CN108636832B - Automatic optical full-reflectivity detection equipment - Google Patents
Automatic optical full-reflectivity detection equipment Download PDFInfo
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- CN108636832B CN108636832B CN201810364039.XA CN201810364039A CN108636832B CN 108636832 B CN108636832 B CN 108636832B CN 201810364039 A CN201810364039 A CN 201810364039A CN 108636832 B CN108636832 B CN 108636832B
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- feeding mechanism
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/34—Sorting according to other particular properties
- B07C5/342—Sorting according to other particular properties according to optical properties, e.g. colour
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/02—Measures preceding sorting, e.g. arranging articles in a stream orientating
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
- B07C5/38—Collecting or arranging articles in groups
Abstract
An automatic optical full reflectivity detection device comprises a feeding mechanism, a detection mechanism and a discharging mechanism; the feeding mechanism and the discharging mechanism are of a conveying structure of a conveying belt type, a product box limiting structure is arranged on a conveying belt of the feeding mechanism, the tail end of the feeding mechanism is connected with the head end of the discharging mechanism, the product box is conveyed to the discharging mechanism through the feeding mechanism, the detection mechanism is installed on the side face of the position between the head end of the feeding mechanism and the tail end of the discharging mechanism, the detection mechanism is provided with a mechanical arm used for grabbing a product to be detected in the product box, an optical detection table and a defective product recycling box are arranged on one side of the mechanical arm, the product is placed on the optical detection table to be detected after the mechanical arm grabs the product, the qualified product is grabbed by the mechanical arm and returned to the original product box, and the defective product. The invention realizes the full-automatic detection operation of the reflectivity, obviously reduces the detection time of the product and greatly improves the detection efficiency.
Description
Technical Field
The invention relates to detection equipment, in particular to automatic optical full-reflectivity detection equipment which runs in a full-automatic mode.
Background
In the existing production and inspection processes, each enterprise mainly adopts a manual detection means to detect the reflectivity of the optical product, and manually detects the reflectivity of the optical product in a one-man-one-machine detection mode. In the operation process, an operator needs to wear gloves and the like to prevent the product from being polluted, and even if the operator wears the gloves, the pollution to the product cannot be completely avoided; in addition, an operator is limited by human physiology and cannot continuously work for a long time, so that the detection efficiency is relatively low, the detection cost is relatively high, the high-precision quality requirement of an optical element can be met nowadays in order to improve the detection efficiency and reduce the detection cost, and the automatic detection is an urgent need.
Disclosure of Invention
The invention aims to provide an automatic optical full-reflectivity detection device, which realizes full-automatic reflectivity detection of optical devices.
The technical solution of the invention is as follows:
an automatic optical full reflectivity detection device is characterized by comprising a feeding mechanism, a detection mechanism and a discharging mechanism; the feeding mechanism reaches discharge mechanism is conveyer structure of conveyer belt, be equipped with product case limit structure on feed mechanism's the conveyer belt, feed mechanism's end with the discharge mechanism top is connected, the product case via feed mechanism carries to on the discharge mechanism, detection mechanism install in feed mechanism's top and the side of the position between discharge mechanism's the end, detection mechanism is equipped with and is used for snatching the manipulator that waits to detect the product in the product case, in one side of manipulator is equipped with optical detection platform and defective products collection box, the manipulator will after snatching the product is placed and is detected on the optical detection platform, and qualified products snatch via the manipulator and return on the former product case, and defective products snatch via the manipulator and place in the defective products collection box.
From the above description, it is clear that the present invention has the following advantages:
the automatic optical full-reflectivity detection equipment is provided with the feeding mechanism and the discharging mechanism, and the product is automatically conveyed to the detection mechanism for optical reflectivity detection through conveying of the conveying belt, so that full-automatic detection operation is realized, the product detection time is obviously shortened, and the detection efficiency is greatly improved; the equipment can continuously run for 24 hours, meets the requirement of mass shipment and improves the competitiveness of products. Furthermore, the invention can also adopt a closed protective cover, so that the product is not stained before and after detection, the original cleaning stations for cleaning the detected finished product are reduced, the time is saved, and the labor cost is also reduced.
