CN108618467A - A kind of air bed and its manufacturing method of highly-breathable - Google Patents
A kind of air bed and its manufacturing method of highly-breathable Download PDFInfo
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- CN108618467A CN108618467A CN201810686828.5A CN201810686828A CN108618467A CN 108618467 A CN108618467 A CN 108618467A CN 201810686828 A CN201810686828 A CN 201810686828A CN 108618467 A CN108618467 A CN 108618467A
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 17
- 238000005491 wire drawing Methods 0.000 claims abstract description 11
- 230000029058 respiratory gaseous exchange Effects 0.000 claims abstract description 10
- 239000004744 fabric Substances 0.000 claims description 81
- 238000004049 embossing Methods 0.000 claims description 41
- 238000001035 drying Methods 0.000 claims description 39
- 238000010438 heat treatment Methods 0.000 claims description 37
- 230000007246 mechanism Effects 0.000 claims description 29
- 239000002131 composite material Substances 0.000 claims description 24
- 238000007761 roller coating Methods 0.000 claims description 22
- 239000003292 glue Substances 0.000 claims description 18
- 238000011049 filling Methods 0.000 claims description 17
- 238000013329 compounding Methods 0.000 claims description 16
- 238000002360 preparation method Methods 0.000 claims description 15
- 150000001875 compounds Chemical class 0.000 claims description 14
- 239000002775 capsule Substances 0.000 claims description 12
- MEYZYGMYMLNUHJ-UHFFFAOYSA-N tunicamycin Natural products CC(C)CCCCCCCCCC=CC(=O)NC1C(O)C(O)C(CC(O)C2OC(C(O)C2O)N3C=CC(=O)NC3=O)OC1OC4OC(CO)C(O)C(O)C4NC(=O)C MEYZYGMYMLNUHJ-UHFFFAOYSA-N 0.000 claims description 12
- 238000001816 cooling Methods 0.000 claims description 8
- 238000004804 winding Methods 0.000 claims description 8
- 239000000463 material Substances 0.000 claims description 6
- 241000607479 Yersinia pestis Species 0.000 claims description 5
- 230000003028 elevating effect Effects 0.000 claims description 5
- 229920004934 Dacron® Polymers 0.000 claims description 3
- 238000003490 calendering Methods 0.000 claims description 3
- 238000007598 dipping method Methods 0.000 claims description 3
- 238000009826 distribution Methods 0.000 claims description 3
- 238000010030 laminating Methods 0.000 claims description 3
- 238000002156 mixing Methods 0.000 claims description 3
- 238000000465 moulding Methods 0.000 claims description 3
- 230000002093 peripheral effect Effects 0.000 claims description 3
- 239000005020 polyethylene terephthalate Substances 0.000 claims description 3
- 239000002994 raw material Substances 0.000 claims description 3
- 238000007670 refining Methods 0.000 claims description 3
- 239000011347 resin Substances 0.000 claims description 3
- 229920005989 resin Polymers 0.000 claims description 3
- 239000002002 slurry Substances 0.000 claims description 3
- 238000009966 trimming Methods 0.000 claims description 3
- 238000004513 sizing Methods 0.000 claims 1
- 230000008901 benefit Effects 0.000 abstract description 3
- 230000035699 permeability Effects 0.000 abstract description 3
- 238000004026 adhesive bonding Methods 0.000 description 4
- 238000010586 diagram Methods 0.000 description 4
- 230000015572 biosynthetic process Effects 0.000 description 3
- 208000019116 sleep disease Diseases 0.000 description 3
- 241000255925 Diptera Species 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 239000012943 hotmelt Substances 0.000 description 2
- 238000003825 pressing Methods 0.000 description 2
- 230000001953 sensory effect Effects 0.000 description 2
- 238000007792 addition Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
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- 238000009434 installation Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
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- 238000007493 shaping process Methods 0.000 description 1
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Classifications
-
- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47C—CHAIRS; SOFAS; BEDS
- A47C27/00—Spring, stuffed or fluid mattresses or cushions specially adapted for chairs, beds or sofas
- A47C27/08—Fluid mattresses or cushions
- A47C27/081—Fluid mattresses or cushions of pneumatic type
-
- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47C—CHAIRS; SOFAS; BEDS
- A47C19/00—Bedsteads
- A47C19/02—Parts or details of bedsteads not fully covered in a single one of the following subgroups, e.g. bed rails, post rails
-
- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47C—CHAIRS; SOFAS; BEDS
- A47C19/00—Bedsteads
- A47C19/02—Parts or details of bedsteads not fully covered in a single one of the following subgroups, e.g. bed rails, post rails
- A47C19/021—Bedstead frames
- A47C19/024—Legs
-
- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47C—CHAIRS; SOFAS; BEDS
- A47C21/00—Attachments for beds, e.g. sheet holders, bed-cover holders; Ventilating, cooling or heating means in connection with bedsteads or mattresses
