CN108629071A - Cutting spread pattern is converted into the method for transformation and sweater knitting equipment of product face sheet needed for lower several process softwares - Google Patents

Cutting spread pattern is converted into the method for transformation and sweater knitting equipment of product face sheet needed for lower several process softwares Download PDF

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Publication number
CN108629071A
CN108629071A CN201810190195.9A CN201810190195A CN108629071A CN 108629071 A CN108629071 A CN 108629071A CN 201810190195 A CN201810190195 A CN 201810190195A CN 108629071 A CN108629071 A CN 108629071A
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pattern
cutting spread
cutting
spread
sweater
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CN108629071B (en
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姚晓林
罗琴
刘小红
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Huizhou University
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Huizhou University
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    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06FELECTRIC DIGITAL DATA PROCESSING
    • G06F30/00Computer-aided design [CAD]
    • G06F30/20Design optimisation, verification or simulation
    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04BKNITTING
    • D04B1/00Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
    • D04B1/22Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes specially adapted for knitting goods of particular configuration
    • D04B1/24Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes specially adapted for knitting goods of particular configuration wearing apparel
    • D04B1/246Upper torso garments, e.g. sweaters, shirts, leotards
    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04BKNITTING
    • D04B7/00Flat-bed knitting machines with independently-movable needles
    • D04B7/30Flat-bed knitting machines with independently-movable needles specially adapted for knitting goods of particular configuration
    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06FELECTRIC DIGITAL DATA PROCESSING
    • G06F2113/00Details relating to the application field
    • G06F2113/12Cloth

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  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Theoretical Computer Science (AREA)
  • Textile Engineering (AREA)
  • Computer Hardware Design (AREA)
  • Evolutionary Computation (AREA)
  • Geometry (AREA)
  • General Engineering & Computer Science (AREA)
  • General Physics & Mathematics (AREA)
  • Treatment Of Fiber Materials (AREA)

Abstract

The present invention discloses the method for transformation that cutting spread pattern is converted into product face sheet needed for lower several process softwares, which is characterized in that the method for transformation includes following step of converting:Cutting spread position is marked in the pattern for wanting cutting spread, forms pattern before cutting spread;Before the cutting spread thus pattern is converted into pattern after cutting spread;After the cutting spread thus pattern is converted into cutting spread amount insertion pattern;Thus the cutting spread amount insertion pattern is converted into cutting spread amount fusion pattern;By above-mentioned step of converting, the interior line morphology of the cutting spread pattern still remains unchanged before and after cutting spread.Also disclose lower several technics institution methods based on pattern tissue, sweater process program, sweater knitting equipment.Invention achieves the technique effects for reducing version type error rate, reducing the communication difficulty between pattern engineer and process engineer and reducing production cost, improve the desin speed and production efficiency of dress-goods.

Description

Cutting spread pattern is converted into the method for transformation of product face sheet needed for lower several process softwares And sweater knitting equipment
Technical field
The present invention relates to the weaving technical field of the Computerized flat knitting machine of woolens garment production more particularly to cutting spread patterns It is converted into the method for transformation of product face sheet needed for lower several process softwares, further relates to lower several technics institutions based on pattern tissue Method, sweater knitting method, sweater knitting equipment.
Background technology
Knitting intelligent CAD software is the software systems of the CAD and processing that are widely used in sweater production, The weaving of molding sweater can be obtained by the system and generates the motor shelves of control Computerized flat knitting machine braiding operation;It can be straight The upper machine production of row is tapped into, the production efficiency and intelligent level that improve knitting and forming sweater are conducive to.
Patent document CN105852295A discloses the method for platemaking of ring wave fashionable dress collar structure, including step (1), ring wave The specifications design of fashionable dress neck;Clothing grows=38 centimetres, bust=net 84 centimetres of+2 centimetres of quantity of margin=86 centimetre of bust;Step (2), front of clothes basis is made a plate;Step (3), the plate-making of ring wave collar structure.The method for platemaking is intuitive, easy to operation, and make Ring wave fashionable dress leads modelling fashion, strong operability, practicality.
Patent document CN107467762A discloses re-pack specifically for women's dress shirtfront difficult point the most complicated in the process, i.e. chest Transfer is saved, provides that one kind turning province's method and model made of method, this method are accordingly:The left zoning of women's dress anter is divided into three Part:He shoulder of shoulders, chest top and chest lower part cut off a triangle to the left and positioned at clamping ring line bottom end using BP points as vertex Chest saves, then chooses inversion point respectively on clamping ring line, shoulder seam and neck nest line, and inversion point is connect to form three provincial highways with BP points, Three provincial highways are cut off, by the position on the right side of every provincial highway to anticlockwise certain displacement, then chest province will be cut off and be formed by angle It is closed with three provincial highways, forms three-dimensional women's dress shirtfront model.The simplified women's dress shirtfront of this method turns province's process, makes inexperienced Staff also can quickly grasp, eliminate the reliance on the working experience for the master worker that re-packs, improve work and production efficiency.
Patent document CN202396523U discloses a kind of high-elastic Knitting Female Attire bodice prototype pattern template, including rear and The surrounding of anter, the rear piece includes bent according to the back neck curve, rear shoulder line, the back armhole that link together clockwise Line, rear side suture, bottom line and postmedial line;The surrounding of the anter includes according to the front neck to link together clockwise Mouth curve, antemedial line, preceding stringcourse, front side suture, preceding armhole curve and preceding shoulder line.Use high-elastic knitting provided by the utility model Women's dress bodice prototype pattern template, can save each paper pattern forming will carry out the trouble of some formula to calculating, not only facilitate fast Victory, and different elastic fabrics can be solved and only operate caused error and loss with cutter's subjective experience, there is science Property, practicability, convenience and high accuracy, can largely improve work efficiency, adaptable.
Patent document CN106723567A, which discloses a kind of visual pattern based on CAD of Garment pattern technology and frightens several techniques, to be compiled Method processed, includes the following steps:According to style requirement and specification, CAD of Garment structure pattern figure is drawn using prototyping;It adopts Several technological design softwares are frightened with EasyCraft, and the CAD of Garment structure pattern figure importing of drafting is frightened into several process software operation interfaces; Figure, which is imported, based on CAD of Garment structure pattern carries out the setting of visual pattern chemical industry skill blank;Key based on CAD of Garment structure pattern The visual coordinatograph of point, the setting of parameter equation relationship;Visual pattern based on CAD of Garment structure pattern frightens several technique adjustments. The present invention can improve the scientific rationality and production efficiency that horizontal needle woven garment frightens several technological designs.
Patent document CN105982381A discloses a kind of clothes template manufacturing system, its key points of the technical solution are that, including Dress designing software puts a yard plate, cutting implement, tools, and the dress designing software is connect with yard plate of putting, described to put Code plate is connect with the cutting implement, and the cutting implement is connect with the tools, and the dress designing software is clothes A yard CAD software is put in design.To keep making template more quick, and the template made is more accurate.
Patent document CN105455277A discloses a kind of VU original numbers design cutting-out method of clothes turndown collar, according to clothes money Formula determines the correlation such as width specification original number in neck, turns over the basic gradient of over-lapping stitch, fold line for lapel by controlling over-lapping stitch VU determinations, obtains turndown collar and put Loose measure.Solve the prior art to present in the position design method it is time-consuming it is longer, cannot be satisfied garment market to clothes money The precision rate request of formula transformation and the problem of comfortable features of clothing difference.Realize it is a kind of precisely it is brief, comfortable features of clothing is good Former number design effect.
Patent document CN205125189U discloses woman's clothing body prototype provincial highway transfer mold and belongs to Clothing Specialty teaching Apparatus is that expected provincial highway is arranged in cultural formula woman clothing body prototype, by the method for provincial highway transfer (measure method, rotary process, Cut off method) " Trinity ", by merging basic provincial highway, using breastheight point B.P points as provincial highway rotation center, Unscrew is expected, Complete provincial highway transfer process.This mold is suitble to Clothing Specialty study to use, easy to break through difficult point, is easily accomplished very much and operated Journey, mold uses plastic material, durable, is that human hand one is secondary, learns the good assistant of clothes indispensability, great marketing valence Value.
How using the novel capabilities in clothes intelligent CAD software systems, to improve desin speed and the life of dress-goods Production efficiency reduces the technical solution that version type error rate is still those skilled in the art's design and improvement Computerized flat knitting machine weaving Direction.
The scientific and technical literature that the inventor of present patent application delivers《The application of pattern in sweater knitted CAD models》(wool spinning section Skill, in November, 2016, the o. 11th of volume 44) in introduce pattern be applied to sweater knitted CAD models method, it is indicated that common style Can pattern shape be directly applied to the making of sweater model and its application process and process, illustrate special style face sheet shape There is relatively big difference with pattern is cut, the critical size of paper pattern forming process and finished product need to be measured and be recorded, according to knitting and forming Method re-establish model face sheet shape, model face sheet shape establishes required size, in addition to according to paper pattern forming process And result acquisition is outer, also to change geometrical principle according to pattern, establish equation using related data and calculated, with common Dress sleeve 2 kinds of application processes of style and cutting spread style pair be illustrated.
