CN108637419A - Intelligent electric iron equipment and the method operated with its control welding - Google Patents
Intelligent electric iron equipment and the method operated with its control welding Download PDFInfo
- Publication number
- CN108637419A CN108637419A CN201810346168.6A CN201810346168A CN108637419A CN 108637419 A CN108637419 A CN 108637419A CN 201810346168 A CN201810346168 A CN 201810346168A CN 108637419 A CN108637419 A CN 108637419A
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- Prior art keywords
- electric iron
- electric
- signal
- intelligent
- unit
- Prior art date
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K3/00—Tools, devices, or special appurtenances for soldering, e.g. brazing, or unsoldering, not specially adapted for particular methods
- B23K3/02—Soldering irons; Bits
- B23K3/03—Soldering irons; Bits electrically heated
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K3/00—Tools, devices, or special appurtenances for soldering, e.g. brazing, or unsoldering, not specially adapted for particular methods
- B23K3/02—Soldering irons; Bits
- B23K3/03—Soldering irons; Bits electrically heated
- B23K3/033—Soldering irons; Bits electrically heated comprising means for controlling or selecting the temperature or power
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K3/00—Tools, devices, or special appurtenances for soldering, e.g. brazing, or unsoldering, not specially adapted for particular methods
- B23K3/02—Soldering irons; Bits
- B23K3/03—Soldering irons; Bits electrically heated
- B23K3/0338—Constructional features of electric soldering irons
- B23K3/0346—Handles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K3/00—Tools, devices, or special appurtenances for soldering, e.g. brazing, or unsoldering, not specially adapted for particular methods
- B23K3/08—Auxiliary devices therefor
Abstract
The present invention provides a kind of method of Intelligent electric iron equipment and its control welding operation.Intelligent electric iron equipment includes electric iron unit and electric iron intelligent control unit.Grippings signal when the temperature signal of electric iron unit detection electric soldering bit, operation electric iron unit by the pressure signal and pressure hold time at operation circuit plate or component leg, and by the signal transmission detected gives electric iron intelligent control unit when welding.According to welding requirements, electric iron intelligent control unit presets the range of required parameter when welding.In welding operating process, electric iron intelligent control unit receives the signal of electric iron unit real-time Transmission, the heating temperature of electric soldering bit is controlled, and is being detected beyond parameter area and for a long time without sending out alarm when welding operation in the warning element on electric iron unit by being arranged.The present invention can efficiently reduce equipment itself or by the loss of weldering component, waste of energy, production accident, help to promote welding quality.
Description
Technical field
The application belongs to circuit welding field, and in particular to can control temperature and realize network management in welding process
Intelligent electric soldering iron and the method operated with its control welding.
Background technology
In practical electrical equipment production process, although automatic Welding Process is largely used at present, still one
The case where a little special posies still have manual welding, such as the interim feed supplement that is carried out after automatic welding；To the pre-sales of board
And after-sales service；Since electric elements individual particularity cannot use automatic Welding Process, and electric iron can only be used to carry out
Manual welding.
In the case that it is above-mentioned these, the problem of due to personnel's skilled operation degree, it may appear that due to pad heating time
It is short to cause problem of faulty soldering；Solder joint and component leg is caused to damage since pad heating time is long；When being welded due to personnel
Solder horn is pushed to exert oneself excessive solder horn and solder joint to be caused to damage；Since operating personnel forget that closing solder horn causes electric soldering bit
Overheat causes to waste electric energy for a long time and equipment damage even the case where fire occurs；Due to not to using soldering iron situation to carry out
Monitoring and record cause welding quality larger fluctuation occur.
Invention content
The purpose of the present invention is to provide a kind of Intelligent electric iron equipment, when solving using prior art electric iron equipment
Welding quality caused by due to above-mentioned various problems fluctuates, and to welding data monitor and count in real time by network, real
Welding condition is now corrected as early as possible, avoids causing quality problems.Simultaneously by the collection of welding data, welding can be intuitively grasped
The working condition of production line makes welding production line manager accomplish to production line " it is found that controllable ".
