CN108637624B - Automatic assembling mechanism for assembling two-petal type heat-insulating pipeline - Google Patents
Automatic assembling mechanism for assembling two-petal type heat-insulating pipeline Download PDFInfo
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- CN108637624B CN108637624B CN201810460909.3A CN201810460909A CN108637624B CN 108637624 B CN108637624 B CN 108637624B CN 201810460909 A CN201810460909 A CN 201810460909A CN 108637624 B CN108637624 B CN 108637624B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
Abstract
The invention relates to the field of production equipment, in particular to an automatic assembling mechanism for assembling two-petal type heat-insulating pipelines, which comprises a conveying device for conveying the pipelines, a supporting device for supporting one petal of the pipelines, an assembling mechanism for assembling the two petal of the pipelines together and a control device, wherein the conveying device comprises an arrangement component for arranging the pipelines and a driving component for driving the arrangement component to move, the supporting device comprises a supporting component for supporting the pipelines and a pushing component for pushing the pipelines on the arrangement component onto the supporting component, the assembling mechanism comprises a clamping component for clamping the pipelines and a moving mechanism for driving the clamping component to move in a three-dimensional space, the control device comprises a controller and a sensor component electrically connected with the controller, and the automatic assembling mechanism is used for correcting the two petal type heat-insulating pipelines, the difficulty of two lamella formula insulating tube installations is reduced, reduces staff's the work degree of difficulty, improves maintenance efficiency.
Description
Technical Field
The invention relates to the field of production equipment, in particular to an automatic assembling mechanism for assembling a two-petal type heat preservation pipeline.
Background
The heat preservation pipe is the heat insulation pipeline for short, the heat preservation pipe is used for the transport of liquid, gas and other medium, in the heat insulation engineering heat preservation of pipelines such as petroleum, chemical industry, aerospace, hot spring ~ military affairs, central heating, central air conditioning, municipal administration, some heat preservation pipelines can corrode the damage for a long time use, need to be changed, but present pipeline all is through-type pipeline, it is more loaded down with trivial details to maintain, two lamella formula heat preservation pipelines appear now, the heat preservation pipeline that has destroyed can swift change, but two lamella formula heat preservation pipelines are after the emergence of production, because the compliance of self material, two heat preservation pipelines are difficult to the block, increase the degree of difficulty for the installation of two lamella formula heat preservation pipelines.
Disclosure of Invention
The invention aims to provide an automatic assembling mechanism for assembling a two-petal type heat preservation pipeline aiming at the defects of the prior art.
In order to solve the above problems, the present invention provides the following technical solutions:
the utility model provides an automatic equipment mechanism of two lamella formula insulating tube assembly, including the conveyer that is used for conveying the pipeline, be used for bearing one of them lamella pipeline's supporting device, be used for assembling mechanism and the controlling means together with two lamella pipeline assemblies, conveyer is including the range subassembly that supplies the pipeline to arrange and the drive assembly that is used for driving range subassembly to remove, supporting device is including the bearing subassembly that is used for supporting the pipeline and be used for arranging the pipeline propelling movement on the subassembly to the propelling movement subassembly on the bearing subassembly, assembly mechanism is including the centre gripping subassembly that is used for the centre gripping pipeline and the moving mechanism that is used for driving the centre gripping subassembly and removes in three-dimensional space, controlling means including controller and the sensor subassembly with controller electric connection.
Furthermore, the arrangement assembly comprises a horizontally arranged arrangement plate and a plurality of arrangement rods for reversely buckling the pipelines, the arrangement plate is of a rectangular structure, the length direction of all the arrangement rods is parallel to the width direction of the arrangement plate, and the arrangement direction of all the arrangement rods is parallel to the length direction of the arrangement plate.
Further, drive assembly sets up in range board below, drive assembly is including supplying to arrange the gliding first slide of board, rack and incomplete gear assembly of inner gearing, the length direction of first slide and rack all is parallel with the length direction who arranges the board, and incomplete gear assembly of inner gearing is including fluted disc and driving motor, fluted disc and rack toothing, driving motor's output is provided with the drive head, be provided with the through-hole that is used for holding the drive head in the fluted disc, the drive head laminates and normal running fit with the through-hole inboard.
Furthermore, the pushing assembly comprises a first rotating motor, a pushing plate and a first guide rod, an output shaft of the first rotating motor is in transmission fit with the pushing plate through a first lead screw, the pushing plate is in sliding fit with the first guide rod, and the output direction of the first rotating motor, the plane where the first guide rod and the pushing plate are located are parallel to the length direction of the arrangement rod.
