CN108627301A - A kind of adjustable structure changes rotor dynamic balancing Online Transaction Processing and test method - Google Patents
A kind of adjustable structure changes rotor dynamic balancing Online Transaction Processing and test method Download PDFInfo
- Publication number
- CN108627301A CN108627301A CN201810576927.8A CN201810576927A CN108627301A CN 108627301 A CN108627301 A CN 108627301A CN 201810576927 A CN201810576927 A CN 201810576927A CN 108627301 A CN108627301 A CN 108627301A
- Authority
- CN
- China
- Prior art keywords
- rotor
- driving
- fixed
- measuring point
- balanced
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Classifications
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01M—TESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
- G01M1/00—Testing static or dynamic balance of machines or structures
- G01M1/14—Determining unbalance
- G01M1/16—Determining unbalance by oscillating or rotating the body to be tested
Abstract
The invention belongs to be machined production and vibration experiment technical field of measurement and test, and in particular to a kind of adjustable structure changes rotor dynamic balancing Online Transaction Processing and test method.The Online Transaction Processing includes electrical drive system, friction belt drive system, rotor-bearing system and test sensor-based system.The rotor-bearing system is fixed on base frame, and electrical drive system and friction belt drive system are fixed on rotor-bearing system, and electrical drive system is balanced rotor by the drive of friction belt drive system and rotates;Test sensor-based system is fixed on base frame, and monitoring is balanced the information data of rotor.On-line dynamic balancing test system of the present invention advantage notable in terms of structure design is applied widely, utilize driving driving wheel and the adjustability for driving driven wheel position on driving riser guide rail, the tensile force of friction band can be controlled, and the bearing position of rotor-support-foundation system is horizontal, is vertically adjusted therefore is applicable to a variety of rotor-support-foundation systems.
Description
Technical field
The invention belongs to be machined production and vibration experiment technical field of measurement and test, and in particular to a kind of adjustable structure changes turn
Sub- dynamic balancing Online Transaction Processing and test method.
Background technology
Important component of the rotor as mechanical system, the caused vibration of amount of unbalance will lead to entire rotor-support-foundation system
Generate vibration, noise even mechanism collapse.Statistics shows:The vibration of rotor system failure that scene occurs is come by its reason
Point, belong to that rotor quality is unbalanced to account for about 75%.Divide by excitation property, belong to rotor unbalance power 90% or more.
For that purpose it is necessary to reach the balance accuracy grade of permission into action balance to rotor, dynamically balanced effect, which will directly affect, to be turned
The overall performance of subsystem.
Invention content
In view of the problems of the existing technology, the present invention provides a kind of adjustable structure changes rotor dynamic balancing Online Transaction Processing
And test method.In terms of structure design, for be suitable for it is a variety of be balanced rotor, the present invention will by the way of friction belt drive
Torque is transmitted to from motor and is balanced rotor.In terms of rotor-bearing system, the present invention is supported on respectively using four bogie wheels
The both sides of rotor are balanced, bogie wheel is fixed on by contour bolt on vertical adjustment transverse slat, upper link and vertical adjustment cross
Plate is fixed on vertical adjustment riser, and the adjustability for being balanced rotor bearing position is realized with this.
To achieve the goals above, the present invention adopts the following technical scheme that:
A kind of adjustable structure changes rotor dynamic balancing Online Transaction Processing, including electrical drive system, friction belt drive system,
Rotor-bearing system and test sensor-based system.
The rotor-bearing system is fixed on base frame, and electrical drive system and friction belt drive system are fixed on rotor
On supporting system, electrical drive system is balanced rotor by the drive of friction belt drive system and rotates;Test sensor-based system is fixed
On base frame, monitoring is balanced the information data of rotor.
Rotor-bearing system includes symmetrical two parts, and two parts are parallel and are vertically fixed on above base frame;It is balanced and turns
Son is placed between two parts of rotor-bearing system.It is balanced two ends of rotor and 2 bogie wheels is respectively adopted to support, rather than it is sharp
It is supported, is avoided due to the non-linear influence brought to rotor-support-foundation system imbalance of bearing with bearing.
The friction belt drive system includes friction band, driving driven wheel A and driving driving wheel.Variable-frequency motor output is solid
Drive driving wheel, variable-frequency motor to be fixed on driving riser, driving driving wheel passes through on the inside of driving riser, drives driven wheel surely
A and driving driven wheel B are fixed on the inboard track of driving riser;Driving driven wheel C is fixed on driving riser inner opposite end, right
Position is answered to be fixed with tensioning adjustment block, driving driven wheel C passes through driving riser to connect with tensioning adjustment block.Friction band bypasses successively
Driving driving wheel, driving driven wheel A, it is balanced rotor, driving driven wheel B and driving driven wheel C, friction band is in tensioning shape
State;The output torque of variable-frequency motor by friction band logical overdrive driven wheel A, driving driven wheel B and driving driven wheel C pass to by
Balance rotor.Driving wheel bearing utilizes driving driven shaft sleeve axially position.By adjusting the driving driven wheel A on guide rail, driving
The position of driven wheel B and then friction band is adjusted to being balanced the tensile force of rotor.
