CN108638491B - Automatic capping laminating machine for sponge - Google Patents
Automatic capping laminating machine for sponge Download PDFInfo
- Publication number
- CN108638491B CN108638491B CN201810476068.5A CN201810476068A CN108638491B CN 108638491 B CN108638491 B CN 108638491B CN 201810476068 A CN201810476068 A CN 201810476068A CN 108638491 B CN108638491 B CN 108638491B
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- China
- Prior art keywords
- lifting
- connecting plate
- sponge
- side connecting
- roller
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- 238000010030 laminating Methods 0.000 title claims abstract description 18
- 238000009434 installation Methods 0.000 claims abstract description 30
- 239000002985 plastic film Substances 0.000 claims abstract description 30
- 229920006255 plastic film Polymers 0.000 claims abstract description 30
- 230000005540 biological transmission Effects 0.000 claims description 81
- 229910000831 Steel Inorganic materials 0.000 claims description 6
- 239000010959 steel Substances 0.000 claims description 6
- 230000000149 penetrating effect Effects 0.000 claims description 5
- 230000000694 effects Effects 0.000 abstract description 5
- 241001270131 Agaricus moelleri Species 0.000 description 13
- 238000003825 pressing Methods 0.000 description 10
- 238000005187 foaming Methods 0.000 description 7
- 239000006260 foam Substances 0.000 description 6
- 229920000742 Cotton Polymers 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 239000002994 raw material Substances 0.000 description 3
- 238000000034 method Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 230000000630 rising effect Effects 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C63/00—Lining or sheathing, i.e. applying preformed layers or sheathings of plastics; Apparatus therefor
- B29C63/02—Lining or sheathing, i.e. applying preformed layers or sheathings of plastics; Apparatus therefor using sheet or web-like material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C44/00—Shaping by internal pressure generated in the material, e.g. swelling or foaming ; Producing porous or cellular expanded plastics articles
- B29C44/34—Auxiliary operations
- B29C44/35—Component parts; Details or accessories
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C63/00—Lining or sheathing, i.e. applying preformed layers or sheathings of plastics; Apparatus therefor
- B29C63/02—Lining or sheathing, i.e. applying preformed layers or sheathings of plastics; Apparatus therefor using sheet or web-like material
- B29C2063/027—Lining or sheathing, i.e. applying preformed layers or sheathings of plastics; Apparatus therefor using sheet or web-like material applied by a squeegee
Landscapes
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Lining Or Joining Of Plastics Or The Like (AREA)
Abstract
The invention discloses an automatic sponge capping laminating machine which comprises a sponge conveying channel, a first side guide beam, a second side guide beam, a first side connecting plate, a second side connecting plate, a transverse mounting frame, a translation device, a first lifting device, a second lifting device, a roller and a plastic film roller, wherein the first side guide beam is arranged on the first side of the sponge conveying channel; the first side connecting plate and the second side connecting plate are arranged on the corresponding first side guide beam and the second side guide beam through the translation device; the two ends of the transverse installation frame are fixed on the first side connecting plate and the second side connecting plate, and the first lifting device and the second lifting device are arranged at the two ends of the transverse installation frame; the lower ends of the first lifting device and the second lifting device are provided with rollers, and the rollers can be driven to ascend or descend; the two ends of the plastic film roller are arranged on the first side connecting plate and the second side connecting plate, and when the roller presses the sponge, the plastic film roller conveys plastic film to the top of the sponge, so that the roller is isolated from the sponge through the plastic film. The invention has the advantages of high automation, easy adjustment in the horizontal direction and the vertical direction, good stability, no adhesion to sponge and good sponge flat top effect.
Description
Technical Field
The invention relates to the technical field of sponge manufacturing equipment, in particular to an automatic sponge jacking film laminating machine.
Background
At present, in the sponge production line, the upper corner position and the large surface of the top of the produced sponge are arc-shaped, and the arc-shaped redundant parts are cut off in the subsequent working procedures, so that a great amount of manpower and material resources are wasted, the cost of sponge manufacturing enterprises is high, the efficiency is low, and a great amount of social resources are wasted.
