CN108620231A - Vertical high magnetic vortex sorting machine - Google Patents
Vertical high magnetic vortex sorting machine Download PDFInfo
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- CN108620231A CN108620231A CN201810591610.1A CN201810591610A CN108620231A CN 108620231 A CN108620231 A CN 108620231A CN 201810591610 A CN201810591610 A CN 201810591610A CN 108620231 A CN108620231 A CN 108620231A
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- roller
- magnetic
- high magnetic
- outer roller
- separator
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- 239000000463 material Substances 0.000 claims abstract description 31
- 239000006148 magnetic separator Substances 0.000 claims abstract description 23
- 229910052751 metal Inorganic materials 0.000 claims abstract description 22
- 239000002184 metal Substances 0.000 claims abstract description 22
- 229910001220 stainless steel Inorganic materials 0.000 claims abstract description 14
- 239000010935 stainless steel Substances 0.000 claims abstract description 14
- CWYNVVGOOAEACU-UHFFFAOYSA-N Fe2+ Chemical compound [Fe+2] CWYNVVGOOAEACU-UHFFFAOYSA-N 0.000 claims abstract description 10
- 239000000696 magnetic material Substances 0.000 claims abstract description 7
- 239000002245 particle Substances 0.000 abstract description 6
- 230000000903 blocking effect Effects 0.000 abstract description 3
- 238000000926 separation method Methods 0.000 abstract description 3
- 230000009286 beneficial effect Effects 0.000 abstract description 2
- -1 ferrous metals Chemical class 0.000 description 12
- 239000011521 glass Substances 0.000 description 3
- 239000007769 metal material Substances 0.000 description 3
- 239000004033 plastic Substances 0.000 description 3
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 150000002739 metals Chemical class 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- BQCADISMDOOEFD-UHFFFAOYSA-N Silver Chemical compound [Ag] BQCADISMDOOEFD-UHFFFAOYSA-N 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- PCHJSUWPFVWCPO-UHFFFAOYSA-N gold Chemical compound [Au] PCHJSUWPFVWCPO-UHFFFAOYSA-N 0.000 description 1
- 229910052737 gold Inorganic materials 0.000 description 1
- 239000010931 gold Substances 0.000 description 1
- 239000008187 granular material Substances 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 238000007885 magnetic separation Methods 0.000 description 1
- 230000005389 magnetism Effects 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 229910052709 silver Inorganic materials 0.000 description 1
- 239000004332 silver Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B03—SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
- B03C—MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
- B03C1/00—Magnetic separation
- B03C1/02—Magnetic separation acting directly on the substance being separated
- B03C1/10—Magnetic separation acting directly on the substance being separated with cylindrical material carriers
- B03C1/12—Magnetic separation acting directly on the substance being separated with cylindrical material carriers with magnets moving during operation; with movable pole pieces
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B03—SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
- B03C—MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
- B03C1/00—Magnetic separation
- B03C1/02—Magnetic separation acting directly on the substance being separated
- B03C1/23—Magnetic separation acting directly on the substance being separated with material carried by oscillating fields; with material carried by travelling fields, e.g. generated by stationary magnetic coils; Eddy-current separators, e.g. sliding ramp