Furthermore, the bearing component comprises a first bearing plate, a second bearing plate hinged to the edge of the first bearing plate, a rotating component and a first limiting component used for limiting one valve pipeline on the first bearing plate, the first bearing plate and the second bearing plate are both of rectangular structures, the length direction of the first bearing plate and the length direction of the second bearing plate are parallel to the length direction of the arrangement rod, the first bearing plate and the second bearing plate are both provided with a semi-cylindrical through groove along the length direction of the first bearing plate, the first bearing plate is hinged through a hinge shaft, and the axis of the hinge shaft is parallel to the length direction of the first bearing plate.
Furthermore, the rotating assembly comprises a rotating cylinder, the tail end of the rotating cylinder is hinged to the bottom of the first bearing plate, the output end of the rotating cylinder is hinged to the middle section of the bottom of the second bearing plate, the first limiting assembly comprises a first stepping motor, a first bidirectional screw rod and two first air clamps which are arranged at two ends of the first bearing plate in the length direction respectively, the two first air clamps are in transmission fit with the first bidirectional screw rod through first sliding blocks respectively, the output shaft of the first stepping motor is fixedly connected with the first bidirectional screw rod, and the central line of the first bidirectional screw rod is parallel to the axis of the arrangement rod.
Further, the moving mechanism comprises a driving electric cylinder for driving the clamping assembly to move in the direction of the axis of the vertical arrangement rod and a lifting hydraulic cylinder for driving the driving electric cylinder and the clamping assembly to lift.
Furthermore, the clamping assembly comprises a second stepping motor, a second bidirectional screw rod and two second air clamps which are respectively arranged at two ends of the second bearing plate in the length direction, the two second air clamps are respectively in transmission fit with the second bidirectional screw rod through second sliding blocks, an output shaft of the second stepping motor is fixedly connected with the second bidirectional screw rod, and the central line of the second bidirectional screw rod is parallel to the axis of the arrangement rod.
Furthermore, the sensor assembly comprises a proximity sensor arranged at one end of the second bearing plate in the self direction, and the proximity sensor is electrically connected with the controller.
Has the advantages that: according to the automatic assembling mechanism for assembling the two-petal type heat-insulation pipeline, the driving mechanism drives the arrangement plate to intermittently move on the first pipeline, then the pushing assembly pushes one petal of heat-insulation pipeline to the second bearing plate, then the rotating assembly pushes the second bearing plate to turn the heat-insulation pipeline to the first bearing plate, the first limiting assembly limits the heat-insulation pipeline, then the pushing assembly pushes the other petal of heat-insulation pipeline to the second bearing plate again, then the moving mechanism drives the clamping assembly to clamp the other petal of heat-insulation pipeline, then the moving mechanism drives the clamping assembly to move right above the first bearing plate, then the two petals of heat-insulation pipelines are assembled together, the two petals of heat-insulation pipelines are corrected, the mounting difficulty of the two petals of heat-insulation pipelines is reduced, the working difficulty of workers is reduced, and the maintenance efficiency is improved.
Drawings
FIG. 1 is a first perspective view of the present invention;
FIG. 2 is a schematic perspective view of the present invention;
FIG. 3 is a third schematic perspective view of the present invention;
FIG. 4 is a first perspective view of the array assembly of the present invention;
FIG. 5 is a schematic perspective view of a second arrangement of the present invention;
FIG. 6 is a schematic perspective view of a pushing assembly according to the present invention;
FIG. 7 is a schematic perspective view of the assembly mechanism of the present invention;
FIG. 8 is a first perspective view of the supporting device of the present invention;
FIG. 9 is a schematic perspective view of a supporting device according to the present invention;
description of reference numerals: the device comprises a conveying device 1, a supporting device 2, an assembling mechanism 3, an arranging assembly 4, an arranging plate 41, an arranging rod 42, a first slide way 43, a rack 51, a fluted disc 52, a driving motor 53, a driving head 54, a supporting assembly 6, a first supporting plate 61, a second supporting plate 62, a first limiting assembly 63, a first stepping motor 631, a first bidirectional screw rod 632, a first air clamp 633, a rotating cylinder 64, a pushing assembly 7, a first rotating motor 71, a pushing plate 72, a first guide rod 73, a clamping assembly 8, a second stepping motor 81, a second bidirectional screw rod 82, a second air clamp 83, a moving mechanism 9, a driving electric cylinder 91, a lifting hydraulic cylinder 92 and a proximity sensor 10.
