CN108618468A - A kind of portable air bed and its manufacturing method - Google Patents
A kind of portable air bed and its manufacturing method Download PDFInfo
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- CN108618468A CN108618468A CN201810686930.5A CN201810686930A CN108618468A CN 108618468 A CN108618468 A CN 108618468A CN 201810686930 A CN201810686930 A CN 201810686930A CN 108618468 A CN108618468 A CN 108618468A
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- screen cloth
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- air bed
- rack
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 16
- 238000009826 distribution Methods 0.000 claims abstract description 7
- 239000004744 fabric Substances 0.000 claims description 80
- 238000010438 heat treatment Methods 0.000 claims description 41
- 238000001035 drying Methods 0.000 claims description 38
- 238000004049 embossing Methods 0.000 claims description 37
- 239000002131 composite material Substances 0.000 claims description 23
- 238000007761 roller coating Methods 0.000 claims description 21
- 239000003292 glue Substances 0.000 claims description 16
- 150000001875 compounds Chemical class 0.000 claims description 15
- 238000002360 preparation method Methods 0.000 claims description 15
- 238000013329 compounding Methods 0.000 claims description 13
- MEYZYGMYMLNUHJ-UHFFFAOYSA-N tunicamycin Natural products CC(C)CCCCCCCCCC=CC(=O)NC1C(O)C(O)C(CC(O)C2OC(C(O)C2O)N3C=CC(=O)NC3=O)OC1OC4OC(CO)C(O)C(O)C4NC(=O)C MEYZYGMYMLNUHJ-UHFFFAOYSA-N 0.000 claims description 12
- 238000004804 winding Methods 0.000 claims description 10
- 238000001816 cooling Methods 0.000 claims description 8
- 230000003028 elevating effect Effects 0.000 claims description 6
- 238000011049 filling Methods 0.000 claims description 6
- 239000000463 material Substances 0.000 claims description 5
- 229920004934 Dacron® Polymers 0.000 claims description 3
- 230000015572 biosynthetic process Effects 0.000 claims description 3
- 238000003490 calendering Methods 0.000 claims description 3
- 238000007598 dipping method Methods 0.000 claims description 3
- 238000010030 laminating Methods 0.000 claims description 3
- 238000002156 mixing Methods 0.000 claims description 3
- 230000002093 peripheral effect Effects 0.000 claims description 3
- 239000005020 polyethylene terephthalate Substances 0.000 claims description 3
- 239000002994 raw material Substances 0.000 claims description 3
- 238000007670 refining Methods 0.000 claims description 3
- 239000011347 resin Substances 0.000 claims description 3
- 229920005989 resin Polymers 0.000 claims description 3
- 239000002002 slurry Substances 0.000 claims description 3
- 238000009966 trimming Methods 0.000 claims description 3
- 238000005491 wire drawing Methods 0.000 claims description 3
- 239000011248 coating agent Substances 0.000 claims 1
- 238000000576 coating method Methods 0.000 claims 1
- 238000005273 aeration Methods 0.000 description 6
- 238000010586 diagram Methods 0.000 description 5
- 238000004026 adhesive bonding Methods 0.000 description 4
- 241000238631 Hexapoda Species 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 2
- 239000012943 hotmelt Substances 0.000 description 2
- 238000003825 pressing Methods 0.000 description 2
- 239000007787 solid Substances 0.000 description 2
- 241000258920 Chilopoda Species 0.000 description 1
- 238000007792 addition Methods 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
Classifications
-
- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47C—CHAIRS; SOFAS; BEDS
- A47C27/00—Spring, stuffed or fluid mattresses or cushions specially adapted for chairs, beds or sofas
- A47C27/08—Fluid mattresses or cushions
- A47C27/081—Fluid mattresses or cushions of pneumatic type
-
- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47C—CHAIRS; SOFAS; BEDS
- A47C19/00—Bedsteads
- A47C19/02—Parts or details of bedsteads not fully covered in a single one of the following subgroups, e.g. bed rails, post rails
-
- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47C—CHAIRS; SOFAS; BEDS
- A47C19/00—Bedsteads
- A47C19/02—Parts or details of bedsteads not fully covered in a single one of the following subgroups, e.g. bed rails, post rails
- A47C19/021—Bedstead frames
- A47C19/024—Legs
-
- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47C—CHAIRS; SOFAS; BEDS
- A47C27/00—Spring, stuffed or fluid mattresses or cushions specially adapted for chairs, beds or sofas
- A47C27/08—Fluid mattresses or cushions
- A47C27/10—Fluid mattresses or cushions with two or more independently-fillable chambers
-
- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47C—CHAIRS; SOFAS; BEDS
- A47C27/00—Spring, stuffed or fluid mattresses or cushions specially adapted for chairs, beds or sofas
- A47C27/12—Spring, stuffed or fluid mattresses or cushions specially adapted for chairs, beds or sofas with fibrous inlays, e.g. made of wool, of cotton