- B03C1/24—Magnetic separation acting directly on the substance being separated with material carried by oscillating fields; with material carried by travelling fields, e.g. generated by stationary magnetic coils; Eddy-current separators, e.g. sliding ramp with material carried by travelling fields
- B03C1/247—Magnetic separation acting directly on the substance being separated with material carried by oscillating fields; with material carried by travelling fields, e.g. generated by stationary magnetic coils; Eddy-current separators, e.g. sliding ramp with material carried by travelling fields obtained by a rotating magnetic drum
Landscapes
- Sorting Of Articles (AREA)
Abstract
立式高磁涡流分选机，涉及物资分选利用机械技术领域，机架的上部设置有储料仓，储料仓下方为振动喂料器，振动喂料器下方设置有磁选机，所述磁选机包括半圆型内磁辊A与不锈钢外辊筒A，电机A带动外辊筒A旋转；在外辊筒A的下后方，设置有磁性物出口；在磁选机的下方，设置有高磁转辊，电机B带动高磁转辊旋转；所述高磁转辊包括外辊筒B与内磁辊B；外辊筒B为一层1mm‑1.5mm厚的不锈钢辊筒，内磁辊B为紧密相连的由多个高强磁铁，高强磁铁N极和S极交叉排列；在高磁转辊的下方，通过挡料调节板分为有色金属出口和其它物料出口。本发明的有益效果是：适应性广，分离彻底，该机分选的颗粒度在0.5mm以上。
The vertical high magnetic eddy current sorting machine relates to the field of material sorting and utilization machinery technology. The upper part of the frame is provided with a storage bin, the bottom of the storage bin is a vibration feeder, and the bottom of the vibration feeder is provided with a magnetic separator. The magnetic separator includes a semicircular inner magnetic roller A and a stainless steel outer roller A, and the motor A drives the outer roller A to rotate; at the bottom and rear of the outer roller A, there is a magnetic material outlet; at the bottom of the magnetic separator, there is a High magnetic rotation roller, the motor B drives the high magnetic rotation roller to rotate; the high magnetic rotation roller includes an outer roller B and an inner magnetic roller B; the outer roller B is a layer of 1mm-1.5mm thick stainless steel roller, and the inner magnetic roller Roller B is closely connected with multiple high-strength magnets, and the high-strength magnets N pole and S pole are arranged crosswise; under the high-magnetism rotation roller, it is divided into non-ferrous metal outlet and other material outlet through the material blocking adjustment plate. The beneficial effects of the invention are: wide adaptability, thorough separation, and the sorting particle size of the machine is above 0.5mm.
Description
技术领域technical field
本发明涉及物资分选利用机械技术领域，进一步是对含有有色金属的颗粒料的分选利用的装置。The invention relates to the technical field of materials sorting and utilization machinery, and further relates to a device for sorting and utilizing granular materials containing nonferrous metals.
背景技术Background technique
随着社会生产的发展，自然界所存资源日益贫乏，这对资源利用要求越来越高，特别是有色金属的利用就越来越为大家所重视。而目前对混合性少量有色金属的利用，尚存在不足，由于许多有色金属没有磁性，其与磁性物质及非金属物质混合后，分选存在许多困难。现有技术中的涡电流分选机，采用高强磁作用，但是其分离颗粒均为5mm以上有色金属物，而对小于5mm的颗粒，则无能为力。因此，创新一种回收充分、安全高效的有色金属利用装置就非常必要。With the development of social production, the natural resources are increasingly scarce, which requires higher and higher utilization of resources, especially the utilization of non-ferrous metals has attracted more and more attention. At present, there are still deficiencies in the utilization of a small amount of mixed non-ferrous metals. Because many non-ferrous metals are not magnetic, there are many difficulties in sorting after they are mixed with magnetic substances and non-metallic substances. The eddy current separator in the prior art adopts high-strength magnetic action, but the separated particles are all non-ferrous metals with a size of 5 mm or more, and there is nothing that can be done for the particles smaller than 5 mm. Therefore, it is very necessary to innovate a fully recovered, safe and efficient non-ferrous metal utilization device.
发明内容Contents of the invention
本发明的目的就是提供一种立式高磁涡流分选机，它可使实现对含有有色金属的颗粒充分、高效的分选。The purpose of the present invention is to provide a vertical high magnetic eddy current separator, which can realize sufficient and efficient separation of particles containing nonferrous metals.
