parking arm 10 is engaged with the parking gear 11 .
进一步的,所述驻车齿轮11与变速器的输出轴12固定连接。Further, the parking gear 11 is fixedly connected with the output shaft 12 of the transmission.
进一步的,所述单边同步器8包括齿毂801和齿套802,所述齿毂801与变速器的输出轴12固定连接,所述齿套802与所述拨叉7连接,所述齿套802能够在所述拨叉7的作用下,沿着所述齿毂801移动靠近或者远离档位齿轮4实现换挡或者退挡。Further, the unilateral synchronizer 8 includes a gear hub 801 and a gear sleeve 802, the gear hub 801 is fixedly connected with the output shaft 12 of the transmission, the gear sleeve 802 is connected with the shift fork 7, and the gear sleeve 802 can be moved along the gear hub 801 to approach or move away from the range gear 4 under the action of the shift fork 7 to realize gear shifting or back gearing.
进一步的,所述齿套802上设有环形槽,所述拨叉7的一端设置于所述环形槽内。Further, the tooth sleeve 802 is provided with an annular groove, and one end of the shift fork 7 is disposed in the annular groove.
进一步的,档位齿轮4与变速器的输出轴12通过滚针轴承连接。Further, the shift gear 4 is connected with the output shaft 12 of the transmission through a needle bearing.
进一步的,所述液压单元还包括电磁阀,所述电磁阀通过油管与所述液压缸连接,用于控制所述液压缸活塞杆的运动。Further, the hydraulic unit further includes a solenoid valve connected to the hydraulic cylinder through an oil pipe for controlling the movement of the piston rod of the hydraulic cylinder.
进一步的,所述驱动模块还包括控制器,所述控制器与所述电磁阀电连接,所述控制器和所述电磁阀固定设置于变速器壳体上;所述液压缸的缸筒固定于变速器内。Further, the drive module also includes a controller, the controller is electrically connected to the solenoid valve, and the controller and the solenoid valve are fixed on the transmission housing; the cylinder barrel of the hydraulic cylinder is fixed on the inside the transmission.
进一步的,所述驱动模块还包括拨叉位置检测单元5,所述拨叉位置检测单元5包括磁性块501和传感器502,所述磁性块501固定设置于所述拨叉7上,所述传感器502通过检测磁信号确定拨叉7位置。Further, the drive module also includes a shift fork position detection unit 5, the shift fork position detection unit 5 includes a magnetic block 501 and a sensor 502, the magnetic block 501 is fixed on the shift fork 7, the sensor 502 determines the position of the shift fork 7 by detecting the magnetic signal.
进一步的,所述换挡驻车机构还包括锁止模块3,所述锁止模块3包括锁止线槽301和定位座302,所述锁止线槽301与所述活塞杆固定连接,所述锁止线槽301上设有至少一个限位槽;所述定位座302的一端设有凸起,所述凸起能够卡在所述限位槽内。Further, the shift parking mechanism also includes a locking module 3, the locking module 3 includes a locking wire groove 301 and a positioning seat 302, the locking wire groove 301 is fixedly connected with the piston rod, so At least one limiting slot is provided on the locking wire slot 301; a protrusion is provided at one end of the positioning seat 302, and the protrusion can be stuck in the limiting slot.
进一步的,所述锁止线槽301上依次设有换挡槽、空挡槽和驻车槽;当机构处于空挡状态时,所述凸起卡在所述空挡槽内;当机构驻车完成时,所述凸起卡在所述驻车槽内;当机构换挡完成时,所述凸起卡在所述换挡槽内。也即,所述锁止模块3通过锁止所述活塞杆的移动,使得机构锁止在空挡、驻车或换挡的状态下。Further, the locking wire slot 301 is provided with a shift slot, a neutral slot and a parking slot in sequence; when the mechanism is in a neutral state, the protrusion is stuck in the neutral slot; when the mechanism is parked , the protrusion is stuck in the parking groove; when the gear shifting of the mechanism is completed, the protrusion is stuck in the shift groove. That is, the locking module 3 locks the movement of the piston rod, so that the mechanism is locked in the state of neutral, parking or shifting.
本发明所述的驻车换挡机构能够实现空挡、换挡以及驻车功能,其原理分别如下:The parking shift mechanism of the present invention can realize neutral gear, gear shifting and parking functions, and its principle is respectively as follows:
结合图1,空挡原理为:当液压缸不工作时,液压缸的活塞杆伸出一端距离,单边同步器8的齿套802与档位齿轮4不接触,驻车凸轮也不与驻车臂10接触,定位座302凸起卡接在空挡槽(即中位槽)中;此时,变速器的输出轴12无动力输出,驻车臂10也不与驻车齿轮11啮合,机构处于空挡状态。Combined with Figure 1, the principle of neutral gear is: when the hydraulic cylinder is not working, the piston rod of the hydraulic cylinder extends a distance from one end, the tooth sleeve 802 of the unilateral synchronizer 8 does not contact the gear gear 4, and the parking cam does not contact the parking gear. When the arm 10 contacts, the projection of the positioning seat 302 snaps into the neutral slot (ie, the neutral slot); at this time, the output shaft 12 of the transmission has no power output, the parking arm 10 does not mesh with the parking gear 11, and the mechanism is in neutral state.