-
- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47C—CHAIRS; SOFAS; BEDS
- A47C31/00—Details or accessories for chairs, beds, or the like, not provided for in other groups of this subclass, e.g. upholstery fasteners, mattress protectors, stretching devices for mattress nets
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
- D06C23/00—Making patterns or designs on fabrics
- D06C23/04—Making patterns or designs on fabrics by shrinking, embossing, moiréing, or crêping
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Laminated Bodies (AREA)
Abstract
The present invention provides a kind of portable air bed and its manufacturing methods, belong to household goods technical field.The side of a kind of portable air bed, including the internal mattress body with cavity, mattress body is fitted with wearing layer, has a stationary plane on wearing layer, two groups of fixation kits are installed on stationary plane；Carrying handle is fixedly provided on stationary plane；There is the recessed groove in array distribution on the upper surface and lower surface of mattress body；The upper surface of mattress body is provided with pneumatic head one.The present invention has the advantages that easy to carry.
Description
Technical field
The invention belongs to household goods technical field, especially a kind of portable air bed and its manufacturing method.
Background technology
Traditional air bed can only be laid with one layer of cloth on the ground substantially outdoors in use, mattress is not easy to be carried
It as mattress, is easy to leave over during sleep, and is easy to meet worm, the centipede etc. that some are drilled out from ground at night, in sleep
It is very uncomfortable, it is easy to influence second day spirit.In this regard, designing a kind of portable air bed and its manufacturing method.
Invention content
The purpose of the present invention is there is the above problem in view of the prior art, it is proposed that a kind of portable air bed,
Have the advantages that easy to carry.
Object of the invention can be realized by the following technical scheme：
A kind of portable air bed, including the internal mattress body with cavity, which is characterized in that the mattress
The side of ontology is fitted with wearing layer, has a stationary plane on wearing layer, two groups of fixation kits are installed on stationary plane；Described
Carrying handle is fixedly provided on stationary plane；There is the recess in array distribution on the upper surface and lower surface of the mattress body
Slot；The upper surface of the mattress body is provided with pneumatic head one.
The operation principle of the present invention：It is inflated use by pneumatic head a pair of mattress body, without using later can be with
It is deflated by pneumatic head one, then winds mattress body, belt is then carried out by carrying handle, facilitates taking for user
Band.
The side of mattress body is the most place of friction, easy to wear, by being bonded wearing layer, improves wearability.Bed
Pad body depression in the surface slot can play massage and ventilative effect.
In above-mentioned portable air bed, the fixation kit includes magic strap and velcro, magic strap and evil spirit
Art patch is each attached on stationary plane, and magic strap is corresponding up and down with velcro.After mattress body deflation, mattress body is received
Volume is convenient for carrying then by being adhesively fixed with velcro after magic strap winding mattress body.
In above-mentioned portable air bed, the lower surface of the mattress body is installed with several support legs, support
There is chamber, being provided in the support leg can be to pneumatic head two that chamber is inflated in foot.The mattress is placed directly on ground
When on face, support leg can be inflated by pneumatic head two, mattress body is made to keep at a distance with ground, prevent insect etc.
It bites.
In above-mentioned portable air bed, the support leg is equipped with son and pastes, the following table of the mattress body
Face is equipped with female patch, and sub- patch can be bonded fixation with female patch.When support leg need not be used, the gas in supporting rack is released,
Then it is fixed with female patch by sub- patch.
In above-mentioned portable air bed, multiple support columns, support column are horizontally arranged in the mattress body
Both ends be connected with cavity inner wall, the pneumatic head three for being inflated to support column is provided in the mattress body.It is logical
It crosses and pneumatic head three is inflated, filling gas in support column makes mattress body upper surface arch upward, can be according to customer demand freedom
Aeration quantity is selected, the height to arch upward is controlled by aeration quantity.