The Chinese patent 200710032385.X discloses a foaming line with a capping device, which comprises a foaming groove, foaming cotton, a frame, a baking oven, a flat-top device, top paper, bottom paper, a mixed raw material inlet and a finished product outlet, wherein after mixed raw materials enter from the mixed raw material inlet, the foaming groove is foamed into the foaming cotton, the frame is provided with the capping device, and the foaming process is carried out with flat-top on the foaming cotton product under the action of the flat-top device; the pressing device comprises a telescopic rod, a pressing plate, a balancing weight, a steel wire rope, a pulley, a linear bearing and a telescopic rod arranged on the pressing plate, wherein the linear bearing is arranged on the telescopic rod, the upper end of the telescopic rod is connected with the steel wire rope, and the steel wire rope bypasses the pulley and is connected with the balancing weight. When the foam flat-top machine works, the pressing plate is adjusted to the required width according to the requirement of a user, the lifting force is given to the pressing plate after the foam is lifted, the balancing weight is lowered, and when the lifting force of the foam is small, the balancing weight is raised and always kept balanced, so that the foam flat-top is given. However, this capping device has the following drawbacks: firstly, the height of the pressing plate is determined by the rising force of foam and the balancing weight, so that the fluctuation of the top height of a foam product is caused, and the flat-top effect is poor; secondly, the pressing plate is easy to adhere to the sponge, so that long-time continuous flat-top operation is difficult to ensure; thirdly, degree of automation is low, and the clamp plate can not move automatically in horizontal direction and vertical direction, and especially the position of horizontal direction is fixed unchangeable, need set up a plurality of flat top device and just can carry out the sponge flat top.
Chinese patent 200720100764.3 discloses a crawler-type sponge roof-pressing machine, it comprises vertical movement mechanism, faller vibration mechanism, horizontal movement mechanism, angle adjustment mechanism, track rotary mechanism, and its vertical movement mechanism is fixed on horizontal movement mechanism, and track rotary mechanism passes through the gallows to be fixed on vertical movement mechanism's nut, and angle adjustment mechanism is fixed on the gallows, and faller vibration mechanism is fixed on track rotary mechanism. The sponge roof pressing machine can realize the movement in the horizontal direction and the vertical direction, but adopts the needle plate vibration mechanism to carry out flat-top on the sponge, the flat-top effect is poor, the pressing plate is easy to adhere to the sponge, and the structures of the horizontal movement mechanism and the vertical movement mechanism are also unreasonable, so that the stability is poor.
Disclosure of Invention
Aiming at the defects of the prior art, the invention provides the automatic sponge topping laminating machine which is high in automation, easy to adjust in the horizontal direction and the vertical direction, good in stability, free of adhesion to sponge and good in flat top effect.
In order to solve the technical problems, the technical scheme of the invention is as follows: the automatic sponge capping and laminating machine comprises a sponge conveying channel, a first side guide beam, a second side guide beam, a first side connecting plate, a second side connecting plate, a transverse mounting rack, a translation device, a first lifting device, a second lifting device, a roller and a plastic film roller; the first side guide Liang Jidi and the second side guide beams are positioned above two sides of the sponge conveying channel and are arranged along the sponge conveying direction; the first side connecting plate is arranged on the first side guide beam through the translation device, the second side connecting plate is arranged on the second side guide beam through the translation device, and the first side connecting plate and the second side connecting plate can move horizontally along the first side guide beam and the second side guide beam under the drive of the translation device; the two ends of the transverse installation frame are fixed on the first side connecting plate and the second side connecting plate, the first lifting device is installed at one end of the transverse installation frame, and the second lifting device is installed at the other end of the transverse installation frame; the lower ends of the first lifting device and the second lifting device are provided with the roller and can drive the roller to ascend or descend; the two ends of the plastic film roller are arranged on the first side connecting plate and the second side connecting plate, and when the roller presses the sponge in the sponge conveying channel, the plastic film roller conveys the plastic film to the top of the sponge, so that the roller and the sponge are isolated by the plastic film.
