CN108639274A - Guide rail rack supporting device and guide rail bracket installation method - Google Patents
Guide rail rack supporting device and guide rail bracket installation method Download PDFInfo
- Publication number
- CN108639274A CN108639274A CN201810651003.XA CN201810651003A CN108639274A CN 108639274 A CN108639274 A CN 108639274A CN 201810651003 A CN201810651003 A CN 201810651003A CN 108639274 A CN108639274 A CN 108639274A
- Authority
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- China
- Prior art keywords
- guide rail
- supporting device
- bracket
- rack supporting
- rail bracket
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B63—SHIPS OR OTHER WATERBORNE VESSELS; RELATED EQUIPMENT
- B63C—LAUNCHING, HAULING-OUT, OR DRY-DOCKING OF VESSELS; LIFE-SAVING IN WATER; EQUIPMENT FOR DWELLING OR WORKING UNDER WATER; MEANS FOR SALVAGING OR SEARCHING FOR UNDERWATER OBJECTS
- B63C5/00—Equipment usable both on slipways and in dry docks
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B63—SHIPS OR OTHER WATERBORNE VESSELS; RELATED EQUIPMENT
- B63B—SHIPS OR OTHER WATERBORNE VESSELS; EQUIPMENT FOR SHIPPING
- B63B71/00—Designing vessels; Predicting their performance
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Ocean & Marine Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Lift-Guide Devices, And Elevator Ropes And Cables (AREA)
Abstract
The invention belongs to tooling device technical fields peculiar to vessel, more particularly to a kind of guide rail rack supporting device and guide rail bracket installation method, the present apparatus includes pillar and pedestal, lifting body is set on pedestal, lower rod end connects lifting body, pillar upper end is equipped with the bracket of supporting guide frame, is provided with notch at the top of bracket, the base bottom is equipped with bottom roller.This installation method is followed successively by：1）Compartment moulding bed and guide rail rack supporting device are arranged according to related drawing requirement；2）Guide rail bracket is lifted pre-buried to carrying out on guide rail rack supporting device；3）Lifting positioning compartment segmentation；4）Guide rail bracket is moved to corresponding installation site by Mobile support device；5）It jacks on guide rail bracket to compartment siding；6）Positioning is adjusted to guide rail bracket level using support device；7）It is welded.Using apparatus of the present invention, guide rail bracket installation positioning work can be fast and accurately completed, installation effectiveness height, short construction period significantly save the construction cost of enterprise.
Description
Technical field
The invention belongs to tooling device technical fields peculiar to vessel, and in particular to a kind of guide rail rack supporting device and guide rail bracket peace
Dress method.
Background technology
At present super-container vessel compartment guide rail bracket segmentation stage installation technical method it is not comprehensive enough, exist with
Lower deficiency：1, the pre-buried scheme of moulding bed formula guide rail bracket is in the form of a single, and place, which is fixed, to be limited and can only construct in fixed position, and efficiency can not
Meet production requirement；2, putting pier formula and building on the ground arbitrarily to put guide rail bracket influences guide rail bracket installation, and efficiency bottom is unfavorable for leading
Rail gantry installation accuracy control；3, though the pre-buried scheme of plain type guide rail bracket solves guide rail bracket installation process and place limitation problem,
But installation exercise is dumb can not accomplish it is simple and convenient.
Invention content
The object of the present invention is to provide a kind of guide rail rack supporting device, the installation convenient for guide rail bracket and precision controlling.
The object of the present invention is achieved like this：A kind of guide rail rack supporting device, including pillar and pedestal are arranged on pedestal
Lifting body, lower rod end connect lifting body, and pillar upper end is equipped with the bracket of supporting guide frame, is arranged at the top of the bracket
There are notch, the base bottom that bottom roller is installed.
Further, the lifting body includes cylinder, hydraulic cylinder, and cylinder is fixed on the base, and pillar is inserted into cylinder,
Hydraulic cylinder is mounted in cylinder and is supported on lower rod end.
Further, the hydraulic cylinder is hand, and the operating side setting of hydraulic cylinder is exposed in cylinder side.
Further, the chassis side is equipped with side idler wheel.
Further, the abutment surface is provided with vertical graduation mark.
Further, the cylinder top is equipped with hanger bracket.
Further, ribs is set between the cylinder and pedestal.
Further, hangers is arranged in the cylinder lateral wall.
Further, handrail is arranged in the bracket both sides.