To solve the above-mentioned problems, the present invention provides a kind of Intelligent electric iron equipment and with Intelligent electric iron equipment control
The method for welding operation.
The Intelligent electric iron equipment includes electric iron unit and electric iron intelligent control unit.The electric iron unit inspection
By operation circuit plate or first device when gripping signal when surveying the temperature signal of electric soldering bit, operating the electric iron unit, welding
Pressure signal at part leg and pressure hold time, and give the signal transmission detected to the electric iron intelligent control single
Member.According to the welding requirements by operation circuit plate or component, the electric iron intelligent control unit presets welding
The range of Shi Suoxu parameters, the parameter include electric soldering bit temperature, by the pressure at operation circuit plate or component leg with
And pressure hold time.In welding operating process, it is real-time that the electric iron intelligent control unit receives the electric iron unit
The signal of transmission controls the heating temperature of the electric soldering bit, and by the way that the warning element on the electric iron unit is arranged
It is detecting beyond parameter area and for a long time without sending out alarm when welding operation.
Preferably, the electric iron unit includes electric soldering bit component and is installed to the handle group of the electric soldering bit component
Part, wherein the installation of TC of the temperature signal of the electric soldering bit is detected in the electric soldering bit component, for sensing weldering
The pressure sensor of pressure signal when connecing and perception operate the human body sensing area for holding signal when the electric iron unit
It is installed in the Handleset, Handleset circuit board, the Handleset circuit board is provided in the Handleset
By the signal transmission including the temperature signal, the pressure signal and the gripping signal detected to the electricity
Soldering iron intelligent control unit.
Preferably, the electric soldering bit component includes electric soldering bit, electric soldering bit shell, heating pipe-in-pipe, heating tube, company
Connection member, thermocouple.The electric soldering bit is mounted on one end of the heating tube, and the other end of the heating tube passes through the company
Connection member is fixed on one end of the Handleset, and the thermocouple is arranged in the heating tube, is ironed for measuring the electricity
The temperature of iron head simultaneously gives measured temperature feedback to the signal acquisition module on the Handleset circuit board；The heating tube
Casing is nested on the outside of the heating tube, and the electric soldering bit shell is arranged along the periphery of the heating pipe-in-pipe.
Preferably, the Handleset include handle casing, it is electric soldering bit component interface, the pressure sensor, described
Handleset circuit board, handle antiskid insulation rubber set, the human body sensing area and the warning element.The electric soldering bit component
Interface is located at one end of the handle casing, and the connecting elements of the electric soldering bit component is fixedly attached to the electric iron
Head assembly interface.The pressure sensor is arranged between the electric soldering bit component interface and the handle casing, is used for
Detection is by the time of pressure and pressure holding at operation circuit plate or component leg when welding operation, and will detect
Information feed back to the signal acquisition module on the Handleset circuit board.The handle antiskid insulation rubber set covers the hand
Handle shell, the human body sensing area are put on mounted on the antiskid insulation rubber, for being set to the Intelligent electric iron in operator
It whether there is the gripping signal for perception when being operated, and give the gripping signal transmission perceived to the handle group
Signal acquisition module on part circuit board.
Preferably, the electric iron intelligent control unit includes electric iron intelligent control unit shell, printed board and switch
Power supply, the printed board and the Switching Power Supply are located in the inner space of the electric iron intelligent control unit shell.It is described
Printed board includes control module, external communication ports and heater circuit, and the printed board is connected by the external communication ports
The cable is connect with the electric iron unit, wherein the control module passes through communication/controlling cable and the electric iron list
Described information acquisition module in member is connected with the warning element in a manner of it can communicate, and the control module is opened by described
Powered-down source is electrically connected with the heater circuit, and the heater circuit passes through electric power cable in the cable and the electric iron list
Heating tube in member is connected.The printed board is also connected to outer computer by the external communication ports, in order to by institute
The various information data transmissions that generate are to the outer computer when stating the work of Intelligent electric iron equipment.