Knitting CAD model is the technique list formulated the specific style sweater of Mr. Yu's class in knitting CAD, and technique list is also known as Lower number laterally and is directly calculated to size in conjunction with laterally and directly to finished product density according to sweater garment piece basic configuration and each position Go out the needle revolution of each section, and the sweater garment piece processing method established, model panel shapes can regard knitting and forming product as Pattern, model panel shapes are controlled by each spot size and are formed, including 3 kinds of client's size, master worker's size and equation, secondary normal school Fu's size is to be commonly called as lower several master workers according to client's size and clothes fashion by technique list computing staff, gives empirical value, side Formula is then calculated according to certain computational methods, and empirical value and equation can be with master worker's personal habits or different regions The usage of trade is different and changes.With the popularization and application of Computerized flat knitting machine, the braiding realizability of sweater panel shapes has obtained greatly It is big to improve, the shape of various complexity can be woven, the production that traditional Technology Calculation has been unable to meet fashion sweater needs It wants, therefore pattern theory is applied to sweater technology Calculation to contribute to abundant sweater style, improves the control method of sweater shape. Existing research is applied to the principle of technique list formulation to pattern and influence factor has been done and analyzed [1], is obtained from paper pattern design angle The key position size of certain sweater styles, and relationship and founding mathematical models [2-7] between size are analyzed, research pattern is special The knitting and forming implementation method [8] of setting formula and the size setting method [9-11] of knitting CAD model, these research all needles Some aspect to pattern for sweater technique is analyzed.With the raising of woolens production of intelligent degree, various professions The extensive use in production of sweater knitted CAD software, and by pattern, technique list formulate and software model making be incorporated in Together, it studies and how to be combined pattern with knitting CAD software herein thus, analysis pattern is applied to sweater knitted CAD models Method.
1 directly applies
Pattern is obtained first with various paper pattern forming methods, such as plane cutting or three-dimensional cutting method, is occurred in pattern Chest pleat, waist pleat etc. may be used the method for moving pleat and move it to latasuture, to be that seam disk reserve enough seams in paper pattern forming Consumption, if front and back width is symmetrical, only does half range pattern.Applying step is:
1. pattern is taken pictures with camera, and computer is inputted, subsequently into knitting CAD software, using " former in software Beginning model " (it is only simple rectangular to refer to model, need to be needed to increase intersection point according to style and be sized, being changed into needs The model form wanted)
2. importing the pattern image shot before, certain corresponds to measuring point in pattern image, and selection " measures size ", and The position actual paper sample ruler cun is inputted, keeps pattern image consistent with actual paper sample ruler cun using the size.
3. preceding width model manufacturing process is as shown in Figure 1.Pattern image is placed on lowest level, so that garment piece can be in paper in model Above sampled images, by the center point alignment of the central point on garment piece bottom edge and pattern, by line segment at the top of garment piece and pattern bottom collar prosposition Alignment, contraposition are shown in that Fig. 1 (a), intersection point setting are shown in that Fig. 1 (b), dragging intersection point keep panel shapes consistent with pattern shape.
4. between corresponding intersection point " newly-increased lateral dimension " and " newly-increased directly to size ", it was illustrated for former width, size Setting is as shown in Fig. 1 (c).Newly-increased lateral dimension (cm):Getting a foothold, wealthy 48, width of chest 47, waist wealthy 44, shoulder across 38, neck be wealthy 24, front neck bottom Prosposition 6, upper width of chest 30 increase newly directly to size:Bottom is high 5, the straight position 5 of waist, waist spend height away from the wealthy straight degree 16.4 of 38, practical folder, folder 6.3, straight position 4, arm be oblique 3, FRONT NECK DROP 9, height 53, and size the span access location length can provide respective value automatically according to pattern, can be with Change dimensional values antinode position is adjusted, it is made to be completely superposed with pattern;Portion size such as " folder spends height " " front neck bottom Prosposition " etc., not instead of client's intended size are obtained by calculating by other sizes, need to be set as the form of equation, with profit In putting code, equation coefficients are changed if size and pattern are not inconsistent, face sheet shape is made to meet with pattern.
5. lower several formulas of the lower number especially curvilinear portion of modification, keep curve shape consistent with pattern, width model before completing Making obtains lower several technique lists, and lower several technique lists are shown in Fig. 1 (d).
6. back panel model is made, it is similar with preceding width model making step, since the preceding many sizes of width model are identical as back panel, Therefore only need to front and back identical sized fraction be subjected to size duplication, the different size of front and back width is increased newly, and lower number is changed, will Preceding width latasuture and arm inclined portion position selection " front and back is identical ", modification receive folder, receive positions knitting formula and the modes such as neck plus needle, It completes back panel model to make, back panel model is as shown in Figure 2.
7. with the sleeve symmetrical model of width paper pattern forming, way with it is aforementioned similar, contraposition such as Fig. 3 (a) is shown, first by original model This top line segment is aligned, and is then increased intersection point newly and is formed sleeve width shape, newly-increased size simultaneously changes size, makes face sheet shape and paper Sample meets, and then the lower number of modification, completes sleeve width model.Size can be automatically selected and is symmetrical set, if sleeve is left-right asymmetry, Need to will tuck inside the sleeve piece selection " left and right is independently lower to be counted ", and reset size, and size setting is as shown in Fig. 3 (b), the wealthy size of left side sleeve For 18cm, the right side wealthy size of sleeve is 20cm, therefore adds narrowing formula on needle formula and folder all different from right side under its left side folder, sleeve Under width model shown in number technique list such as Fig. 3 (c).
In actual production, since deformation factor, such as collar position are easy laterally to become larger, shirt body is also easy laterally to become sweater Greatly, longitudinal to reduce, therefore applied to the pattern of sweater, it should it is by deformation factor amendment and to have added the industrial paper for stitching disk and stitching consumption Sample after the model that can also complete, for deformation position, is adjusted model corresponding size if not industrial pattern.
2 indirect applications
Sweater clothes knitting and forming product has its unique braiding realization method, is different from cutting sewing clothing, therefore right It is used in the pattern of some woolens styles, is not that simple shape replicates, but pattern is combined with knitting and forming method.
Tippet and trousers pattern style finished product and pattern tuck inside the sleeve as shown in figure 4, the method that sleeve and trouser legs all use cutting spread It makes, the non-forming clothes way of the pattern is cutting formation sleeve piece curved shape, and need to be divided into 2 sleeve half, then partly by 2 sleeves It is a sleeve that piece sutures respectively, but knitting and forming is to realize sleeve piece curved shape using part braiding, and be not necessarily to be divided into 2 Entire sleeve piece directly can be knit out, working needle is gradually reduced and be stepped up by being used in sleeve piece both sides by a sleeve half Several local weaving manners keeps both sides length of a curve shorter than intermediate, and the principle of cutting spread is identical with province, thus model shape and Pattern is different, cannot directly apply pattern, need to record the critical size during paper pattern forming, and is applied to sweater model, Critical size includes the length of run and expansion spacing at 12 cutting spread positions, the interior outside arc length after the completion of paper pattern forming, Non- cutting spread position straight length, pattern spot size are as shown in table 1.
Length of run directly affects the bending degree of curve, and length of run is bigger, and curve is more bent, and numerical value should meet public affairs Formula:Σ lengths of run=outer arc line length-inner arc line length need to determine that the expansion of every evolute is grown according to pattern shape needs Degree;Spacing is unfolded to pattern shape also important, Fig. 5 is shown in influence of the expansion spacing to shape, and 3 evolute spacing are not Together, cause inside and outside arc curvature of a curve different, when the smaller position of spacing is relatively concentrated, the larger i.e. shape bending of camber line curvature is more apparent, Therefore the expansion spacing of the length of run and adjacent evolute of each evolute during paper pattern forming, will do detailed note Record.
For cutting apparel pattern design, obtain final pattern, intermediate data without recording, but if with It in molding clothes, then needs to record the critical data during paper pattern forming, be compiled for making molding in knitting software It knits pattern and obtains weaving list.Fig. 6 is that model technique list and local size mark, from Fig. 6 (b) it can be seen that model face sheet Shape from cut pattern it is different, by cutting spread with save replace, save merge after then reach with cut pattern shape identical result, be molded Braiding is completed to also achieve province's merging simultaneously, is made and is required according to model, each intersection point will define its laterally with directly to size, Directly spacing 4.4cm, length of run can be such as unfolded according to length of run, spacing equidimension numerical value to size setting in this paper samples 5/4/6/5/4/3/2cm, outer arc line length 106.5cm etc., and lateral dimension 16.8cm etc. then needs to establish equation progress size It calculates.
Since breaking up point is point on cutting spread linea oblique anterior, each point lateral dimension can be oblique according to the oblique line before cutting spread Rate calculates:
K=(XH-XL)/(W-N) (1)
In formula:K is oblique line slope;W is outer arc line length;N is inner arc line length;
XH is that sleeve is wealthy;XL is SLEEVE OPENING.
X=28-D × n × k (2)
In formula:X is breaking up point lateral dimension;D is expansion spacing;N=0,1 ... 11.