The present invention also provides a kind of guide rail bracket installation methods to include the following steps：
S1, arrangement moulding bed, moulding bed is arranged according to design drawing and technological requirement, answered when arranging moulding bed it is spaced apart,
It avoids moulding bed pre-buried to guide rail bracket and installation process causes to interfere；
S2, arrangement guide rail rack supporting device, guide rail rack supporting device according to guide rail bracket compartment be segmented upper corresponding position into
Row is put, and moulding bed position, compartment segmentation position, guide rail rack supporting device position should be harmonious according to design drawing；
S3, the actual installation height for measuring moulding bed, guide rail rack supporting device, wherein moulding bed height are H1, and guide rail bracket is theoretical
Height is H2, and the minimum support height of guide rail rack supporting device is H3, the altitude range of guide rail rack supporting device lift rail frame
For H4, the pre-buried gap △ H=H1-H3-H2 of theory between compartment segmentation and guide rail bracket；Wherein, H1 ＞ H2+H3, △ H ＜ H4；
S4, the pre-buried guide rail bracket of lifting are hoisted to guide rail bracket on bracket according to guide rail rack supporting device position and carry out in advance
It buries；
Corresponding position above compartment segmental hoisting to moulding bed is adjusted compartment segment level degree by S5, lifting compartment segmentation；
S6, moving guide rail frame pass through guide rail rack supporting device according to installation site of the guide rail bracket on compartment segmentation siding
Then moving guide rail frame fixes bottom roller to installation region；
S7, jacking guide rail bracket measure the vertical range of guide rail bracket mounting surface and compartment segmentation siding, wall are segmented in conjunction with compartment
Plate level degrees of data determines guide rail bracket mounting height position, by adjusting the lifting body of guide rail rack supporting device, by guide rail bracket
Corresponding position below jacking to compartment segmentation siding；
S8, measurement guide rail bracket mounting surface levelness position completion if levelness meets precision controlling requirement, if discontented
Sufficient required precision then continues adjustment height by guide rail rack supporting device, until levelness is met the requirements；
Guide rail bracket is welded on compartment segmentation siding bottom, adjusts and withdraw from all guide rail bracket branch by S9, welding guide rail bracket
Support arrangement.
The present invention is prominent and beneficial compared with prior art to be had the technical effect that：
Technical scheme of the present invention has filled up the deficiency of domestic Large Container Ship compartment guide rail bracket installation and locating method,
It is segmented the implementation of stage installation and locating method by oversized container bed guide rail bracket, has reached such ship type after cargo hold molding
Technology requirement.The scheme that the present invention describes guide rail bracket installation in detail and guide rail rack supporting device uses, system are comprehensively
The installation positioning of super-container vessel guide rail bracket segmentation stage provides technical support.At the same time, method proposed by the present invention
Easy to operate, tooling outfit requires low, and sectional construction process is reduced by using the mode of portable guide rail rack supporting device
Requirement to moulding bed requires to improve point to save moulding bed cost of manufacture, reduce segmentation manufacturing field limitation
Section efficiency of construction shortens construction period, while improving the accuracy in guide rail bracket during the installation process, is pacified with lift rail frame
Dress essence, all reaches top standard in guide rail bracket positioning time, location efficiency etc..
Technical method provided by the present invention and support device have following advantage：A, the technology of the present invention method has and is directed to
Property, systematicness, novelty；B, the technology of the present invention method realize to compartment guide rail bracket more rapidly, easy, accurate installation, it is existing
The operability that field uses is stronger；C, middle guide rack supporting device of the present invention is more flexible, to guide rail bracket installation process in practice
Control it is more convenient, accurately.
Description of the drawings
Fig. 1 is the front view of middle guide rack supporting device of the embodiment of the present invention；
Fig. 2 is the side view of middle guide rack supporting device of the embodiment of the present invention；
Fig. 3 be in the embodiment of the present invention compartment segmentation, moulding bed and guide rail rack supporting device arrangement schematic diagram；
Fig. 4 is the cooperation schematic diagram of bracket and guide rail bracket in the embodiment of the present invention；
Fig. 5 is the structural schematic diagram that compartment is segmented in the embodiment of the present invention.
Reference numeral：1, bracket；1a, notch；1b, handrail；2, pillar；2a, graduation mark；3, cylinder；3a, hanger bracket；3b、
Hangers；3c, ribs；4, hydraulic cylinder；4a, operating side；5, pedestal；6, bottom roller；7, side idler wheel；A, compartment is segmented；B、
Guide rail bracket；C, guide rail bracket；D, moulding bed.