In above-mentioned portable air bed, the mattress body is made of composite material, and composite material is by introversion
It is followed successively by the first layer of PVC, the first scrim layer, the second scrim layer and the second layer of PVC outside, between the first layer of PVC and the first scrim layer
It is compound by glue, it is compound by glue between the second scrim layer and the second layer of PVC；First scrim layer passes through with the second scrim layer
Connecting line suture connection.The pull resistance for increasing the composite material by the first scrim layer, the second scrim layer makes to become in inflation
Shape or this crack, chamber is formed by the first layer of PVC and the second layer of PVC, there is preferable leakproofness.
A kind of manufacturing method of portable air bed, it is characterised in that, include the following steps:
The preparation of S1, the double-deck screen cloth：Using dacron thread as the raw material of filling and wire drawing, weaves, obtain through warping, tricot machine
First screen cloth and the second screen cloth are obtained by the first screen cloth and the second screen cloth by yarn stitched and be molded the recessed groove of array distribution
To the double-deck screen cloth；
The preparation of S2, PVC film：After PVC dispensings carry out four-roll calendaring after high-speed stirred, mixing, refining, through drawing, pressing
Flower, it is cooling after again through trimming, batch after be made；
The preparation of S3, composite material：By the double-deck screen cloth in step S1, the PVC film in step S2 is put into compounding machine, with
The double-deck screen cloth is framework material made from step S1, by the outside of the first screen cloth or the second screen cloth through upper paddle wheel roller cementing
Afterwards, drying pre-setting is handled, then by heating the PVC film in laminating step S2 on the first screen cloth or the second screen cloth；
The preparation of S4, wear-resisting tunic：The double-deck screen cloth is heated in its both sides and is pasted after dipping PVC paste shape resin slurry, preliminary drying
Close the PVC film in step S2, be made wear-resisting tunic, then through cooling, shape, batch after be made；
The preparation of S5, air cushion：PVC film in step S2 is crimped into cylindrical support column, by composite surface made from step S3
Material edge surrounding wear-resisting tunic made from step S4 is bonded, and is during which coated support column and is equidistantly fixed, in composite material
Upper opening simultaneously installs the first air valve formation air cushion, and the opening being connect with support column is opened on composite material side and installs second
Air valve；
S6, handle and magic strap are installed：Handle, magic strap are fixed on wear-resisting tunic, support leg is installed in air cushion
On one side, it is molded portable air bed.
This manufacturing method can obtain portable air bed, and the recessed groove in array distribution, recess are formed on mattress
Slot plays massage, ventilative effect, improves the aesthetics and comfort level of mattress.Handle can be that the air bed is convenient with magic strap
It carries.
In the manufacturing method of above-mentioned portable air bed, the compounding machine includes rack, in the rack
Rotation be provided with for install the double-deck screen cloth unreel cylinder one, for install the first PVC film unreel cylinder two, for installation second
PVC film unreels cylinder three and for winding the compound reel expected below；It is installed in the rack and is worn for the double-deck screen cloth
The first drying box crossed and dried, the first drying box top are installed with the second drying box for passing through and drying for the double-deck screen cloth,
Side rotation is equipped with the first auxiliary roller in first drying box, the first auxiliary roller with unreel cylinder one and be mutually parallel and locate
It in same level, is rotated above the described first auxiliary roller and is provided with the second auxiliary roller, unreel one top setting of cylinder
There is third that roller, the second auxiliary roller is assisted to be mutually parallel with third auxiliary roller and be located at the both sides of the second drying box；
The entrance of first drying box is provided with the roller coating device one to one face roller coating glue of the double-deck screen cloth, and described second dries
The entrance of dry case is provided with the roller coating device two to the double-deck screen cloth another side roller coating glue, rotates and is provided in the rack
First heating roller, the first heating roller top are provided with the second heating roller, and the second heating roller is arranged by elevating mechanism
In rack, is formed between the first heating roller and the second heating roller and passed through for the double-deck screen cloth, the first PVC film, the second PVC film
Feeding-passage, first heating roller and reel between be provided with for the embossing mechanism to composite material embossed surface；Pressure
The air-cooler for cooling is provided between flower mechanism and reel.
The operation principle of this compounding machine：The double-deck screen cloth is mounted on and is unreeled on cylinder one, being mounted on for the first PVC film unreels cylinder
On two, being mounted on for the second PVC film unreels on cylinder three, and the double-deck screen cloth passes through the first drying box, winding first to assist roller, second
Roller is assisted, the second drying box is passed through, winding third auxiliary roller, passes through feeding-passage, is finally fixed on reel, passes through
The one side of a pair of double-deck screen cloth of roller coating device carries out gluing, hot baking is carried out by the first drying box, by roller coating device two to double
The another side of layer screen cloth carries out gluing, is dried by the second drying box heat, and when by feeding-passage, the first PVC film is fitted in
Second PVC film is fitted in Double-level Reticulated cloth lower surface by the double-deck screen cloth upper surface, passes through the first heating roller, the second heating roller
Extruding hot melt is compound, is then deepened the style on the double-deck screen cloth originally by embossing mechanism, after being cooled down finally by air-cooler
It is wound.
