A kind of function ceramics process units
Technical field
The present invention relates to a kind of ceramic Preparation equipments, and in particular to a kind of function ceramics process units.
Background technology
With the high speed development of national economy and further increasing for science and technology.National life production environment obtained into
The improvement of one step.More polynary material is needed to help to reach productive target or optimization living environment.Wherein function ceramics conduct
The new material system of one mainstream becomes the hot spot of current research.Ceramic material is divided into function ceramics, structural ceramics, Special clay
Porcelain etc. is specifically that its unique physical property, such as mechanical property, electric property, magnetic performance etc. is utilized to reach work
Purpose.And the method that existing mainstream prepares ceramics, solid phase method and liquid phase method are mostly used greatly.Wherein solid phase method is because synthesis is uneven
It is even, it is easy to influence the comprehensive stability of above-mentioned performance.And the sol-gal process in liquid phase method, it can only be as the life of small lot
Production can not be suitable for pilot scale, or even produce in enormous quantities in environment.So coprecipitation, as an angle in liquid phase method, the side of having
Case can be applied in industrial production.
But there is following defect in the existing device for preparing function ceramics using coprecipitation scheme.First, nothing
Method freely exchanges the sequence of drug addition, so process limitation can be led to, because coprecipitation focuses on liquid drug very much
Successively addition sequence into, reach reaction co-precipitation the case where.Second, in existing coprecipitation, drug mixing itself is no
Uniformly, the overall performance stability of the easy ceramic product for influencing to finally obtain.Third, existing device is in the middle for co-precipitation
Obtained powder cannot further be paved grinding and make its grain size not of uniform size, and subsequent performance is also resulted in
It is unstable.4th, it more needs in existing device in such a way that manual intervention adjusts, low production efficiency, serious forgiveness is small, pole
To be susceptible to equipment interim card, the production cycle is influenced.
So in view of the above-mentioned problems, designing and developing a kind of process units of function ceramics, become current urgent need.
Invention new content
In order to solve the problems, such as background technology, the present invention provides a kind of function ceramics process units.
Its technical solution is:
A kind of function ceramics process units, including set gradually co-precipitation system, at powder system, at target system, sintering
System;
The co-precipitation system includes liquid bath, feed liquor mechanism, rabbling mechanism, collecting pipe, control pipe, flow controller, turns
Movable valve, drug discharging tube, centrifuge tube, gripper one, rotating mechanism one, rotating mechanism two, rotation arbor one, elevator platform one;Institute
State liquid bath both sides and be both provided with feed liquor mechanism, be provided with rabbling mechanism on liquid bath, liquid bath tail end successively with collecting pipe, control
Pipe, drug discharging tube connect, and rotating valve, rotating valve one end and the flow control on the outside of control pipe are provided in the control pipe
Device connection processed, the elevator platform one are located at liquid bath side, and one upper end of elevator platform is equipped with rotation arbor one, rotates outside arbor one
Multiple rotating mechanisms two are connected on circumference, two one end of rotating mechanism is connect with rotating mechanism one, the connection of one one end of rotating mechanism
There is gripper one, engages on gripper one and grab equipped with centrifuge tube;
It is described at powder system include drying tank, heat conduction groove, heat insulation, rotating bar, rotation arbor two, elevator platform two,
Power supply box one, power supply rack two, elevation and subsidence mechanical hand, rotating machine arm, heat conduction head, collecting box;Described drying tank one end successively with
Heat insulation, rotating bar, rotation arbor two connect, and two lower end of rotation arbor is connect with elevator platform two, and the setting of elevator platform two exists