Preferably, the electric iron intelligent control unit shell is provided with the temperature for setting or adjusting welding required temperature
Degree sets element, the temperature display element for showing the electric soldering bit temperature and is used to support the electric iron unit simultaneously
It is provided with the electric iron bracket of infrared sensor, the temperature setting element, the temperature display element and the infrared biography
Sensor is connected with the control module in the printed board, and the control mould is given so as to the various signal transmissions that will generate
Block.
The method of Intelligent electric iron equipment control welding operation provided by the present invention includes the following steps：
I the range of required parameter when welding) is set with the electric iron intelligent control unit of the Intelligent electric iron equipment,
The parameter include electric soldering bit temperature, welding when by operation circuit plate or component leg pressure signal and pressure protect
Hold the time；
II the Intelligent electric iron equipment) is operated, the electric iron unit of the Intelligent electric iron equipment detects the electricity and irons
By operation circuit plate or component leg when the temperature of iron head, gripping signal when operating the Intelligent electric iron equipment, welding
The pressure signal and pressure hold time at place, and generated signal data is transferred to the electric iron intelligent control unit；
III) determination step II) in measured signal data whether reach or beyond set range, and will be produced
Raw signal data is transferred to the electric iron intelligent control unit；
IV) judge whether the electric iron unit of the Intelligent electric iron equipment is in use state, and use the electricity
When soldering iron unit is subjected to by operation circuit plate or component leg pressure signal and pressure hold time be
It is no to be transferred to the electric iron intelligent control unit in set parameter area, and by generated signal data.
Preferably, in the step IV) in, in the step II) detect the case where temperature reaches set temperature
Under, if the infrared sensor in the Intelligent electric iron equipment detects that the electric iron unit has left electric iron bracket,
And the human body sensing area of the electric iron unit detects the gripping signal, then judges that the electric iron unit is in and use shape
State, the pressure sensor in the electric iron unit start to detect and feed back the pressure by operation circuit plate or component leg
Signal and pressure hold time, and determine the pressure signal or the pressure hold time whether beyond the range set.
Preferably, in the step IV) in, in the step II) detect the case where temperature reaches set temperature
Under, if the electric iron unit is still located at electricity after the infrared sensor in the Intelligent electric iron equipment detects the predetermined time
On solder iron bracket, then judge that the electric iron unit is in unused state, the electric soldering bit is heated in stopping, simultaneously
The electric iron unit sends out alarm.
Preferably, in the step IV) in, in the step II) in the case of detect that temperature is in set range,
If the infrared sensor in the Intelligent electric iron equipment detects the electric iron unit and has left electric iron bracket, and institute
It states human body sensing area and does not perceive the gripping signal, then judge that the electric iron unit is in uncontrolled state, the intelligence
Warning element in energy electric iron equipment sends out alarm.
Intelligent electric iron equipment provided by the present invention can control weld interval well, so as to avoid pad
Heating time is long to cause solder joint to cross cause thermal damage.Moreover it is possible to welding pressure be efficiently controlled, when to solve welding operation
It exerts oneself excessive to cause electric soldering bit and by the damage of operation circuit plate or component solder joint due to pushing solder horn.
The Intelligent electric iron equipment of the present invention is provided with warning element, can be according to the difference residing for Intelligent electric iron equipment
State and send out corresponding alarm so that when Intelligent electric iron equipment is in improper use, operating personnel can notice in time
To reduce waste of energy, electric iron equipment loss or even avoid accident.
Electric iron intelligent control unit in the Intelligent electric iron equipment of the present invention can be to operating personnel personnel technical ability, people
The related datas such as member's efficiency, personnel's operation habit count, and online inspection may be implemented.In addition, the intelligent electricity of the present invention irons
Iron equipment can be communicated to connect with outer computer, and making for electric iron equipment on each welding post can be monitored in real time using network
With situation and the problem in welding process is recorded, has very great help for the promotion tool of welding quality, will appreciate that simultaneously
About the firsthand data of welding production line welding quality fluctuation, to facilitate later data analysis, summarize.