As a further explanation of the present patent:
preferably, the translation device comprises a walking motor, a transmission sprocket, a transmission shaft, a first transmission gear, a first walking rack, a second transmission gear and a second walking rack; the walking motor is arranged on the transverse installation frame, the driving chain wheel is fixed on the driving shaft, and two ends of the driving shaft are arranged on the first side connecting plate and the second side connecting plate through bearings; the first travelling rack is positioned on the upper side of the first side guide beam, the first transmission gear is fixed at one end of the transmission shaft, and the first travelling rack is meshed with the first transmission gear; the second walking rack is positioned on the upper side of the second side guide beam, the second transmission gear is fixed on the other end of the transmission shaft, and the second walking rack is meshed with the second transmission gear; the walking motor drives the transmission shaft to rotate through the transmission chain wheel, and then drives the first transmission gear and the second transmission gear to rotate through the transmission shaft, and under the action of gear engagement transmission, the transverse installation frame can move along the first side guide beam and the second side guide beam in the horizontal direction.
Preferably, the transmission shaft is a hexagonal steel transmission shaft, and the cross section of the transmission shaft is regular hexagon.
Preferably, the translation device further comprises a driven shaft, a first driven gear and a second driven gear, wherein two ends of the driven shaft are mounted on the first side connecting plate and the second side connecting plate through bearings; the first driven gear is fixed at one end of the driven shaft, and the first travelling rack is meshed with the first driven gear; the second driven gear is fixed at the other end of the driven shaft, and the second walking rack is meshed with the second driven gear.
Preferably, the first lifting device comprises a first base, a first lifting sliding sleeve, a first lifting sliding rail, a first bracket, a first lifting screw, a first lifting motor and a first screw transmission mechanism; the first base is arranged on the transverse installation frame, and the first lifting sliding sleeve, the first lifting motor and the first screw transmission mechanism are respectively arranged on the first base; the first lifting sliding rail is slidably arranged in the first lifting sliding sleeve, the first support is fixed on the first lifting sliding rail, the first lifting screw rod is fixed on the first support, and the lower end of the first support is connected with one end of the roller through a bearing; the first lifting screw rod is movably arranged in the first screw rod transmission mechanism in a penetrating manner, and the first lifting motor drives the first lifting screw rod to ascend or descend through the first screw rod transmission mechanism;
the second lifting device comprises a second base, a second lifting sliding sleeve, a second lifting sliding rail, a second bracket, a second lifting screw, a second lifting motor and a second screw transmission mechanism; the second base is arranged on the transverse installation frame, and the second lifting sliding sleeve, the second lifting motor and the second screw transmission mechanism are respectively arranged on the second base; the second lifting sliding rail is slidably arranged in the second lifting sliding sleeve, the second support is fixed on the second lifting sliding rail, the second lifting screw is fixed on the second support, and the lower end of the second support is connected with the other end of the roller through a bearing; the second lifting screw rod is movably arranged in the second screw rod transmission mechanism in a penetrating mode, and the second lifting motor drives the second lifting screw rod to ascend or descend through the second screw rod transmission mechanism.
Preferably, the upper side of the transverse installation rack is provided with a telescopic sliding rail, a plurality of screw holes are arranged along the telescopic sliding rail at intervals, the distances between adjacent screw holes are equal, the first base is installed on the telescopic sliding rail and can be transversely adjusted along the telescopic sliding rail, and the first base is provided with bolts matched with the screw holes.
Preferably, two first lifting sliding sleeves and two first lifting sliding rails are respectively arranged, and the two first lifting sliding rails are parallel to each other; the second lifting sliding sleeve and the second lifting sliding rail are also respectively provided with two second lifting sliding rails which are parallel to each other.
Preferably, the plastic film roll is provided with a central roll shaft; the first side connecting plate is provided with a pair of first bearing rollers which are close to each other, and the distance between the two first bearing rollers is smaller than the diameter of the central roller shaft; the second side connecting plate is provided with a pair of second bearing rollers which are close to each other, and the distance between the two second bearing rollers is smaller than the diameter of the central roller shaft; one end of the central roll shaft is placed in an upper side crack between the two first bearing rollers, and the other end of the central roll shaft is placed in an upper side crack between the two second bearing rollers.