One top of power supply box, drying trench bottom are provided with heat conduction groove, and heat conduction head, heat conduction head lower end and rotation are provided with below heat conduction groove
Turn manipulator connection, rotating machine arm one end is connect with elevation and subsidence mechanical hand, and elevation and subsidence mechanical is held on hand to be connect with power supply rack two, institute
Collecting box is stated to be located at immediately below drying tank;
It is described at target system include collection funnel, holder, deck one, bobbing machine, mold, cutting ferrule, snap-gauge, gripper two,
Slide trucks, sliding rail, crane, power supply box two, power supply rack three, roller platform, roller, swivel, briquetting, buffer table, deck two;
The holder is located at one top of power supply box of two side of elevator platform, and pedestal upper end is equipped with collection funnel, collection funnel underface
Equipped with deck one, one bottom of deck is equipped with bobbing machine, and one side of power supply box is equipped with sliding rail, and sliding rail both ends are connect with crane, sliding
Sliding is provided with slide trucks on rail, and slide trucks one end is connected with gripper two, on gripper two engaging grab equipped with cutting ferrule, outside cutting ferrule
Side is equipped with snap-gauge, and cutting ferrule is internally provided with mold, and sliding rail side is equipped with buffer table, is arranged on buffer table there are two deck two, buffers
Platform side is equipped with power supply box two, is set on power supply box two there are two rack three of powering, three top of power supply rack is equipped with roller platform, idler wheel
Platform is equipped with roller, and roller lower end is connected with swivel, and swivel lower end is connected with briquetting, and briquetting position and about two decks are right
Together;
It advanced optimizes, the sintering system includes sintering furnace, heating mechanism, sliding door, is provided on the sintering furnace
Heating mechanism, sintering furnace side are provided with sliding door.
It advanced optimizing, the feed liquor mechanism includes inlet tube, drug tank, observation window, and drug tank is arranged in liquid bath both sides,
By being connected to inside inlet tube and liquid bath, drug pot sidewall is equipped with observation window for drug tank lower end.
It advanced optimizes, the rabbling mechanism includes power supply rack one, favourable turn, blender, and the power supply rack one is arranged
Above liquid bath, in power supply rack one, favourable turn lower end is connected with blender for favourable turn setting.
It advanced optimizes, the liquid bath includes main liquid bath and two auxiliary liquid baths, and two auxiliary liquid baths are separately positioned on main liquid bath
Both sides are provided with multiple feed liquor mechanisms and rabbling mechanism on main liquid bath, and the feed liquor mechanism and rabbling mechanism on auxiliary liquid bath are one.
It advanced optimizes, is respectively arranged with cutting ferrule and lower cutting ferrule in the centrifugation pipe outer wall, gripper one is fastened on
Between cutting ferrule and lower cutting ferrule.
It advanced optimizes, the briquetting bottom is uniformly provided with back taper.
It advanced optimizes, feeding opening is provided on the drug tank.
It advanced optimizes, the blender is made of multiple rotating vanes.
It advanced optimizes, leakage hole is evenly arranged on the drying tank.
It advanced optimizes, limiting plate is provided on the roller.
It is different from the prior art, above-mentioned technical proposal has the advantages that:
(1) function ceramics process units of the present invention be free to exchange the sequence of drug addition, can be mass ceramics
Target.
(2) the uniform mixing of drug may be implemented in the device of the invention, and can be carried out to being co-precipitated obtained powder
Further pave grinding so that its grain size is consistent, it is ensured that the overall performance stability of obtained ceramic product.
(3) the device of the invention is easy to operate, and production efficiency is high, and serious forgiveness is high, is less prone to the damage of device interim card, multiple tracks
Preparation section is carried out at the same time, and can prepare a large amount of ceramic target, and the production cycle is small.