本发明的目的是通过以下技术方案实现的：The purpose of the present invention is achieved through the following technical solutions:
立式高磁涡流分选机，包括机架、储料仓、振动喂料器、磁选机、高磁转辊，其特征在于：机架的上部设置有储料仓，储料仓下方为振动喂料器，振动喂料器下方设置有磁选机，所述磁选机包括半圆型内磁辊A与不锈钢外辊筒A，电机A带动外辊筒A旋转；在外辊筒A的下后方，设置有磁性物出口；在磁选机的下方，设置有高磁转辊，电机B带动高磁转辊旋转；所述磁选机下方一侧分别设置有上调节板和下料挡板，使物料均匀落至高磁转辊上部；所述高磁转辊包括外辊筒B与内磁辊B；外辊筒B为不锈钢辊筒，内磁辊B为紧密相连的由多个高强磁铁，高强磁铁N极和S极交叉排列；在高磁转辊的下方，通过挡料调节板分为有色金属出口和其它物料出口。The vertical high magnetic eddy current separator includes a frame, a storage bin, a vibrating feeder, a magnetic separator, and a high magnetic rotating roller. It is characterized in that: a storage bin is arranged on the upper part of the frame, and a The vibrating feeder is equipped with a magnetic separator under the vibrating feeder. The magnetic separator includes a semicircular inner magnetic roller A and a stainless steel outer roller A. The motor A drives the outer roller A to rotate; At the rear, there is a magnetic material outlet; under the magnetic separator, there is a high magnetic rotation roller, and the motor B drives the high magnetic rotation roller to rotate; the lower side of the magnetic separator is respectively equipped with an upper adjustment plate and a blanking baffle , so that the material evenly falls to the upper part of the high magnetic transfer roller; the high magnetic transfer roller includes an outer roller B and an inner magnetic roller B; the outer roller B is a stainless steel roller, and the inner magnetic roller B is closely connected by a plurality of high-strength magnets , N poles and S poles of high-strength magnets are arranged crosswise; under the high magnetic rotation roller, it is divided into non-ferrous metal outlet and other material outlet through the material blocking adjustment plate.
进一步：further:
所述磁选机磁辊上设置有磁辊调节螺栓，通过调节该螺栓，能够改变半圆型内磁辊A位于外辊筒A内的位置。The magnetic roller of the magnetic separator is provided with a magnetic roller adjusting bolt, and by adjusting the bolt, the position of the semicircular inner magnetic roller A inside the outer roller A can be changed.
所述下料挡板与高磁转辊外辊筒B的间隙在05.mm-1.5mm之间。The gap between the blanking baffle and the outer roller B of the high magnetic transfer roller is between 0.5 mm and 1.5 mm.
所述外辊筒B为一层1mm-1.5mm厚的不锈钢辊筒。The outer roller B is a layer of 1mm-1.5mm thick stainless steel roller.
本发明具有以下有益效果：本分选机主要适用于各种含有有色金属的混合物料分选，使有色金属和非有色金属进行分离，同时把磁性物也分选提取。该机分选的颗粒度在0.5mm以上。混合物料进入可把物料分为（1）铁和磁性物，（2）不锈钢、玻璃、塑料、非有色金属物，（3）铜、铝、金、银等有色金属。该机分选物料范围广，该机与普通的涡电流分选机不同，该机磁辊外侧没有第二个外转辊和输送皮带，可使物料更接近于高磁转辊8，此机和其它涡电流分选机用同种高强磁，同样的转速可使磁场强度增大40%左右，普通涡电流分选机分离在5mm以上有色金属物，该机可分选范围在0.5mm以上有色金属物，较现有技术，把分选物料的粒度标准扩大了10倍，增大了分选范围；该机占地面积小，省电，便于操作；可分选磁性物料、有色金属和玻璃、塑料、不锈钢等其它非有色金属物料，分选范围广，制造成品低，便于维护保养。The invention has the following beneficial effects: the sorting machine is mainly suitable for sorting various mixed materials containing non-ferrous metals, so that non-ferrous metals and non-ferrous metals can be separated, and magnetic materials can also be sorted and extracted at the same time. The particle size of the machine sorting is above 0.5mm. The mixed materials can be divided into (1) iron and magnetic materials, (2) stainless steel, glass, plastic, non-ferrous metals, (3) copper, aluminum, gold, silver and other non-ferrous metals. This machine has a wide range of sorting materials. This machine is different from ordinary eddy current sorting machines. There is no second outer rotating roller and conveying belt outside the magnetic roller of this machine, which can make the materials closer to the high magnetic rotating roller 8. This machine It uses the same high-strength magnetism as other eddy current separators, and the same speed can increase the magnetic field strength by about 40%. Ordinary eddy current separators can separate non-ferrous metals above 5mm, and this machine can separate more than 0.5mm. For non-ferrous metals, compared with the existing technology, the particle size standard of the sorting materials is expanded by 10 times, and the sorting range is increased; the machine occupies a small area, saves power, and is easy to operate; it can sort magnetic materials, non-ferrous metals and Glass, plastic, stainless steel and other non-ferrous metal materials have a wide range of sorting, low cost of finished products, and easy maintenance.