- A47C21/04—Devices for ventilating, cooling or heating
- A47C21/042—Devices for ventilating, cooling or heating for ventilating or cooling
- A47C21/046—Devices for ventilating, cooling or heating for ventilating or cooling without active means, e.g. with openings or heat conductors
-
- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47C—CHAIRS; SOFAS; BEDS
- A47C27/00—Spring, stuffed or fluid mattresses or cushions specially adapted for chairs, beds or sofas
- A47C27/08—Fluid mattresses or cushions
- A47C27/10—Fluid mattresses or cushions with two or more independently-fillable chambers
-
- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47C—CHAIRS; SOFAS; BEDS
- A47C27/00—Spring, stuffed or fluid mattresses or cushions specially adapted for chairs, beds or sofas
- A47C27/12—Spring, stuffed or fluid mattresses or cushions specially adapted for chairs, beds or sofas with fibrous inlays, e.g. made of wool, of cotton
-
- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47C—CHAIRS; SOFAS; BEDS
- A47C31/00—Details or accessories for chairs, beds, or the like, not provided for in other groups of this subclass, e.g. upholstery fasteners, mattress protectors, stretching devices for mattress nets
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
- D06C23/00—Making patterns or designs on fabrics
- D06C23/04—Making patterns or designs on fabrics by shrinking, embossing, moiréing, or crêping
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Laminated Bodies (AREA)
Abstract
The present invention provides a kind of high ventilative air beds and its manufacturing method, belong to household goods technical field.A kind of high ventilative air bed, including the internal mattress body with cavity, the side of mattress body is fitted with wearing layer；The protrusion of several arcs is all had on the upper surface and lower surface of mattress body, road of breathing freely is formed between adjacent protrusion, and there is anti-skidding wire drawing lines on road of breathing freely, pneumatic head one is additionally provided on the upper surface of mattress body.The present invention has the advantages that good permeability.
Description
Technical field
The invention belongs to household goods technical field, especially a kind of high ventilative air bed and its manufacturing method.
Background technology
Script air bed is mainly used for burn profession, but air bed has advantage light, easy to carry, softer, existing
Applied to each place, such as camp, bedroom mattress etc..
But since air bed surface is made of PVC material, can be collapsed in mattress during sleep, it can be in direct contact with the skin
And be bonded, it is poor on air permeability effect, in this regard, it is necessary to design a kind of high ventilative air bed and its manufacturing method
's.
Invention content
The purpose of the present invention is there is the above problem in view of the prior art, it is proposed that a kind of high ventilative air bed, solution
The problem of air bed poor air permeability of having determined.
Object of the invention can be realized by the following technical scheme：
A kind of high ventilative air bed, including the internal mattress body with cavity, which is characterized in that the mattress sheet
The side of body is fitted with wearing layer；The protrusion of several arcs, phase are all had on the upper surface and lower surface of the mattress body
Road of breathing freely is formed between adjacent protrusion, there is anti-skidding wire drawing lines on road of breathing freely, also set on the upper surface of the mattress body
It is equipped with pneumatic head one.
In this practicality, by being inflated to pneumatic head one, mattress body is set to heave, and make raised protrusion, between protrusion
Road of breathing freely is formed, ventilative road can ventilate, and user will not feel sultry after sleeping on air bed, and improving client makes
Comfort level.The wire drawing lines on surface plays anti-skidding and beautiful function.
In above-mentioned high ventilative air bed, the wear-resisting layer surface is frosting.Frosting has better feel
And visual sensory effects, convenient in carrying in the deflated condition will not rubber sleeve.
In above-mentioned high ventilative air bed, the thickness of the mattress body is 15-20cm.Under the thickness, Yong Hu
During use, mattress body upper surface will not be made to collide with lower surface because of being under pressure.In use, carrying on non-bed
High security.
In above-mentioned high ventilative air bed, there is the air passage one being laterally arranged and longitudinal direction to set in the mattress body
The air passage two set.Air passage one is staggered with air passage two, and heat can be with the air in air passage one and air passage two
It flows and accelerates to be lost, reduce the heat on air bed surface, improve the comfort level of user.