K=(28-15.6)/(106.5-53)=0.23178 is obtained by formula (1), is opened up herein according to pattern measurement The standard width of a room in an old-style house obtains X=28-4.4 × n × 0.23178 away from for 4.4cm by formula (2), retains 1 decimal and obtains 12 breaking up point transverse directions Dimensional values, pattern breaking up point lateral dimension are as shown in table 2.
According to model size and finished product density, this paper finished product densities are 6.15 stringers/cm × 4.12 turn/cm, and software can be certainly Dynamic that technique list is calculated, by technique list, locally braiding stops needle and widening formula manual amendment, obtains model technique list, sees Fig. 6 (a), model file is exported into Computerized flat knitting machine, finished product is obtained after braiding, finished level figure is as shown in Figure 7.
3 conclusions
1. common style can directly make pattern for sweater model, pattern photo is imported into knitting CAD software, and Keep pattern image consistent with pattern size according to measurement size, then by increasing newly between intersection point and setting intersection point laterally and directly to ruler It is very little to establish model, keep model face sheet shape identical as pattern, and then obtain the knitting and forming technique list of the model shape.
2. the pattern of certain specially treated mode making such as cutting spread, model face sheet shape is different from pattern, needs The critical size of paper pattern forming process and finished product is measured and recorded, model face sheet shape is re-established according to the method for knitting and forming Shape.
3. special style model pattern establishes required dimensional values, in addition to according to paper pattern forming process and result into Row measures outer, it is also necessary to according to pattern expansion principle, establish equation using related data and be calculated.
Chart is referring to Figure of description 1 to 9 shown in the above-mentioned scientific and technical literature of the inventor of present patent application.
Based on content disclosed above, present patent application inventor is it is further proposed that Technological improvement plan, the technology of solution Problem is:Provide cutting spread pattern be converted into intelligent knitted CAD face sheet generally be applicable in method for transformation, face sheet intersecting point dimension according to Method is determined according to the coordinate value and fitting function of cutting spread pattern.
Invention content
It is an object of the invention to improve Computerized flat knitting machine weaving method, an edition type error rate can be reduced, reduce paper Communication difficulty between sample engineer and process engineer simultaneously reduces production cost.
Another object of the present invention is to apply cutting spread pattern in intelligent knitted CAD, improves and formulate Computerized flat knitting machine weaver The method of skill can improve the desin speed of dress-goods, improve production efficiency.
For this purpose, the present invention proposes that cutting spread pattern is converted into the method for transformation of product face sheet needed for lower several process softwares, It includes following step of converting:
Cutting spread position is marked in the pattern for wanting cutting spread, forms pattern before cutting spread;
Cutting expansion is carried out at the cutting spread position of pattern before the cutting spread, and is respectively formed triangular incision, described three The bottom edge of angular incisions is located at before the cutting spread in the outside line of pattern, and the apex angle of the triangular incision is located at paper before the cutting spread On the interior lines of sample, wherein the length on the bottom edge of the triangular incision corresponds to the cutting spread amount at each cutting spread position, described to cut Before exhibition thus pattern is converted into pattern after cutting spread;
After the cutting spread in pattern, each cutting spread block is translated corresponding cutting spread amount by the interior lines of pattern before the cutting spread, Form rectangle cutting spread dead zone, wherein first sideline in the interior lines direction of pattern before the cutting spread of rectangle cutting spread dead zone It is equal to its corresponding cutting spread amount with the length in the second sideline, and draws first straight line section, second straight line section, third straightway, In, the first end point of first straight line section is located at the first corner of rectangle cutting spread dead zone, and the first end point of second straight line section is located at square Second corner of shape cutting spread dead zone, and the second endpoint of first straight line section and the second endpoint of second straight line section intersect at third The midpoint of straightway, thus pattern is converted into cutting spread amount insertion pattern after the cutting spread;
It is embedded in pattern in the cutting spread amount, for each rectangle cutting spread dead zone, wipes rectangle cutting spread dead zone Third sideline and the 4th sideline, thus cutting spread amount insertion pattern is converted into cutting spread amount fusion pattern;By above-mentioned conversion The interior line morphology of step, the cutting spread pattern still remains unchanged before and after cutting spread;
The cutting spread amount is merged to the lower number process software of figure input of pattern, thus the cutting spread amount fusion pattern converts For the product face sheet in lower several process softwares;
It is complete by measurement or numerical computations according to cutting spread pattern principle and lower several process software intersecting point dimension setting methods It is set at knitting and forming product face sheet intersecting point dimension, wherein the dimensional values of the product face sheet intersection point can utilize described cut The transverse and longitudinal coordinate value of the correspondence intersection point of pattern, cutting spread position (L1, L2 ... ... Ln) coordinate value, cutting spread spacing and cutting spread amount before exhibition (ΔL1, Δ L2... ... Δ Ln) numerical value functional relation obtain, thus convert the patterned product face sheet to digitlization Product face sheet.
The present invention also proposes lower several technics institution methods based on pattern tissue comprising following steps:
According to clothes fashion requirement and specification, CAD of Garment structure pattern figure is drawn using prototyping;
The method for transformation of product face sheet needed for lower several process softwares is converted by above-mentioned cutting spread pattern, by the clothes Dress pattern figure is converted into face sheet figure needed for lower several process softwares;
The face sheet figure is imported into lower number process software, and generates corresponding lower number file;
Based on lower several files, related data is changed in the lower number setting interface of lower several process softwares;
Generate lower several technique lists of the face sheet figure.
The present invention also proposes sweater process program comprising following steps:
Lower several technique lists of the sweater are generated by above-mentioned lower several technics institution methods;
Lower several technique lists based on the sweater, make the knitting image file of the sweater in knitting CAD software;
Knitting image file based on the sweater makes the motor shelves of the sweater in knitting CAD software;
Motor shelves based on the sweater make the corresponding brand and machine models of the sweater in knitting CAD software Computerized flat knitting machine control file;
Computerized flat knitting machine based on the sweater controls file, and the sweater finished product is woven in Computerized flat knitting machine.
The present invention also proposes sweater knitting equipment comprising:
Lower several technique single generating devices can be generated lower several works of the sweater by above-mentioned lower several technics institution methods Skill list;
It is knitted image file generation apparatus, can be made in knitting CAD software based on lower several technique lists of the sweater Make the knitting image file of the sweater;
Motor shelves generating means can make institute based on the knitting image file of the sweater in knitting CAD software State the motor shelves of sweater;
Computerized flat knitting machine controls file creating apparatus, can be made in knitting CAD software based on the motor shelves of the sweater Make the corresponding brand of the sweater and the Computerized flat knitting machine control file of machine models;
Computerized flat knitting machine can control document file based on the Computerized flat knitting machine of the sweater, independently weave the sweater finished product.
Other technical solutions according to the present invention, can also be including one or more in the specific embodiment part of this paper A technical characteristic.So long as the combination of technical characteristic be enforceable, the new technical solution thus formed belongs to this A part for patent.
Invention achieves reduce version type error rate, reduce communication difficulty between pattern engineer and process engineer, And the technique effect of production cost is reduced, the desin speed of dress-goods is improved, production efficiency is improved.