为了使本技术领域的人员更好地理解本发明方案，并使本发明的上述目的、特征和优点能够更加明显易懂，下面结合附图和实施例对本发明作进一步详细的说明。In order to enable those skilled in the art to better understand the solution of the present invention, and to make the above-mentioned purpose, features and advantages of the present invention more obvious and comprehensible, the present invention will be further described in detail below in conjunction with the accompanying drawings and embodiments.
附图说明Description of drawings
图1为本发明的结构示意图，图2为高磁转辊结构示意图，图3为图2A－A截面图。Fig. 1 is a schematic structural diagram of the present invention, Fig. 2 is a schematic structural diagram of a high magnetic rotation roller, and Fig. 3 is a cross-sectional view of Fig. 2A-A.
图中：储料仓1、振动喂料器2、磁选机3、磁辊调节螺栓4、磁性物出口5、上调节板6、下料挡板7、高磁转辊8、挡料调节板9、有色金属出口10、其它物料出口11、机架12、外辊筒B21、内磁辊B22、高强磁铁23。In the figure: storage bin 1, vibrating feeder 2, magnetic separator 3, magnetic roller adjustment bolt 4, magnetic material outlet 5, upper adjustment plate 6, blanking baffle 7, high magnetic rotating roller 8, material stop adjustment Plate 9, non-ferrous metal outlet 10, other material outlet 11, frame 12, outer roller B21, inner magnetic roller B22, high-strength magnet 23.
具体实施方式Detailed ways
如图1、图2、图3所示：立式高磁涡流分选机，包括料仓部分、喂料部分、磁选部分和高频涡电流分选部分。立式高磁涡流分选机，包括机架、储料仓、振动喂料器、磁选机、高磁转辊，其特征在于：机架12的上部设置有储料仓1，储料仓1下方为振动喂料器2，振动喂料器2下方设置有磁选机3，所述磁选机3包括半圆型内磁辊A与不锈钢外辊筒A，电机A带动外辊筒A旋转；在外辊筒A的下后方，设置有磁性物出口5；在磁选机3的下方，设置有高磁转辊8，电机B带动高磁转辊8旋转；所述磁选机3下方一侧分别设置有上调节板6和下料挡板7，使物料均匀落至高磁转辊8上部；所述高磁转辊8包括外辊筒B21与内磁辊B22；外辊筒B21为一层1mm-1.5mm厚的不锈钢辊筒，内磁辊B22为紧密相连的由多个高强磁铁23，高强磁铁N极和S极交叉排列；在高磁转辊的下方，通过挡料调节板9分为有色金属出口10和其它物料出口11。As shown in Figure 1, Figure 2, and Figure 3: Vertical high magnetic eddy current separator, including silo part, feeding part, magnetic separation part and high frequency eddy current separation part. The vertical high magnetic eddy current separator includes a frame, a storage bin, a vibrating feeder, a magnetic separator, and a high magnetic rotating roller. It is characterized in that: the upper part of the frame 12 is provided with a storage bin 1, and the storage bin Below 1 is a vibrating feeder 2, and a magnetic separator 3 is installed below the vibrating feeder 2. The magnetic separator 3 includes a semicircular inner magnetic roller A and a stainless steel outer roller A, and the motor A drives the outer roller A to rotate ; At the lower rear of the outer roller A, a magnetic substance outlet 5 is provided; below the magnetic separator 3, a high magnetic rotation roller 8 is provided, and the motor B drives the high magnetic rotation roller 8 to rotate; The upper adjustment plate 6 and the blanking baffle 7 are respectively arranged on the side, so that the material evenly falls to the upper part of the high magnetic rotation roller 8; the high magnetic rotation roller 8 includes an outer roller B21 and an inner magnetic roller B22; the outer roller B21 is a Layer 1mm-1.5mm thick stainless steel roller, the inner magnetic roller B22 is closely connected by a plurality of high-strength magnets 23, high-strength magnet N poles and S poles are arranged crosswise; under the high magnetic rotation roller, through the material stop adjustment plate 9 It is divided into non-ferrous metal outlet 10 and other material outlet 11.