Specific implementation mode
The specific implementation mode of the present invention is described in further detail below in conjunction with the accompanying drawings.
A kind of guide rail rack supporting device, the device includes pillar 2 and pedestal 5 combined with Figure 1 and Figure 2, and top is arranged on pedestal 5
Mechanism is risen, 2 lower end of pillar connects lifting body, and 2 upper end of pillar is equipped with the bracket 1 of supporting guide frame C.1 both sides of bracket are arranged
Handrail 1b, it is hand steered to be conveniently operated personnel；1 top of bracket is provided with notch 1a, and as described in Figure 4, the setting of notch 1a top side walls is fallen
Angle facilitates guide rail bracket C to be embedded in.
Wherein, lifting body includes cylinder 3, and cylinder 3 is fixed on pedestal 5, and ribs is arranged between cylinder 3 and pedestal 5
3c is to ensure bonding strength；2 clearance fit of pillar is in cylinder 3, the vertically arranged graduation mark 2a in 2 surface of pillar, to identify pillar 2
Protrusion height.Hanger bracket 3a is installed on 3 top of cylinder, for hanging cutter or electric welding equipment；3 middle part of cylinder and lower part setting
Hangers 3b draws guide rail bracket C's to borrow force for calabash electrical machinery.For the stability and reliability of jacking, 3 inside of cylinder uses liquid
Pressure driving lifting；Hydraulic cylinder 4 is installed in 3 inside of cylinder, and hydraulic cylinder 4 is supported on 2 lower end of pillar；Hydraulic cylinder 4 can be used similar very heavy
Hand-rail type or foot-operated may be used in the hand structure on top, hand operation；Operating side 4a is laterally therein stretched out from cylinder 3
To 3 lateral wall of cylinder, risen by oil pressure in hand or foot-operated driving oil pump, to jack up the piston rod of hydraulic cylinder 4.Jacking
Mechanism can also use other up-down modes such as motor lead screw.
5 bottom of pedestal is equipped with bottom roller 6 combined with Figure 1 and Figure 2, and installs side idler wheel 7, bottom roller 6 in side
Universal wheel structure can be used, facilitate the movement of support device in the horizontal direction；Side idler wheel 7 is so that support device may be used
Inclined mode is carried out, and carrying is facilitated.
In conjunction with above-mentioned guide rail rack supporting device and Fig. 3-5, guide rail bracket C installation methods on compartment segmentation A include as follows
Step：
S1, arrangement moulding bed D, arrange moulding bed D according to design drawing and technological requirement, a spacing should be spaced when arranging moulding bed D
From avoiding moulding bed D pre-buried to guide rail bracket C and installation process cause to interfere；
S2, arrangement guide rail rack supporting device, guide rail rack supporting device corresponding position on compartment segmentation A according to guide rail bracket C
It is put, the positions moulding bed D, compartment segmentation location A, guide rail rack supporting device position should be harmonious according to design drawing；
S3, the actual height for measuring moulding bed, guide rail rack supporting device, wherein moulding bed D height are H1, and guide rail bracket C is theoretical high
Degree is H2, and the minimum support height of guide rail rack supporting device is H3, guide rail rack supporting device adjustment height ranging from H4, compartment point
The pre-buried gap △ H=H1-H3-H2 of theory between section A and guide rail bracket C；Wherein, H1 ＞ H2+H3, △ H ＜ H4；
S4, the pre-buried guide rail bracket C of lifting are hoisted to guide rail bracket C on bracket 1 according to guide rail rack supporting device position and carry out
It is pre-buried；
S5, lifting compartment are segmented A, compartment segmentation A are lifted to corresponding position above moulding bed D, adjustment compartment segmentation A is horizontal
Degree；
S6, moving guide rail frame C are supported according to installation sites of the guide rail bracket C on compartment segmentation A sidings by guide rail bracket
Then device moving guide rail frame C fixes bottom roller 6 to installation region；
S7, jacking guide rail bracket C measure the vertical range of guide rail bracket C mounting surfaces and compartment segmentation A sidings, in conjunction with compartment point
The section horizontal degrees of data of A sidings, determines guide rail bracket C mounting heights position, by adjusting the lifting body of guide rail rack supporting device, and
In conjunction with the graduation mark 2a on pillar 2, guide rail bracket C is jacked to corresponding position below compartment segmentation A sidings；
S8, measurement guide rail bracket C mounting surface levelness position completion if levelness meets precision controlling requirement, if discontented
Sufficient required precision is then supported on several guide rail rack supporting devices below guide rail bracket C by adjusting interval along its length, until
Levelness is met the requirements；
Guide rail bracket C is welded on compartment segmentation A sidings bottom, adjusts and withdraw from all guide rails by S9, welding guide rail bracket C
Rack supporting device.