Description of the drawings
Fig. 1 is the schematic isometric of the Intelligent electric iron equipment of one embodiment of the present invention；
Fig. 2 is the schematic cross-sectional view of the electric iron arrangement in the Intelligent electric iron equipment of Fig. 1；
Fig. 3 A are when schematically showing in terms of an angle, the intelligent controlling device in the Intelligent electric iron equipment of Fig. 1
Figure；
Fig. 3 B are when schematically showing from from the point of view of electric iron bracket, in the Intelligent electric iron equipment of Fig. 1
Intelligent controlling device figure；
Fig. 4 is the schematic diagram of the network configuration residing for the Intelligent electric iron equipment of Fig. 1；
Fig. 5 is flow diagram when being subjected to using the Intelligent electric iron equipment of Fig. 1.
Specific implementation mode
A kind of specific implementation mode of Intelligent electric iron of the present invention is made in the following with reference to the drawings and specific embodiments further
Detailed description.The drawings and specific embodiments are merely to illustrate the present invention, are not intended to limit the model of the present invention and claim
It encloses.
Fig. 1 shows the stereogram of an embodiment of the Intelligent electric iron equipment of the present invention.As depicted in figs. 1 and 2,
Intelligent electric iron equipment includes electric iron unit 1, electric iron intelligent control unit 2.
Electric iron unit 1 includes electric soldering bit component and Handleset 9.Be provided on electric soldering bit component electric soldering bit 3,
Heating tube 6, connecting elements 7, thermocouple 8.Electric soldering bit 3 can be replaceable electric soldering bit, be mounted on the one of heating tube 6
End.The other end of heating tube 6 is fixed on one end of Handleset 9 by connecting elements 7.Connecting elements 7 can be stainless steel sleeve
Tube connector.Thermocouple 8 is arranged in heating tube 6, temperature for measuring electric soldering bit 3 and by measured temperature feedback to
Signal acquisition module (not shown) on Handleset circuit board 13 (see Fig. 2).Heating pipe-in-pipe 5 is nested in heating tube 6
Outside, the periphery setting electric soldering bit shell 4 of heating pipe-in-pipe 5.
Handleset 9 includes handle casing 10, electric soldering bit component interface 11, pressure sensor 12, Handleset circuit
Plate 13, handle antiskid insulation rubber set, human body sensing area 15 and warning element 16.
Electric soldering bit component interface 11 is located at one end of handle casing 10, and the connecting elements 7 of electric soldering bit component, which is fixed, to be connected
It is connected to electric soldering bit component interface 11.Wherein, connection type includes but not limited to be clamped, be spirally connected.
Pressure sensor 12 is arranged between electric soldering bit component interface 11 and handle casing 10, and pressure sensor 12 will be examined
The pressure signal measured is transmitted to the signal acquisition module on Handleset circuit board 13.When operator holds Intelligent electric iron
When the Handleset 9 of equipment is subjected to, pressure sensor 12 is detected by the pressure at operation circuit plate or component leg
Power and the pressure duration, and the signal that the information of the pressure and time is transferred on Handleset circuit board 13 is adopted
Collect module.
14 covering handle casing 10 of handle antiskid insulation rubber set, human body sensing area 15 is mounted on antiskid insulation rubber set 14.
When welding personnel holds Handleset 9, gripping signal that human body sensing area 15 can perceive holding operation and will perceive
The signal acquisition module being transmitted on Handleset circuit board 13.In order to enable human body sensing area 15 to perceive holding operation,
The embodiment of the present invention is realized by the way of installing pressure sensor in human body sensing area 15.
Warning element 16 is located at one end far from electric soldering bit component on handle casing 10, and warning element 16 can be according to intelligence
Different conditions that can be residing for electric iron equipment and send out different standby signals, can send out different colours light or flicker
The warning light of frequency can also be the warning element that can make a sound prompt.
When signal acquisition module on Handleset circuit board 13 is by the temperature signal of the electric soldering bit 3 detected, welding
By at operation circuit plate or component leg pressure and holding of perceiving of the pressure duration signal, human body sensing area 15
Signal transmission is held to electric iron intelligent control unit 2.