Description of the drawings
With reference to attached drawing, feature, advantage of the invention and characteristic are able to more preferably by the description of following description Understanding, in attached drawing:
Fig. 1:Scientific and technical literature《The application of pattern in sweater knitted CAD models》In Fig. 1;
Fig. 2:Scientific and technical literature《The application of pattern in sweater knitted CAD models》In Fig. 2;
Fig. 3:Scientific and technical literature《The application of pattern in sweater knitted CAD models》In Fig. 3;
Fig. 4:Scientific and technical literature《The application of pattern in sweater knitted CAD models》In Fig. 4;
Fig. 5:Scientific and technical literature《The application of pattern in sweater knitted CAD models》In Fig. 5;
Fig. 6:Scientific and technical literature《The application of pattern in sweater knitted CAD models》In Fig. 6;
Fig. 7:Scientific and technical literature《The application of pattern in sweater knitted CAD models》In Fig. 7;
Fig. 8:Scientific and technical literature《The application of pattern in sweater knitted CAD models》In table 1;
Fig. 9:Scientific and technical literature《The application of pattern in sweater knitted CAD models》In table 2;
Figure 10:The schematic diagram at the cutting spread position of pattern before the cutting spread of the first embodiment of the present invention;
Figure 11:The schematic diagram of pattern after the cutting spread of first embodiment shown in Figure 10;
Figure 12:The schematic diagram of the cutting spread amount insertion pattern of first embodiment shown in Figure 10;
Figure 13:The schematic diagram of the cutting spread amount fusion pattern of first embodiment shown in Figure 12;
Figure 14:The initial transverse direction of pattern and the schematic diagram directly determined to size before the cutting spread of first embodiment shown in Figure 10;
Figure 15:The schematic diagram directly determined to size after the cutting spread of pattern after the cutting spread of first embodiment shown in Figure 10;
Figure 16:The schematic diagram of the interior lines setting of the cutting spread pattern of first embodiment shown in Figure 10;
Figure 17:The schematic diagram of the outside line setting of the cutting spread pattern of first embodiment shown in Figure 10;
Figure 18:The schematic diagram of pattern before the cutting spread of the second embodiment of the present invention;
Figure 19:The schematic diagram of pattern after the cutting spread of second embodiment shown in Figure 18;
Figure 20:The schematic diagram of the cutting spread amount insertion pattern of second embodiment shown in Figure 18;
Figure 21:The schematic diagram of the cutting spread amount fusion pattern of second embodiment shown in Figure 18;
Figure 22:The schematic diagram of pattern before the cutting spread of the third embodiment of the present invention;
Figure 23:The schematic diagram of pattern after the cutting spread of 3rd embodiment shown in Figure 22;
Figure 24:The schematic diagram of the cutting spread amount insertion pattern of 3rd embodiment shown in Figure 22;
Figure 25:The schematic diagram of the cutting spread amount fusion pattern of 3rd embodiment shown in Figure 22;
Figure 26:The initial transverse direction of pattern and the signal directly determined to size before the cutting spread of second embodiment shown in Figure 18 Figure;
Figure 27:The initial transverse direction of pattern and the signal directly determined to size before the cutting spread of 3rd embodiment shown in Figure 22 Figure;
Figure 28:The schematic diagram directly determined to size after the cutting spread of pattern after the cutting spread of second embodiment shown in Figure 18;
Figure 29:The schematic diagram directly determined to size after the cutting spread of pattern after the cutting spread of 3rd embodiment shown in Figure 22;
Figure 30:The schematic diagram of pattern before the cutting spread of the fourth embodiment of the present invention;
Figure 31:The schematic diagram of pattern after the cutting spread of fourth embodiment shown in Figure 30;
Figure 32:The schematic diagram that the shape of fourth embodiment shown in Figure 30 is depicted;
Figure 33:The schematic diagram of the face sheet of fourth embodiment shown in Figure 30;
Figure 34:The schematic diagram of the weaving list of fourth embodiment shown in Figure 30;
Figure 35:The schematic diagram of the knitting image of fourth embodiment shown in Figure 30;
Figure 36:The signal for the shape tracing of fourth embodiment shown in Figure 30 established by cutting spread pattern conversion method Figure;
Figure 37:The schematic diagram for the face sheet of fourth embodiment shown in Figure 30 established by cutting spread pattern conversion method;
Figure 38:The signal for the weaving list of fourth embodiment shown in Figure 30 established by cutting spread pattern conversion method Figure;
Figure 39:The schematic diagram for the knitting image of fourth embodiment shown in Figure 30 established by cutting spread pattern conversion method;
Figure 40:The schematic diagram that the size of pattern 104 is established before the cutting spread of fourth embodiment shown in Figure 30;
Figure 41:The signal of curve Y=f (X) fitting formula of pattern 104 before the cutting spread of fourth embodiment shown in Figure 30 Figure;
Figure 42:The schematic diagram of the braiding result of fourth embodiment shown in Figure 30;
Figure 43:Another schematic diagram of the braiding result of fourth embodiment shown in Figure 30;
Figure 44:The another schematic diagram of the braiding result of fourth embodiment shown in Figure 30;
Figure 45:The schematic diagram of pattern before the cutting spread of the fifth embodiment of the present invention;
Figure 46:The schematic diagram of pattern after the cutting spread of 5th embodiment shown in Figure 45;
Figure 47:The schematic diagram of 3 key point setting coordinates of pattern before the cutting spread of 5th embodiment shown in Figure 45;
Figure 48:The schematic diagram of the straight line Y=KX fitting formulas of 5th embodiment shown in Figure 45;
Figure 49:The schematic diagram of the face sheet shape of 5th embodiment shown in Figure 45;
Figure 50:The schematic diagram of the lateral dimension of the face sheet of 5th embodiment shown in Figure 45;
Figure 51:The straight schematic diagram to size of the face sheet of 5th embodiment shown in Figure 45;
Figure 52:The schematic diagram of weaving corresponding to the face sheet of 5th embodiment shown in Figure 45;
Figure 53:The schematic diagram of knitting image corresponding to the face sheet of 5th embodiment shown in Figure 45;
Figure 54:The lower several technique list sectional drawings generated in intelligent knitted CAD software are shown;
Figure 55:The lower number setting interface sectional drawing for showing lower several process softwares, is used to change and opens needle mode;
Figure 56:The lower number setting interface sectional drawing for showing lower several process softwares, is used to carry out size setting.
Figure 57 shows the knitting image file sectional drawing exported in intelligent knitted CAD software.
Figure 58 shows the motor shelves sectional drawing exported in intelligent knitted CAD software.
Same or similar element uses same numeral mark, different elements to use different number marks in the figure Note, wherein:
101 cutting spread patterns
Pattern before 101 cutting spreads
Pattern after 101a cutting spreads
101b cutting spread amounts are embedded in pattern
101c cutting spread amounts merge pattern
Pattern before 102 cutting spreads
Pattern after 102a cutting spreads
102b cutting spread amounts are embedded in pattern
102c cutting spread amounts merge pattern
Pattern before 103 cutting spreads
Pattern after 103a cutting spreads
103b cutting spread amounts are embedded in pattern
103c cutting spread amounts merge pattern
Pattern before 104 cutting spreads
Pattern after 104a cutting spreads
104c cutting spread amounts merge pattern
The intelligent knitted CAD software face sheet of 104d
Pattern before 105 cutting spreads
Pattern after 105a cutting spreads
The intelligent knitted CAD software face sheet of 105d
Middle position before 11
21 outside lines
22 interior lines
Specific implementation mode
Present inventor is based on published scientific and technical literature《The application of pattern in sweater knitted CAD models》, will cut Exhibition pattern principle further applies in the industrial production of sweater, provides cutting spread pattern and is converted into face sheet in intelligent knitted CAD Be generally applicable in method for transformation, face sheet intersecting point dimension determines method according to the coordinate value and fitting function of cutting spread pattern.Under Face sheet shape transformation method of the cutting spread pattern of text description in intelligent knitted CAD software, solves such technical problem:It cuts Cause the suture line position of sweater irregular after exhibition pattern principle application, is knitted during knitting and forming, it is necessary to by adding needle It operates to realize, and then this position is caused to be easily deformed, loose measure becomes larger and then influences appearance and modeling effect.
A) 0-14 referring to Fig.1, first embodiment according to the present invention understand cutting spread pattern into intelligent knitted CAD software Face sheet shape method for transformation:
The first step:Obtain cutting spread pattern critical size " cutting spread amount Δ Ln”。
As shown in Figure 10, non-cutting spread pattern --- being also referred to as pattern 101 before cutting spread --- is elongated rectangular shape, is cut at two Exhibition position carries out cutting expansion, and unfoldable shape as shown in figure 11 is presented, pattern 101a referred to as after cutting spread, wherein cutting spread Measure Δ L1With cutting spread amount Δ L2It is measured in being operated by practical cutting spread pattern to determine.It is understood that cutting spread portion Position can be as needed it is multiple, such as 3,4,5 ... N, wherein N are greater than zero natural number.
Second step:Establish intelligent knitted CAD face sheet shape
The shape of pattern 101a must turn in intelligent knitted CAD software according to knitting knitting and forming implementation method after cutting spread Change corresponding face sheet shape into, method for transformation is as follows:
As shown in figure 12, by the cutting spread amount at cutting spread position respectively with Δ L1、ΔL2…ΔLnUnit form is embedded in cutting spread pattern 101b --- it is referred to as cutting spread amount and is embedded in pattern 101b, completes the cutting spread pattern 101c after embedded cutting spread amount as shown in figure 13, Referred to as cutting spread amount fusion pattern 101c.
In fig. 12, each cutting spread amount, such as cutting spread amount Δ L1, it is marked with three dotted lines, wherein dotted line AC and dotted line BC C points are intersected at, and C points are in the midpoint of dotted line DE.
In fig. 13, cutting spread amount merges the notch that the cutting spread amount in pattern 101c is crossed to form by solid line AC and BC and shows, Wherein, the dotted line AC and dotted line BC of the cutting spread amount insertion pattern 101b in the solid line AC in Figure 13 and BC and Figure 12 is corresponded, Therefore, in fig. 13, upright projection of the C points on AB lines is located approximately at a midpoint.
B) according to cutting spread pattern principle and system software intersecting point dimension setting method, knitting and forming product face sheet intersection point is completed Size is set
In intelligent knitted CAD software, in order to determine the size of face sheet, it is necessary to each point determine lateral dimension and directly to Size, with the fixed relative position each put, due to the face sheet shape by cutting spread pattern in intelligent knitted CAD, specially according to this Sharp method is converted, thus in intelligent knitted CAD face sheet intersection point X, Y coordinates value, with pattern before cutting spread have correspondence, I.e. for the size of each point A, B, C, F, G, H in cutting spread amount fusion pattern 101c shown in Figure 13, it is referred to shown in Fig. 10 Cutting spread amount insertion pattern 101b before cutting spread in cutting spread transfer process shown in pattern 101 and Figure 12 is determined.
