CN108615774A - A kind of anti-PID components and preparation method thereof - Google Patents

A kind of anti-PID components and preparation method thereof Download PDF

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Publication number
CN108615774A
CN108615774A CN201810347569.3A CN201810347569A CN108615774A CN 108615774 A CN108615774 A CN 108615774A CN 201810347569 A CN201810347569 A CN 201810347569A CN 108615774 A CN108615774 A CN 108615774A
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layer
nanomaterial
thin
ultra
nano materials
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王建明
刘宗涛
刘志锋
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Taizhou Zhonglai Optoelectronics Technology Co Ltd
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Taizhou Zhonglai Optoelectronics Technology Co Ltd
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L31/00Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L31/02Details
    • H01L31/0216Coatings
    • H01L31/02161Coatings for devices characterised by at least one potential jump barrier or surface barrier
    • H01L31/02167Coatings for devices characterised by at least one potential jump barrier or surface barrier for solar cells
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L31/00Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L31/04Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof adapted as photovoltaic [PV] conversion devices
    • H01L31/042PV modules or arrays of single PV cells
    • H01L31/048Encapsulation of modules
    • H01L31/0481Encapsulation of modules characterised by the composition of the encapsulation material
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/50Photovoltaic [PV] energy

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  • Condensed Matter Physics & Semiconductors (AREA)
  • Electromagnetism (AREA)
  • General Physics & Mathematics (AREA)
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  • Microelectronics & Electronic Packaging (AREA)
  • Power Engineering (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Sustainable Development (AREA)
  • Sustainable Energy (AREA)
  • Photovoltaic Devices (AREA)

Abstract

The present invention relates to a kind of anti-PID components and preparation method thereof.Including preceding glass sheet, the first encapsulated layer, at least one photovoltaic solar cell, the second encapsulated layer, backboard and module frame, ultra-thin two-dimension electricity layer of nanomaterial is both provided between the preceding glass sheet and the first encapsulated layer between second encapsulated layer and backboard;The side of the ultra-thin two-dimension electricity layer of nanomaterial connect setting with the module frame.The present invention uses insert layer of the ultra-thin two-dimension electrical-conductive nanometer material as solar components, the layer has stronger adsorptivity, good electric conductivity, higher transmitance, so as to play the role of adion, and pass it to module frame, charge can be caused to assemble in battery surface to avoid Ion transfer in this way, to generate PID effects;Stronger permeability, it ensure that the application of the two-dimension nano materials, will not have an impact solar module performance.