Further, rotor-bearing system includes symmetrical two parts, per part include connect base one, bearing rocker,
Upper link vertically adjusts riser, vertical adjustment transverse slat and bogie wheel.Two asymmetrical tracks of the base frame lie against ground.
Bearing rocker is fixed on by connect base one above base frame, and the horizontal position of connect base one is adjustable.Two vertical adjustment are vertical
Plate is fixed on parallel through bearing rocker in connect base one, and the both ends of upper link and vertical adjustment transverse slat are arrived by down respectively
On be horizontally fixed on successively on two vertical adjustment risers, two bogie wheels are contour to be fixed on vertical adjustment transverse slat, bogie wheel
Height it is adjustable.
Further, the test sensor-based system is for acquiring vibration signal, including capture card, current vortex displacement sensing
Device and sensor support base.Capture card is connect with current vortex sensor, and capture card acquisition eddy current displacement sensor test is balanced
The signal of rotor;Current vortex sensor is fixed on by sensor stand on base frame.
Further, the electrical drive system includes driving riser, variable-frequency motor and frequency converter.Driving riser is placed in two
Between a rotor-bearing system, driving riser is fixed on by connect base two on base frame, and perpendicular to base frame.It drives on riser
It is fixed with guide rail, for fixed driving driven wheel A and driving driven wheel B;Variable-frequency motor is fixed on frequency converter on driving riser;
Frequency converter is connected with variable-frequency motor, adjusts variable-frequency motor rotating speed.
Further, the upper link is fixed on by straight pin on vertical adjustment riser, and straight pin plays positioning pin
Effect, upper link plays the role of increasing the rigidity of entire rotor-bearing system.It supports hollow out inside rocker and mitigates rotor
The weight of supporting system.
Further, the base frame is equipped with a hole position, is easily installed other devices;Several T-types are designed on the base frame
Slot, motor cabinet, pedestal and fixing rack for sensor are packed in by T-slot on base frame.
Further, the friction is with the friction band using width 50mm thickness 3mm.
Further, the capture card is NI9229.The variable-frequency motor model 1E00021AA521FA4, frequency
50Hz, rated voltage 220V, rated current 11.6A, rated power 3kW, rated speed 1435r/min.The frequency converter model
For CDIE102G3R7T4B, input voltage 350V, frequency 50Hz, output voltage 380V, output frequency 3200Hz are inputted.
Using the test method of the Online Transaction Processing, include the following steps:
Step 1:Two ends of rotor will be balanced to be positioned on rotor-bearing system, adjusting rotor-bearing system makes to be balanced
Rotor stability.
Step 2:Enable device, finishing device self-test.
Step 3:Rotor raising speed will be balanced to balancing speed V by adjusting frequency converter.Choose the acquisition measuring point for being balanced rotor
A and measuring point B, system acquisition do not add an examination of weight measuring point A vibration signalWith the vibration signal of measuring point BAccording to vibration signalWith the vibration signal of measuring point BObtain the exacerbation radius r of additional examination weight1With phase angle θ1;Pass through when selecting balancing speed V
When whether vibration signal is strong and rotating speed is excessively high, the safety issue of rotor-support-foundation system.
Step 4:Increase test mass Q in the balancing plane 1 for being balanced rotor1;Test mass Q1Selection should according to be balanced turn
The practical experience selection of the quality, imbalance state and balance of son.
Increased test mass Q1With size and orientation, it is denoted as vector
Wherein:Aggravate radius r1;Phase angle θ1;I is imaginary number;E is natural logrithm;
Frequency converter is adjusted at balancing speed V, obtains the vibration signal of measuring point A and measuring point BWithAccording to vibration signalWith the vibration signal of measuring point BObtain additional examination weightExacerbation radius r2With phase angle θ2。
Step 5:Calculating influence coefficientWith
Wherein:WithIndicate that the balancing plane 1 for being balanced rotor increases test mass respectivelyAfterwards, measuring point A and survey
The vibration variable quantity of point B is effect vector.
Step 6:The test mass of rotor will be balancedRemove, increases test mass on the balancing plane 2 for being balanced rotor
Exacerbation radius is r2, phase angle θ2, frequency converter is adjusted at balancing speed V, obtains the vibration signal of measuring point A and measuring point B
With
Increased test mass Q2With size and orientation, it is denoted as vector
Wherein:Aggravate radius r2;Phase angle θ2;I is imaginary number;E is natural logrithm;
Step 7:Calculate the influence coefficient of measuring point ACoefficient is influenced with measuring point B
Wherein:WithIndicate that the balancing plane 2 for being balanced rotor increases test mass respectivelyAfterwards, measuring point A and
The vibration variable quantity of measuring point B is effect vector.