In above-mentioned high ventilative air bed, the mattress body is made of composite material, and composite material is from inside to outside
It is followed successively by the first layer of PVC, the first scrim layer, the second scrim layer and the second layer of PVC, is led between the first layer of PVC and the first scrim layer
It is compound to cross glue, it is compound by glue between the second scrim layer and the second layer of PVC；First scrim layer passes through company with the second scrim layer
Wiring suture connection.The pull resistance for increasing the composite material by the first scrim layer, the second scrim layer makes to deform in inflation
Or this is cracked, and by the first PVC layers and the second layer of PVC formation chamber, has preferable leakproofness.
In above-mentioned high ventilative air bed, it is installed with the support post of several array distributions in the chamber, supports
There is inflatable chamber, the upper/lower terminal connection with chamber upper surface and lower surface respectively of support post, the mattress in column
Several pneumatic heads two for being inflated to support post are provided on ontology.It, can be to support in the heavier-weight on air bed
Column is inflated, and support post can prevent air bed surface from collapsing.Pneumatic head two is inflated and support post can be filled
Gas controls the support strength of support post.
In above-mentioned high ventilative air bed, there are several filling capsules for filling pest repellant on the wearing layer,
Filling capsule surface offers several through-holes.Pest repellant in filling capsule can be evaporated, and make to form guard circle around air bed,
It prevents mosquito from entering, improves comfort level.
A kind of manufacturing method of high ventilative air bed, which is characterized in that include the following steps:
The preparation of S1, the double-deck screen cloth：Using dacron thread as the raw material of filling and wire drawing, weaves, obtain through warping, tricot machine
First screen cloth and the second screen cloth obtain the double-deck screen cloth by the first screen cloth and the second screen cloth by yarn stitched and be molded ventilating groove；
The preparation of S2, PVC film：After PVC dispensings carry out four-roll calendaring after high-speed stirred, mixing, refining, through drawing, pressing
Flower, it is cooling after again through trimming, batch after be made；
The preparation of S3, composite material：By the double-deck screen cloth in step S1, the PVC film in step S2 is put into compounding machine, with
The double-deck screen cloth made from step S1 is framework material, the outside of the first screen cloth or the second screen cloth after upper paddle wheel roller cementing,
Drying pre-setting processing, then by heating the PVC film in laminating step S2 on the first screen cloth or the second screen cloth；
The preparation of S4, wear-resisting tunic：The double-deck screen cloth is heated in its both sides and is pasted after dipping PVC paste shape resin slurry, preliminary drying
Close the PVC film in step S2, be made wear-resisting tunic, then through cooling, shape, batch, molding filling capsule and opened on wear-resisting tunic
Through-hole；
The preparation of S5, air cushion：Support post is made in PVC film curling in step S2, by composite surface made from step S3
After expecting that edge is cut by drawing, the wear-resisting tunic made from step S4 is bonded, and when fitting forms air passage, in composite material
Upper opening simultaneously installs the first air valve, the opening being connected with support post is opened on composite material, and install the second air valve, shape
At air cushion.
This manufacturing method can obtain high ventilative equalizing bed, form ventilating groove on mattress, user when in use, can make back
It will not be too hot.
In the manufacturing method of above-mentioned high ventilative air bed, the compounding machine includes rack, is turned in the rack
It is dynamic to be provided with for installing unreeling cylinder one, unreeling cylinder two, for installation second for install the first PVC film for the double-deck screen cloth
PVC film unreels cylinder three and for winding the compound reel expected below；It is installed in the rack and is worn for the double-deck screen cloth
The first drying box crossed and dried, the first drying box top are installed with the second drying box for passing through and drying for the double-deck screen cloth,
Side rotation is equipped with the first auxiliary roller in first drying box, the first auxiliary roller with unreel cylinder one and be mutually parallel and locate
It in same level, is rotated above the described first auxiliary roller and is provided with the second auxiliary roller, unreel one top setting of cylinder
There is third that roller, the second auxiliary roller is assisted to be mutually parallel with third auxiliary roller and be located at the both sides of the second drying box；
The entrance of first drying box is provided with the roller coating device one to one face roller coating glue of the double-deck screen cloth, and described second dries
The entrance of dry case is provided with the roller coating device two to the double-deck screen cloth another side roller coating glue, rotates and is provided in the rack
First heating roller, the first heating roller top are provided with the second heating roller, and the second heating roller is arranged by elevating mechanism
In rack, is formed between the first heating roller and the second heating roller and passed through for the double-deck screen cloth, the first PVC film, the second PVC film
Feeding-passage, first heating roller and reel between be provided with for the embossing mechanism to composite material embossed surface；Pressure
The air-cooler for cooling is provided between flower mechanism and reel.