Description of the drawings
Fig. 1 is the structural diagram of the present invention;
Fig. 2 is the structural schematic diagram of the main liquid bath of the present invention and associated components;
Fig. 3 is the structural schematic diagram of the auxiliary liquid bath of the present invention and associated components;
Fig. 4 is the structural schematic diagram of centrifuge tube of the present invention and gripper one;
Fig. 5 is the partial sectional view of centrifuge tube of the present invention;
Fig. 6 is structural schematic diagram of the present invention at powder system;
Fig. 7 is the structural schematic diagram of present invention power supply rack two and associated components;
Fig. 8 is the structural schematic diagram of drying tank of the present invention and associated components;
Fig. 9 is the structural schematic diagram of collection funnel of the present invention and associated components;
Figure 10 is the structural schematic diagram of sliding rail of the present invention, mold and associated components;
Figure 11 is the structural schematic diagram of present invention power supply rack three and associated components;
Figure 12 is the structural schematic diagram of buffer table of the present invention, deck two;
Figure 13 is power supply box two of the present invention, the structural schematic diagram of power rack three and associated components;
Figure 14 is the structural schematic diagram of sintering system of the present invention;
Reference sign:
Wherein:Main liquid bath 1, inlet tube 101, drug tank 102, observation window 103, power supply rack 1, favourable turn 105, stirring
Device 106, collecting pipe 107, control pipe 108, flow controller 109, rotating valve 1010, drug discharging tube 1011, auxiliary liquid bath 2, centrifugation
Pipe 3, upper cutting ferrule 301, lower cutting ferrule 302, gripper 1, rotating mechanism 1, rotating mechanism 2 402, rotation arbor 1,
Elevator platform 1, drying tank 5, heat conduction groove 501, heat insulation 502, rotating bar 503, rotation arbor 2 504, elevator platform
2 505, power supply box 1, power supply rack 26, elevation and subsidence mechanical hand 601, rotating machine arm 602, heat conduction head 603, collecting box 7,
Collection funnel 8, holder 801, deck 1, bobbing machine 803, mold 9, cutting ferrule 901, snap-gauge 902, gripper 2 10, slide trucks
1001, sliding rail 1002, crane 1003, power supply box 2 11, power supply rack 3 12, roller platform 1201, roller 1202, swivel
1203, briquetting 1204, back taper 1205, buffer table 13, deck 2 1301, sintering furnace 14, heating mechanism 1401, sliding door 1402.
Specific implementation mode
Following will be combined with the drawings in the embodiments of the present invention, and technical solution in the embodiment of the present invention carries out clear, complete
Site preparation describes, it is clear that described embodiments are only a part of the embodiments of the present invention, instead of all the embodiments.It is based on
Embodiment in the present invention, it is obtained by those of ordinary skill in the art without making creative efforts all other
Embodiment shall fall within the protection scope of the present invention.
Please refer to Fig.1~14, a kind of function ceramics process units of the present embodiment, including the co-precipitation system that sets gradually
System, at powder system, at target system, sintering system;
The co-precipitation system includes liquid bath, feed liquor mechanism, rabbling mechanism, collecting pipe 107, control pipe 108, flow control
Device 109, rotating valve 1010, drug discharging tube 1011, centrifuge tube 3, gripper 1, rotating mechanism 1, rotating mechanism 2 402,
Rotate arbor 1, elevator platform 1;The liquid bath both sides are both provided with feed liquor mechanism, and blender is provided on liquid bath
Structure, liquid bath tail end are connect with collecting pipe 107, control pipe 108, drug discharging tube 1011 successively, are provided with and are turned in the control pipe 108
Movable valve 1010,1010 one end of rotating valve are connect with the flow controller 109 positioned at 108 outside of control pipe, the elevator
Frame 1 is located at liquid bath side, and one 404 upper end of elevator platform is equipped with rotation arbor 1, rotates on one 403 excircle of arbor
Multiple rotating mechanisms 2 402 are connected with, 2 402 one end of rotating mechanism is connect with rotating mechanism 1, rotating mechanism 1
End is connected with gripper 1, engages on gripper 1 and grabs equipped with centrifuge tube 3;
It is described at powder system include drying tank 5, heat conduction groove 501, heat insulation 502, rotating bar 503, rotation arbor two
504, elevator platform 2 505, power supply box 1, power supply rack 26, elevation and subsidence mechanical hand 601, rotating machine arm 602, heat conduction head
603, collecting box 7;5 one end of the drying tank is connect with heat insulation 502, rotating bar 503, rotation arbor 2 504 successively, whirler