Preferably, the sponge automatic jacking laminating machine further comprises a control device, and the control device is electrically connected with the translation device, the first lifting device and the second lifting device respectively.
Preferably, the control device comprises a remote control electric box and a height sensor, wherein the remote control electric box is arranged on the transverse installation frame and is used for receiving remote control instructions, and the height sensor is used for sensing the height of the sponge.
The beneficial effects of the invention are as follows: the invention is provided with the first side guide beam and the second side guide beam, the first side connecting plate is arranged on the first side guide beam through the translation device, the second side connecting plate is arranged on the second side guide beam through the translation device, and two ends of the transverse installation frame are fixed on the first side connecting plate and the second side connecting plate, so that the position of the transverse installation frame can be conveniently and stably adjusted along the sponge conveying direction; the first lifting device is arranged at one end of the transverse installation frame, the second lifting device is arranged at the other end of the transverse installation frame, the lower ends of the first lifting device and the second lifting device are provided with rollers, the rollers can be driven to ascend or descend, and the position in the vertical direction is convenient to adjust and good in stability; thirdly, the invention adopts the roller to carry out flat top on the top of the sponge, and the plastic film roller is used for conveying the plastic film to the top of the sponge, so that the roller is isolated from the sponge through the plastic film, and the problem of adhering the sponge is avoided; fourth, the operation of each part of the invention is high in automation.
Drawings
Fig. 1 is a schematic diagram of the front structure of the present invention.
Fig. 2 is a partial enlarged view of a portion a in fig. 1.
Fig. 3 is a schematic side view of the present invention.
In the figure: 100. a sponge; 200. a plastic film; 2. a first side guide beam; 3. a second side guide beam; 4. a first side connecting plate; 5. a second side connecting plate; 6. a transverse mounting rack; 7. a translation device; 71. a walking motor; 72. a drive sprocket; 73. a transmission shaft; 74. a first transmission gear; 75. a first travel rack; 76. a second transmission gear; 77. a second walking rack; 78. a driven shaft; 79. a first driven gear; 8. a first lifting device; 81. a first base; 82. the first lifting sliding sleeve; 83. a first lifting slide rail; 84. a first bracket; 85. a first lifting screw; 86. a first lifting motor; 87. a first screw drive mechanism; 9. a second lifting device; 91. a second base; 92. the second lifting sliding sleeve; 93. the second lifting slide rail; 94. a second bracket; 95. a second lifting screw; 96. a second lifting motor; 97. a second screw drive mechanism; 10. a roller; 11. a plastic film roll; 111. a center roll shaft; 112. a first load bearing roller; 12. a telescopic slide rail; 121. screw holes.
Detailed Description
The structural and operational principles of the present invention will be described in further detail below with reference to the accompanying drawings.
As shown in fig. 1, 2 and 2, the invention relates to an automatic sponge capping and laminating machine, which comprises a sponge conveying channel 1, a first side guide beam 2, a second side guide beam 3, a first side connecting plate 4, a second side connecting plate 5, a transverse mounting frame 6, a translation device 7, a first lifting device 8, a second lifting device 9, a roller 10 and a plastic film roller 11; the first side guide beam 2 and the second side guide beam 3 are positioned above two sides of the sponge conveying channel 1 and are arranged along the conveying direction of the sponge 100; the first side connecting plate 4 is arranged on the first side guide beam 2 through a translation device 7, the second side connecting plate 5 is arranged on the second side guide beam 3 through the translation device 7, and the first side connecting plate 4 and the second side connecting plate 5 can move horizontally along the first side guide beam 2 and the second side guide beam 3 under the driving of the translation device 7; the two ends of the transverse installation frame 6 are fixed on the first side connecting plate 4 and the second side connecting plate 5, the first lifting device 8 is installed at one end of the transverse installation frame 6, and the second lifting device 9 is installed at the other end of the transverse installation frame 6; the lower ends of the first lifting device 8 and the second lifting device 9 are provided with the roller 10 and can drive the roller 10 to ascend or descend; the two ends of the plastic film roller 11 are arranged on the first side connecting plate 4 and the second side connecting plate 5, and when the roller 10 presses the sponge 100 in the sponge conveying channel 1, the plastic film roller 11 conveys the plastic film 200 to the top of the sponge, so that the roller 10 and the sponge 100 are isolated by the plastic film 200.