The operation principle of this compounding machine：The double-deck screen cloth is mounted on and is unreeled on cylinder one, being mounted on for the first PVC film unreels
On cylinder two, being mounted on for the second PVC film unreels on cylinder three, and the double-deck screen cloth passes through the first drying box, winding first to assist roller, the
Two auxiliary rollers pass through the second drying box, winding third auxiliary roller, pass through feeding-passage, are finally fixed on reel, lead to
The one side for crossing a pair of double-deck screen cloth of roller coating device carries out gluing, and hot baking is carried out by the first drying box, right by roller coating device two
The another side of the double-deck screen cloth carries out gluing, is dried by the second drying box heat, and when by feeding-passage, the first PVC film is bonded
In the double-deck screen cloth upper surface, the second PVC film is fitted in Double-level Reticulated cloth lower surface, passes through the first heating roller, the second heating roller
Cylinder extruding hot melt is compound, is then deepened the style on the double-deck screen cloth originally by embossing mechanism, quilt after last mechanism air-cooler
Winding.
In this compounding machine, roller is assisted by the first auxiliary roller, the second auxiliary roller and third, unreels the formation of cylinder one one
S type structures, be the double-deck screen cloth coated face upward, reduce glue flowing, keep the glue quantity on the double-deck screen cloth two sides uniform.
The flower of the double-deck screen cloth script can be made to deepen by embossing mechanism, prevented in compound first PVC film, the second PVC film
Flower deformation on the double-deck screen cloth afterwards.
In this compounding machine, cylinder one is unreeled, cylinder two is unreeled, unreels cylinder three, first and heat roller, reel and pass through motor respectively
Driving.
Roller coating device one and roller coating device two in this compounding machine are the prior art, are common on the market and commonly fill
It sets.
In the manufacturing method of above-mentioned high ventilative air bed, the elevating mechanism includes the first push-rod electric machine and lifting
Frame one, first push-rod electric machine be installed in rack and output shaft straight down, the crane one is installed in first
The output shaft end of push-rod electric machine, the described second heating roller is rotatably arranged on crane one, fixed in the rack
There are two the adjusting rods that can support and adjust one minimum altitude of crane.First push-rod electric machine starts, and drives crane one
Oscilaltion, crane one drive the oscilaltion of the second heating roller, the minimum movement of crane one are adjusted by adjusting rod
Highly, prevent the second heating roller and first from heating roller collision.
In the manufacturing method of above-mentioned high ventilative air bed, the embossing mechanism includes matrixes for embossing and embossing cylinder,
Several grooves are formed on the matrixes for embossing, are rotated in the rack and are provided with the first roller and the second roller, it is described
Conveyer belt is arranged on first roller and the second roller, conveyer belt has elasticity, and matrixes for embossing is located in conveyer belt and and conveyer belt
Upper conveyor surface fitting, the embossing cylinder is arranged by lifting mechanism in rack, equidistant in the peripheral surface of embossing cylinder
It is installed with the annular briquetting with matching grooves, the lifting mechanism includes the second push-rod electric machine and crane two, and described the
Two push-rod electric machines be installed in rack and output shaft straight down, the crane two is installed in the output of the second push-rod electric machine
Shaft end, the embossing cylinder are rotatably arranged on crane two.The height of embossing cylinder, embossing are controlled by lifting mechanism
Roller is operated synchronously with conveyer belt, and the annular briquetting on embossing cylinder can be pressed into tight conveyer belt, and conveyer belt is made to be absorbed in groove
It is interior.
Compared with prior art, the present invention has the following advantages：
1, by being inflated to pneumatic head one, so that mattress body is heaved, and make raised protrusion, formed between protrusion ventilative
Road, ventilative road can ventilate, and user will not feel sultry after sleeping on air bed, and raising client uses comfortable
Degree.The wire drawing lines on surface plays anti-skidding and beautiful function.
2, this manufacturing method can obtain high ventilative equalizing bed, form ventilating groove on mattress, user when in use, can make the back of the body
It portion will not be too hot.
3, in this compounding machine, roller is assisted by the first auxiliary roller, the second auxiliary roller and third, unreels the formation of cylinder one
One S type structures, be the double-deck screen cloth coated face upward, reduce glue flowing, keep the glue quantity on the double-deck screen cloth two sides uniform.
4, this manufacturing method can obtain high ventilative equalizing bed, form ventilating groove on mattress, user when in use, can make the back of the body
It portion will not be too hot.Improve the usage comfort of client.
5, the first PVC film, the second PVC film can be quickly compounded on the double-deck screen cloth by this compounding machine, and can be multiple
Compound material is carried out shaping after conjunction.
Description of the drawings
Fig. 1 is the schematic diagram of the present invention.
Fig. 2 is the internal structure chart of the present invention.