The initial each point lateral dimension of pattern 101 is the X-coordinate of Figure 14 before cutting spread, and X-coordinate does not change after cutting spread Become, therefore the initial X-coordinate of pattern 101 can be as the lateral dimension numerical value of the point before cutting spread, pattern 101 is initial before cutting spread Directly to the Y coordinate that size is Figure 14, Y coordinate changes each point after cutting spread, its each point is directly being schemed to size needs after cutting spread On the basis of the Y coordinate of 14 each points, increase corresponding Δ L1、ΔL2…ΔLnEqual cutting spreads amount, as shown in figure 15.
As shown in Figure 16,17, cutting spread evolute is set as outside line, corresponding not deployed line is set as interior lines.Work as cutting spread Preceding pattern outside line is not vertical straight line, and is oblique line Y=KX, and wherein K is constant or pattern outside line is arbitrary function curve Y When=f (X), intelligent knitted CAD face sheet converts example one --- corresponding to second embodiment and example two --- and corresponds at this time 3rd embodiment is as shown in Figure 18-25.
Before cutting spread the initial each point lateral dimension of pattern 102,103 be Figure 26,27 X-coordinate, X-coordinate after cutting spread not It changes, therefore its initial X-coordinate can be as the lateral dimension numerical value of the point, pattern 102,103 is initial each before cutting spread Point directly to size be Figure 26,27 Y coordinate, Y coordinate changes after cutting spread, its each point is directly being schemed to size needs after cutting spread 26, on the basis of the Y coordinate of 27 each point, increase Δ L1、ΔL2…ΔLnEqual cutting spreads amount, as shown in Figure 28,29, when outside line is Y When the curve of the oblique line or Y=f (X) of=KX, existence function relationship between X and Y coordinate can be calculated according to the Y value of certain point Corresponding X values, the dimensional values to simplify intersection point obtain process.
As shown in Figure 18-21,26,28, according to the second embodiment of the present invention, cutting spread amount merges each intersection point of pattern 102c Coordinate sample calculation is as follows:
For intersection point G:
X-coordinate=0 Y coordinate=Y1=KX1
For intersection point H:
X-coordinate=X1Y coordinate=Y1+ΔL1/ 2=KX1+ΔL1/2
For intersection point F:
X-coordinate=0 Y coordinate=Y1+ΔL1=KX1+ΔL1
For intersection points B:
X-coordinate=0 Y coordinate=Y2=KX2
For intersection point C:
X-coordinate=X2Y coordinate=Y2+ΔL2/ 2=KX2+ΔL2/2
For intersection point A:
X-coordinate=0 Y coordinate=Y2+ΔL2=KX2+ΔL2
As shown in Figure 22-25,27,29, according to the third embodiment of the invention, cutting spread amount merges each intersection point of pattern 103c Coordinate sample calculation is as follows:
For intersection point G:
X-coordinate=0 Y coordinate=Y1=f (X1)
For intersection point H:
X-coordinate=X1Y coordinate=Y1+ΔL1/ 2=f (X1)+ΔL1/2
For intersection point F:
X-coordinate=0 Y coordinate=Y1+ΔL1=f (X1)+ΔL1
For intersection points B:
X-coordinate=0 Y coordinate=Y2=f (X2)
For intersection point C:
X-coordinate=X2Y coordinate=Y2+ΔL2/ 2=f (X2)+ΔL2/2
For intersection point A:
X-coordinate=0 Y coordinate=Y2+ΔL2=f (X2)+ΔL2
C) the application of the technical solution
First:The establishment of face sheet shape and effect
According to the fourth embodiment of the invention, as shown in Figure 30,31, cutting spread operation is carried out to pattern before cutting spread 104, it is practical In production, cutting spread position and angle will be different, and can be turned to save principle according to pattern, are converted to Figure 30,31 identical moulds Then formula recycles transforming principle noted earlier to be operated.
If not using the method for the invention to be converted, directly pattern image is imported in intelligent knitted CAD, by paper Sample is placed on the bottom, using pattern shape, by way of depicting, carries out intersection point setting, obtains face sheet in intelligent knitted CAD Shape, as shown in Figure 32,33.
The knitting image of its weaving and remittance abroad is as shown in Figure 34,35.
From Figure 30-35 as can be seen that middle position 11 before pattern 104 is original before cutting spread, since cutting spread operates, shape becomes At oblique line, and oblique line is during being knitted knitting and forming, it is necessary to it is realized by adding needle operation, it is special according to knitting knitting and forming Point, this position are easily deformed, and loose measure increases, and appearance and modeling effect can be influenced, because this is half anter, if with the other half anter Needle position is added to suture in the oblique line, then the suture appearance is not straight, and appearance is impacted.
Face sheet shape is depicted and obtained to the conversion face sheet shape obtained using cutting spread pattern conversion method of the present invention, As shown in Figure 36,37, referred to as product face sheet 104d.
The weaving of product face sheet 104d and the knitting image of remittance abroad are as shown in Figure 38,39.
It can be seen that pattern remains straight line in preceding middle position 11 from Figure 38,39, contribute to the beauty for being knitted finished product, in preceding Position is calm, without extra loose measure, meets the characteristics of knitting is molded assembling-disassembling and needs.
Second:Size establishment method
As shown in figure 40, the curvilinear function between intersection point a and b is Y=f (X), which hands over after c points carry out cutting spread Point transverse direction and directly all have numerical relation with original function to size, due to pattern cutting spread operate after, laterally and directly to ruler Very little inconvenient measurement, therefore response curve function, key point transverse and longitudinal coordinate value and the cutting spread numerical quantity of pattern before cutting spread can be utilized, Calculate obtain cutting spread after the corresponding intersection point of pattern transverse direction and directly to size.By curve Y=f (X) upper 3 key feature points a, b, c For lateral distance of the point apart from the preceding middle position line 11 as X-coordinate, straight apart from bottom edge is used as Y coordinate to distance, obtains 3 X, Y Coordinate pair is as shown in table 1.
1 key feature points X, Y coordinates value of table
It is as shown in figure 41 to its function curve formula can be obtained according to this feature point coordinates, utilize the formula, Ke Yigen It, which is calculated, according to the Y value of corresponding intersection point corresponds to X values.
In intelligent knitted CAD software, the shape that can obtain face sheet is depicted using pattern image, but size is accurate Control needs to input by the transverse direction of intersection point and directly to size, and the acquisition of the size can be by measuring pattern before cutting spread It obtains, there is the case where inconvenient, to be especially in the presence of many places cutting spread position since pattern measures, key feature points can be utilized at this time Coordinate obtains its curvilinear function formula, and the X and Y coordinates for obtaining other intersection points on curve, Jin Erji are then calculated according to formula Calculate the transverse direction for obtaining intelligent knitted CAD face sheet intersection point and directly to dimensional values.The assembling-disassembling of thus obtained fourth embodiment As shown in Figure 42-44.
According to the fifth embodiment of the invention, there are the feelings at many places cutting spread position for product for above-mentioned cutting spread pattern conversion method Condition, citing is as shown in Figure 45-46.
Since the cutting spread pattern is 1/2 pattern, knitting knitting and forming can be combined into 1 by 2, save suture operation, because The lateral dimension of the corresponding intersection point of this face sheet is that 2 multiple values of the lateral coordinates of the corresponding intersection point of cutting spread pattern to simplify the calculation will be horizontal It is inputted to coordinate with 2 multiple values, 3 cutting spread position coordinates are as shown in Figure 47 and table 2.
2 key feature points X, Y coordinates value of table
Using 2 coordinate value of table, it is as shown in figure 48 to obtain fitting a straight line formula Y=KX.
Using the fitting a straight line formula, the X, Y coordinates value that can calculate other cutting spread points is as shown in table 3.
3 cutting spread point X, Y coordinates calculated value of table
Note:Y coordinate meets Y=nD in table 3, and n is natural number 0~11 in formula, because having carried out 12 cutting spreads altogether, D is to cut Spacing is opened up, this example cutting spread spacing is equal, numerical value 4.4;First time cutting spread sets its Y coordinate as 0;X-coordinate is according to Y-coordinate value Utilize Figure 48 fitting formula result of calculations.
The coordinate values of table 3 are set as to the lateral dimension numerical value of corresponding intersection point in intelligent knitted CAD, and corresponding intersection point Longitudinal size numerical value then need according in table 3 Y coordinate numerical value and cutting spread amount superposition determine as shown in Figure 49-51.
Figure 52-53 shows the weaving and knitting image of many places cutting spread pattern 105.
It is designed according to the above-mentioned technical concept of inventor, by summarizing and concluding, applicant proposes following commercial Application skill Art scheme.
0-47 referring to Fig.1, cutting spread pattern in accordance with another preferred embodiment of the present invention are converted into lower several process softwares Needed for the method for transformation of product face sheet include following step of converting:
As shown in Figure 10, cutting spread position L1, L2 ... ... Ln is marked in the pattern for wanting cutting spread, forms pattern before cutting spread 101、102、103、104、105.It is understood that pattern can be actual papery pattern, can also be by Graphing of Engineering The pattern figure of software or CAD of Garment Software on Drawing.Optionally, lower several process softwares can have lower several process function modules CAD of Garment software or intelligent knitted CAD software, or profession lower several process softwares.The pattern implementation of Figure 10 exemplifies two A cutting spread position L1, L2, that is, cutting spread quantity n=2.Figure 18,22 pattern implementation exemplify two cutting spread positions.Figure 30's Pattern implementation exemplifies a cutting spread position, that is, cutting spread quantity n=1.The pattern implementation of Figure 45 exemplifies 12 cutting spread positions Set L1, L2 ... ... Ln, that is, cutting spread quantity n=12.