Detailed Description
The following detailed description of specific embodiments of the present invention is made with reference to the accompanying drawings and examples:
referring to fig. 1 to 9, an automatic assembling mechanism for assembling a two-segment thermal insulation pipeline includes a conveying device 1 for conveying a pipeline, a supporting device 2 for supporting one segment of the pipeline, an assembling mechanism 3 for assembling the two segments of the pipeline, and a control device, where the conveying device 1 includes an arrangement component 4 for arranging the pipelines and a driving component for driving the arrangement component 4 to move, the supporting device 2 includes a supporting component 6 for supporting the pipeline and a pushing component 7 for pushing the pipeline on the arrangement component 4 onto the supporting component 6, the assembling mechanism 3 includes a clamping component 8 for clamping the pipeline and a moving mechanism 9 for driving the clamping component 8 to move in a three-dimensional space, the control device includes a controller and a sensor component electrically connected to the controller, the driving mechanism drives the arrangement plate 41 to intermittently move on the first pipeline, then, the pushing assembly 7 pushes one section of heat preservation pipeline to the second supporting plate 62, then the rotating assembly pushes the second supporting plate 62 to turn the heat preservation pipeline to the first supporting plate 61, the first limiting assembly 63 limits the heat preservation pipeline, then the pushing assembly 7 pushes the other section of heat preservation pipeline to the second supporting plate 62 again, then the moving mechanism 9 drives the clamping assembly 8 to clamp the other section of heat preservation pipeline, then the moving mechanism 9 drives the clamping assembly 8 to move right above the first supporting plate 61, and then the two sections of heat preservation pipelines are assembled together.
The arrangement assembly 4 comprises an arrangement plate 41 and a plurality of arrangement rods 42 for reversely buckling the pipelines, the arrangement plate 41 is of a rectangular structure, the length direction of all the arrangement rods 42 is parallel to the width direction of the arrangement plate 41, the arrangement direction of all the arrangement rods 42 is parallel to the length direction of the arrangement plate 41, and the single-flap heat-insulation pipelines are reversely buckled on all the arrangement rods 42 one by one.
The drive assembly sets up in arranging board 41 below, the drive assembly is including supplying to arrange the gliding first slide 43 of board 41, rack 51 and the incomplete gear subassembly of interior meshing, the length direction of first slide 43 and the length direction of rack 51 all are parallel with the length direction who arranges board 41, and the incomplete gear subassembly of interior meshing includes fluted disc 52 and driving motor 53, fluted disc 52 and rack 51 meshing, driving motor 53's output is provided with drive head 54, be provided with the through-hole that is used for holding drive head 54 in the fluted disc 52, drive head 54 and the inboard laminating of through-hole and normal running fit, driving motor 53 drive head 54 is rotatory for fluted disc 52 intermittent type is rotatory, makes first rack 51 remove simultaneously, drives and arranges board 41 intermittent type and removes.
The pushing assembly 7 comprises a first rotating motor 71, a pushing plate 72 and a first guide rod 73, an output shaft of the first rotating motor 71 is in transmission fit with the pushing plate 72 through a first screw rod, the pushing plate 72 is in sliding fit with the first guide rod 73, the output direction of the first rotating motor 71, the plane where the first guide rod 73 and the pushing plate 72 are located are parallel to the length direction of the arrangement rod 42, the first rotating motor 71 drives the first screw rod to rotate, and the pushing plate 72 is driven to slide on the first guide rod 73, so that the single-petal heat-insulation pipeline is pushed onto the second bearing plate 62 from the arrangement rod 42.
The supporting component 6 comprises a first supporting plate 61, a second supporting plate 62 hinged with the edge of the first supporting plate 61, a rotating component and a first limiting component 63 for limiting one valve pipeline on the first supporting plate 61, the first support plate 61 and the second support plate 62 are both rectangular structures and the length direction thereof is parallel to the length direction of the arrangement rod 42, the first bearing plate 61 and the second bearing plate 62 are both provided with a semi-cylindrical through groove along the length direction thereof, the first bearing plate 61 is hinged through a hinge shaft, the axis of the articulated shaft is parallel to the length direction of the first bearing plate 61, when the single-petal heat preservation pipeline is pushed to the second bearing plate 62, then the rotating assembly rotates the second supporting plate 62, so that the single-petal heat-insulating pipeline is buckled on the first supporting plate 61, and then the first limiting assembly 63 limits the single-petal heat-insulating pipeline.