Fig. 3 is the schematic diagram of air passage one and air passage two in the present invention.
Fig. 4 is the structure chart of composite material in the present invention.
Fig. 5 is the enlarged drawing at A in Fig. 2.
Fig. 6 is the schematic diagram of compounding machine in the present invention.
Fig. 7 is the schematic diagram of embossing mechanism in the present invention.
Fig. 8 is the side view of embossing mechanism in the present invention.
In figure, 1, mattress body；2, wearing layer；3, raised；4, ventilative road；5, wire drawing lines；6, pneumatic head one；7, it ventilates
Road one；8, air passage two；9, the first layer of PVC；10, the first scrim layer；11, the second scrim layer；12, the second layer of PVC；13, even
Wiring；14, support post；15, inflatable chamber；16, pneumatic head two；17, capsule is filled；18, through-hole；19, cylinder one is unreeled；20, it unreels
Cylinder two；21, cylinder three is unreeled；22, reel；23, crane two；24, the first drying box；25, the second drying box；26, first is auxiliary
Help roller；27, the second auxiliary roller；28, third assists roller；29, roller coating device one；30, roller coating device two；31, first adds
Heat roller tube；32, the second heating roller；33, feeding-passage；34, air-cooler；35, the first push-rod electric machine；36, crane one；37、
Adjusting rod；38, matrixes for embossing；39, embossing cylinder；40, conveyer belt；41, annular briquetting；42, the second push-rod electric machine；43, groove.
Specific implementation mode
Following is a specific embodiment of the present invention in conjunction with the accompanying drawings, technical scheme of the present invention will be further described,
However, the present invention is not limited to these examples.
As shown in Figures 1 to 5, a kind of high ventilative air bed and its manufacturing method, including the internal mattress with cavity
The side of ontology 1, mattress body 1 is fitted with wearing layer 2；Several arcs are all had on the upper surface and lower surface of mattress body 1
Protrusion 3, form road 4 of breathing freely between adjacent protrusion 3, there is anti-skidding wire drawing lines 5, the upper table of mattress body 1 on road 4 of breathing freely
Pneumatic head 1 is additionally provided on face.
In this practicality, by being inflated to pneumatic head 1, mattress body 1 is set to heave, and protrusion 3 is made to protrude, protrusion 3
Between form road 4 of breathing freely, ventilative road 4 can ventilate, and user will not feel sultry after sleeping on air bed, improve
Client's comforts of use.The wire drawing lines 5 on surface plays anti-skidding and beautiful function.
In above-mentioned high ventilative air bed, 2 surface of wearing layer is frosting.Frosting has better feel and regards
Sensory effects in feel, convenient in carrying in the deflated condition will not rubber sleeve.
In above-mentioned high ventilative air bed, the thickness of mattress body 1 is 15-20cm.Under the thickness, user was using
Cheng Zhong will not be such that 1 upper surface of mattress body is collided with lower surface because of being under pressure.In use, improving peace on non-bed
Quan Xing.
There is the air passage 1 being laterally arranged and longitudinally disposed in above-mentioned high ventilative air bed, in mattress body 1
Air passage 28.Air passage 1 is staggered with air passage 28, and heat can be with the air in air passage 1 and air passage 28
It flows and accelerates to be lost, reduce the heat on air bed surface, improve the comfort level of user.
In above-mentioned high ventilative air bed, mattress body 1 is made of composite material, and composite material is followed successively by from inside to outside
First layer of PVC 9, the first scrim layer 10, the second scrim layer 11 and the second layer of PVC 12, the first layer of PVC 9 and the first scrim layer 10 it
Between it is compound by glue, it is compound by glue between the second scrim layer 11 and the second layer of PVC 12；First scrim layer 10 and the second net
Layer of cloth 11 is sutured by connecting line 13 and is connected.Increase the tension of the composite material by the first scrim layer 10, the second scrim layer 11
Property, make to deform in inflation or this is cracked, chamber is formed by the first layer of PVC 9 and the second layer of PVC 12, has preferable close
Feng Xing.
In above-mentioned high ventilative air bed, the support post 14 of several array distributions, support post are installed in chamber
There is inflatable chamber 15, the upper/lower terminal connection with chamber upper surface and lower surface respectively of support post 14, mattress body in 14
Several pneumatic heads 2 16 for being inflated to support post 14 are provided on 1.It, can be to support in the heavier-weight on air bed
Column 14 is inflated, and support post 14 can prevent air bed surface from collapsing.Being inflated to pneumatic head 2 16 can be to support
Column 14 is inflated, and the support strength of support post 14 is controlled.