As shown in fig. 1, 2 and 2, the translation device 7 includes a travel motor 71, a drive sprocket 72, a drive shaft 73, a first drive gear 74, a first travel rack 75, a second drive gear 76, and a second travel rack 77; the walking motor 71 is arranged on the transverse installation frame 6, the transmission chain wheel 72 is fixed on the transmission shaft 73, and two ends of the transmission shaft 73 are arranged on the first side connecting plate 4 and the second side connecting plate 5 through bearings; the first travelling rack 75 is located on the upper side of the first side guide beam 2, and preferably, the first travelling rack 75 is integrally formed with the first side guide beam 2; the first transmission gear 74 is fixed at one end of the transmission shaft 73, and the first travelling rack 75 is meshed with the first transmission gear 74; the second walking rack 77 is located at the upper side of the second side guide beam 3, and preferably, the second walking rack 77 is integrally formed with the second side guide beam 3; the second transmission gear 76 is fixed at the other end of the transmission shaft 73, and the second walking rack 77 is meshed with the second transmission gear 76; the walking motor 71 drives the transmission shaft 73 to rotate through the transmission chain wheel 72, and then drives the first transmission gear 74 and the second transmission gear 76 to rotate through the transmission shaft 73, and under the gear meshing transmission effect, the transverse installation frame 6 can move along the first side guide beam 2 and the second side guide beam 3 in the horizontal direction. Preferably, the transmission shaft 73 is a hexagonal steel transmission shaft, and its cross section is regular hexagonal.
As shown in fig. 1, 2 and 2, the translation device 7 further includes a driven shaft 78, a first driven gear 79 and a second driven gear (not shown in the drawings, symmetrical to the first driven gear), and two ends of the driven shaft 78 are mounted on the first side connecting plate 2 and the second side connecting plate 3 through bearings; the first driven gear 79 is fixed to one end of the driven shaft 78, and the first travelling rack 75 is meshed with the first driven gear 79; the second driven gear is fixed to the other end of the driven shaft 78, and the second traveling rack 77 is engaged with the second driven gear.
As shown in fig. 1, 2 and 2, the first lifting device 8 includes a first base 81, a first lifting sliding sleeve 82, a first lifting sliding rail 83, a first bracket 84, a first lifting screw 85, a first lifting motor 86 and a first screw driving mechanism 87; the first base 81 is mounted on the transverse mounting frame 6, and the first lifting sliding sleeve 82, the first lifting motor 86 and the first screw transmission mechanism 87 are respectively mounted on the first base 81; the first lifting slide rail 83 is slidably installed in the first lifting slide rail 82, the first bracket 84 is fixed on the first lifting slide rail 83, the first lifting screw 85 is fixed on the first bracket 84, and the lower end of the first bracket 84 is connected with one end of the roller 10 through a bearing; the first lifting screw rod 85 is movably arranged in the first screw rod transmission mechanism 87 in a penetrating manner, and the first lifting motor 86 drives the first lifting screw rod 85 to ascend or descend through the first screw rod transmission mechanism 87;
the second lifting device 9 comprises a second base 91, a second lifting sliding sleeve 92, a second lifting sliding rail 93, a second bracket 94, a second lifting screw 95, a second lifting motor 96 and a second screw transmission mechanism 97; the second base 91 is mounted on the transverse mounting frame 6, and the second lifting sliding sleeve 92, the second lifting motor 96 and the second screw transmission mechanism 97 are respectively mounted on the second base 94; the second lifting slide rail 93 is slidably installed in the second lifting slide sleeve 92, the second bracket 94 is fixed on the second lifting slide rail 93, the second lifting screw 95 is fixed on the second bracket 94, and the lower end of the second bracket 94 is connected with the other end of the roller 10 through a bearing; the second lifting screw 95 movably penetrates through the second screw transmission mechanism 97, and the second lifting motor 96 drives the second lifting screw 95 to ascend or descend through the second screw transmission mechanism 97.