Step 8:Calculate the correction mass P of measuring point A and measuring point B1And P2:
Step 9:The test mass of rotor will be balancedRemove, balancing plane 1 and balancing plane 2 are aggravating radius r respectively1、
r2With phase calibration θ1、θ2Place increases correction mass P1And P2。
The vibration signal of A points and B points is measured at the same balancing speed V, theoretically, vibration should be zero, but by
In many reasons, rotor-support-foundation system still can have unbalance residual content, and vibration at this time is referred to as residual oscillation.If remnants shake
It is dynamic larger, then need rule of thumb the position to correction mass and size be modified, or re-start dynamic balancing.If
It was found that after increasing test mass in equilibrium process, less, i.e. effect vector very little at this time should for the vibration variation at measuring point A and the places measuring point B
The size or orientation for changing test mass, re-start test, otherwise required influence coefficient poor quality, subsequent balancing work
Effect is poor.Data when each dynamic balancing are preferably retained, and it is flat can quickly to inquire each balance of rotor-support-foundation system in this way
The influence coefficient in face can save a large amount of time and expense once imbalance fault occurs once again for rotor-support-foundation system, right
It is into action balance.
Beneficial effects of the present invention:On-line dynamic balancing test system of the present invention advantage notable in terms of structure design is suitable
It is wide with range, using driving driving wheel and the adjustability for driving driven wheel position on driving riser guide rail, friction can be controlled
The tensile force of band, and the bearing position of rotor-support-foundation system is horizontal, is vertically adjusted therefore is applicable to a variety of rotor-support-foundation systems.It is whole
A supporting structure is detachable, is conveniently operated personnel's installation and movement.This Test System of Dynamic Balance is excellent in terms of Software for Design
Gesture is that signal can be filtered, and according to given threshold value, the automatic signal data for choosing certain length carry out phase,
Amplitude calculates and obtains the best correction mass of test mass and best phase calibration, even if the reference signal acquired is with larger
Noise and fluctuation, software can also work normally.Whole process only need artificial given threshold value and interception periodicity, choose with
Calculate the calculation amount for automatically greatly reduce tester.The software section of the present invention also there are polar coordinates to show work(
Can, the variation of balance front and back amplitude, phase can be intuitively observed among polar coordinates, personnel easy to operation are to dynamic balancing effect
Observation.
Description of the drawings
Fig. 1 is that a kind of more applicability rotor dynamic balancings of the present invention test the structural schematic diagram of system.
Fig. 2 is the right view of the rotor-support-foundation system Test System of Dynamic Balance of the present invention.
Fig. 3 is the front view of the rotor-support-foundation system Test System of Dynamic Balance of the present invention.
Fig. 4 is the left view of the rotor-support-foundation system Test System of Dynamic Balance of the present invention.
Fig. 5 is the bogie wheel structural schematic diagram of the present invention.
Fig. 6 is the driving driven wheel structure schematic diagram of the present invention.
Fig. 7 is the driving driving wheel structural schematic diagram of the present invention.
Fig. 8 is the vertical view of the rotor-support-foundation system Test System of Dynamic Balance of the present invention.
In figure, 1 base frame;2 connect bases one;3 bearing rockers;Link on 4;5 vertical adjustment risers;6 vertical adjustment are horizontal
Plate;7 connect bases two;8 driving risers;9 variable-frequency motors;10 frequency converters;11 friction bands;12 tensioning adjustment blocks;13 horizontal adjustments
Axis;14 bogie wheels;15 bogie wheel bearing (ball) covers;16 supporting sleeve, 17 bearing support;18 driving driven wheel A;19 driving driven shafts
Set;20 driving wheel bearings;21 driving driving wheels;22 electric motor end caps;23 driving driven wheel B;24 driving driven wheel C;A is electrically driven
System;B friction belt drive systems;C rotor-bearing systems;D tests sensor-based system.
Specific implementation mode
With reference to Fig. 1~Fig. 8 and specific embodiment, the present invention is described in further detail.
A kind of adjustable structure changes rotor dynamic balancing Online Transaction Processing and test method, including electrical drive system, friction
Belt transmission system, rotor-bearing system, test sensor-based system and base frame.The electrical drive system is by driving riser 8, variable-frequency electric
Machine 9 is constituted with frequency converter 10.Variable-frequency motor is bolted with frequency converter on driving riser 8, and driving riser 8 is in level side
Upwardly through being bolted in connect base 27, contacted in the vertical direction with 27 close face of connect base.The friction
Belt transmission system is made of friction band 11, driving driven wheel 18, driving driving wheel 21.The torque that variable-frequency motor 9 exports is by rubbing
The transmission of band 11 passes to by 1 driving driving wheel, 21,3 driving driven wheels 18 and is balanced rotor.The rotor-bearing system
By base frame 1, connect base 1, bearing rocker 3, upper link 4, vertical adjustment riser 5, vertical adjustment transverse slat 6, bogie wheel 14
It constitutes.It is balanced two ends of rotor to fix by 2 bogie wheels 14 respectively, 4 bogie wheels 14 are bolted admittedly by contour respectively
It is scheduled on vertical adjustment transverse slat 6, upper link 4, vertical adjustment transverse slat 6 are fixed on vertical adjustment by straight pin and bolt respectively
On riser 5, the vertical riser 5 that adjusts is bolted on bearing rocker 3, and bearing rocker 3 is bolted on connection bottom
On seat 1, connect base 1 is fixed on by T-nut on base frame 1.There are two symmetrical guide rails for the base frame 1, lie against
Ground.The test sensor-based system by from wound Labview vibration-testings software, NI9188 capture cards cabinet, NI9229 capture cards,
Eddy current displacement sensor, sensor support base, power amplifier composition, for acquiring vibration signal.