Fig. 3 A are when schematically showing in terms of an angle, the intelligent controlling device in the Intelligent electric iron equipment of Fig. 1
Figure.Electric iron intelligent control unit 2 is by electric iron intelligent control unit shell 17, electric iron intelligent assembly printed board 18, switch
Power supply 19 forms.Electric iron intelligent control unit shell 17 is generally in the shape of chest, the printing of electric iron intelligent control unit
Plate 18 is arranged with Switching Power Supply 19 in the inner space of electric iron intelligent control unit shell 17.
Fig. 3 B are when schematically showing from from the point of view of electric iron bracket, in the Intelligent electric iron equipment of Fig. 1
Intelligent controlling device figure.Electric iron intelligent control unit shell 17 includes main casing 20, electric iron bracket 21, temperature setting
Element 22, temperature display element 23.
Electric iron bracket 21 is fixedly mounted on a lateral wall of main casing 20, is used for placing electric iron unit 1.Electricity irons
The infrared sensor 25 whether being placed on electric iron bracket 21 for perceiving electric iron unit 1 is disposed on retort stand 21.Temperature
Degree setting element 22 and temperature display element 23 are arranged on another lateral wall of main casing 20.Temperature sets element 22, display
Element 23, infrared sensor 25, Switching Power Supply 19 are connected with the control module in printed board 18.
Before being subjected to electric iron unit 1, it is required to set or be adjusted to that element 22 is set by temperature
Welding temperature, temperature display element 23 can show the temperature of current electric iron unit 1.
Printed board 18 includes control module, external communication ports 26 and heater circuit.External communication ports 26 are connected to can
To be the cable 27 of such as multicore cable, printed board 18 is by the cable 27 across electric iron intelligent control unit shell 17 and electricity
Soldering iron unit 1 connects.Specifically, the control module in printed board 18 passes through in communication/controlling cable and electric iron unit 1
Signal acquisition module, warning element 16 are connected；Control module in printed board 18 is electrically connected by Switching Power Supply 19 with heater circuit
It connects, which is connected further through the electric power cable in cable 27 with the heating tube 6 in electric iron unit 1.
The various Information Numbers that printed board 18 generates when Intelligent electric iron equipment can also be worked by external communication ports 26
According in real time via network transmission to tension management machine (for example, computer of Intelligent electric iron device external), in order to each
Kind information data is monitored and/or the analysis of various dimensions.Fig. 4 shows the network configuration of a specific implementation mode of the invention
Schematic diagram.
The alternating current 220V power source transition of input is low-voltage dc power supply by Switching Power Supply 19, for electric iron intelligent control unit
2 and electric iron unit 1 in each element use.
In order to using the personnel of Intelligent electric iron equipment easily record and manage, can intelligently be controlled in electric iron
17 designer's ID identification devices of unit housings processed.The personnel ID identification devices can be placed in main casing based on RFID circuit
Identity information on ID cards that operator is provided can be identified, read and by printed board 18 by the device on body 20
It is uploaded to tension management machine.
Furthermore it is also possible to barcode scanning gun expansion interface be arranged in electric iron intelligent control unit shell 17, for accessing barcode scanning
Rifle is in order to carry out the coding on welding object the typing of time, the information such as model, and by printed board 18 by institute's typing
Information is uploaded to upper managing computer.
Referring to Fig. 5 and the above-mentioned explanation about Intelligent electric iron equipment specific implementation mode, to using intelligent electricity to iron
One specific implementation mode of the method for iron equipment control welding operation is described in detail.Fig. 5 is to show control welding operation
Method flow chart.
First, operator opens the Switching Power Supply 19 on electric iron intelligent control unit 2, and the CPU in printed board 18 is initial
It starts to work after change, and standby information is sent on tension management machine by external communication ports 26.
Then, element 22 is set by temperature according to the requirement of welding operation and sets required temperature.Printed board 18 adds
Heater circuit begins through the control Handleset 9 of cable 27 and is heated to heat pipes 6, and then heats electric soldering bit 3, while heat
Galvanic couple 8 measures the temperature of electric soldering bit 3 and passes the temperature measured by the Handleset circuit board 13 of Handleset 9
Transport to electric iron intelligent control unit 2.Electric iron intelligent control unit 2 judges whether to continue according to received temperature information
Heating, while temperature parameter is transmitted to upper managing computer.Measured temperature value can be shown on temperature display element 23
Show, the temperature of electric soldering bit 3 will maintain temperature constant in the welding process after reaching the temperature of setting.