As shown in fig. 1 and 2, the upper side of the transverse installation rack 6 is provided with a telescopic sliding rail 12, a plurality of screw holes 121 are arranged along the telescopic sliding rail 12 at intervals, the distances between adjacent screw holes 121 are equal, the first base is installed on the telescopic sliding rail and can transversely adjust the position along the telescopic sliding rail, and the first base is provided with bolts matched with the screw holes. Thus, when the length of the roller 10 needs to be increased or shortened, the transverse mounting frame 6 and other components do not need to be replaced, and only the transverse position of the first base on the telescopic sliding rail 12 needs to be adjusted, and then the bolts are screwed.
As shown in fig. 3, two first lifting sliding rails 82 and 83 are respectively disposed, and two first lifting sliding rails 93 are parallel to each other; two second lifting sliding sleeves 92 and two second lifting sliding rails 93 are respectively arranged, and the two second lifting sliding rails are parallel to each other.
As shown in fig. 3, the plastic film roll 11 is provided with a center roll shaft 111; a pair of first bearing rollers 112 close to each other are arranged on the first side connecting plate 2, and the distance between the two first bearing rollers 112 is smaller than the diameter of the central roller shaft 111; a pair of second bearing rollers (not shown in the figure and symmetrical to the first bearing roller) close to each other are arranged on the second side connecting plate 3, and the distance between the two second bearing rollers is smaller than the diameter of the central roller shaft 111; one end of the center roll shaft is placed in the upper side gap between the two first bearing rollers 112, and the other end of the center roll shaft is placed in the upper side gap between the two second bearing rollers. This facilitates the placement of the plastic film roll 11 on the first side link plate 2 and the second side link plate 3 and ensures a stable rotation, providing plastic film to the underside of the drum.
The automatic sponge capping and laminating machine also comprises a control device which is respectively and electrically connected with the translation device 7, the first lifting device 8 and the second lifting device 9. As shown in fig. 1, the control device comprises a remote control electric box 12 and a height sensor 13, wherein the remote control electric box 12 is arranged on the transverse installation frame 6, the remote control electric box 12 is used for receiving a remote control instruction, and the height sensor 13 is used for sensing the height of the sponge 100.
In the foregoing, only the preferred embodiment of the present invention is described, and any minor modifications, equivalent changes and modifications made to the above embodiments according to the technical solutions of the present invention fall within the scope of the technical solutions of the present invention.
Claims (10)
1. The utility model provides an automatic laminating machine that presses top of sponge which characterized in that: the device comprises a sponge conveying channel, a first side guide beam, a second side guide beam, a first side connecting plate, a second side connecting plate, a transverse mounting frame, a translation device, a first lifting device, a second lifting device, a roller and a plastic film roller; the first side guide Liang Jidi and the second side guide beams are positioned above two sides of the sponge conveying channel and are arranged along the sponge conveying direction; the first side connecting plate is arranged on the first side guide beam through the translation device, the second side connecting plate is arranged on the second side guide beam through the translation device, and the first side connecting plate and the second side connecting plate can move horizontally along the first side guide beam and the second side guide beam under the drive of the translation device; the two ends of the transverse installation frame are fixed on the first side connecting plate and the second side connecting plate, the first lifting device is installed at one end of the transverse installation frame, and the second lifting device is installed at the other end of the transverse installation frame; the lower ends of the first lifting device and the second lifting device are provided with the roller and can drive the roller to ascend or descend; the two ends of the plastic film roller are arranged on the first side connecting plate and the second side connecting plate, and when the roller presses the sponge in the sponge conveying channel, the plastic film roller conveys the plastic film to the top of the sponge, so that the roller and the sponge are isolated by the plastic film.