The electric control system includes adjustable frequency motor 9, frequency converter 10, and variable-frequency motor rotating speed is adjusted by frequency converter 10;
The variable-frequency motor 9 model 1E00021AA521FA4, frequency 50Hz, rated voltage 220V, rated current
11.6A, rated power 3kW, rated speed 1435r/min.10 model CDIE102G3R7T4B of the frequency converter, input voltage
350V inputs frequency 50Hz, output voltage 0380V, output frequency 03200Hz;
9 output end of the variable-frequency motor is driven with the friction band 11 of wide 50mm thickness 3mm, through driven wheel 18 of overdriving, is driven
Dynamic driving wheel 21, which delivers torque to, is balanced rotor.May insure stable drive using this transmission, greatly reduce due to by
Motor exports the unstable influence to being balanced rotor unbalance experimental result.Because the tensile force of V belt translation can be by adjusting
The position of bogie wheel is adjusted, therefore this Test System of Dynamic Balance is balanced rotor suitable for a variety of;
2 bogie wheels 14 are respectively adopted to support in the two ends of rotor that is balanced, rather than bearing is utilized to support, and keep away in this way
Exempt from due to the non-linear influence brought to rotor-support-foundation system imbalance of bearing.Bogie wheel 14 is fixed on vertical tune by contour bolt
On the guide rail of whole transverse slat 6, the height of bogie wheel 14 is adjustable.Connect base 1 is fixed on by T-nut on the guide rail of base frame 1,
The horizontal position of connect base 1 is adjustable.The supporting part that is balanced rotor in this way is horizontal, vertically can be adjusted, can
Substantially to eliminate the misaligning property brought to rotor-support-foundation system due to bearing position;
The driving driving wheel 21 is fixed on by 3 bolts and 3 gaskets on the guide rail of driving riser 8, and utilizes key
The torque of motor is passed into driving driving wheel.Driving driven wheel 18 is fixed on by contour bolt on the guide rail of driving riser 8,
And supported using driving wheel bearing 20, driving wheel bearing 20 utilizes driving 19 axially position of driven shaft sleeve.Driving on guide rail from
Driving wheel 18 drives the position of driving wheel 21 that can be adjusted, and then adjusts band to being balanced the tensile force of rotor;
The upper link 4 is fixed on by 6 straight pins on vertical adjustment riser 5, and straight pin plays the work of positioning pin
With.Upper link 4 plays the role of increasing the rigidity of entire rotor-bearing system.It supports 3 inside hollow out of rocker and mitigates rotor branch
Hold the weight of system;
The driving riser 8 is contacted with 27 close face of connect base in the vertical direction, passes through bolt in the horizontal direction
It is fixed in connect base 27;
The tensioning adjustment block 12, which is bolted, to be fixed on driving riser 8 for adjusting tensile force;
The reserved 8 holes position of the base frame 1, is easily installed other devices;
Rotor-bearing system supporting member all in addition to base frame 1 is detachable, is easily installed and movement;
Vibration-testing software in the test sensor-based system is the Labview based on graphical programming language soft from writing
Part, it is desirable that running environment is operating system:Simplified form of Chinese Character WindowsXP or more;Software Labview2012 or more.
Labview writes the main test vibration displacement of software, phase certainly;
Capture card cabinet in the test sensor-based system is 9188 capture card cabinets of NI CDAQ, is surveyed for Labview
Try the connection between software and capture card;
Capture card in the test sensor-based system is NI9229, and NI9229 is for testing displacement signal;
Part of data acquisition in the test sensor-based system includes multiple current vortex sensors, and current vortex sensor passes through
Sensor stand is mounted on the base;
Several T-slots are designed on the base frame, motor cabinet, pedestal and fixing rack for sensor are packed in by T-slot
On base frame;
The test method of single-side dynamic balance and dual-threshold detection is essentially identical, is with actual rotor system single-side dynamic balance now
Example, introduces the test method of this Test System of Dynamic Balance:
Step 1:According to the structure for being balanced rotor, the bearing position of dynamic balance test stand is adjusted, makes that it is suitable for being put down
Weigh rotor.Key phase position, balancing plane and measuring point are chosen in rotor-support-foundation system and select suitable sensor acquisition vibration letter
Number.
Step 2:It enables and acquires card apparatus used in the connection of NI MAX softwares, complete equipment self-inspection.