所述磁选机磁辊上设置有磁辊调节螺栓4，通过调节该螺栓，能够改变半圆型内磁辊A位于不锈钢外辊筒A内的位置。The magnetic roller of the magnetic separator is provided with a magnetic roller adjusting bolt 4, by adjusting the bolt, the position of the semicircular inner magnetic roller A located in the stainless steel outer roller A can be changed.
所述下料挡板7与高磁转辊8外辊筒B21的间隙在05.mm-1.5mm之间。上调节板6调整至把物料尽量与高磁转辊8距离较近，这样有利于分选。The gap between the blanking baffle plate 7 and the outer roller B21 of the high magnetic rotation roller 8 is between 0.5 mm and 1.5 mm. The upper adjustment plate 6 is adjusted to make the material as close as possible to the high magnetic transfer roller 8, which is conducive to sorting.
工作流程如下：The workflow is as follows:
物料通过提升机或输送机等设备输送至储料仓1中，为分选物料做准备；通过不锈钢制造的振动喂料器2使物料均匀送至磁选机3外辊筒A上部，当外辊筒A上吸附的当物料转至外辊筒A的下后方，由于磁场较弱磁性物从外辊筒A脱落，从而落至磁性物出口5中。经过磁选机3分选后的物料经上调节板6和下料挡板7，使物料均匀落至高磁转辊8上。高磁转辊8通过高速旋转形成高速均匀变化的强磁场，物料落至高磁转辊8上后，使有色金属内产生较强的涡电流，涡电流又产生磁场，产生排斥力使有色金属向前飞出。通过调节挡料调节板9使物料进入有色金属出口10内。塑料、玻璃、不锈钢等其它非有色金属物料通过自由落体使物料进入其它物料出口11排出。The material is transported to the storage bin 1 through elevators or conveyors to prepare for material sorting; the material is evenly sent to the upper part of the outer roller A of the magnetic separator 3 through the vibrating feeder 2 made of stainless steel. When the material adsorbed on the roller A is transferred to the lower rear of the outer roller A, the magnetic matter falls off from the outer roller A due to the weak magnetic field, thus falling into the magnetic object outlet 5. The materials separated by the magnetic separator 3 pass through the upper adjustment plate 6 and the lower material baffle 7, so that the materials evenly fall onto the high magnetic rotation roller 8. The high magnetic rotation roller 8 rotates at high speed to form a high-speed and uniformly changing strong magnetic field. After the material falls on the high magnetic rotation roller 8, a strong eddy current is generated in the non-ferrous metal, and the eddy current generates a magnetic field. before flying out. The material enters the non-ferrous metal outlet 10 by adjusting the material blocking adjustment plate 9 . Plastic, glass, stainless steel and other non-ferrous metal materials enter other material outlet 11 to be discharged through free fall.
以上所述，仅为本发明的具体实施方式，但本发明的保护范围并不局限于此，任何熟悉本技术领域的技术人员在本发明揭露的技术范围内，可轻易想到的变化或替换，都应涵盖在本发明的保护范围之内。The above is only a specific embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. Anyone skilled in the art can easily think of changes or substitutions within the technical scope disclosed in the present invention. All should be covered within the protection scope of the present invention.
Claims (3)
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| CN201810591610.1A CN108620231A (en) | 2018-06-10 | 2018-06-10 | Vertical high magnetic vortex sorting machine |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114653475A (en) * | 2022-03-25 | 2022-06-24 | 包头市颐能电气修建有限责任公司 | Direct-current excitation adjustable magnetic speed regulation magnetic separator |
| DE102024118459A1 (en) * | 2024-06-28 | 2025-12-31 | PWA recycling concept GmbH | Arrangement for separating material particles and use of such an arrangement |
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| CN114653475A (en) * | 2022-03-25 | 2022-06-24 | 包头市颐能电气修建有限责任公司 | Direct-current excitation adjustable magnetic speed regulation magnetic separator |
| DE102024118459A1 (en) * | 2024-06-28 | 2025-12-31 | PWA recycling concept GmbH | Arrangement for separating material particles and use of such an arrangement |
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Application publication date: 20181009 |