First PVC film is identical as the second PVC film；In this compounding machine, pass through the first auxiliary roller, the second auxiliary roller and the
Three auxiliary rollers, unreel cylinder one formed a S type structures, be the double-deck screen cloth coated face upward, reduce glue flowing, make bilayer
Glue quantity on screen cloth two sides is uniform.
The flower of the double-deck screen cloth script can be made to deepen by embossing mechanism, prevented in compound first PVC film, the second PVC film
Flower deformation on the double-deck screen cloth afterwards.In this compounding machine, cylinder one is unreeled, cylinder two is unreeled, unreels the heating of cylinder three, first roller, winding
Cylinder is driven by motor respectively.Roller coating device one and roller coating device two in this compounding machine are the prior art, are common on the market
And common device.
In the manufacturing method of above-mentioned portable air bed, the elevating mechanism includes the first push-rod electric machine and liter
Frame one drops, first push-rod electric machine be installed in rack and output shaft straight down, the crane one is installed in the
The output shaft end of one push-rod electric machine, the described second heating roller is rotatably arranged on crane one, solid in the rack
If there are two the adjusting rods that can support and adjust one minimum altitude of crane.First push-rod electric machine starts, and drives crane one
Oscilaltion, crane one drive second heating roller oscilaltion, pass through adjusting rod adjust crane one minimum shifting
Dynamic height prevents the second heating roller and first from heating roller collision.
In the manufacturing method of above-mentioned portable air bed, the embossing mechanism includes matrixes for embossing and knurling rolls
Cylinder offers the through-hole one arrange in permutation on the matrixes for embossing, is rotated in the rack and is provided with the first roller and the
Two rollers are arranged with conveyer belt on first roller and the second roller, and array offers through-hole two on the conveyer belt,
Matrixes for embossing is located in conveyer belt and is bonded with conveyor surface on conveyer belt, and the embossing cylinder is arranged by lifting mechanism in rack
On, it is pushed away including second in array setting and two matched protrusion of through-hole, the lifting mechanism in the peripheral surface of embossing cylinder
Bar motor and crane two, second push-rod electric machine be installed in rack and output shaft straight down, the crane
Two are installed in the output shaft end of the second push-rod electric machine, and the described second heating roller is rotatably arranged on crane two.Pass through
Lifting mechanism controls the height of embossing cylinder, and embossing cylinder is operated synchronously with conveyer belt, and the protrusion on embossing cylinder can enter
In through-hole two on to conveyer belt.
Compared with prior art, the present invention has the advantages that above：
1, the present invention can be inflated use by pneumatic head a pair of mattress body, without using can pass through inflation later
It is first to deflate, then mattress body is wound, belt is then carried out by carrying handle, facilitates the carrying of user.
When 2, the mattress being placed directly on ground, support leg can be inflated by pneumatic head two, make bed
Pad body is kept at a distance with ground, prevents insect etc. from biting.
3, by being inflated to pneumatic head three, filling gas in support column makes mattress body upper surface arch upward, can basis
Customer demand unrestricted choice aeration quantity controls the height to arch upward by aeration quantity.
Description of the drawings
Fig. 1 is the schematic diagram of the present invention.
Fig. 2 is the sectional view of the present invention.
Fig. 3 is the structure chart of composite material in the present invention.
Fig. 4 is the partial enlarged view in this Fig. 2.
Fig. 5 is the schematic diagram of support column in the present invention.
Fig. 6 is the schematic diagram of compounding machine in the present invention.
Fig. 7 is the schematic diagram of embossing mechanism in the present invention.
Fig. 8 is the schematic diagram of conveyer belt in the present invention.
Fig. 9 is the side view of embossing mechanism in the present invention.