Drawings
FIG. 1 is a schematic structural diagram of an automatic optical total reflectivity inspection apparatus according to a preferred embodiment of the present invention;
FIG. 2 is a schematic structural diagram of a transfer device of a preferred embodiment of the automated optical total reflectance detection apparatus according to the present invention;
FIG. 3 is a schematic structural diagram of a feeding mechanism of a preferred embodiment of the automatic optical total reflectance measuring apparatus according to the present invention;
FIG. 4 is a schematic structural diagram of a discharging mechanism of an automatic optical total reflectivity detecting apparatus according to a preferred embodiment of the present invention.
Main element number description:
the invention comprises the following steps:
1: the feeding mechanism 11: the lifting cam 12: lifting supporting plate
2: the discharging mechanism 21: the lowering cam 22: descending supporting plate
23: auxiliary cam 24: auxiliary supporting plate 3: detection mechanism
31: the manipulator 32: optical inspection table 4: transfer device
41: a transfer site 42: detection bit 43: lifting frame
431: and 5, product clamp: and (4) product box 6: defective product recycling bin
Detailed Description
In order to more clearly understand the technical features, objects, and effects of the present invention, embodiments of the present invention will now be described with reference to the accompanying drawings.
The automatic optical full-reflectivity detection equipment provided by the invention can realize automatic full-flow detection operation of the optical reflectivity of a product, improve the reflectivity detection efficiency and the product quality, and effectively reduce the production cost. Referring to fig. 1, a preferred embodiment of an automatic optical full reflectivity inspection apparatus according to the present invention includes a feeding mechanism 1, a detecting mechanism 3 and a discharging mechanism 2; the feeding mechanism 1 and the discharging mechanism 2 are of a conveying belt type conveying structure, a product box 5 limiting structure is arranged on a conveying belt of the feeding mechanism 1, the tail end of the feeding mechanism 1 is connected with the initial end of the discharging mechanism 2, the product box 5 is conveyed to the discharging mechanism 2 through the feeding mechanism 1, the detection mechanism 3 is arranged on the side surface of the position between the starting end of the feeding mechanism 1 and the tail end of the discharging mechanism 2, the detection mechanism 3 is provided with a manipulator 31 for grabbing the product to be detected in the product box 5, an optical detection table 32 and a defective product recovery box 6 are arranged on one side of the manipulator 31, after the manipulator 31 grabs the product, the product is placed on the optical detection table 32 for detection, the qualified product is grabbed and returned to the original product box 5 through the manipulator 31, and the defective product is grabbed and placed in the defective product recovery box 6 through the manipulator 31. The invention places a product box 5 containing products on a feeding mechanism 1, conveys the products to a designated detection position 42 beside a detection mechanism 3 through the conveying of the feeding mechanism 1, a mechanical arm 31 starts to work, the mechanical arm 31 'picks' the products to be detected and places the products on an optical detection table 32 of an optical automatic detection device on the detection mechanism 3, the optical automatic detection device finishes the detection in a very short time and judges the detection result, the judged detection result is transmitted to the mechanical arm 31 in an electric signal mode, the mechanical arm 31 receives the signal and places the products in a classified mode according to the detection result, the qualified products are placed in the original positions of the products, the unqualified products are placed in a defective product recovery box 6, after all the products in the product box 5 are detected, the product box 5 is conveyed to a discharging mechanism 2, the discharging mechanism 2 conveys the products to the designated qualified product collection position, the detection of the optical reflectivity of the product is completed quickly and accurately by the cyclic operation.
In the preferred embodiment of the automatic optical total reflectivity inspection apparatus according to the present invention, please refer to fig. 1, wherein the end of the feeding mechanism 1 is connected to the beginning of the discharging mechanism 2 via a transferring device 4, the detecting mechanism 3 is installed at the side of the transferring device 4, the transferring device 4 is provided with a transferring position 41 and a detecting position 42, the product box 5 is transported to the transferring position 41 of the transferring device 4 via the feeding mechanism 1, the transferring device 4 transports the product box 5 to the detecting position 42, and the detected product box 5 is transported to the discharging mechanism 2 from the detecting position 42.
In the preferred embodiment of the automatic optical total reflectivity inspection apparatus according to the present invention, please refer to fig. 2, in which the height of the transfer device 4 is greater than the heights of the feeding mechanism 1 and the discharging mechanism 2, a transfer mechanism is disposed on a transfer position 41 of the transfer device 4, a product box 5 lifting device is disposed at the end of the feeding mechanism 1, the lifting device lifts the product box 5 at the end of the feeding mechanism 1 to the transfer position 41, and the transfer mechanism grabs the product box 5 and conveys the product box to a detection position 42; the lower part of the detection position 42 is the starting end of the discharging mechanism 2, the starting end of the discharging mechanism 2 is provided with a descending device, and the descending device descends the product box 5 on the detection position 42 onto a conveying belt at the starting end of the discharging mechanism 2. By arranging the product boxes 5 in a stacking mode, the occupied space can be reduced, more products to be detected can be stored in the automatic optical full-reflectivity detection equipment, the detection efficiency is improved, and the probability that the products are damaged and polluted outside is reduced.