It is understood that the mark line of cutting spread position can be curve, such as wave, jaggies or sine curve Or cosine curve.Preferably, the mark line of cutting spread position is straight line, and such line style meets succinct, efficient design philosophy.
As shown in figure 11, before the cutting spread pattern 101,102,103,104,105 cutting spread position L1, L2 ... ... Ln Place carries out cutting expansion, and is respectively formed triangular incision 23, before the bottom edge 24 of the triangular incision 23 is located at the cutting spread In the outside line 21 of pattern, the apex angle 25 of the triangular incision 23 is located at before the cutting spread on the interior lines 22 of pattern, wherein described The length on the bottom edge 24 of triangular incision 23 corresponds to each cutting spread position L1, the cutting spread amount Δ L at L2 ... ... Ln1, Δ L2... ... Δ Ln, before the cutting spread pattern 101,102,103,104,105 be thus converted into pattern 101a, 102a after cutting spread, 103a、104a、105a.In Fig. 10 it can be clearly seen that before cutting spread the outside line 21 of pattern 101 with interior lines 22 be two parallel Vertical line, converted by first time cutting spread, the outside line 21 of pattern 102a and interior lines 22 all occur different degrees of curved after cutting spread Folding.As needed, cutting spread amount Δ L1, Δ L2Equal or unequal it can be worth.It is understood that the conversion of first time cutting spread can be with It is completed, can also be completed by pattern graph transformation in CAD software by actual papery pattern.Shown in Figure 11 Outside line is segmented disconnection after cutting spread, and interior lines still keep continuous after cutting spread.
As shown in figure 12, after the cutting spread in pattern 101a, 102a, 103a, 104a, 105a, the paper before the cutting spread Each cutting spread block B1, B2 ... ... Bn is translated corresponding cutting spread amount Δ L by the interior lines 22 of sample 101,102,103,104,1051, Δ L2... ... Δ Ln, form rectangle cutting spread dead zone ABED, wherein the pattern before the cutting spread of rectangle cutting spread dead zone ABED The length of the first sideline AB and the second sideline ED in 22 direction of interior lines are equal to its corresponding cutting spread amount Δ L1, Δ L2... ... Δ Ln, And draw first straight line section AC, second straight line section BC, third straightway DE, wherein the first end point of first straight line section AC is located at The first corner A of rectangle cutting spread dead zone ABED, the first end point of second straight line section BC are located at the second of rectangle cutting spread dead zone ABED Corner B, and the second endpoint C of the second endpoint C and second straight line section BC of first straight line section AC intersects at third straightway DE Midpoint C at, after the cutting spread pattern 101a, 102a, 103a, 104a, 105a be thus converted into cutting spread amount insertion pattern 101b, 102b、103b、104b、105b.First straight line section AC, second straight line section BC, third straightway DE are represented by dotted lines in Figure 12, To be different from pattern contour line.And the interior lines outside line of the pattern after second of cutting spread conversion and interior lines 22 restore to be mutually parallel. According to the 2nd, 3 embodiments, as shown in Figure 20,24, the outside line of pattern can be skew lines or curve, after second of cutting spread conversion Cutting spread dead zone is approximatively indicated with rectangle.It is understood that the conversion of second cutting spread can by actual papery pattern come It completes, can also be completed by pattern graph transformation in CAD software.As shown in figure 12, pattern is three cutting spreads by cutting spread Block B1, B2, B3, as the 1st embodiment of simple pattern, each cutting spread block is rectangle, wherein cutting spread block rectangle length of side AP, BF corresponds to cutting spread spacing, related to the coordinate of cutting spread position.It is understood that cutting spread block can be other shapes, such as 2nd, 3,4, the shape of cutting spread block shown in Figure 20 in 5 embodiments, 24,31,46.
It is understood that the second endpoint C of the second endpoint C and second straight line section BC of first straight line section AC intersects at At the basic midpoint C of three straightway DE, that is to say, that intersection point C can be off slightly near the midpoint of third straightway DE, only Those skilled in the art are wanted to think that this deviation does not interfere with the realization of the design philosophy of the present invention, then, this degree intersection point C Deviation caused by new technical solution still within protection scope of the present invention.
As shown in figure 12, in the cutting spread amount insertion pattern 101b, 102b, 103b, 104b, 105b, for each institute Rectangle cutting spread dead zone ABED is stated, the third sideline AD and the 4th sideline BE of rectangle cutting spread dead zone ABED, the cutting spread are wiped Amount embedded pattern 101b, 102b, 103b, 104b, 105b be thus converted into cutting spread amount fusion pattern 101c, 102c, 103c, 104c、105c.This is the conversion of third time cutting spread, realizes the step of converting that cutting spread notch is transferred to interior lines from outside line.By 22 form of interior lines of above-mentioned step of converting, the cutting spread pattern still remains unchanged before and after cutting spread.In cutting out for practical clothes In face sheet, the outside line of corresponding pattern can be irregular lines, be the starting point for needing to carry out cutting spread conversion, and it is corresponded to The interior lines of pattern be typically all suture or face sheet centre symmetry line between face sheet, be also often straight line.
It is therefore preferred that pattern 101, pattern 101a, cutting spread amount insertion pattern 101b after cutting spread before the cutting spread , the interior lines of cutting spread amount fusion pattern 101c correspond to the suture or face sheet centre symmetry line of clothes.In the 4th embodiment, It as shown in Figure 30-40, is converted by above-mentioned cutting spread three times, before the namely knitting and forming product of interior lines 22 of product face sheet 104d Middle position 11, still keeps rectilinear configuration, in this way, during being knitted knitting and forming, there is no need to carry out adding needle operation, molding The preceding middle suture location of assembling-disassembling is just not easy to deform, and does not interfere with the appearance of knitting and forming product.
Optionally, before the cutting spread pattern 101, after cutting spread pattern 101a, cutting spread amount insertion pattern 101b, cutting spread Starting boundary line that the outside line of amount fusion pattern 101c corresponds to cloth-cutting face sheet, needing cutting spread region, interior lines correspond to Cloth-cutting face sheet, the termination line of demarcation that needs cutting spread region.
It is understood that the conversion of third time cutting spread can be completed by actual papery pattern, it can also be soft in CAD It is completed by pattern graph transformation in part.
As shown in Figure 38,39, the figure of the cutting spread amount fusion pattern 101c, 102c, 103c, 104c, 105c are inputted Thus lower several process softwares, the described fusion of cutting spread amount pattern 101c, 102c, 103c, 104c, 105c are converted into lower several process softwares In product face sheet 104d.Figure 38 shows that the weaving list of the 4th embodiment, Figure 39 show the knitting image of the 4th embodiment, cut The contour line of exhibition amount fusion pattern is all shown wherein.It is understood that the cutting spread amount fusion pattern 101c, 102c, The figure of 103c, 104c, 105c and the figure of product face sheet 104d are consistent, and only its carrier is different, and the cutting spread amount is melted The carrier of combined paper sample can be paper carrier, can also be the figure in garment pattern CAD software, and product face sheet is then lower several works Figure in skill CAD software, it is internal to include the information such as face sheet weaving.
According to cutting spread pattern principle and lower several process software intersecting point dimension setting methods, passed through by the product face sheet 104d It measures or numerical computations completes the setting of knitting and forming product face sheet intersecting point dimension, wherein the knitting and forming product face sheet intersection point Dimensional values can utilize the correspondence intersection point transverse and longitudinal coordinate value of pattern 101,102,103,104,105, cutting spread position before the cutting spread Set L1, L2 ... ... Ln coordinate values, cutting spread spacing, cutting spread quantity N and cutting spread amount Δ L1, Δ L2... ... Δ LnNumerical value function Relationship obtains, and thus converts the patterned product face sheet 104d to digitized product face sheet.Reference Figure 40 and 41, the The coordinate value functional relation of the knitting and forming product face sheet intersection point of 4 embodiments is shown in FIG. 41 by curve matching.Figure 48 show the curve matching characterization of the coordinate value functional relation of the knitting and forming product face sheet intersection point of the 5th embodiment.
It is understood that for the pattern of papery, length or angle measurement tool can be used to realize that the molding is compiled The direct measurement of product face sheet intersection coordinate value is knitted, and is inputted in lower number process software.For the face sheet in CAD software, in width Piece figure can use the similar means such as the coordinate pick-up in CAD software after vectorized process, obtain the molding and compile Product face sheet intersection coordinate value is knitted, and is stored in lower several process softwares, the step of being manually entered is saved.For many places cutting spread Pattern, such as cutting spread at 12 in the 5th embodiment herein, since the face sheet intersection coordinate value quantity to be obtained is larger, either Manual measurement is measured indirectly by means of CAD software, and labor workload is all very big, is easy error.Therefore, pass through manual measurement Several CD datas before cutting spread on pattern, such as the 5th embodiment shown in Figure 47, manual measurement go out three shown in table 2 Then the coordinate of a key feature points obtains relevant coordinate function by curve matching, so that it may by calculating, to be quickly obtained The coordinate value of each cutting spread point, as listed in table 3.