In above-mentioned high ventilative air bed, there is several filling capsules 17 for filling pest repellant, filling on wearing layer 2
17 surface of capsule offers several through-holes 18.Pest repellant in filling capsule 17 can be evaporated, and make to form protection around air bed
Circle, prevents mosquito from entering, and improves comfort level.
A kind of manufacturing method of high ventilative air bed, includes the following steps:
The preparation of S1, the double-deck screen cloth：Using dacron thread as the raw material of filling and wire drawing, weaves, obtain through warping, tricot machine
First screen cloth and the second screen cloth obtain the double-deck screen cloth by the first screen cloth and the second screen cloth by yarn stitched and be molded ventilating groove；
The preparation of S2, PVC film：After PVC dispensings carry out four-roll calendaring after high-speed stirred, mixing, refining, through drawing, pressing
Flower, it is cooling after again through trimming, batch after be made；
The preparation of S3, composite material：By the double-deck screen cloth in step S1, the PVC film in step S2 is put into compounding machine, with
The double-deck screen cloth made from step S1 is framework material, the outside of the first screen cloth or the second screen cloth after upper paddle wheel roller cementing,
Drying pre-setting processing, then by heating the PVC film in laminating step S2 on the first screen cloth or the second screen cloth；
The preparation of S4, wear-resisting tunic：The double-deck screen cloth is heated in its both sides and is pasted after dipping PVC paste shape resin slurry, preliminary drying
Close the PVC film in step S2, be made wear-resisting tunic, then through cooling, shape, batch, molding filling capsule and opened on wear-resisting tunic
Through-hole；
The preparation of S5, air cushion：Support post is made in PVC film curling in step S2, by composite surface made from step S3
After expecting that edge is cut by drawing, the wear-resisting tunic made from step S4 is bonded, and when fitting forms air passage, in composite material
Upper opening simultaneously installs the first air valve, the opening being connected with support post is opened on composite material, and install the second air valve, shape
At air cushion.
As shown in Figure 6 to 8, specifically, compounding machine includes rack, rotates and is provided with for installing the double-deck screen cloth in rack
Unreel cylinder 1, for install the first PVC film unreel cylinder 2 20, for install the second PVC film unreel cylinder 3 21 and use
In the compound reel 22 expected below of winding；The first drying box 24 for passing through and drying for the double-deck screen cloth is installed in rack,
The top of first drying box 24 is installed with the second drying box 25 for passing through and drying for the double-deck screen cloth, side in the first drying box 24
Rotation is equipped with the first auxiliary roller 26, the first auxiliary roller 26 and unreels cylinder 1 and is mutually parallel and in the same level,
First auxiliary roller, 26 top rotation is provided with the second auxiliary roller 27, unreels one 19 top of cylinder and is provided with third auxiliary roller
28, the second auxiliary roller 27 is mutually parallel with third auxiliary roller 28 and is located at the both sides of the second drying box 25；First dries
The entrance of dry case 24 is provided with the roller coating device 1 to one face roller coating glue of the double-deck screen cloth, the import of the second drying box 25
Place is provided with the roller coating device 2 30 to the double-deck screen cloth another side roller coating glue, is rotated in rack and is provided with the first heating roller
31,31 top of the first heating roller is provided with the second heating roller 32, and the second heating roller 32 is arranged by elevating mechanism in machine
On frame, is formed between the first heating heating roller 32 of roller 31 and second and passed through for the double-deck screen cloth, the first PVC film, the second PVC film
Feeding-passage 33, first heating roller 31 and reel 22 between be provided with for the embossing machine to composite material embossed surface
Structure；The air-cooler 34 for cooling is provided between embossing mechanism and reel 22.
The operation principle of this compounding machine：The double-deck screen cloth is mounted on and is unreeled on cylinder 1, being mounted on for the first PVC film unreels
On cylinder 2 20, being mounted on for the second PVC film unreels on cylinder 3 21, and the double-deck screen cloth passes through the first drying box 24, winding first to assist
Roller 26, second assists roller 27, passes through the second drying box 25, winding third auxiliary roller 28, passes through feeding-passage 33, finally
Be fixed on reel 22, gluing carried out by the one side of the double-deck screen cloths of one 29 pairs of roller coating device, by the first drying box 24 into
Row heat is dried, and is carried out gluing by the another side of 2 30 pairs of double-deck screen cloths of roller coating device, is dried, passing through by 25 heat of the second drying box
When crossing feeding-passage 33, the first PVC film is fitted in the double-deck screen cloth upper surface, the second PVC film is fitted in Double-level Reticulated cloth following table
Face, heating roller 32 by the first heating roller 31, second, to squeeze hot melt compound, then by embossing mechanism by script Double-level Reticulated
Style on cloth is deepened, and is wound after last mechanism air-cooler 34.