Step 3:Physical channel is selected, sample frequency is set.
Step 4:Reference channel and test surfaces channel are set, illustrate which reference channel and test surfaces channel correspond to respectively
A physical channel.The periodicity for needing to intercept in calculating process is set, and periodicity is longer, used reference signal data and original
Beginning vibration data is more, can obtain more accurate result to a certain extent.
Step 5:Frequency converter 10 is adjusted, balancing speed V appropriate is selected, rotor raising speed will be balanced to balancing speed V.
When should consider whether vibration signal is strong and rotating speed is excessively high when selecting balancing speed V, the safety of rotor-support-foundation system is asked
Topic.
Step 6:Start to acquire heavy measuring point vibration signal of not adding an examination of, this test system will the automatic vibration for acquisition
Signal is filtered;
Step 7:The exacerbation radius r of additional examination weight is determined in balancing plane 11With phase angle θ1, increase test mass Q1, test mass
The selection of quality should be chosen according to the practical experience of rotor quality, imbalance state and balance.Increased test mass have size and
Orientation is denoted as vector
Then the vibration signal of measuring point A and measuring point B are acquired at the same balancing speed VWithAcquisition increases test mass
Measuring point vibration signal afterwards, and preserved, test mass quality added by this test is 11.8g, and added test mass phase is 0 °, this example meter
It calculates the amplitude after gained additional examination weight and phase is as follows:
1 face amplitude=0.476776
1 face phase=22.9193
If reference signal noise is excessive, filter type is bandpass filter, can adjust the high cutoff frequency of filter
Rate, low cutoff frequency and filter order change the band logical frequency band and attenuation rate of filter.As shown in table 1, this test
The bandpass filter that system is provided has following 5 type:
1 filter type of table and feature
Step 8:Calculating influence coefficient α1And β1
Wherein:Molecular moietyWithIt describes plane 1 and increases test massAfterwards, occur at measuring point A and measuring point B
Vibration variable quantity, become effect vector.Using effect vector divided byThe zero degree orientation obtained in plane 1 increases unit
After test mass, the vibration variation accordingly occurred at measuring point A and measuring point B, this variation includes the variation of size and phase, this is
Influence the physical significance of coefficient.
Step 9:Calculate correction mass P1And P2:
The Theoretical Equilibrium phase that the present embodiment obtains is 2.2633 °, and Theoretical Equilibrium quality is 23.6852g.
Solution procedure can use column principle Gaussian elimination method or other solving equations algorithms.The physical significance of equation
For correction mass P1The vibration occurred at measuring point A and measuring point B can be made to be offseted just with original vibration, to eliminate rotor system
The imbalance of system.For certain rotor-support-foundation systems, it is intended that under multiple rotating speeds, smaller vibration is all had, at this point it is possible to select
Multiple balancing speed V are taken to be tested, being solved at each each balancing speed V influences coefficient, Simultaneous Equations, to all rotating speeds
Under equation group Unified Solution.If V number of balancing speed is more than balancing plane, constituted at this point, influencing coefficient under all rotating speeds
Equation group be inconsistent equation group, generally solved using least square method;If V number of balancing speed is equal to balancing plane number,
Equation group can be solved normally;If V number of balancing speed is less than balancing plane number, the influence of each balancing plane can be used
Coefficient constitutes matrix according to certain rule, and the conditional number selection balancing plane according to matrix is balanced.
Step 10:It takes awayAccording to the P being calculated in plane 11Aggravating radius r1Upper increase correction mass,
The vibration signal of A points and B points is measured under the same balancing speed V, theoretically, vibration should be zero, but due to many reasons,
Rotor-support-foundation system still can have unbalance residual content, and vibration at this time is referred to as residual oscillation.If residual oscillation is larger,
Need rule of thumb the position to correction mass and size be modified, or re-start dynamic balancing.If it find that equilibrated
After increasing test mass in journey, less, i.e. effect vector very little should change test mass at this time for the vibration variation at measuring point A and the places measuring point B
Size or orientation re-start test, and otherwise required influence coefficient poor quality, subsequent balancing work effect are poor.
Data when each dynamic balancing are preferably retained, and can quickly inquire the influence system of each balancing plane of rotor-support-foundation system in this way
Number, once imbalance fault occurs once again for rotor-support-foundation system, can save a large amount of time and expense, flat into action to it
Weighing apparatus.