After the temperature of electric soldering bit 3 reaches the temperature of setting, warning element 16 sends out prompt.At this point, electric iron unit 1
In workable state.If electric iron unit 1 is still placed on electric iron bracket 21 after a period of time, i.e. electric iron branch
Infrared sensor 25 on frame 21 does not detect that electric iron unit 1 is removed, then stops heating, and is sent out using warning element 16
Prompt, until infrared sensor 26 detects that electric iron unit 1 is removed from electric iron bracket 21 and is re-inserted into electric iron branch
Frame 21, warning element 16 terminate prompt.It then proceedes to heat electric soldering bit 3 until reaching the temperature of setting.
When the temperature of electric soldering bit 3 reaches set temperature, warning element 16 sends out the first prompt, and operator can be from electricity at this time
Electric iron unit 1 is removed on solder iron bracket 21.When the infrared sensor 25 on electric iron bracket 21 detects 1 quilt of electric iron unit
It removes, and when human body sensing area 15 perceives Handleset 9 and is held, the pressure sensor 12 of Handleset 9 starts work
Make, while warning element 16 stops prompt.By operation circuit when operator is subjected to using electric iron unit 1 each time
The duration of pressure and the pressure at plate or component leg is transferred to upper managing computer.If welding personnel uses electricity
By the pressure at operation circuit plate or component leg is excessive or pressure duration mistake when soldering iron unit 1 is subjected to
Long, warning element 16 sends out prompt, while upper managing computer carries out corresponding operation note.
When the human body sensing area 15 of electric iron unit 1 is not detected by the letter that Handleset 9 is held in the given time
Number, and the infrared inductor 25 on electric iron bracket 21 can't detect electric iron unit 1 and be taken back to electric iron bracket 21, and
When being able to detect that the communication message of electric iron unit 1, electric iron intelligent control unit 2 will be considered to electric iron unit 1 and be in not
Controlled state.Cause fire in order to avoid placing improper due to electric iron unit 1, will at once stop to electric soldering bit 3
Heating, while warning element 16 is sent out, to remind operator to be checked immediately to electric iron unit 1 and correctly dispose.Until
After electric iron unit 1 is taken back on electric iron bracket 21 and is perceived by infrared inductor 25, just stop the prompt.
Through the invention also have network clocking capability, by clocking capability may be implemented weld interval point, welding duration,
Work order welds the record of the information such as each time point, and upper layer information is facilitated to manage system to by the circulation of operation circuit plate or component
Into line trace.
The foregoing is merely a kind of case study on implementation of the present invention, it is noted that those skilled in the art,
Without departing from the technical principles of the invention, several improvements and modifications can be made, these improvements and modifications also should be regarded as
Within protection scope of the present invention.Although for example, this disclosure and device and method that show can include specific number
The elements/components or step of amount, under the precursor for not departing from the technology of the present invention principle, can modify to device and method with
Including additional or less elements/components or step, these include the improvement of additional or less elements/components or step
Or modification is also fallen within protection scope of the present invention.
Although the specific implementation mode of the present invention is described in detail and is described in conjunction with Figure of description, ability
Field technique personnel are it should be understood that embodiment of above is only the preferred embodiments of the invention, and explanation is intended merely to help in detail
Reader is helped to more fully understand spirit of that invention, and it is not intended to limit the protection scope of the present invention, on the contrary, any based on the present invention's
Any improvement or modification made by spirit should all be fallen within the scope and spirit of the invention.