As shown in figure 3, it should be noted that this programme applies under in compartment segmentation A guide rail brackets (B/C) two-sided prepackage lead
Rail gantry C, guide rail rack supporting device are pre-buried for lower guide rail gantry C's；The sleeping state installation of compartment upper guide rail gantry B can be with lower guide
Rail gantry C is carried out at the same time.
The above is only a preferred embodiment of the present invention, it is noted that for the ordinary skill people of the art
For member, without departing from the technical principles of the invention, several improvement and replacement can also be made, these improve and replace
Also it should be regarded as protection scope of the present invention.
Claims (10)
1. a kind of guide rail rack supporting device, it is characterised in that：Including pillar (2) and pedestal (5), jack is arranged on (5) in pedestal
Structure, pillar (2) lower end connect lifting body, and pillar (2) upper end is equipped with the bracket (1) of supporting guide frame (C), the bracket
(1) top is provided with notch (1a), and pedestal (5) bottom is equipped with bottom roller (6).
2. guide rail rack supporting device according to claim 1, it is characterised in that：The lifting body includes cylinder (3), liquid
Cylinder pressure (4), cylinder (3) are fixed on pedestal (5), and pillar (2) is inserted into cylinder (3), and hydraulic cylinder (4) is mounted in cylinder (3)
And it is supported on pillar (2) lower end.
3. guide rail rack supporting device according to claim 2, it is characterised in that：The hydraulic cylinder (4) is hand, hydraulic pressure
Expose in cylinder (3) side the operating side (4a) of cylinder (4).
4. guide rail rack supporting device according to claim 1, it is characterised in that：Pedestal (5) side is equipped with side
Idler wheel (7).
5. guide rail rack supporting device according to claim 1, it is characterised in that：Pillar (2) surface is provided with vertically
Graduation mark (2a).
6. guide rail rack supporting device according to claim 2, it is characterised in that：Cylinder (3) top is equipped with suspension
Frame (3a).
7. guide rail rack supporting device according to claim 2, it is characterised in that：It is set between the cylinder (3) and pedestal (5)
Set ribs (3c).
8. guide rail rack supporting device according to claim 2, it is characterised in that：Hangers is arranged in cylinder (3) side wall
(3b)。
9. guide rail rack supporting device according to claim 1, it is characterised in that：Handrail is arranged in bracket (1) both sides
(1b)。
10. a kind of use is according to guide rail bracket (C) installation method of any guide rail rack supporting devices of claim 1-9, special
Sign is：Include the following steps,
S1, arrangement moulding bed (D) should be spaced certain according to design drawing and technological requirement arrangement moulding bed (D) when arranging moulding bed (D)
Distance, avoids moulding bed (D) pre-buried to guide rail bracket (C) and installation process causes to interfere；
S2, arrangement guide rail rack supporting device, guide rail rack supporting device corresponding position in compartment segmentation (A) according to guide rail bracket (C)
It is put, the position moulding bed (D), compartment segmentation position (A), guide rail rack supporting device position should coordinate one according to design drawing
It causes；
S3, moulding bed, guide rail rack supporting device height being measured, wherein moulding bed (D) is highly H1, and guide rail bracket (C) theoretical level is H2,
The minimum bearing height of guide rail rack supporting device is H3, and the altitude range of guide rail rack supporting device lift rail frame (C) is H4, every
Cabin is segmented the pre-buried gap △ H=H1-H3-H2 of theory between (A) and guide rail bracket (C)；Wherein, H1 ＞ H2+H3, △ H ＜ H4；
It is enterprising to be hoisted to bracket (1) according to guide rail rack supporting device position by S4, the pre-buried guide rail bracket (C) of lifting for guide rail bracket (C)
Row is pre-buried；
S5, lifting compartment segmentation (A), by compartment segmentation (A) lifting to corresponding position above moulding bed (D), adjustment compartment segmentation (A)
Levelness；
S6, moving guide rail frame (C) pass through guide rail bracket branch according to installation site of the guide rail bracket (C) on compartment segmentation (A) siding
Then support arrangement moving guide rail frame (C) fixes bottom roller (6) to installation region；