2. The automatic sponge topping and laminating machine according to claim 1, wherein: the translation device comprises a walking motor, a transmission chain wheel, a transmission shaft, a first transmission gear, a first walking rack, a second transmission gear and a second walking rack; the walking motor is arranged on the transverse installation frame, the driving chain wheel is fixed on the driving shaft, and two ends of the driving shaft are arranged on the first side connecting plate and the second side connecting plate through bearings; the first travelling rack is positioned on the upper side of the first side guide beam, the first transmission gear is fixed at one end of the transmission shaft, and the first travelling rack is meshed with the first transmission gear; the second walking rack is positioned on the upper side of the second side guide beam, the second transmission gear is fixed on the other end of the transmission shaft, and the second walking rack is meshed with the second transmission gear; the walking motor drives the transmission shaft to rotate through the transmission chain wheel, and then drives the first transmission gear and the second transmission gear to rotate through the transmission shaft, and under the action of gear engagement transmission, the transverse installation frame can move along the first side guide beam and the second side guide beam in the horizontal direction.
3. The automatic sponge topping and laminating machine according to claim 2, wherein: the transmission shaft is a hexagonal square steel transmission shaft, and the cross section of the transmission shaft is regular hexagon.
4. The automatic sponge topping and laminating machine according to claim 2, wherein: the translation device further comprises a driven shaft, a first driven gear and a second driven gear, wherein two ends of the driven shaft are arranged on the first side connecting plate and the second side connecting plate through bearings; the first driven gear is fixed at one end of the driven shaft, and the first travelling rack is meshed with the first driven gear; the second driven gear is fixed at the other end of the driven shaft, and the second walking rack is meshed with the second driven gear.
5. The automatic sponge topping and laminating machine according to claim 1, wherein: the first lifting device comprises a first base, a first lifting sliding sleeve, a first lifting sliding rail, a first bracket, a first lifting screw, a first lifting motor and a first screw transmission mechanism; the first base is arranged on the transverse installation frame, and the first lifting sliding sleeve, the first lifting motor and the first screw transmission mechanism are respectively arranged on the first base; the first lifting sliding rail is slidably arranged in the first lifting sliding sleeve, the first support is fixed on the first lifting sliding rail, the first lifting screw rod is fixed on the first support, and the lower end of the first support is connected with one end of the roller through a bearing; the first lifting screw rod is movably arranged in the first screw rod transmission mechanism in a penetrating manner, and the first lifting motor drives the first lifting screw rod to ascend or descend through the first screw rod transmission mechanism;
the second lifting device comprises a second base, a second lifting sliding sleeve, a second lifting sliding rail, a second bracket, a second lifting screw, a second lifting motor and a second screw transmission mechanism; the second base is arranged on the transverse installation frame, and the second lifting sliding sleeve, the second lifting motor and the second screw transmission mechanism are respectively arranged on the second base; the second lifting sliding rail is slidably arranged in the second lifting sliding sleeve, the second support is fixed on the second lifting sliding rail, the second lifting screw is fixed on the second support, and the lower end of the second support is connected with the other end of the roller through a bearing; the second lifting screw rod is movably arranged in the second screw rod transmission mechanism in a penetrating mode, and the second lifting motor drives the second lifting screw rod to ascend or descend through the second screw rod transmission mechanism.
6. The automatic sponge topping and laminating machine according to claim 5, wherein: the utility model discloses a flexible mounting bracket, including horizontal mounting bracket, first base, second base, horizontal mounting bracket upside is provided with flexible slide rail, along flexible slide rail interval is provided with a plurality of screw, and the distance between the adjacent screw equals, first base installs on flexible slide rail and can follow flexible slide rail horizontal adjustment position, first base be equipped with screw matched with bolt.
7. The automatic sponge topping and laminating machine according to claim 5, wherein: the first lifting sliding sleeve and the first lifting sliding rail are respectively provided with two first lifting sliding rails which are parallel to each other; the second lifting sliding sleeve and the second lifting sliding rail are also respectively provided with two second lifting sliding rails which are parallel to each other.