In figure, 1, mattress body；2, wearing layer；3, carrying handle；4, recessed groove；5, pneumatic head one；6, support leg；7, chamber
Room；8, pneumatic head two；9, sub- patch；10, female patch；11, support column；12, cavity；13, pneumatic head three；14, the first layer of PVC；15,
One scrim layer；16, the second scrim layer；17, the second layer of PVC；18, connecting line；19, cylinder one is unreeled；20, cylinder two is unreeled；21, it unreels
Cylinder three；22, reel；23, crane two；24, the first drying box；25, the second drying box；26, the first auxiliary roller；27,
Two auxiliary rollers；28, third assists roller；29, roller coating device one；30, roller coating device two；31, the first heating roller；32,
Two heating rollers；33, feeding-passage；34, air-cooler；35, the first push-rod electric machine；36, crane one；37, adjusting rod；38, it presses
Card；39, embossing cylinder；40, conveyer belt；41, through-hole one；42, through-hole two；43, raised；44, the second push-rod electric machine.
Specific implementation mode
Following is a specific embodiment of the present invention in conjunction with the accompanying drawings, technical scheme of the present invention will be further described,
However, the present invention is not limited to these examples.
As shown in Figures 1 to 5, a kind of portable air bed and its manufacturing method, including inside have cavity 12
The side of mattress body 1, mattress body 1 is fitted with wearing layer 2, has a stationary plane on wearing layer 2, two are installed on stationary plane
Group fixation kit；Carrying handle 3 is fixedly provided on stationary plane；Have in array point on the upper surface and lower surface of mattress body 1
The recessed groove 4 of cloth；The upper surface of mattress body 1 is provided with pneumatic head 1.
The side of mattress body 1 is the most place of friction, easy to wear, by being bonded wearing layer 2, improves wearability.
1 depression in the surface slot 4 of mattress body can play massage and ventilative effect.
Specifically, fixation kit includes magic strap and velcro, and magic strap is each attached to velcro on stationary plane, magic
Band is corresponding up and down with velcro.After the deflation of mattress body 1, mattress body 1 is wound, magic strap winding mattress is then passed through
It is adhesively fixed, is convenient for carrying with velcro after ontology 1.
Specifically, the lower surface of mattress body 1 is installed with several support legs 6, has chamber 7, support leg 6 in support leg 6
On be provided with the pneumatic head 28 that can be inflated to chamber 7.When the mattress being placed directly on ground, pneumatic head can be passed through
28 pairs of support legs 6 are inflated, and mattress body 1 is made to keep at a distance with ground, prevent insect etc. from biting.
Specifically, support leg 6 is equipped with son patch 9, and the lower surface of mattress body 1 is equipped with female patch 10,9 energy of sub- patch and female patch
10 fittings are fixed.When support leg 6 need not be used, the gas in supporting rack is released, it is then solid by sub- patch 9 and female patch 10
It lives calmly.
Specifically, be horizontally arranged with multiple support columns 11 in mattress body 1, the both ends of support column 11 with 12 inner wall of cavity
It is connected, the pneumatic head 3 13 for being inflated to support column 11 is provided in mattress body 1.By being filled to pneumatic head 3 13
Gas, filling gas in support column 11, makes 1 upper surface of mattress body arch upward, can be passed through according to customer demand unrestricted choice aeration quantity
Aeration quantity controls the height to arch upward.
Specifically, mattress body 1 is made of composite material, and composite material is followed successively by the first layer of PVC 14, first from inside to outside
Scrim layer 15, the second scrim layer 16 and the second layer of PVC 17, it is compound by glue between the first layer of PVC 14 and the first scrim layer 15,
It is compound by glue between second scrim layer 16 and the second layer of PVC 17；First scrim layer 15 passes through with the second scrim layer 16 to be connect
The suture connection of line 18.Increase the pull resistance of the composite material by the first scrim layer 15, the second scrim layer 16, making in inflation will not
It deforms or this is cracked, chamber 7 is formed by the first layer of PVC 14 and the second layer of PVC 17, there is preferable leakproofness.
The operation principle of the present invention：It is inflated use by one 5 pairs of mattress bodies 1 of pneumatic head, without using later may be used
To be deflated by pneumatic head 1, then mattress body 1 is wound, belt is then carried out by carrying handle 3, facilitates use
The carrying at family.