Claims (10)
1. a kind of Intelligent electric iron equipment comprising electric iron unit and electric iron intelligent control unit, it is characterised in that：
The temperature signal of electric iron unit detection electric soldering bit, gripping signal when operating the electric iron unit, welding
When by the pressure signal and pressure hold time at operation circuit plate or component leg, and by the signal transmission detected to institute
State electric iron intelligent control unit；
According to the welding requirements by operation circuit plate or component, the electric iron intelligent control unit presets welding
The range of Shi Suoxu parameters, the parameter include electric soldering bit temperature, by the pressure at operation circuit plate or component leg with
And pressure hold time；
In welding operating process, the electric iron intelligent control unit receives the signal of the electric iron unit real-time Transmission,
It controls the heating temperature of the electric soldering bit, and is exceeded detecting by the way that the warning element on the electric iron unit is arranged
Alarm is sent out when parameter area and for a long time no welding operation.
2. Intelligent electric iron equipment according to claim 1, it is characterised in that：
The electric iron unit includes electric soldering bit component and is installed to the Handleset of the electric soldering bit component, wherein inspection
The installation of TC of the temperature signal of the electric soldering bit is surveyed in the electric soldering bit component, for sensing pressure when welding
The human body sensing area of gripping signal when the pressure sensor of signal and perception operate the electric iron unit is installed in institute
It states in Handleset, is provided with Handleset circuit board in the Handleset, the Handleset circuit board will detect
Signal transmission including the temperature signal, the pressure signal and the gripping signal is intelligently controlled to the electric iron
Unit processed.
3. Intelligent electric iron equipment according to claim 2, it is characterised in that：
The electric soldering bit component includes electric soldering bit, electric soldering bit shell, heating pipe-in-pipe, heating tube, connecting elements, thermoelectricity
It is even,
The electric soldering bit is mounted on one end of the heating tube, and the other end of the heating tube is fixed by the connecting elements
In one end of the Handleset, the thermocouple is arranged in the heating tube, the temperature for measuring the electric soldering bit
And by measured temperature feedback to the signal acquisition module on the Handleset circuit board；The heating pipe-in-pipe is nested with
On the outside of the heating tube, the electric soldering bit shell is arranged along the periphery of the heating pipe-in-pipe.
4. Intelligent electric iron equipment according to claim 2, it is characterised in that：
The Handleset includes handle casing, electric soldering bit component interface, the pressure sensor, the Handleset circuit
Plate, handle antiskid insulation rubber set, the human body sensing area and the warning element；
The electric soldering bit component interface is located at one end of the handle casing, the connecting elements of the electric soldering bit component
It is fixedly attached to the electric soldering bit component interface；
The pressure sensor is arranged between the electric soldering bit component interface and the handle casing, for being operated in welding
When detection by operation circuit plate or component leg pressure and time for keeping of the pressure, and it is the information detected is anti-
The signal acquisition module fed on the Handleset circuit board；
The handle antiskid insulation rubber set covers the handle casing, and the human body sensing area is mounted on the antiskid insulation rubber set
On, it whether there is the gripping signal for being perceived when operator operates the Intelligent electric iron equipment, and will sense
The gripping signal transmission known is to the signal acquisition module on the Handleset circuit board.
5. Intelligent electric iron equipment according to claim 1, it is characterised in that：
The electric iron intelligent control unit includes electric iron intelligent control unit shell, printed board and Switching Power Supply, the print
Making sheet and the Switching Power Supply are located in the inner space of the electric iron intelligent control unit shell；
The printed board includes control module, external communication ports and heater circuit, and the printed board passes through the PERCOM peripheral communication
The cable that port is connected to is connect with the electric iron unit, wherein the control module by communication/controlling cable with it is described
Described information acquisition module in electric iron unit is connected with the warning element in a manner of it can communicate, and the control module is logical
The Switching Power Supply is crossed to be electrically connected with the heater circuit, the heater circuit by electric power cable in the cable with it is described
Heating tube in electric iron unit is connected；
The printed board is also connected to outer computer by the external communication ports, in order to set the Intelligent electric iron
For the various information data transmissions generated when working to the outer computer.