2 504 lower end of axis is connect with elevator platform 2 505, and the setting of elevator platform 2 505 is in one 506 top of power supply box, 5 bottom of drying tank
It is provided with heat conduction groove 501,501 lower section of heat conduction groove is provided with heat conduction head 603,603 lower end of heat conduction head and rotating machine arm 602
Connection, 602 one end of rotating machine arm are connect with elevation and subsidence mechanical hand 601, and 601 upper end of elevation and subsidence mechanical hand is connect with power supply rack 26,
The collecting box 7 is located at immediately below drying tank 5;
It is described at target system include collection funnel 8, holder 801, deck 1, bobbing machine 803, mold 9, cutting ferrule 901,
Snap-gauge 902, gripper 2 10, slide trucks 1001, sliding rail 1002, crane 1003, power supply box 2 11, power supply rack 3 12, rolling
Luntai 1201, roller 1202, swivel 1203, briquetting 1204, buffer table 13, deck 2 1301;The holder 801 is located at lifting
One 506 top of power supply box of 2 505 side of rack, 801 upper end of holder are equipped with collection funnel 8, and collection funnel 8 is arranged right below card
Seat 1, one 802 bottom of deck be equipped with bobbing machine 803, one 506 side of power supply box be equipped with sliding rail 1002,1002 both ends of sliding rail with
Crane 1003 connects, and is slided on sliding rail 1002 and is provided with slide trucks 1001, and 1001 one end of slide trucks is connected with gripper 2 10,
Engaging is grabbed equipped with cutting ferrule 901 on gripper 2 10, and 901 outside of cutting ferrule is equipped with snap-gauge 902, and cutting ferrule 901 is internally provided with mold 9, sliding
1002 side of rail is equipped with buffer table 13, is arranged on buffer table 13 there are two deck 2 1301,13 side of buffer table is equipped with power supply box
2 11, it sets on power supply box 2 11 there are two rack 3 12 of powering, 3 12 top of power supply rack is equipped with roller platform 1201, roller platform
1201 are equipped with roller 1202, and 1202 lower end of roller is connected with swivel 1203, and 1203 lower end of swivel is connected with briquetting 1204,
1204 position of briquetting and 2 1301 consistency from top to bottom of deck;
The sintering system includes sintering furnace 14, heating mechanism 1401, sliding door 1402, is provided on the sintering furnace 14
Heating mechanism 1401,14 side of sintering furnace are provided with sliding door 1402.
The feed liquor mechanism includes inlet tube 101, drug tank 102, observation window 103, and drug tank 102 is arranged in liquid bath two
Side, for 102 lower end of drug tank by being connected to inside inlet tube 101 and liquid bath, 102 side wall of drug tank is equipped with observation window 103.
The rabbling mechanism includes power supply rack 1, favourable turn 105, blender 106, and the power supply rack 1 is arranged
Above liquid bath, for 105 setting of favourable turn in power supply rack 1,105 lower ends of favourable turn are connected with blender 106.
The liquid bath includes main liquid bath 1 and two auxiliary liquid baths 2, and two auxiliary liquid baths 2 are separately positioned on 1 both sides of main liquid bath, main
Multiple feed liquor mechanisms and rabbling mechanism are provided on liquid bath 1, the feed liquor mechanism and rabbling mechanism on auxiliary liquid bath 2 are one.
Cutting ferrule 301 and lower cutting ferrule 302 are respectively arranged on 3 outer wall of the centrifuge tube, gripper 1 is fastened on cutting ferrule
Between 301 and lower cutting ferrule 302.
1204 bottom of the briquetting is uniformly provided with back taper 1205.
It is provided with feeding opening on the drug tank 102.
The blender 106 is made of multiple rotating vanes.
It is evenly arranged with leakage hole on the drying tank 5.
It is provided with limiting plate on roller 1202.
When the present invention works:By liquid chemical drug stock control in drug tank 102.It is surplus that drug is observed by observation window 103
Drug is input in main liquid bath 1 out of drug tank 102 by surplus by inlet tube 101.Pass through one 104 He of rack of powering simultaneously
105 Collaborative Control blenders 106 of making a connection are stirred the mixed liquor of main liquid bath 1.Then mixed liquor is sent into along collecting pipe 107
To control pipe 108.Dose is wherein accurately controlled out by flow controller 109 and rotating valve 1010.Pass through drug discharging tube
1011 drugs simultaneously instill in centrifuge tube 3.The operation principle of auxiliary liquid bath 2 is identical as the operation principle of main liquid bath 1.When centrifuge tube 3 is pressed
Sequence will produce coprecipitation reaction after successively being added the mixing drug of 1 gained of main liquid bath and the mixing drug obtained by auxiliary liquid bath 2.