The rotating assembly comprises a rotating cylinder 64, the tail end of the rotating cylinder 64 is hinged with the bottom of a first bearing plate 61, the output end of the rotating cylinder 64 is hinged with the middle section of the bottom of a second bearing plate 62, a first limiting assembly 63 comprises a first stepping motor 631, a first bidirectional screw 632 and two first air clamps 633 which are respectively arranged at two ends of the first bearing plate 61 in the length direction, the two first air clamps 633 are respectively in transmission fit with the first bidirectional screw 632 through a first slider, the output shaft of the first stepping motor 631 is fixedly connected with the first bidirectional screw 632, the central line of the first bidirectional screw 632 is parallel to the axis of the arrangement rod 42, the rotating cylinder 64 drives the second bearing plate 62 to rotate so that the single-petal heat preservation pipeline is reversely buckled on the first bearing plate 61, then the first stepping motor 631 drives the first bidirectional screw 632 to rotate so as to drive the two first air clamps 633 to abut against two ends of the single-petal heat preservation pipeline, then the first air clamp 633 clamps the two ends of the single-petal heat-insulating pipeline.
The moving mechanism 9 comprises a driving electric cylinder 91 for driving the clamping assembly 8 to move in the axial direction of the vertical alignment rod 42 and a lifting hydraulic cylinder 92 for driving the driving electric cylinder 91 and the clamping assembly 8 to lift, wherein the driving electric cylinder 91 and the lifting hydraulic cylinder 92 realize the movement of the clamping assembly 8.
The clamping assembly 8 comprises a second stepping motor 81, a second bidirectional screw rod 82 and two second air clamps 83 which are respectively arranged at two ends of the second supporting plate 62 in the length direction, the two second air clamps 83 are respectively in transmission fit with the second bidirectional screw rod 82 through second sliding blocks, an output shaft of the second stepping motor 81 is fixedly connected with the second bidirectional screw rod 82, the central line of the second bidirectional screw rod 82 is parallel to the axis of the arrangement rod 42, when the moving mechanism 9 drives the clamping assembly 8 to move right above the heat preservation pipeline, the second stepping motor 81 drives the second bidirectional screw rod 82 to rotate to drive the two second air clamps 83 to clamp the heat preservation pipeline.
The sensor assembly comprises a proximity sensor 10 arranged at one end of the second bearing plate 62 in the self direction, the proximity sensor 10 is electrically connected with the controller, when the proximity sensor 10 detects the arrangement rod 42, an electric signal is transmitted to the controller, the controller controls the pushing assembly 7 to push the heat preservation pipeline to the second bearing plate 62, the types of the proximity sensor 10 and the controller are the prior art, and detailed description is omitted here.
The working principle is as follows: the driving mechanism drives the arrangement plate 41 to intermittently move on the first pipeline, then the pushing assembly 7 pushes one section of heat insulation pipeline to the second bearing plate 62, then the rotating assembly pushes the second bearing plate 62 to turn the heat insulation pipeline to the first bearing plate 61, the first limiting assembly 63 limits the heat insulation pipeline, then the pushing assembly 7 pushes the other section of heat insulation pipeline to the second bearing plate 62 again, then the moving mechanism 9 drives the clamping assembly 8 to clamp the other section of heat insulation pipeline, then the moving mechanism 9 drives the clamping assembly 8 to move right above the first bearing plate 61, then the two sections of heat insulation pipelines are assembled together, and the two sections of heat insulation pipelines are corrected.
The above description is only a preferred embodiment of the present invention, and is not intended to limit the technical scope of the present invention, so that any minor modifications, equivalent changes and modifications made to the above embodiment according to the technical spirit of the present invention are within the technical scope of the present invention.