Claims (9)
1. a kind of adjustable structure changes rotor dynamic balancing Online Transaction Processing, which is characterized in that including electrical drive system, friction band
Transmission system, rotor-bearing system and test sensor-based system;
The rotor-bearing system is fixed on base frame (1), and electrical drive system and friction belt drive system are fixed on rotor
On supporting system, electrical drive system is balanced rotor by the drive of friction belt drive system and rotates;Test sensor-based system is fixed
On base frame (1), monitoring is balanced the information data of rotor;
Rotor-bearing system includes symmetrical two parts, and two parts are parallel and are vertically fixed on above base frame (1), are balanced rotor
It is placed between two parts of rotor-bearing system;
The friction belt drive system B includes friction band (11), driving driven wheel A (18) and driving driving wheel (21);Variable-frequency electric
Machine (9) output end fixes driving driving wheel (21), and variable-frequency motor (9) is fixed on driving riser (8), and driving driving wheel (21) is worn
It overdrives on riser (8) inside, driving driven wheel A (18) and driving driven wheel B (23) are fixed on the inside of driving riser (8) and lead
On rail;Driving driven wheel C (24) is fixed on driving riser (8) inner opposite end, and corresponding position is fixed with tensioning adjustment block (12), drives
Dynamic driven wheel C (24) passes through driving riser (8) to connect with tensioning adjustment block (12);Friction band (11) is successively around driving wheel of overdriving
(21), it drives driven wheel A (18), be balanced rotor, driving driven wheel B (23) and driving driven wheel C (24), at friction band (11)
In tensioning state;The output torque of variable-frequency motor (9) is by friction band (11) by driving driven wheel A (18), driving driven wheel B
(23) it passes to driving driven wheel C (24) and is balanced rotor.
2. Online Transaction Processing as described in claim 1, which is characterized in that the rotor-bearing system includes symmetrical two
Point, include connect base one (2) per part, bearing rocker (3), upper link (4), vertically adjustment riser (5), vertical adjustment are horizontal
Plate (6) and bogie wheel (14);Two asymmetrical tracks of the base frame (1) lie against ground;Bearing rocker (3) passes through connect base
One (2) are fixed on above base frame (1), and the horizontal position of connect base one (2) is adjustable;Two vertical adjustment risers (5) are parallelly
By support rocker (3) be fixed in connect base one (2), upper link (4) and vertically adjust transverse slat (6) both ends respectively by
Under be horizontally fixed on successively on two vertical adjustment risers (5) to upper, two bogie wheels (14) are contour, and to be fixed on vertical adjustment horizontal
On plate (6), the height of bogie wheel (14) is adjustable.
3. Online Transaction Processing as claimed in claim 1 or 2, which is characterized in that the test sensor-based system is for acquiring
Vibration signal, including capture card, eddy current displacement sensor and sensor support base;Capture card is connect with current vortex sensor, is adopted
Truck acquisition eddy current displacement sensor test is balanced the signal of rotor;Current vortex sensor is fixed on by sensor stand
On base frame (1).
4. Online Transaction Processing as claimed in claim 1 or 2, which is characterized in that the electrical drive system includes that driving is vertical
Plate (8), variable-frequency motor (9) and frequency converter (10);Driving riser (8) is placed between two rotor-bearing systems, driving riser (8)
It is fixed on base frame (1) by connect base two (7), and perpendicular to base frame (1);It is fixed with guide rail on driving riser (8);Frequency conversion
Motor (9) is fixed on frequency converter (10) on driving riser (8);Frequency converter (10) is connected with variable-frequency motor (9), adjusts variable-frequency electric
Machine (9) rotating speed.
5. Online Transaction Processing as claimed in claim 3, which is characterized in that the electrical drive system includes driving riser
(8), variable-frequency motor (9) and frequency converter (10);Driving riser (8) is placed between two rotor-bearing systems, and driving riser (8) is logical
It crosses connect base two (7) to be fixed on base frame (1), and perpendicular to base frame (1);It is fixed with guide rail on driving riser (8);Variable-frequency electric
Machine (9) is fixed on frequency converter (10) on driving riser (8);Frequency converter (10) is connected with variable-frequency motor (9), adjusts variable-frequency motor
(9) rotating speed.
6. the Online Transaction Processing as described in claim 1,2 or 5, which is characterized in that the upper link (4) passes through straight pin
It is fixed on vertical adjustment riser (5), the internal hollow out of bearing rocker (3) mitigates the weight of rotor-bearing system;The base frame (1)
Equipped with hole position;The base frame (1) is equipped with T-slot.
7. Online Transaction Processing as claimed in claim 3, which is characterized in that the upper link (4) is fixed by straight pin
On vertically adjustment riser (5), the internal hollow out of bearing rocker (3) mitigates the weight of rotor-bearing system;The base frame (1) is equipped with
Kong Wei;The base frame (1) is equipped with T-slot.
8. Online Transaction Processing as claimed in claim 4, which is characterized in that the upper link (4) is fixed by straight pin
On vertically adjustment riser (5), the internal hollow out of bearing rocker (3) mitigates the weight of rotor-bearing system;The base frame (1) is equipped with
Kong Wei;The base frame (1) is equipped with T-slot.