Wherein sediment is target product.Declined so that the decline of entire centrifugal mechanism height, then turns by controlling elevator platform 1
Motivation structure 1 rotates so that centrifuge tube 3 is in centrifugation heeling condition.By rotating one 403 high speed rotation of arbor so that centrifugation
The substance liquid that coprecipitation reaction has occurred in pipe 3 is layered obviously admittedly.It will be run by rotating mechanism 2 402 after completing centrifugal operation
It reverses and moves, the solid-liquid layer material in centrifuge tube 3 is poured into drying tank 5.Wherein upper cutting ferrule 301, lower cutting ferrule 302, gripper
One 4 collective effects can ensure that the stabilization in operation of centrifuge tube 3 is not shaken.
Liquid can be evaporated or drop to collection along the leakage hole outflow of drying tank 5 in the substance poured into drying tank 5
Water box 7.Solid matter then can become dry powder by further drying moisture.The drying high temperature of drying tank 5 is will by heat conduction head 603
Heat is transmitted to along heat conduction groove 501 on drying tank 5.Pass through elevator platform 2 505, elevation and subsidence mechanical hand 601, rotating machine arm
602, which cooperate, enables to 501 Dock With Precision Position of heat conduction head 603 and heat conduction groove.Heat insulation 502 enables to drying tank 5
The condition of high temperature does not interfere with rotating bar 503.After completion drying obtains dry powder, the rotation and rotation of control rotation arbor 2 504
The upside down turn of bar 503 enables to dry powder to be introduced into collection funnel 8.Power supply box 1 can provide dynamic for aforesaid operations
Power, power supply rack 26 can provide high temperature energy for aforesaid operations.
When slide trucks 1001 move back and forth on sliding rail 1002, the lifting of cooperation lifting foot 1003 enables to mold 9
It is toggled on the deck in different operating region, wherein capturing mold 9 by gripper 2 10, cutting ferrule 901 enables to grab
It takes and more consolidates and will not fall off, snap-gauge 902 enables to crawl more fastening to will not occur sliding rotation.Dry powder is leaked by collecting
Bucket 8 is fallen in the mold 9 being seated on deck 1, bobbing machine 803 generate vibrations so that the dry powder in mold paved or
Shake is uniform.Then the switching of mold 9 is located onto first deck 2 1301, and immediately below back taper 1205, passes through control
Roller in roller platform 1201 processed can control the lifting of roller 1202 so that the dry powder in briquetting 1204 and mold 9 is adjacent to, at this time
Back taper 1205 is embedded in dry powder, spin finishing is carried out to dry powder by 1203 rotary work of swivel, when dry powder is milled to institute
After needing degree, mold 9 is switched on another deck 2 1301 on buffer table 13, briquet operation is carried out to it, this
When compacting for a long time is carried out to dry powder by briquetting 1204 it is made to form bulk in a high voltage state, and remaining operation is ibid only
Without spin and grinding operation.2 11 pairs of aforesaid operations of power supply box provide electric power, after obtaining obtaining ceramic bulk material in mold 9,
It opens sliding door 1402 and is sent to sintering furnace 14,14 inner cavity of sintering furnace is warming up to by the condition of high temperature pair by heating mechanism 1401
Ceramic bulk material in mold 9 carries out high temperature sintering, obtains function ceramics.
Although the various embodiments described above are described, once a person skilled in the art knows basic wounds
The property made concept, then additional changes and modifications can be made to these embodiments, so example the above is only the implementation of the present invention,
It is not intended to limit the scope of patent protection of the present invention, it is every to utilize equivalent structure made by description of the invention and accompanying drawing content
Or equivalent process transformation, it is applied directly or indirectly in other relevant technical fields, the patent for being similarly included in the present invention
Within protection domain.