结合图2,换挡原理为:液压缸工作,活塞杆能够在缸筒内来回伸缩,活塞杆带动拨叉7驱动齿套802向右移动,与档位齿轮4咬合进行换挡;另外,活塞杆还能带动拨叉7能够驱动齿套802向左移动,从而脱离档位齿轮4实现退挡。Combined with Figure 2, the principle of shifting is as follows: the hydraulic cylinder works, the piston rod can stretch back and forth in the cylinder, the piston rod drives the shift fork 7 to drive the tooth sleeve 802 to move to the right, and engages with the gear gear 4 to shift gears; in addition, the piston The rod can also drive the shift fork 7 to drive the gear sleeve 802 to move leftward, so as to disengage from the gear 4 and realize back gearing.
结合图3,驻车原理为:液压缸工作,活塞杆带动拨叉7驱动驻车推杆总成9向左移动,驻车凸轮902使得驻车臂10逐渐与驻车齿轮11啮合,实现驻车;同理,活塞杆还能带动拨叉7驱动驻车推杆总成9向右移动,驻车臂10逐渐脱离驻车齿轮11,完成驻车解锁。Combined with Fig. 3, the principle of parking is as follows: the hydraulic cylinder works, the piston rod drives the shift fork 7 to drive the parking push rod assembly 9 to move to the left, and the parking cam 902 makes the parking arm 10 gradually mesh with the parking gear 11 to realize parking. Car; Similarly, the piston rod can also drive the shift fork 7 to drive the parking push rod assembly 9 to move to the right, and the parking arm 10 will gradually break away from the parking gear 11 to complete the parking unlock.
在本实施例中,采用液压缸作为驻车换挡机构的驱动装置,一方面因为液压缸能够直接输出直线运动的形式,且其输出力也相对可控;另一方面因为液压缸所需的液压油能够直接从车上取得,而不必再增加其他单元,能够节省空间以及成本。In this embodiment, the hydraulic cylinder is used as the driving device of the parking shift mechanism, on the one hand because the hydraulic cylinder can directly output the form of linear motion, and its output force is relatively controllable; on the other hand, because the hydraulic pressure required by the hydraulic cylinder The oil can be obtained directly from the vehicle without adding other units, which can save space and cost.
另外,液压缸能够在某一位置保持,因此本实施例中的锁止模块也不是必须的。以及,本实施例中的驻车推杆901除了能与拨叉7连接外,也可以铰接在活塞杆上,实现左右移动。In addition, the hydraulic cylinder can be held in a certain position, so the locking module in this embodiment is not necessary. And, in addition to being connected to the shift fork 7, the parking push rod 901 in this embodiment can also be hinged on the piston rod to realize left and right movement.
不论是滚珠丝杠还是液压单元都是输出直线运动以驱动拨叉的左右移动,从而实现换挡和驻车两种功能。因此,能够显而易见得知的是,能够产生直线运动的装置或者机构在满足转速以及扭矩的条件下,都能成为滚珠丝杠或液压缸的替代方案。比如,用齿轮齿条加涡轮蜗杆结构或者齿轮齿条加齿轮副结构替代滚珠丝杠;或者直接采用输出直线运动的装置,比如气压驱动、液压驱动或换挡软轴驱动等。Both the ball screw and the hydraulic unit output linear motion to drive the left and right movement of the shift fork, so as to realize the two functions of shifting and parking. Therefore, it can be clearly known that a device or mechanism capable of generating linear motion can be an alternative to a ball screw or a hydraulic cylinder under the condition of satisfying the rotational speed and torque. For example, replace the ball screw with a rack-and-pinion plus worm gear structure or a rack-and-pinion plus gear pair structure; or directly use a device that outputs linear motion, such as pneumatic drive, hydraulic drive, or shifting flexible shaft drive.
以上所述是本发明的优选实施方式,应当指出,对于本技术领域的普通技术人员来说,在不脱离本发明原理的前提下,还可以做出若干改进和润饰,这些改进和润饰也视为本发明的保护范围。The above description is a preferred embodiment of the present invention, and it should be pointed out that for those skilled in the art, without departing from the principle of the present invention, some improvements and modifications can also be made, and these improvements and modifications are also considered Be the protection scope of the present invention.
Claims (10)
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| US12590633B2 (en) | 2021-06-24 | 2026-03-31 | Bayerische Motoren Werke Aktiengesellschaft | Motor vehicle having a coupling mechanism and a parking lock device |
| WO2023138962A1 (en) * | 2022-01-20 | 2023-07-27 | Bayerische Motoren Werke Aktiengesellschaft | Motor vehicle having a coupling mechanism and a functionally secured parking lock device |
| US12560234B2 (en) | 2022-01-20 | 2026-02-24 | Bayerische Motoren Werke Aktiengesellschaft | Motor vehicle having a coupling mechanism and a functionally secured parking lock device |
| EP4707643A1 (en) * | 2024-09-10 | 2026-03-11 | FERRARI S.p.A. | Motor vehicle with an engagement device of a gearbox and a parking break driven by a same actuator |
| CN118789340A (en) * | 2024-09-14 | 2024-10-18 | 通用技术集团机床工程研究院有限公司 | A spindle box automatic shifting and locking system |
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Application publication date: 20181012 |