8. The automatic sponge topping and laminating machine according to claim 1, wherein: the plastic film roll is provided with a central roll shaft; the first side connecting plate is provided with a pair of first bearing rollers which are close to each other, and the distance between the two first bearing rollers is smaller than the diameter of the central roller shaft; the second side connecting plate is provided with a pair of second bearing rollers which are close to each other, and the distance between the two second bearing rollers is smaller than the diameter of the central roller shaft; one end of the central roll shaft is placed in an upper side crack between the two first bearing rollers, and the other end of the central roll shaft is placed in an upper side crack between the two second bearing rollers.
9. The automatic capping machine for sponge according to any one of claims 1 to 8, wherein: the device also comprises a control device which is respectively and electrically connected with the translation device, the first lifting device and the second lifting device.
10. The automatic sponge topping and laminating machine according to claim 9, wherein: the control device comprises a remote control electric box and a height sensor, wherein the remote control electric box and the height sensor are arranged on the transverse installation frame, the remote control electric box is used for receiving remote control instructions, and the height sensor is used for sensing the height of the sponge.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810476068.5A CN108638491B (en) | 2018-05-17 | 2018-05-17 | Automatic capping laminating machine for sponge |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810476068.5A CN108638491B (en) | 2018-05-17 | 2018-05-17 | Automatic capping laminating machine for sponge |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN108638491A CN108638491A (en) | 2018-10-12 |
| CN108638491B true CN108638491B (en) | 2024-01-16 |
Family
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| CN111469394B (en) * | 2020-04-13 | 2023-04-11 | 白建国 | Numerical control foam lines self-adhesion glass fiber mesh cloth parcel equipment |
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| KR19980024860U (en) * | 1998-04-20 | 1998-07-25 | 윤정순 | Foam extrusion sheet laminating device for foam insulation board |
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| JP2010221454A (en) * | 2009-03-23 | 2010-10-07 | Toray Ind Inc | Intermittent film molding method and intermittent film molding apparatus |
| DE202010011880U1 (en) * | 2010-08-26 | 2011-02-10 | Walter, William | laminating |
| CN203439805U (en) * | 2013-09-02 | 2014-02-19 | 江苏恒康家居科技股份有限公司 | Sponge diaphragm squeezing device |
| KR20160012416A (en) * | 2014-07-24 | 2016-02-03 | 주식회사 베스트산업 | A Portable printing device for a mold plate |
| CN208410751U (en) * | 2018-05-17 | 2019-01-22 | 东莞市振祥机械制造有限公司 | A kind of sponge is beared down on one laminating machine automatically |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CA2448673A1 (en) * | 2001-05-31 | 2002-12-05 | Weiss Prestaining Inc. | Removable protective coating method and apparatus |
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| GB1244478A (en) * | 1967-07-18 | 1971-09-02 | Metzeler Ag | A method and apparatus for the continuous production of foam plastics webs of rectangular |
| GB1277111A (en) * | 1969-05-14 | 1972-06-07 | Glolok Co Ltd | Method and apparatus for processing a fluid compound |
| KR19980024860U (en) * | 1998-04-20 | 1998-07-25 | 윤정순 | Foam extrusion sheet laminating device for foam insulation board |
| TWM281902U (en) * | 2005-08-19 | 2005-12-01 | Yu Chin Machinery Co Ltd | Automatic film covering machine |
| CN101678667A (en) * | 2007-04-03 | 2010-03-24 | 陶氏环球技术公司 | Hot film lamination (vacuum assisted) for carpet backing applications |
| JP2010221454A (en) * | 2009-03-23 | 2010-10-07 | Toray Ind Inc | Intermittent film molding method and intermittent film molding apparatus |
| DE202010011880U1 (en) * | 2010-08-26 | 2011-02-10 | Walter, William | laminating |
| CN203439805U (en) * | 2013-09-02 | 2014-02-19 | 江苏恒康家居科技股份有限公司 | Sponge diaphragm squeezing device |
| KR20160012416A (en) * | 2014-07-24 | 2016-02-03 | 주식회사 베스트산업 | A Portable printing device for a mold plate |
| CN208410751U (en) * | 2018-05-17 | 2019-01-22 | 东莞市振祥机械制造有限公司 | A kind of sponge is beared down on one laminating machine automatically |
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| CN108638491A (en) | 2018-10-12 |
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