In this compounding machine, assists roller 27 and third to assist roller 28 by the first auxiliary roller 26, second, unreels cylinder one
19 formed a S type structures, be the double-deck screen cloth coated face upward, reduce glue flowing, make the glue on the double-deck screen cloth two sides
Amount is uniform.
The flower of the double-deck screen cloth script can be made to deepen by embossing mechanism, prevented in compound first PVC film, the second PVC film
Flower deformation on the double-deck screen cloth afterwards.
Roller coating device 1 and roller coating device 2 30 in this compounding machine are the prior art, are common and common on the market
Device.
Specifically, elevating mechanism includes the first push-rod electric machine 35 and crane 1, and the first push-rod electric machine 35 is installed in machine
On frame and output shaft straight down, crane 1 is installed in the output shaft end of the first push-rod electric machine 35, the second heating roller
32 are rotatably arranged on crane 1, and fixed in rack there are two can support and adjust one 36 minimum altitude of crane
Adjusting rod 37.First push-rod electric machine 35 starts, and the oscilaltion of crane 1, crane 1 is driven to drive the second heating
The oscilaltion of roller 32 is adjusted the minimum mobile height of crane 1 by adjusting rod 37, prevents the second heating roller 32
It is collided with the first heating roller 31.
Specifically, embossing mechanism includes matrixes for embossing 38 and embossing cylinder 39, and several grooves 43 are formed on matrixes for embossing 38,
Rotation is provided with the first roller and the second roller in rack, and conveyer belt 40, conveyer belt are arranged on the first roller and the second roller
40 there is elasticity, embossing cylinder 39 to be arranged in rack by lifting mechanism, equidistant fixed in the peripheral surface of embossing cylinder 39
It includes the second push-rod electric machine 42 and crane 2 23, the second push-rod electric machine to have the annular briquetting 41 with matching grooves, lifting mechanism
42 be installed in rack and output shaft straight down, crane 2 23 is installed in the output shaft end of the second push-rod electric machine 42, pressure
Flower roller 39 is rotatably arranged on crane 2 23.By lifting mechanism control embossing cylinder 39 height, embossing cylinder 39 with
Conveyer belt 40 operates synchronously, and the annular briquetting 41 on embossing cylinder 39 can be such that conveyer belt 40 is absorbed in groove 43.
Specific embodiment described herein is only an example for the spirit of the invention.Technology belonging to the present invention is led
The technical staff in domain can make various modifications or additions to the described embodiments or replace by a similar method
In generation, however, it does not deviate from the spirit of the invention or beyond the scope of the appended claims.
Claims (10)
1. a kind of high ventilative air bed, including the internal mattress body with cavity, which is characterized in that the mattress body
Side be fitted with wearing layer；The protrusion of several arcs is all had on the upper surface and lower surface of the mattress body, it is adjacent
Road of breathing freely is formed between protrusion, and there is anti-skidding wire drawing lines on road of breathing freely, also set up on the upper surface of the mattress body
There is pneumatic head one.
2. a kind of high ventilative air bed according to claim 1, which is characterized in that the wear-resisting layer surface is frosted
Face.
3. a kind of high ventilative air bed according to claim 2, which is characterized in that the thickness of the mattress body is
15-20cm。
4. a kind of high ventilative air bed according to claim 3, which is characterized in that have cross in the mattress body
Air passage one to setting and longitudinally disposed air passage two.
5. a kind of high ventilative air bed according to claim 1, which is characterized in that the mattress body is by composite surface
Material is made, and composite material is followed successively by the first layer of PVC, the first scrim layer, the second scrim layer and the second layer of PVC from inside to outside, and first
It is compound by glue between layer of PVC and the first scrim layer, it is compound by glue between the second scrim layer and the second layer of PVC；First
Scrim layer is sutured by connecting line with the second scrim layer and is connected.
6. a kind of high ventilative air bed according to claim 1, which is characterized in that be installed in the chamber several
The support post of array distribution, has inflatable chamber in support post, the upper/lower terminal of support post respectively with chamber upper surface with
The connection of lower surface is provided with several pneumatic heads two for being inflated to support post in the mattress body.
7. a kind of high ventilative air bed according to claim 1, which is characterized in that have on the wearing layer several
Filling capsule for filling pest repellant, filling capsule surface offer several through-holes.