S7, jacking guide rail bracket (C) measure the vertical range of guide rail bracket (C) mounting surface and compartment segmentation (A) siding, in conjunction with compartment
It is segmented the horizontal degrees of data of (A) siding, determines guide rail bracket (C) mounting height position, by the jacking for adjusting guide rail rack supporting device
Mechanism, by corresponding position below guide rail bracket (C) jacking to compartment segmentation (A) siding；
S8, measurement guide rail bracket (C) mounting surface levelness position completion if levelness meets precision controlling requirement, if being unsatisfactory for
Required precision then continues adjustment height by guide rail rack supporting device, until levelness is met the requirements；
Guide rail bracket (C) is welded on compartment segmentation (A) siding bottom, adjusts and withdraw from all lead by S9, welding guide rail bracket (C)
Rail gantry support device.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810651003.XA CN108639274A (en) | 2018-06-22 | 2018-06-22 | Guide rail rack supporting device and guide rail bracket installation method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810651003.XA CN108639274A (en) | 2018-06-22 | 2018-06-22 | Guide rail rack supporting device and guide rail bracket installation method |
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| Publication Number | Publication Date |
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| CN108639274A true CN108639274A (en) | 2018-10-12 |
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ID=63753352
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810651003.XA Pending CN108639274A (en) | 2018-06-22 | 2018-06-22 | Guide rail rack supporting device and guide rail bracket installation method |
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Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110254608A (en) * | 2019-06-18 | 2019-09-20 | 江南造船(集团)有限责任公司 | A kind of mounting device and method of compartment equipment |
| CN110254662A (en) * | 2019-06-27 | 2019-09-20 | 广船国际有限公司 | A kind of docking block shift unit and method |
| CN111974960A (en) * | 2020-06-30 | 2020-11-24 | 中国二十冶集团有限公司 | Integral installation method for replacing guide rail of segmented fan-shaped section of continuous casting machine |
| CN112373647A (en) * | 2020-11-12 | 2021-02-19 | 江南造船(集团)有限责任公司 | Intelligent installation system and method for guide rail frame |
| CN112572694A (en) * | 2020-12-14 | 2021-03-30 | 舟山长宏国际船舶修造有限公司 | Quick no sign indicating number assembly fixture of guide rail |
| CN113210991A (en) * | 2021-05-13 | 2021-08-06 | 中国一冶集团有限公司 | Device and method for quickly positioning and mounting bridge stand column and supporting arm |
| CN113859478A (en) * | 2021-09-01 | 2021-12-31 | 沪东中华造船(集团)有限公司 | Adjustable trolley travelling track in ship construction |
| CN114408119A (en) * | 2021-12-17 | 2022-04-29 | 沪东中华造船(集团)有限公司 | Installation method of guide rail frame of ultra-large container ship |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN110254608A (en) * | 2019-06-18 | 2019-09-20 | 江南造船(集团)有限责任公司 | A kind of mounting device and method of compartment equipment |
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| CN110254662A (en) * | 2019-06-27 | 2019-09-20 | 广船国际有限公司 | A kind of docking block shift unit and method |
| CN111974960A (en) * | 2020-06-30 | 2020-11-24 | 中国二十冶集团有限公司 | Integral installation method for replacing guide rail of segmented fan-shaped section of continuous casting machine |
| CN112373647A (en) * | 2020-11-12 | 2021-02-19 | 江南造船(集团)有限责任公司 | Intelligent installation system and method for guide rail frame |
| CN112373647B (en) * | 2020-11-12 | 2022-02-01 | 江南造船(集团)有限责任公司 | Intelligent installation system and method for guide rail frame |
| CN112572694A (en) * | 2020-12-14 | 2021-03-30 | 舟山长宏国际船舶修造有限公司 | Quick no sign indicating number assembly fixture of guide rail |
| CN112572694B (en) * | 2020-12-14 | 2022-06-14 | 舟山长宏国际船舶修造有限公司 | Quick no sign indicating number assembly fixture of guide rail |
| CN113210991A (en) * | 2021-05-13 | 2021-08-06 | 中国一冶集团有限公司 | Device and method for quickly positioning and mounting bridge stand column and supporting arm |
| CN113859478A (en) * | 2021-09-01 | 2021-12-31 | 沪东中华造船(集团)有限公司 | Adjustable trolley travelling track in ship construction |
| CN114408119A (en) * | 2021-12-17 | 2022-04-29 | 沪东中华造船(集团)有限公司 | Installation method of guide rail frame of ultra-large container ship |
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Application publication date: 20181012 |
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