A kind of manufacturing method of portable air bed, includes the following steps:
The preparation of S1, the double-deck screen cloth：Using dacron thread as the raw material of filling and wire drawing, weaves, obtain through warping, tricot machine
First screen cloth and the second screen cloth are obtained by the first screen cloth and the second screen cloth by yarn stitched and be molded the recessed groove of array distribution
To the double-deck screen cloth；
The preparation of S2, PVC film：After PVC dispensings carry out four-roll calendaring after high-speed stirred, mixing, refining, through drawing, pressing
Flower, it is cooling after again through trimming, batch after be made；
The preparation of S3, composite material：By the double-deck screen cloth in step S1, the PVC film in step S2 is put into compounding machine, with
The double-deck screen cloth is framework material made from step S1, by the outside of the first screen cloth or the second screen cloth through upper paddle wheel roller cementing
Afterwards, drying pre-setting is handled, then by heating the PVC film in laminating step S2 on the first screen cloth or the second screen cloth；
The preparation of S4, wear-resisting tunic：The double-deck screen cloth is heated in its both sides and is pasted after dipping PVC paste shape resin slurry, preliminary drying
Close the PVC film in step S2, be made wear-resisting tunic, then through cooling, shape, batch after be made；
The preparation of S5, air cushion：PVC film in step S2 is crimped into cylindrical support column, by composite surface made from step S3
Material edge surrounding wear-resisting tunic made from step S4 is bonded, and is during which coated support column and is equidistantly fixed, in composite material
Upper opening simultaneously installs the first air valve formation air cushion, and the opening being connect with support column is opened on composite material side and installs second
Air valve；
S6, handle and magic strap are installed：Handle, magic strap are fixed on wear-resisting tunic, support leg is installed in air cushion
On one side, it is molded portable air bed.
As shown in Figure 6 to 7, specifically, compounding machine includes rack, rotates and is provided with for installing the double-deck screen cloth in rack
Unreel cylinder 1, for install the first PVC film unreel cylinder 2 20, for install the second PVC film unreel cylinder 3 21 and use
In the compound reel 22 expected below of winding；The first drying box 24 for passing through and drying for the double-deck screen cloth is installed in rack,
The top of first drying box 24 is installed with the second drying box 25 for passing through and drying for the double-deck screen cloth, side in the first drying box 24
Rotation is equipped with the first auxiliary roller 26, the first auxiliary roller 26 and unreels cylinder 1 and is mutually parallel and in the same level,
First auxiliary roller, 26 top rotation is provided with the second auxiliary roller 27, unreels one 19 top of cylinder and is provided with third auxiliary roller
28, the second auxiliary roller 27 is mutually parallel with third auxiliary roller 28 and is located at the both sides of the second drying box 25；First dries
The entrance of dry case 24 is provided with the roller coating device 1 to one face roller coating glue of the double-deck screen cloth, the entrance of the second drying box 25
It is provided with the roller coating device 2 30 to the double-deck screen cloth another side roller coating glue, is rotated in rack and is provided with the first heating roller 31,
First heating roller, 31 top is provided with the second heating roller 32, and the second heating roller 32 is arranged by elevating mechanism in rack
On, first heating roller 31 and second heat roller 32 between formed for the double-deck screen cloth, the first PVC film, the second PVC film by
Feeding-passage 33 is provided between first heating roller 31 and reel 22 for the embossing machine to composite material embossed surface
Structure；The air-cooler 34 for cooling is provided between embossing mechanism and reel 22.
The operation principle of this compounding machine：The double-deck screen cloth is mounted on and is unreeled on cylinder 1, being mounted on for the first PVC film unreels
On cylinder 2 20, being mounted on for the second PVC film unreels on cylinder 3 21, and the double-deck screen cloth passes through the first drying box 24, winding first to assist
Roller 26, second assists roller 27, passes through the second drying box 25, winding third auxiliary roller 28, passes through feeding-passage 33, finally
Be fixed on reel 22, gluing carried out by the one side of the double-deck screen cloths of one 29 pairs of roller coating device, by the first drying box 24 into
Row heat is dried, and is carried out gluing by the another side of 2 30 pairs of double-deck screen cloths of roller coating device, is dried, passing through by 25 heat of the second drying box
When feeding-passage 33, the first PVC film is fitted in the double-deck screen cloth upper surface, the second PVC film is fitted in Double-level Reticulated cloth lower surface,
Heating roller 32 by the first heating roller 31, second, to squeeze hot melt compound, then will the double-deck screen cloth originally by embossing mechanism
On style deepen, wound after last mechanism air-cooler 34.
In this compounding machine, assists roller 27 and third to assist roller 28 by the first auxiliary roller 26, second, unreels cylinder one
19 formed a S type structures, be the double-deck screen cloth coated face upward, reduce glue flowing, make the glue on the double-deck screen cloth two sides
Amount is uniform.
The flower of the double-deck screen cloth script can be made to deepen by embossing mechanism, prevented in compound first PVC film, the second PVC film
Flower deformation on the double-deck screen cloth afterwards.