8. a kind of high ventilative air bed according to claim 1-7, which is characterized in that a kind of high ventilative gas
The manufacturing method of equalizing bed, includes the following steps:
The preparation of S1, the double-deck screen cloth：Using dacron thread as the raw material of filling and wire drawing, is weaved through warping, tricot machine, obtain first
Screen cloth and the second screen cloth obtain the double-deck screen cloth by the first screen cloth and the second screen cloth by yarn stitched and be molded ventilating groove；
The preparation of S2, PVC film：After PVC dispensings carry out four-roll calendaring after high-speed stirred, mixing, refining, through traction, embossing, cold
But after again through trimming, batch after be made；
The preparation of S3, composite material：By the double-deck screen cloth in step S1, the PVC film in step S2 is put into compounding machine, with step
The double-deck screen cloth made from S1 is framework material, and the outside of the first screen cloth or the second screen cloth is after upper paddle wheel roller cementing, through drying
Intervene sizing treatment, then by heating the PVC film in laminating step S2 on the first screen cloth or the second screen cloth；
The preparation of S4, wear-resisting tunic：The double-deck screen cloth heats fitting step after dipping PVC paste shape resin slurry, preliminary drying, in its both sides
PVC film in rapid S2, is made wear-resisting tunic, then through cooling, shape, batch, molding filling capsule and open hole on wear-resisting tunic；
The preparation of S5, air cushion：Support post is made in PVC film curling in step S2,
After composite material edge made from step S3 is cut by drawing, the wear-resisting tunic made from step S4 is bonded, patch
Air passage is formed when conjunction, be open on composite material and installs the first air valve, is opened on composite material and is connected with support post
Opening, and install the second air valve, form air cushion.
9. a kind of manufacturing method of high ventilative air bed according to claim 8, which is characterized in that the compounding machine
Including rack, in the rack, rotation is provided with unreels cylinder one, for installing the first PVC film for install the double-deck screen cloth
It unreels cylinder two, unreel cylinder three and for winding the compound reel expected below for install the second PVC film；In the rack
It is installed with the first drying box for passing through and drying for the double-deck screen cloth, is installed with above the first drying box and is passed through for the double-deck screen cloth
And the second drying box dried, in first drying box side rotation be equipped with the first auxiliary roller, the first auxiliary roller with
Cylinder one is unreeled to be mutually parallel and in same level, rotate above the described first auxiliary roller and be provided with the second help roll
Cylinder unreels and is provided with third auxiliary roller above cylinder one, and the second auxiliary roller is mutually parallel with third auxiliary roller and difference position
In the both sides of the second drying box；The entrance of first drying box is provided with the roller coating to one face roller coating glue of the double-deck screen cloth
Device one, the entrance of second drying box are provided with the roller coating device two to the double-deck screen cloth another side roller coating glue, institute
Rotation is provided with the first heating roller in the rack stated, and the second heating roller, the second heating are provided with above the first heating roller
Roller is arranged by elevating mechanism in rack, is formed for the double-deck screen cloth, the between the first heating roller and the second heating roller
One PVC film, the second PVC film by feeding-passage, first heating roller and reel between be provided with for composite material
The embossing mechanism of embossed surface；The air-cooler for cooling is provided between embossing mechanism and reel.
10. a kind of manufacturing method of high ventilative air bed according to claim 9, which is characterized in that embossing mechanism packet
Matrixes for embossing and embossing cylinder are included, several grooves are formed on the matrixes for embossing, is rotated in the rack and is provided with the first roller
Cylinder and the second roller, conveyer belt is arranged on first roller and the second roller, and there is conveyer belt elasticity, matrixes for embossing to be located at
It is bonded in conveyer belt and with conveyor surface on conveyer belt, the embossing cylinder is arranged by lifting mechanism in rack, knurling rolls
Equidistantly be installed with annular briquetting with matching grooves in the peripheral surface of cylinder, the lifting mechanism include the second push-rod electric machine and
Crane two, second push-rod electric machine be installed in rack and output shaft straight down, the crane two is installed in
The output shaft end of second push-rod electric machine, the embossing cylinder are rotatably arranged on crane two.
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| CN201810686828.5A CN108618467B (en) | 2018-06-28 | 2018-06-28 | High-air-permeability air cushion bed and manufacturing method thereof |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810686828.5A CN108618467B (en) | 2018-06-28 | 2018-06-28 | High-air-permeability air cushion bed and manufacturing method thereof |
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| CN108618467A true CN108618467A (en) | 2018-10-09 |
| CN108618467B CN108618467B (en) | 2024-01-12 |
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Cited By (1)
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| CN111772418A (en) * | 2020-08-05 | 2020-10-16 | 江苏众恒可来比家具有限公司 | Washable high-breathability 3D mattress |
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| CN108618467B (en) | 2024-01-12 |
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