In the preferred embodiment of the automatic optical total reflectance inspection apparatus according to the present invention, please refer to fig. 3, wherein the lifting device is a cam lifting device, two sides of the end of the feeding mechanism 1 are provided with lifting cams 11, each lifting cam 11 is provided with a lifting support plate 12, each lifting support plate 12 is connected to an air cylinder, and each lifting support plate 12 can extend into the lower portion of the product box 5 when extending out and can leave the side edge of the product box 5 when retracting; the upper surface of the product box 5 is provided with a plurality of supporting columns, supporting column holes are formed in the positions, corresponding to the supporting columns, of the bottom surface of the product box 5, and the stroke height of the lifting cam 11 is larger than or equal to the sum of the heights of the product box 5 and the supporting columns. Through the action of the cam, the lifting support plate 12 can be lifted, the lifting support plate 12 lifts the previous product box 5, after the next product box 5 is conveyed to the lower side of the previous product box 5 by the conveyor belt of the feeding mechanism 1, the lifting cam 11 starts to return, in the process of returning the lifting cam 11, after the previous product box 5 is stacked above the next product box 5, the lifting support plate 12 retracts and returns to the lowest position along with the lifting cam 11, the lifting support plate 12 extends out and supports the bottom of the next product box 5, the lifting support plate 12 retracts, and the circulation is repeated, so that the product boxes 5 can be sequentially stacked one by one upwards until the product boxes reach the transfer position 41 of the transfer device 4.
In the preferred embodiment of the automatic optical total reflectivity inspection apparatus according to the present invention, referring to fig. 4, the descending device is a cam descending device, the descending cams 21 are disposed on two sides of the starting end of the discharging mechanism 2, and the auxiliary cam 23 is disposed on the other side of the starting end of the discharging mechanism 2; the descending cam 21 and the auxiliary cam 23 are provided with a descending supporting plate 22 and an auxiliary supporting plate 24, the descending supporting plate 22 and the auxiliary supporting plate 24 can extend into the lower part of the product box 5 when extending out, and can leave the side edge of the product box 5 when retracting; the height of the travel of the lowering cam 21 is greater than or equal to the sum of the heights of the product box 5 and the support column, and the height of the travel of the auxiliary cam 23 is equal to twice the height of the lowering cam 21. By the cooperation of the descending cam 21 and the auxiliary cam 23, the product boxes 5 can be smoothly descended from the detection position 42 of the transfer device 4 to the conveyor belt of the discharging mechanism 2 one by one in a stacked manner and conveyed outwards.
In the preferred embodiment of the automatic optical total reflectivity detecting apparatus of the present invention, the transferring mechanism is a lifting frame 43, the lifting frame 43 is provided with a pulley and can slide on the slide rail of the transferring device 4 from the transferring position 41 to the detecting position 42; the lifting frame 43 is provided with a product clamp 431 for clamping the product box 5. When the product box 5 to be detected comes to the highest point of the transfer position 41, the product clamp clamps and conveys the product box 5, the lifting cam 11 is matched to lift and stack the subsequent product box 5 in the process of the product box 5, the supporting columns fall off the intervals of the supporting column holes of the product box 5 above, the product box 5 is horizontally transferred to the detection position 42, the product clamp is loosened, the product box 5 is stacked on the uppermost part of the product box 5 of the detection position 42, and the detection of the optical reflectivity of the detection mechanism 3 is prepared.
In the preferred embodiment of the automatic optical total reflectivity inspection apparatus of the present invention, the product clamp is a clamp plate disposed on both sides of the product box 5, the clamp plate is connected to the air cylinder, and the clamp plate clamps or releases the side surface of the product box 5 by the action of the air cylinder. The function of clamping and loosening the product clamp is realized through the action of the air cylinder.