Cutting spread notch is transferred to interior lines by pattern by above-mentioned convert three times from the outside line of the knitting and forming product face sheet, Reached the technical purpose that is basically unchanged of line morphology in being kept before and after transformation, to reached product will not local deformation, and And maintain the product appearance technique effect consistent with expected design.And the digitlization of figure is realized, is Computerized flat knitting machine Using providing basic data.
Preferably, the correspondence intersection coordinate value of pattern 101,102,103,104,105 is before the cutting spread
YAi′=f (XAi′)
Wherein, YAi′It is the Y-coordinate value of the i-th ' a corresponding intersection point of pattern 101,102,103,104,105 before the cutting spread, XAi′It is the X-coordinate value of the i-th ' a corresponding intersection point of pattern 101,102,103,104,105 before the cutting spread;
The coordinate value of the knitting and forming product face sheet intersection point is
XEi=XAi′
Wherein, YEiIt is the Y-coordinate value of i-th of correspondence intersection point of the knitting and forming product face sheet, XEiIt is that the molding is compiled Knit the X-coordinate value of i-th of correspondence intersection point of product face sheet, the first factor alphai0 or 1 is taken, the second factor betaij0,1/2 or 1 is taken, The value range of intersection point serial number i is [1, N], Δ LjIt is j-th of cutting spread numerical quantity, wherein the value range of j is [1, k], and k is to cut Serial number is opened up, i ' are the intersection point serial number of pattern before cutting spread, and i is the intersection point serial number of product face sheet.
According to first embodiment, pattern 101 is simple elongated rectangular shape before cutting spread, and the calculating of intersecting point coordinate is simpler Single, each intersecting point coordinate sample calculation of the knitting and forming product face sheet is as follows:
The intersection coordinate value of pattern 101,102,103,104,105 before the cutting spread:
Setting cutting spread block is square, that is, cutting spread spacing decile, and its side length is L, then have:
XAI 'I '× L, YAi′=L+XAi′, wherein γi′=0 or 1
As shown in figure 14, for the 1st cutting spread intersecting point coordinate XA1, YA1,
XA1=L YA1=L γ1=0
For the 2nd cutting spread intersecting point coordinate XA2, YA2,
XA2=L YA2=2L γ2=1
For the 3rd cutting spread intersecting point coordinate XA3, YA3,
XA3=0 YA3=L γ3=0
For the 4th cutting spread intersecting point coordinate XA4, YA4,
XA4=0 YA4=2L γ4=1
The coordinate value of the knitting and forming product face sheet intersection point is:
XEi=XAi′
For the intersection point G, the intersection point XA with pattern before cutting spread 101 of cutting spread amount fusion pattern 101c3, YA3It is corresponding:
XE1=XA3=0
Wherein, α1=1, β11=0, i=1, i '=3, k=1
For the intersection point H of cutting spread amount fusion pattern 101c:
XE2=XA1=L
Wherein, α2=1, β21=1/2, i=2, i '=1, k=1
For the intersection point F of cutting spread amount fusion pattern 101c:
XE3=XA3=0
Wherein, α3=1, β31=1, i=3, i '=3, k=1
For the intersection points B of cutting spread amount fusion pattern 101c:
XE4=XA4=0
Wherein, α4=1, β41=1, β42=0, i=4, i '=4, k=2
For intersection point C:
XE5=XA2=L
Wherein, α5=1, β51=1, β52=1/2, i=5, i '=2, k=2
For intersection point A:
XE6=XA4=0
Wherein, α6=1, β61=1, β62=1, i=6, i '=4, k=2
With reference to Figure 30-41, according to the fourth embodiment of the invention, the intersection coordinate value of pattern 104 before the cutting spread:
As shown in Figure 30,40, with reference to table 1, for the 1st cutting spread intersecting point coordinate XA1, YA1,
XA1=18.6 YA1=f (XA1)=8.4
For the 2nd cutting spread intersecting point coordinate XA2, YA2,
XA2=0 YA2=f (XA2)=8.4
Function f (x) therein is provided by Figure 41.
As shown in Figure 36,37, intersection point A and pattern 104 before cutting spread that cutting spread amount merges pattern 104c and product face sheet 104d Intersection point XA2, YA2Corresponding, coordinate calculates as follows:
XE1=XA2
Wherein, α1=1, β11=0, i=1, i '=2, k=1
Cutting spread amount merges the coordinate of the intersection points B of pattern 104c and product face sheet 104d:
XE2=XA2
Wherein, α2=1, β11=1, i=1, i '=2, k=1
Cutting spread amount merges the coordinate of the intersection point C of pattern 104c and product face sheet 104d:
XE3=XA1
Wherein, α3=1, β11=1/2, i=1, i '=1, k=1
Second and third, the correlation computations of five embodiments similar can also show that I will not elaborate.
Preferably, if the increase cutting spread of pattern 101,102,103,104,105 position forms multiple cutting spreads before the cutting spread, It corresponds to intersection coordinate value YAi=Te (XAi) can be obtained by the curve matching formula of key feature point coordinates.Above fourth, fifth Embodiment and Figure 41 and Figure 48 give the example of such iunction for curve.
Preferably for the few pattern of cutting spread number, the corresponding of pattern 101,102,103,104,105 is handed over before the cutting spread Point coordinates value is obtained through actual measurement.
Preferably, most commonly seen situation is that the correspondence intersection point of pattern 101,102,103,104,105 is sat before the cutting spread Scale value is
YAi′=K × XAi′
Wherein, K is constant.The second embodiment of this paper is exactly such pattern type.
Digitized product face sheet is used for the final technical goal that industrial production is the present invention, for this purpose, according to the present invention Lower several technics institution methods based on pattern tissue the first preferred embodiment, lower several technics institution methods include with Lower step:
According to clothes fashion requirement and specification, pattern tissue figure is drawn using prototyping;
Cutting spread pattern is converted into the method for transformation of product face sheet needed for lower several process softwares as described above, will be described Pattern tissue figure is converted into face sheet figure needed for lower several process softwares;
The face sheet figure is imported into lower number process software, and generates corresponding lower number file;
Based on lower several files, related data is changed in the lower number setting interface of lower several process softwares;
Generate lower several technique lists of the face sheet figure.
Figure 54 gives the example of the lower several technique lists generated in intelligent knitted CAD software.About intelligent knitted CAD software Use and operate, refer to dependent help document, I will not elaborate.
Preferably, needle mode is opened in modification, foot crosses shirt body, narrowing in the lower number setting interface of lower several process softwares Mode, face sheet size.
Figure 55 shows the lower number setting interface of lower several process softwares, is used to change and opens needle mode.
Preferably, size setting is carried out in the lower number setting interface of lower several process softwares, to produce different sizes Clothes.
Figure 56 shows the lower number setting interface of lower several process softwares, is used to carry out size setting.
Advantageously, calculating intersecting point coordinate or dimension data using computational science software.
Based on above-mentioned accurately lower number technique list, applicant proposes new sweater process program, in industrial production batches Amount production sweater.Sweater process program according to the first preferred embodiment of the present invention comprising following steps:
Lower several technique lists of the sweater are generated by above-mentioned lower several technics institution methods;
Lower several technique lists based on the sweater, make the knitting image file of the sweater in knitting CAD software;
Knitting image file based on the sweater makes the motor shelves of the sweater in knitting CAD software;
Motor shelves based on the sweater, the knitting manufacture sweater finished product in Computerized flat knitting machine.
Figure 57 shows the knitting image file example exported in intelligent knitted CAD software.
Figure 58 shows the motor shelves example exported in intelligent knitted CAD software.
Based on identical inventive concept, applicant proposes new sweater knitting equipment comprising:
Lower several technique single generating devices can be generated lower several works of the sweater by above-mentioned lower several technics institution methods Skill list;It is understood that lower several technique single generating devices are for example by lower several process softwares and the calculating for being able to carry out the software Machine forms.
It is knitted image file generation apparatus, can be made in knitting CAD software based on lower several technique lists of the sweater Make the knitting image file of the sweater;It is understood that knitting image file generation apparatus is for example soft by intelligent knitted CAD Part and the computer composition for running the software.
Motor shelves generating means can make institute based on the knitting image file of the sweater in knitting CAD software State the motor shelves of sweater;It is understood that motor shelves generating means for example by intelligent knitted CAD software and run the software Computer forms.
Computerized flat knitting machine can control file based on the Computerized flat knitting machine of the sweater, independently weave the sweater finished product.Electricity Brain straight-bar machines can be commercialized machine, can understand the Computerized flat knitting machine control file of the present invention.
Inventor is dexterously used for cutting spread pattern principle to improve Computerized flat knitting machine weaving formulating method, to substantially subtract Small sweater version type error rate reduces the communication difficulty between pattern engineer and process engineer and reduces production cost, reaches The desin speed for improving dress-goods has been arrived, the technique effect of production efficiency is improved.