9. the test method of any Online Transaction Processing of claim 1~8, which is characterized in that include the following steps:
Step 1:Two ends of rotor will be balanced to be positioned on rotor-bearing system, adjusting rotor-bearing system makes to be balanced rotor
Stablize;
Step 2:Enable device, finishing device self-test;
Step 3:Rotor raising speed will be balanced to balancing speed V by adjusting frequency converter;Choose be balanced rotor acquisition measuring point A and
Measuring point B, system acquisition do not add an examination of weight measuring point A vibration signalWith the vibration signal of measuring point BAccording to vibration signal
With the vibration signal of measuring point BObtain the exacerbation radius r of additional examination weight1With phase angle θ1;
Step 4:Increase test mass Q in the balancing plane 1 for being balanced rotor1;
Increased test mass Q1With size and orientation, it is denoted as vector
Wherein:Aggravate radius r1;Phase angle θ1;I is imaginary number;E is natural logrithm;
Frequency converter is adjusted at balancing speed V, obtains the vibration signal of measuring point A and measuring point BWithAccording to vibration signalWith
The vibration signal of measuring point BObtain additional examination weightExacerbation radius r2With phase angle θ2;
Step 5:Calculating influence coefficientWith
Wherein:WithIndicate that the balancing plane 1 for being balanced rotor increases test mass respectivelyAfterwards, measuring point A and measuring point B
Vibration variable quantity, be effect vector;
Step 6:The test mass of rotor will be balancedRemove, increases test mass on the balancing plane 2 for being balanced rotorIt aggravates
Radius is r2, phase angle θ2, frequency converter is adjusted at balancing speed V, obtains the vibration signal of measuring point A and measuring point BWith
Increased test mass Q2With size and orientation, it is denoted as vector
Wherein:Aggravate radius r2;Phase angle θ2;I is imaginary number;E is natural logrithm;
Step 7:Calculate the influence coefficient of measuring point ACoefficient is influenced with measuring point B
Wherein:WithIndicate that the balancing plane 2 for being balanced rotor increases test mass respectivelyAfterwards, measuring point A and measuring point B
Vibration variable quantity, be effect vector;
Step 8:Calculate the correction mass P of measuring point A and measuring point B1And P2;
Step 9:The test mass of rotor will be balancedRemove, balancing plane 1 and balancing plane 2 are aggravating radius r respectively1、r2With
Phase calibration θ1、θ2Place increases correction mass P1And P2。
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201810576927.8A CN108627301A (en) | 2018-05-31 | 2018-05-31 | A kind of adjustable structure changes rotor dynamic balancing Online Transaction Processing and test method |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201810576927.8A CN108627301A (en) | 2018-05-31 | 2018-05-31 | A kind of adjustable structure changes rotor dynamic balancing Online Transaction Processing and test method |
Publications (1)
Publication Number | Publication Date |
---|---|
CN108627301A true CN108627301A (en) | 2018-10-09 |
Family
ID=63691041
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CN201810576927.8A Pending CN108627301A (en) | 2018-05-31 | 2018-05-31 | A kind of adjustable structure changes rotor dynamic balancing Online Transaction Processing and test method |
Country Status (1)
Country | Link |
---|---|
CN (1) | CN108627301A (en) |
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109342053A (en) * | 2018-11-16 | 2019-02-15 | 东北大学 | Dish axle coupled rotor system thermal analysis test platform and its measurement method of thermal deformation |
CN109525086A (en) * | 2019-01-08 | 2019-03-26 | 深圳至汉装备科技有限公司 | A kind of semi-automatic dynamic balance adjusting apparatus of single-station |
CN110823451A (en) * | 2019-11-19 | 2020-02-21 | 曾辉 | Rigid rotor balancing method and control system thereof |
CN111307373A (en) * | 2020-03-06 | 2020-06-19 | 运城学院 | Dynamic balance all-in-one machine and method for automatically milling or adding glue to motor rotor |
CN113280977A (en) * | 2021-05-21 | 2021-08-20 | 嘉兴微金精密电机有限公司 | System and method for testing dynamic balance of motor rotor of unmanned aerial vehicle |
Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR20030088299A (en) * | 2002-05-14 | 2003-11-19 | 원규식 | Device for monitoring dynamic balancing |
CN1601247A (en) * | 2004-10-26 | 2005-03-30 | 武汉理工大学 | Test-bed for optimizing pulley train of engine |
CN101936799A (en) * | 2010-08-12 | 2011-01-05 | 成都工具研究所 | Horizontal dynamic balance testing device of HSK knife handle |
CN103134639A (en) * | 2013-01-31 | 2013-06-05 | 河南科技大学 | Super-miniature rotor dynamic balancing measuring method and equipment for complementing the same |
CN103411732A (en) * | 2013-08-22 | 2013-11-27 | 孝感松林国际计测器有限公司 | Dynamic balance measuring device capable of automatically locking machine when unbalanced out-of-tolerance parts enter machine and application method thereof |
CN203719828U (en) * | 2014-01-27 | 2014-07-16 | 杭州集智机电股份有限公司 | Flexible supporting balance test machine with oil mixing damping mechanisms |