In the preferred embodiment of the automatic optical full reflectivity inspection apparatus of the present invention, the conveyor belt is a chain conveyor belt, and the chain conveyor belt is provided with a positioning structure for limiting the front-back and left-right movement of the product box 5; the positioning structure is a positioning rod transversely arranged on a chain of the conveying belt, a positioning groove is formed in the positioning rod, and a clamping structure matched with the positioning groove is arranged at the bottom of the product box 5. Adopt the conveyer belt structure of chain formula, can strengthen product box 5 in the location effect of conveyer belt, avoid the appearance of phenomenon such as skidding.
In the preferred embodiment of the automatic optical total reflectivity detecting apparatus according to the present invention, the detecting mechanism 3 and part or all of the periphery of the detecting mechanism 3 are provided with a closed protective cover on the feeding mechanism 1 and the discharging mechanism 2. This protection casing preferred can be transparent organic glass protection casing, realizes sealed effect, guarantees the cleanliness factor of the air in the protection casing and equipment.
In the preferred embodiment of the automatic optical total reflectivity inspection apparatus according to the present invention, the protective cover is provided with a product input port and a product output port, and the product input port and the product output port are provided with dust blowing devices. In order to ensure better cleaning effect, the product input port and the product output port of the product box 5, which enter and leave the protective cover, are provided with purging devices for purging products and absorbing pollutants such as dust and the like on the product box 5, so that the protective cover has the effect of a small-sized 'clean room', the quality and the qualification rate of the products are improved, the manual work and the subsequent product cleaning processes are reduced, and the production cost is reduced.
The automatic optical full-reflectivity detection equipment is provided with the feeding mechanism 1 and the discharging mechanism 2, and the product is automatically conveyed to the detection mechanism for detecting the optical reflectivity through the conveying of the conveying belt, so that the full-automatic detection operation is realized, the product detection time is obviously reduced, and the detection efficiency is greatly improved; the equipment can continuously run for 24 hours, meets the requirement of mass shipment and improves the competitiveness of products. Furthermore, the invention can also adopt a closed protective cover, so that the product is not stained before and after detection, the original cleaning stations for cleaning the detected finished product are reduced, the time is saved, and the labor cost is also reduced.
The above description is only an exemplary embodiment of the present invention, and is not intended to limit the scope of the present invention. Any equivalent changes and modifications that can be made by one skilled in the art without departing from the spirit and principles of the invention should fall within the protection scope of the invention.
Claims (7)
1. An automatic optical full reflectivity detection device is characterized by comprising a feeding mechanism, a detection mechanism and a discharging mechanism; the feeding mechanism and the discharging mechanism are of a conveying belt type conveying structure, a product box limiting structure is arranged on a conveying belt of the feeding mechanism, the tail end of the feeding mechanism is connected with the initial end of the discharging mechanism, the product box is conveyed to the discharging mechanism through the feeding mechanism, the detection mechanism is installed on the side face of a position between the initial end of the feeding mechanism and the tail end of the discharging mechanism, the detection mechanism is provided with a manipulator for grabbing a product to be detected in the product box, an optical detection table and a defective product recovery box are arranged on one side of the manipulator, the manipulator is used for placing the product on the optical detection table for detection after grabbing the product, a qualified product is grabbed by the manipulator and returned to an original product box, and a defective product is grabbed by the manipulator and placed in the defective product recovery box;
the tail end of the feeding mechanism is connected with the start end of the discharging mechanism through a transfer device, the detection mechanism is installed on the side face of the transfer device, the transfer device is provided with a transfer position and a detection position, the product boxes are conveyed to the transfer position of the transfer device through the feeding mechanism, the transfer device conveys the product boxes to the detection position, and the detected product boxes are conveyed to the discharging mechanism through the detection position;
the height of the transfer device is greater than that of the feeding mechanism and the discharging mechanism, a transfer mechanism is arranged on a transfer position of the transfer device, a product box lifting device is arranged at the tail end of the feeding mechanism, the product box at the tail end of the feeding mechanism is lifted to the transfer position by the lifting device, and the product box is grabbed by the transfer mechanism and conveyed to a detection position; the lower part of the detection position is the starting end of the discharging mechanism, the starting end of the discharging mechanism is provided with a descending device, and the descending device descends the product box on the detection position onto a conveying belt on the starting end of the discharging mechanism;
the lifting device is a cam lifting device, the two sides of the tail end of the feeding mechanism are provided with lifting cams, the lifting cams are provided with lifting support plates, the lifting support plates are connected with the air cylinders, the lifting support plates can extend into the lower part of the product box when extending out, and the lifting support plates can leave the side edges of the product box when retracting; the upper surface of the product box is provided with a plurality of supporting columns, supporting column holes are formed in the positions, corresponding to the supporting columns, of the bottom surfaces of the supporting columns, and the stroke height of the lifting cam is larger than or equal to the sum of the heights of the product box and the supporting columns.