6. Intelligent electric iron equipment according to claim 5, it is characterised in that：
The electric iron intelligent control unit shell be provided with for set or adjust welding required temperature temperature setting element,
It temperature display element for showing the electric soldering bit temperature and is used to support the electric iron unit and is provided with infrared
The electric iron bracket of sensor, temperature setting element, the temperature display element and the infrared sensor with it is described
The control module in printed board is connected, so as to the various signal transmissions that will generate to the control module.
7. a kind of method using the Intelligent electric iron equipment control welding operation described in any one of claim 1~6, special
Sign is the described method comprises the following steps：
I the range of required parameter when welding) is set with the electric iron intelligent control unit of the Intelligent electric iron equipment, it is described
Parameter include electric soldering bit temperature, welding when by operation circuit plate or component leg pressure signal and pressure keep when
Between；
II the Intelligent electric iron equipment) is operated, the electric iron unit of the Intelligent electric iron equipment detects the electric soldering bit
Temperature, operate the Intelligent electric iron equipment when grippings signal, weld when by operation circuit plate or component leg
Pressure signal and pressure hold time, and generated signal data is transferred to the electric iron intelligent control unit；
III) determination step II) in measured signal data whether reach or beyond set range, and will caused by
Signal data is transferred to the electric iron intelligent control unit；
IV) judge whether the electric iron unit of the Intelligent electric iron equipment is in use state, and use the electric iron
When unit is subjected to by operation circuit plate or component leg pressure signal and pressure hold time whether
In set parameter area, and generated signal data is transferred to the electric iron intelligent control unit.
8. according to the method described in claim 7, it is characterized in that：
In the step IV) in, in the step II) in the case of detect that temperature reaches set temperature, if described
Infrared sensor in Intelligent electric iron equipment detects that the electric iron unit has left electric iron bracket, and the electric iron
The human body sensing area of unit detects the gripping signal, then judges that the electric iron unit is in use state, the electricity irons
Pressure sensor in iron unit starts to detect and feed back the pressure signal and pressure by operation circuit plate or component leg
The power retention time, and determine the pressure signal or the pressure hold time whether beyond the range set.
9. according to the method described in claim 7, it is characterized in that：
In the step IV) in, in the step II) in the case of detect that temperature reaches set temperature, if described
The electric iron unit is still located on electric iron bracket after infrared sensor in Intelligent electric iron equipment detects the predetermined time,
Then judge that the electric iron unit is in unused state, the electric soldering bit is heated in stopping, while the electric iron
Unit sends out alarm.
10. according to the method described in claim 9, it is characterized in that：
In the step IV) in, in the step II) in the case of detect that temperature is in set range, if the intelligence
Infrared sensor that can be in electric iron equipment detects that the electric iron unit has left electric iron bracket, and the human body sensing
Qu Wei perceives the gripping signal, then judges that the electric iron unit is in uncontrolled state, the Intelligent electric iron is set
Warning element in standby sends out alarm.
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| CN110238480A (en) * | 2019-07-29 | 2019-09-17 | 西安电子科技大学 | A kind of intelligent solder station system |
| CN110286655A (en) * | 2019-05-06 | 2019-09-27 | 杭州智乎物联科技有限公司 | Applied to the electric welding component temperature of factory and the management system of welding personnel management |
| CN110403578A (en) * | 2019-08-30 | 2019-11-05 | 福建医科大学 | A kind of heat conducting device measuring skin flap of rats nerve recovery |
| CN110613507A (en) * | 2019-09-26 | 2019-12-27 | 成都美益达医疗科技有限公司 | Electric heating pen for absorbing skull lock shaping |
| CN110961750A (en) * | 2019-11-25 | 2020-04-07 | 杭州智乎物联科技有限公司 | Electric soldering iron temperature management system and method combining internet of things |
| CN112427765A (en) * | 2020-11-18 | 2021-03-02 | 武汉虹信科技发展有限责任公司 | Intelligent electric soldering system and electric soldering production management method |
| CN112756730A (en) * | 2021-01-21 | 2021-05-07 | 国营芜湖机械厂 | Menu type electric soldering iron with preset time and temperature parameters |
| US20230070160A1 (en) * | 2021-09-03 | 2023-03-09 | Qian Gou | Soldering iron device |
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