Patent document CN105852295A, CN107467762A, CN202396523U, CN106723567A, CN105982381A, CN105455277A, CN205125189U, CN104790109A, CN206213370U, CN106757713A, CN203683856U, CN106676738A, CN102041619A are disclosed and the invention relevant zero Part, component, assembly unit or device, therefore, structural relation, position between the part, element and the component that do not refer to herein Relationship, active force relationship, movement relation, energy relationship, momentum relationship, information transmission relationship, information transformation relation etc. can all join Understand according to the patent document of above-mentioned reference.The technology contents of the herein cited patent document thus become present patent application A part for file.In case of need, all patents announced in the technical field involved by the invention Document all can provide prior art reference to present patent application.
The preferred or specific embodiment of the invention described in detail above.It should be appreciated that the technology of this field Personnel can make many modifications and variations without creative work according to the design concept of the invention.Therefore, all In technical field technical staff according to the invention design concept on the basis of existing technology by logic analysis, reasoning or The limited available technical solution of experiment of person, within the scope of the invention or should all be defined in the patent claims Protection domain in.

Claims (10)

1. cutting spread pattern is converted into the method for transformation of product face sheet needed for lower several process softwares, which is characterized in that described turn Change method includes following step of converting:
Cutting spread position is marked in the pattern for wanting cutting spread, forms pattern before cutting spread;
Cutting expansion is carried out at the cutting spread position of pattern before the cutting spread, and is respectively formed triangular incision, the triangle The bottom edge of notch is located at before the cutting spread in the outside line of pattern, and the apex angle (25) of the triangular incision is located at paper before the cutting spread On the interior lines (22) of sample, wherein the length on the bottom edge (24) of the triangular incision (23) correspond to each cutting spread position (L1, L2 ... ... Ln) at cutting spread amount (Δ L1, Δ L2... ... Δ Ln), before the cutting spread pattern (101,102,103,104,105) by This is converted into pattern (101a, 102a, 103a, 104a, 105a) after cutting spread;
After the cutting spread in pattern (101a, 102a, 103a, 104a, 105a), before the cutting spread pattern (101,102, Each cutting spread block (B1, B2 ... ... Bn) is translated corresponding cutting spread amount (Δ L by 103,104,105) interior lines (22)1, Δ L2... ... ΔLn), it is formed rectangle cutting spread dead zone (ABED), wherein the pattern before the cutting spread of rectangle cutting spread dead zone (ABED) First sideline (AB) in interior lines (22) direction and the length of the second sideline (ED) are equal to its corresponding cutting spread amount (Δ L1, Δ L2... ... Δ Ln), and draw first straight line section (AC), second straight line section (BC), third straightway (DE), wherein first straight line The first end point of section (AC) is located at the first corner (A) of rectangle cutting spread dead zone (ABED), the first end point of second straight line section (BC) The second corner (B) positioned at rectangle cutting spread dead zone (ABED), and the second endpoint (C) and second straight line of first straight line section (AC) The second endpoint (C) of section (BC) intersects at the midpoint (C) of third straightway (DE), pattern after the cutting spread (101a, 102a, 103a, 104a, 105a) thus it is converted into cutting spread amount insertion pattern (101b, 102b, 103b, 104b, 105b);
In cutting spread amount insertion pattern (101b, 102b, 103b, 104b, 105b), for each rectangle cutting spread dead zone (ABED), the third sideline (AD) and the 4th sideline (BE) of rectangle cutting spread dead zone (ABED), the cutting spread amount insertion are wiped Pattern (101b, 102b, 103b, 104b, 105b) be thus converted into cutting spread amount fusion pattern (101c, 102c, 103c, 104c, 105c);By above-mentioned step of converting, interior lines (22) form of the cutting spread pattern still remains unchanged before and after cutting spread;
It is described by the lower number process software of the figure input of cutting spread amount fusion pattern (101c, 102c, 103c, 104c, 105c) Cutting spread amount fusion pattern (101c, 102c, 103c, 104c, 105c) is thus converted into the product face sheet in lower several process softwares (104d),
According to cutting spread pattern principle and lower several process software intersecting point dimension setting methods, production is completed by measurement or numerical computations Product face sheet (104d) intersecting point dimension is set, wherein the dimensional values of the product face sheet intersection point can utilize pattern before the cutting spread The transverse and longitudinal coordinate value of the correspondence intersection point of (101,102,103,104,105), cutting spread position (L1, L2 ... ... Ln) coordinate value, cutting spread Spacing, cutting spread quantity N and cutting spread amount (Δ L1, Δ L2... ... Δ Ln) numerical value functional relation obtain, thus by patterned institute It states product face sheet (104c) and is converted into digitized product face sheet (104d).
2. method for transformation as described in claim 1, which is characterized in that pattern before the cutting spread (101,102,103,104, 105) correspondence intersection coordinate value is
YAi′=f (XAi′)
Wherein, YAi′It is the Y-coordinate value of the i-th ' a corresponding intersection point of pattern (101,102,103,104,105) before the cutting spread, XAi′It is the X-coordinate value of the i-th ' a corresponding intersection point of pattern (101,102,103,104,105) before the cutting spread;
The coordinate value of the knitting and forming product face sheet intersection point is
XEi=XAi′
Wherein, YEiIt is the Y-coordinate value of i-th of correspondence intersection point of the knitting and forming product face sheet, XEiIt is the knitting and forming production The X-coordinate value of i-th of correspondence intersection point of product face sheet, the first factor alphai0 or 1 is taken, the second factor betaij0,1/2 or 1 is taken, intersection point The value range of serial number i is [1, N], Δ LjIt is j-th of cutting spread numerical quantity, wherein the value range of j is [1, k], and k is cutting spread sequence Number, i ' is the intersection point serial number of pattern before cutting spread, and i is the intersection point serial number of product face sheet.
3. method for transformation as described in claim 2, which is characterized in that pattern before the cutting spread (101,102,103,104, 105) correspondence intersection coordinate value YAi=f (XAi) obtained by the curve matching of multiple key feature point coordinates.
4. method for transformation as described in claim 1, which is characterized in that pattern before the cutting spread (101,102,103,104, 105) correspondence intersection coordinate value is obtained through actual measurement.
5. method for transformation as described in claim 1, which is characterized in that pattern before the cutting spread (101,102,103,104, 105) correspondence intersection coordinate value is
YAi=K × XAi
Wherein, K is constant.
6. number technics institution method under the knitting CAD based on pattern tissue, which is characterized in that lower several technics institution method packets Include following steps:
According to clothes fashion requirement and specification, apparel construction pattern figure is drawn using prototyping;
By the method for transformation described in any one of claim 1 to 5, it is soft to convert the apparel construction pattern figure to lower several techniques Face sheet figure needed for part;
The face sheet figure is imported into lower number process software, and generates corresponding lower number file;
Based on lower several files, related data is changed in the lower number setting interface of lower several process softwares;
Generate lower several technique lists of the face sheet figure.
7. number technics institution method under the knitting CAD as described in claim 6 based on pattern tissue, which is characterized in that in institute It includes following steps to state modification related data in the lower number setting interface of lower several process softwares:
By the method for transformation described in any one of claim 1 to 5, face sheet intersecting point dimension is changed, obtains modified lower number text Part;
Based on modified lower several files, modification weaving include open needle mode, foot crosses shirt body, knitting mode etc..
8. number technics institution method under the knitting CAD as described in claim 6 based on pattern tissue, which is characterized in that in institute It states in the lower number setting interface of lower several process softwares and carries out size setting, to produce the clothes of different sizes.
9. sweater process program, which is characterized in that the sweater process program includes following steps:
Lower several technique lists of the sweater are generated by lower several technics institution methods described in any one of claim 6 to 8;
Lower several technique lists based on the sweater, make the knitting image file of the sweater in knitting CAD software;
Knitting image file based on the sweater makes the motor shelves of the sweater in knitting CAD software;
Motor shelves based on the sweater make the corresponding brand of the sweater and the electricity of machine models in knitting CAD software Brain straight-bar machines controls file.
Computerized flat knitting machine based on the sweater controls file, and the sweater finished product is woven in Computerized flat knitting machine.
10. sweater knitting equipment, which is characterized in that the sweater knitting equipment includes:
Lower several technique single generating devices can be generated by lower several technics institution methods described in any one of claim 6 to 8 Lower several technique lists of the sweater;
It is knitted image file generation apparatus, institute can be made in knitting CAD software based on lower several technique lists of the sweater State the knitting image file of sweater;
Motor shelves generating means can make the hair based on the knitting image file of the sweater in knitting CAD software The motor shelves of shirt;
Computerized flat knitting machine controls file creating apparatus, institute can be made in knitting CAD software based on the motor shelves of the sweater State the corresponding brand of sweater and the Computerized flat knitting machine control file of machine models;
Computerized flat knitting machine can control file based on the Computerized flat knitting machine of the sweater, independently weave the sweater finished product.
CN201810190195.9A 2018-03-08 2018-03-08 Conversion method for converting cut and spread paper pattern into product web required in next process software and sweater knitting equipment Active CN108629071B (en)

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