2. The apparatus according to claim 1, wherein the lowering means is a cam lowering means, the lowering cam is provided on both sides of the start end of the discharging mechanism, and the auxiliary cam is provided on the other side of the start end of the discharging mechanism; the descending cam and the auxiliary cam are provided with a descending supporting plate and an auxiliary supporting plate, the descending supporting plate and the auxiliary supporting plate can extend into the lower part of the product box when extending out, and can leave the side edge of the product box when retracting back; the stroke height of the descending cam is larger than or equal to the sum of the heights of the product box and the supporting column, and the stroke height of the auxiliary cam is equal to twice of the height of the descending cam.
3. The automated optical reflectance inspection apparatus according to claim 2, wherein the transfer mechanism is a lifting frame having pulleys and capable of sliding on the slide rails of the transfer device from the transfer position to the inspection position; and the lifting frame is provided with a product clamp for clamping the product box.
4. The automated optical full reflectance inspection apparatus according to claim 3, wherein the product clamp is a clamp plate disposed on both sides of the product bin, the clamp plate being connected to the air cylinder, the clamp plate clamping or unclamping the sides of the product bin via actuation of the air cylinder.
5. The automated optical reflectance inspection apparatus of claim 4, wherein the conveyor is a chain conveyor having positioning structure for limiting the movement of the product bin back and forth and side to side; the positioning structure is a positioning rod transversely arranged on a chain of the conveying belt, a positioning groove is formed in the positioning rod, and a clamping structure matched with the positioning groove is arranged at the bottom of the product box.
6. The apparatus according to any one of claims 1 to 5, wherein the inspection unit and the inspection unit are provided with a closed protective cover around part or all of the feeding unit and the discharging unit.
7. The automated optical reflectance inspection apparatus of claim 6, wherein the shield has a product inlet and a product outlet, and wherein the product inlet and the product outlet are provided with dust purging means.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810364039.XA CN108636832B (en) | 2018-04-23 | 2018-04-23 | Automatic optical full-reflectivity detection equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810364039.XA CN108636832B (en) | 2018-04-23 | 2018-04-23 | Automatic optical full-reflectivity detection equipment |
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| CN108636832A CN108636832A (en) | 2018-10-12 |
| CN108636832B true CN108636832B (en) | 2020-07-03 |
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| CN201810364039.XA Active CN108636832B (en) | 2018-04-23 | 2018-04-23 | Automatic optical full-reflectivity detection equipment |
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| CN110052418A (en) * | 2019-03-26 | 2019-07-26 | 惠州金源精密自动化设备有限公司 | The automatic pre-arcing test equipment of battery |
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| CN205739342U (en) * | 2016-06-17 | 2016-11-30 | 苏州玻色智能科技有限公司 | A kind of feed mechanism of the detection device for intelligent terminal touch screen cover sheet |
| CN106315237A (en) * | 2016-09-18 | 2017-01-11 | 东莞市三友联众电器有限公司 | Material tray stacking and moving device |
| CN107855285A (en) * | 2017-12-05 | 2018-03-30 | 昆山精讯电子技术有限公司 | A kind of panel grades device |
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| US5307921A (en) * | 1990-12-17 | 1994-05-03 | Australian Postal Corporation | Tilt tray sorter accessory |
| CN1262216A (en) * | 1998-12-09 | 2000-08-09 | 未来产业株式会社 | Method for making conveying tray cycle by using module IC to operate lifting unit and device therefor |
| CN103587937A (en) * | 2013-10-28 | 2014-02-19 | 典发食品（苏州）有限公司 | Automatic feeding device for mold discs |
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Address after: No. 2, Zone A, Baigong'ao Industrial Zone, Qiankeng Community, Fucheng Office, Longhua District, Shenzhen City, Guangdong Province, 518110 Patentee after: Guotai Daming Precision Technology Group Co.,Ltd. Address before: No. 2, Zone A, Baigong'ao Industrial Zone, Qiankeng Community, Fucheng Office, Longhua District, Shenzhen City, Guangdong Province, 518110 Patentee before: CATHAY TAT MING PRECISION METAL PRODUCTS (SHENZHEN) Co.,Ltd. |
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