-
2018
- 2018-05-31 CN CN201810576927.8A patent/CN108627301A/en active Pending
Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR20030088299A (en) * | 2002-05-14 | 2003-11-19 | 원규식 | Device for monitoring dynamic balancing |
CN1601247A (en) * | 2004-10-26 | 2005-03-30 | 武汉理工大学 | Test-bed for optimizing pulley train of engine |
CN101936799A (en) * | 2010-08-12 | 2011-01-05 | 成都工具研究所 | Horizontal dynamic balance testing device of HSK knife handle |
CN103134639A (en) * | 2013-01-31 | 2013-06-05 | 河南科技大学 | Super-miniature rotor dynamic balancing measuring method and equipment for complementing the same |
CN103411732A (en) * | 2013-08-22 | 2013-11-27 | 孝感松林国际计测器有限公司 | Dynamic balance measuring device capable of automatically locking machine when unbalanced out-of-tolerance parts enter machine and application method thereof |
CN203719828U (en) * | 2014-01-27 | 2014-07-16 | 杭州集智机电股份有限公司 | Flexible supporting balance test machine with oil mixing damping mechanisms |
Non-Patent Citations (1)
Title |
---|
毛国豪: "转子动平衡测试分析系统的开发与研究", 《万方数据知识服务平台》 * |
Cited By (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109342053A (en) * | 2018-11-16 | 2019-02-15 | 东北大学 | Dish axle coupled rotor system thermal analysis test platform and its measurement method of thermal deformation |
CN109342053B (en) * | 2018-11-16 | 2020-05-08 | 东北大学 | Thermal analysis test bed for disc shaft connection rotor system and thermal deformation measuring method thereof |
CN109525086A (en) * | 2019-01-08 | 2019-03-26 | 深圳至汉装备科技有限公司 | A kind of semi-automatic dynamic balance adjusting apparatus of single-station |
CN109525086B (en) * | 2019-01-08 | 2024-03-19 | 深圳至汉装备科技有限公司 | Single-station semi-automatic dynamic balance adjusting device |
CN110823451A (en) * | 2019-11-19 | 2020-02-21 | 曾辉 | Rigid rotor balancing method and control system thereof |
CN111307373A (en) * | 2020-03-06 | 2020-06-19 | 运城学院 | Dynamic balance all-in-one machine and method for automatically milling or adding glue to motor rotor |
CN113280977A (en) * | 2021-05-21 | 2021-08-20 | 嘉兴微金精密电机有限公司 | System and method for testing dynamic balance of motor rotor of unmanned aerial vehicle |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
CN108627301A (en) | A kind of adjustable structure changes rotor dynamic balancing Online Transaction Processing and test method | |
CN105865714B (en) | A kind of rotor unbalance measurement apparatus based on grating scale feedback signal | |
CN104296927B (en) | Electric main shaft dynamic balance performance test experimental system | |
CN108225655B (en) | A kind of dynamical and static pressure gas bearing dynamic gas film pressure test device and test method | |
CN103134639B (en) | Super-miniature rotor dynamic balancing measuring method and equipment for complementing the same | |
CN107830927A (en) | A kind of vibrating sensor is examined and calibrating installation and application method | |
CN209086088U (en) | A kind of badminton racket frame torsional strength test machine | |
CN106153256A (en) | A kind of magnetic suspension rotor high accuracy spot dynamic balance method | |
CN108760330A (en) | Turbine Vibrationfault Diagnosis method | |
CN109940456A (en) | Machine tool chief axis method for testing performance and system | |
Azeem et al. | Experimental study on the Condition Monitoring of Shaft Unbalance by using Vibrations Spectrum and phase Analysis | |
CN109115408B (en) | Dynamic balance test method of large hydroelectric generating set based on centrifugal force equation | |
CN207867909U (en) | A kind of measurement Gear Root residual stress angle regulator | |
CN108957032A (en) | A kind of speed probe dynamic measuring signal source generating means | |
CN108020389A (en) | Fishing lines reel hand-transmitted vibration test device and its test method | |
CN106872127A (en) | A kind of device that high-speed main spindle rotor-support-foundation system dynamic stiffness is recognized based on out-of-balance force | |
CN101520963B (en) | Comprehensive experimental facility of single-disk rotor | |
JP3224689B2 (en) | Low and high speed balance test equipment for rotating body | |
CN208765959U (en) | A kind of bearing testboard of adjustable multistation | |
CN105424334B (en) | A kind of test device and method of the shafting torsional oscillation damping effect with cascade structure | |
Tao | A Practical One Shot Method to Balance Single-Plane Rotor | |
US3724279A (en) | Assembly for measuring the magnitude of unbalance in an object | |
Ágoston | Studying and measuring system for motor base unbalance | |
CN206974615U (en) | A kind of dynamic poise device for being used to simulate vertical hydropower generator | |
RU217868U1 (en) | Automated stand for quality control of repair of augers of harvesters |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
PB01 | Publication | ||
PB01 | Publication | ||
SE01 | Entry into force of request for substantive examination | ||
SE01 | Entry into force of request for substantive examination | ||
RJ01 | Rejection of invention patent application after publication | ||
RJ01 | Rejection of invention patent application after publication |
Application publication date: 20181009 |