Claims (5)
1. The utility model provides an automatic equipment mechanism of two lamella formula insulating tube assembly which characterized in that: the pipeline assembling device comprises a conveying device (1) for conveying a pipeline, a supporting device (2) for supporting one valve of the pipeline, an assembling mechanism (3) for assembling two valves of the pipeline together and a control device, wherein the conveying device (1) comprises an arranging component (4) for arranging the pipeline and a driving component for driving the arranging component (4) to move, the supporting device (2) comprises a supporting component (6) for supporting the pipeline and a pushing component (7) for pushing the pipeline on the arranging component (4) onto the supporting component (6), the assembling mechanism (3) comprises a clamping component (8) for clamping the pipeline and a moving mechanism (9) for driving the clamping component (8) to move in a three-dimensional space, the control device comprises a controller and a sensor component electrically connected with the controller, and the arranging component (4) comprises a horizontally arranged plate (41) and a plurality of arranging rods for reversely buckling the pipeline 42) The arrangement plate (41) is of a rectangular structure, the length direction of all the arrangement rods (42) is parallel to the width direction of the arrangement plate (41), the arrangement direction of all the arrangement rods (42) is parallel to the length direction of the arrangement plate (41), the bearing component (6) comprises a first bearing plate (61), a second bearing plate (62) hinged with the edge of the first bearing plate (61), a rotating component and a first limiting component (63) used for limiting one of the pipelines on the first bearing plate (61), the first bearing plate (61) and the second bearing plate (62) are of a rectangular structure, the length direction of the first bearing plate is parallel to the length direction of the arrangement rods (42), the first bearing plate (61) and the second bearing plate (62) are respectively provided with a semi-cylindrical through groove along the length direction, the first bearing plate (61) is hinged through a hinge shaft, and the axis of the hinge shaft is parallel to the length direction of the first bearing plate (61), the rotating assembly comprises a rotating cylinder (64), the tail end of the rotating cylinder (64) is hinged to the bottom of a first bearing plate (61), the output end of the rotating cylinder (64) is hinged to the middle section of the bottom of a second bearing plate (62), a first limiting assembly (63) comprises a first stepping motor (631), a first bidirectional screw rod (632) and two first air clamps (633) which are respectively arranged at two ends of the first bearing plate (61) in the length direction, the two first air clamps (633) are respectively in transmission fit with the first bidirectional screw rod (632) through a first sliding block, the output shaft of the first stepping motor (631) is fixedly connected with the first bidirectional screw rod (632), the central line of the first bidirectional screw rod (632) is parallel to the axis of the arrangement rod (42), the clamping assembly (8) comprises a second stepping motor (81), a second bidirectional screw rod (82) and two second air clamps (83) which are respectively arranged at two ends of the second bearing plate (62) in the length direction, the two second air clamps (83) are in transmission fit with a second bidirectional screw rod (82) through second sliding blocks respectively, an output shaft of the second stepping motor (81) is fixedly connected with the second bidirectional screw rod (82), and the central line of the second bidirectional screw rod (82) is parallel to the axis of the arrangement rod (42).
2. The automatic assembling mechanism for assembling the two-petal type heat preservation pipeline according to claim 1, is characterized in that: the drive assembly sets up in range board (41) below, drive assembly is including supplying to arrange gliding first slide (43) of board (41), rack (51) and the incomplete gear assembly of interior gearing, the length direction of first slide (43) and rack (51) all is parallel with the length direction who arranges board (41), the incomplete gear assembly of interior gearing is including fluted disc (52) and driving motor (53), fluted disc (52) and rack (51) meshing, the output of driving motor (53) is provided with drive head (54), be provided with the through-hole that is used for holding drive head (54) in fluted disc (52), drive head (54) and the inboard laminating of through-hole and normal running fit.
3. The automatic assembling mechanism for assembling the two-petal type heat preservation pipeline according to claim 2, is characterized in that: the pushing assembly (7) comprises a first rotating motor (71), a pushing plate (72) and a first guide rod (73), an output shaft of the first rotating motor (71) is in transmission fit with the pushing plate (72) through a first screw rod, the pushing plate (72) is in sliding fit with the first guide rod (73), and the output direction of the first rotating motor (71), the plane where the first guide rod (73) and the pushing plate (72) are located are parallel to the length direction of the arrangement rod (42).
4. The automatic assembling mechanism for assembling the two-petal type heat preservation pipeline according to claim 3, is characterized in that: the moving mechanism (9) comprises a driving electric cylinder (91) for driving the clamping assembly (8) to move in the axial direction of the vertical arrangement rod (42) and a lifting hydraulic cylinder (92) for driving the driving electric cylinder (91) and the clamping assembly (8) to lift.
5. The automatic assembling mechanism for assembling the two-petal type heat preservation pipeline of claim 4, wherein: the sensor assembly comprises a proximity sensor (10) arranged at one end of the second bearing plate (62) in the self direction, and the proximity sensor (10) is electrically connected with the controller.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810460909.3A CN108637624B (en) | 2018-05-15 | 2018-05-15 | Automatic assembling mechanism for assembling two-petal type heat-insulating pipeline |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810460909.3A CN108637624B (en) | 2018-05-15 | 2018-05-15 | Automatic assembling mechanism for assembling two-petal type heat-insulating pipeline |
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| CN108637624A CN108637624A (en) | 2018-10-12 |
| CN108637624B true CN108637624B (en) | 2020-02-14 |
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Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109396791A (en) * | 2018-12-15 | 2019-03-01 | 泰州市天力铁芯制造有限公司 | Transformer core tool for assembling clamping fixture table |
| CN112222791A (en) * | 2020-09-04 | 2021-01-15 | 广州市景云机电科技有限公司 | Pipeline conveying and mounting device and using method thereof |
| CN114261049A (en) * | 2021-12-07 | 2022-04-01 | 鱼台深能环保有限公司 | Heating power pipeline production facility |
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| CN108637624A (en) | 2018-10-12 |
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