Roller coating device 1 and roller coating device 2 30 in this compounding machine are the prior art, are common and common on the market
Device.
Specifically, elevating mechanism includes the first push-rod electric machine 35 and crane 1, and the first push-rod electric machine 35 is installed in machine
On frame and output shaft straight down, crane 1 is installed in the output shaft end of the first push-rod electric machine 35, the second heating roller
32 are rotatably arranged on crane 1, and fixed in rack there are two the tune that can support and adjust one 36 minimum altitude of crane
Pole 37.First push-rod electric machine 35 starts, and the oscilaltion of crane 1, crane 1 is driven to drive the second heating roller
32 oscilaltion adjusts the minimum mobile height of crane 1 by adjusting rod 37, prevents the second heating roller 32 and the
One heating roller 31 collides.
Specifically, embossing mechanism includes matrixes for embossing 38 and embossing cylinder 39, offers on matrixes for embossing 38 and arranges in permutation
Through-hole 1, in rack rotation be provided with the first roller and the second roller, be arranged with conveyer belt on the first roller and the second roller
40, array offers through-hole 2 42 on conveyer belt 40, and embossing cylinder 39 is arranged by lifting mechanism in rack, embossing cylinder 39
Peripheral surface in array setting with through-hole 2 42 matched raised 43, lifting mechanism include the second push-rod electric machine 44 and lifting
Frame 2 23, the second push-rod electric machine 44 be installed in rack and output shaft straight down, crane 2 23 be installed in the second push rod electricity
The output shaft end of machine 44, the second heating roller 32 are rotatably arranged on crane 2 23.Knurling rolls are controlled by lifting mechanism
The height of cylinder 39, embossing cylinder 39 are operated synchronously with conveyer belt 40, and the protrusion 43 on embossing cylinder 39 can enter conveyer belt
In through-hole 2 42 on 40.
Specific embodiment described herein is only an example for the spirit of the invention.Technology belonging to the present invention is led
The technical staff in domain can make various modifications or additions to the described embodiments or replace by a similar method
In generation, however, it does not deviate from the spirit of the invention or beyond the scope of the appended claims.
Claims (10)
1. a kind of portable air bed, including the internal mattress body with cavity, which is characterized in that the mattress sheet
The side of body is fitted with wearing layer, has a stationary plane on wearing layer, two groups of fixation kits are installed on stationary plane；Described consolidates
Determine to be fixedly provided with carrying handle on face；There is the recess in array distribution on the upper surface and lower surface of the mattress body
Slot；The upper surface of the mattress body is provided with pneumatic head one.
2. a kind of portable air bed according to claim 1, which is characterized in that the fixation kit includes evil spirit
Art band and velcro, magic strap are each attached to velcro on stationary plane, and magic strap is corresponding up and down with velcro.
3. a kind of portable air bed according to claim 1, which is characterized in that the following table of the mattress body
Face is installed with several support legs, has chamber in support leg, the pneumatic head that can be inflated to chamber is provided in the support leg
Two.
4. a kind of portable air bed according to claim 3, which is characterized in that the support leg is equipped with son
The lower surface of patch, the mattress body is equipped with female patch, and sub- patch can be bonded fixation with female patch.
5. a kind of portable air bed according to claim 1, which is characterized in that in the mattress body laterally
Be provided with multiple support columns, the both ends of support column are connected with cavity inner wall, be provided in the mattress body for pair
The pneumatic head three of support column inflation.
6. a kind of portable air bed according to claim 1, which is characterized in that the mattress body is by compound
Fabric is made, and composite material is followed successively by the first layer of PVC, the first scrim layer, the second scrim layer and the second layer of PVC from inside to outside, the
It is compound by glue between one layer of PVC and the first scrim layer, it is compound by glue between the second scrim layer and the second layer of PVC；The
One scrim layer is sutured by connecting line with the second scrim layer and is connected.
7. a kind of portable air bed according to claim 1-6, which is characterized in that described one kind is easy to carry
Air bed manufacturing method, include the following steps:
The preparation of S1, the double-deck screen cloth：Using dacron thread as the raw material of filling and wire drawing, is weaved through warping, tricot machine, obtain first
Screen cloth and the second screen cloth obtain double by the first screen cloth and the second screen cloth by yarn stitched and be molded the recessed groove of array distribution
Layer screen cloth；
The preparation of S2, PVC film：After PVC dispensings carry out four-roll calendaring after high-speed stirred, mixing, refining, through traction, embossing, cold
But after again through trimming, batch after be made；
The preparation of S3, composite material：By the double-deck screen cloth in step S1, the PVC film in step S2 is put into compounding machine, with step
The double-deck screen cloth is framework material made from S1, by the outside of the first screen cloth or the second screen cloth after upper paddle wheel roller cementing, warp
Pre-setting processing is dried, then by heating the PVC film in laminating step S2 on the first screen cloth or the second screen cloth；
The preparation of S4, wear-resisting tunic：The double-deck screen cloth heats fitting step after dipping PVC paste shape resin slurry, preliminary drying, in its both sides
PVC film in rapid S2, is made wear-resisting tunic, then through cooling, shape, batch after be made；
The preparation of S5, air cushion：PVC film in step S2 is crimped into cylindrical support column, by composite material side made from step S3
Edge surrounding wear-resisting tunic made from step S4 is bonded, and is during which coated support column and is equidistantly fixed, is opened on composite material
Mouth simultaneously installs the first air valve formation air cushion, and the opening being connect with support column is opened on composite material side and installs the second gas
Valve；
S6, handle and magic strap are installed：Handle, magic strap are fixed on wear-resisting tunic, support leg is installed in air cushion one side,
It is molded portable air bed.
8. a kind of manufacturing method of portable air bed according to claim 1, which is characterized in that described is compound
Machine includes rack, in the rack rotation be provided with for install the double-deck screen cloth unreel cylinder one, for install the first PVC film
Unreel cylinder two, unreel cylinder three and for winding the compound reel expected below for install the second PVC film；The rack
On be installed with the first drying box for passing through and drying for the double-deck screen cloth, be installed with above the first drying box and worn for the double-deck screen cloth
The second drying box crossed and dried, in first drying box side rotation be equipped with the first auxiliary roller, the first auxiliary roller
Be mutually parallel and in the same level with cylinder one is unreeled, above the described first auxiliary roller rotation is provided with the second auxiliary
Roller unreels and is provided with third auxiliary roller above cylinder one, and the second auxiliary roller is mutually parallel with third auxiliary roller and difference
Positioned at the both sides of the second drying box；The entrance of first drying box is provided with the roller to one face roller coating glue of the double-deck screen cloth
Coating device one, the entrance of second drying box are provided with the roller coating device two to the double-deck screen cloth another side roller coating glue,
Rotation is provided with the first heating roller in the rack, is provided with the second heating roller above the first heating roller, second adds
Heat roller tube by elevating mechanism be arranged in rack, first heating roller and second heating roller between formed for the double-deck screen cloth,
First PVC film, the second PVC film by feeding-passage, first heating roller and reel between be provided with for composite surface
Expect the embossing mechanism of embossed surface；The air-cooler for cooling is provided between embossing mechanism and reel.
9. a kind of manufacturing method of portable air bed according to claim 8, which is characterized in that elevating mechanism packet
Include the first push-rod electric machine and crane one, first push-rod electric machine be installed in rack and output shaft straight down, it is described
Crane one be installed in the output shaft end of the first push-rod electric machine, the described second heating roller is rotatably arranged on crane one
On, it is fixed in the rack that there are two the adjusting rods that can support and adjust one minimum altitude of crane.
10. a kind of manufacturing method of portable air bed according to claim 9, which is characterized in that embossing mechanism
Including matrixes for embossing and embossing cylinder, the through-hole one arranged in permutation is offered on the matrixes for embossing, is rotated in the rack
It is provided with the first roller and the second roller, conveyer belt, the conveyer belt are arranged on first roller and the second roller
Upper array offers through-hole two, and matrixes for embossing is located in conveyer belt and is bonded with conveyor surface on conveyer belt, and the embossing cylinder is logical
Lifting mechanism is crossed to be arranged in rack, it is described in array setting and two matched protrusion of through-hole in the peripheral surface of embossing cylinder
Lifting mechanism include the second push-rod electric machine and crane two, second push-rod electric machine is installed in rack and output shaft is perpendicular
Straight the crane two is installed in the output shaft end of the second push-rod electric machine downwards, and the described second heating roller rotation is set
It sets on crane two.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201810686930.5A CN108618468A (en) | 2018-06-28 | 2018-06-28 | A kind of portable air bed and its manufacturing method |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201810686930.5A CN108618468A (en) | 2018-06-28 | 2018-06-28 | A kind of portable air bed and its manufacturing method |
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| CN108618468A true CN108618468A (en) | 2018-10-09 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109846261A (en) * | 2018-12-29 | 2019-06-07 | 周礼君 | A kind of 3D mattress and its enhancing technique |
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