Description

A kind of anti-PID components and preparation method thereof
Technical field
The present invention relates to photovoltaic solar cell field, more particularly to a kind of anti-PID components and preparation method thereof.
Background technology
In recent years with the continuous consumption of fossil energy and gradually in the gesture of exhaustion, and solar energy can as a kind of green The renewable sources of energy just gradually come into people’s lives.But the quality problems of home and abroad station occur on a large scale in recent years, many electricity Station has broken into the quality problem of potential induction attenuation (Potential Induced Degradation, PID) etc., leads to electricity It stands and is running the decaying for having found that up to 60% for 1 year or so.
PID finger assemblies are for a long time in high voltage operation, and there are leakage currents between cover-plate glass, encapsulating material, frame so that A large amount of accumulations are on cell piece surface so that the passivation effect on cell piece surface deteriorates, cause fill factor, short circuit current, Open-circuit voltage reduces, and assembly property is made to be less than design standard.Fearful killer of the PID effects as built photovoltaic power station power generation amount occurs Basic reason be related with environmental factor and component package material.The formation of PID is easy to occur in a humidity environment, and Active degree is related to moist degree, while also with assembly surface by electric conductivity, acidity, alkalinity and object with ion Pollution level is related.
It prevents from present or slows down PID effects to start with from system, component and battery three parts respectively, mainly there are three types of methods For reducing the sensibility to PID.First, it has already been proven that the encapsulating material for bonding glass and solar cell and backboard Have on PID and significantly affects, or encapsulating material such as ethane-acetic acid ethyenyl ester (EVA) that resistance low low to the resistance of moisture intrusion Especially problematic, therefore, PV module manufacturers have tested advanced encapsulating material, as from Dow Chemical EnlightTM polyolefin, to eliminate PID.However, these materials are often than more there is the competitive materials such as EVA that PID is inclined to apparent It is more expensive.Second, research has confirmed that the antireflection for being applied to PV batteries itself, passivating coating can have remarkable result, this It has produced and has been applied using the protectiveness battery that can reduce PID effects including increasing the method design of density and/or thickness sometimes Layer, the method for such as imporous nitridation silion cell coating, a concurrent problem of silicon nitride modification, which is it, also makes refractive index suboptimum Change or make technology controlling and process and cost to complicate, increases silicon nitride thickness and increase cost and also reduce overall assembly conversion effect Rate.Third, research have confirmed that the generation of PID effects is the metal ion precipitation in tempered glass, and conducts and be gathered in battery Surface is destroyed passivating structure and is formed, therefore can be by being inserted into one layer of colloidal sol between ultrawhite tempered glass and EVA, including gold Belong to the nanoparticle additives such as SnO of oxide, nitride or carbide2、Al2O3、Si3N4、ZrO2、HfO2And Ce2O3Deng, with And the carbon nanotube (CNT) of nano-level conducting or at least one of nano silver wire.But this kind of method, nano particle are more difficult It is even to be scattered in colloidal sol, cause sheet resistance fluctuation larger.In addition, to obtain lower sheet resistance, it is necessary to apply a large amount of nano particle And nanometer conductive material, this certainly will increase the cost of component, and influence the optical property of component.
Invention content
Technical problem to be solved by the present invention lies in the deficiency for overcoming the above-mentioned prior art, a kind of low cost, no is provided Influence the anti-PID components and preparation method thereof of transfer efficiency and optical property.
A kind of anti-PID components provided by the invention, the main technical schemes used for:Including preceding glass sheet, the first encapsulation Layer, at least one photovoltaic solar cell, the second encapsulated layer, backboard and module frame, the preceding glass sheet and the first encapsulated layer Between ultra-thin two-dimension electricity layer of nanomaterial is both provided between second encapsulated layer and backboard;
The side of the ultra-thin two-dimension electricity layer of nanomaterial connect setting with the module frame.
Anti- PID components provided by the invention, further include following attached technical scheme:
The ultra-thin two-dimension electricity layer of nanomaterial includes 1-20 shape layer of nanomaterial layer by layer;Layered nano material thickness Degree is 0.01~5nm.
Wherein, layered layer of nanomaterial is laid with by the stratified nano materials of single layer.
Wherein, layered nano material be graphene, graphene oxide, hexagonal boron nitride, transient metal sulfide, One kind in graphitic nitralloy carbon, black phosphorus, transition metal oxide, black phosphorus alkene or layered double-hydroxide.
Wherein, first encapsulated layer and second encapsulated layer are the EVA of well cutting.
Wherein, the side of the ultra-thin two-dimension electricity layer of nanomaterial is connect by conductive compound adhesive with the module frame.
Wherein, ultra-thin two-dimension electricity layer of nanomaterial is laid in foreboard lower glass surface and/or backboard lower surface.
Include following technique effect using anti-PID components provided by the invention:
The present invention uses insert layer of the ultra-thin two-dimension electrical-conductive nanometer material as solar components, the layer to have stronger suction Attached property, good electric conductivity, higher transmitance so as to play the role of adion, and pass it to component side Frame can cause charge to be assembled in battery surface, to generate PID effects to avoid Ion transfer in this way;Stronger permeability, this It ensure that the application of the two-dimension nano materials, solar module performance will not be had an impact.
The preparation method of anti-PID components provided by the invention, the main technical schemes used for:Including step:
(1) 1-20 shape layer of nanomaterial layer by layer is laid in the lower surface of preceding glass sheet and the upper surface of backboard;
(2) lower surface is laid with to the preceding glass sheet, the first encapsulated layer, photovoltaic solar of ultra-thin two-dimension electricity layer of nanomaterial Battery, the second encapsulated layer, upper surface are laid with the backboard of ultra-thin two-dimension electricity layer of nanomaterial, lay successively from top to bottom;
(3) it is put into laminating apparatus after laying, according to the material temperature adjustment of the first encapsulated layer and the second encapsulated layer to preset temperature, It is laminated preset duration;
(4) deburring, mounting assembly frame and connecting line box.
Wherein, the forming method of stratified nano materials layer includes:
(1.1) it takes stratified nano materials powder, dispersant and solvent that high-speed mixer is added to be uniformly mixed;
(1.2) supercentrifuge is added and multilayer laminar nano material is removed with the rotating speed of 25000-30000r/min, obtain Single layer stratified nano materials dispersion liquid;
(1.3) by one or more combinations in preceding glass sheet and backboard pure water, acid solution, weak caustic solution or detergent It is cleaned;
(1.4) glass sheet and back plate surface before taking dispersant to be completely covered stand volatilization 1-20min or at a certain temperature It is evaporated;
(1.5) single layer stratified nano materials dispersion liquid is laid in using thin film preparation process and is obtained in step (1.4) Foreboard lower glass surface and backboard upper surface;
(1.6) extra single layer stratified nano materials dispersion liquid, solvent flashing are thrown away.
Or,
The forming method of stratified nano materials layer includes:
(1.1) CVD growth stratified nano materials layer on the metallic substrate;
(1.2) foreboard lower glass surface and backboard upper surface are transferred to PMMA.
Or,
The forming method of stratified nano materials layer includes:
(1.1) it takes stratified nano materials powder, dispersant and solvent that high-speed mixer is added to be uniformly mixed;
(1.2) graphene dispersing solution is atomized by spray gun;
(1.3) and then by the droplet of atomization it is sprayed onto in the substrate of preheating;
(1.4) it waits for that solvent volatilizees, finally obtains graphene film.
Or,
The forming method of stratified nano materials layer includes:
(1.1) at a certain temperature, the temperature is less than glass highest bearing temperature;
(1.2) cover-plate glass is put into CVD equipment;
(1.3) it vacuumizes, leads to protection gas, lead to carbon source such as methane
(1.4) cover-plate glass surface is coated with catalyst, generally metallic particles;
(1.5) deposition certain time can be obtained ultra-thin two-dimension material base lid glass sheet.
Preparation method using anti-PID components provided by the invention includes following technique effect:
The preparation method is simple for process, easy to operate, safe and reliable, stable quality, production efficiency are high, it is easy to accomplish big rule Mould industrialized production., integration easily updated for already present production line.The anti-PID effects of anti-PID components prepared are good.
Description of the drawings
Fig. 1 is the structural schematic diagram of the anti-PID components of the application.
1. incident light;Glass sheet before 2.;3. ultra-thin two-dimension electricity layer of nanomaterial;4. the first encapsulated layer;5. photovoltaic solar Battery;6. the second encapsulated layer;7. ultra-thin two-dimension electricity layer of nanomaterial;8. backboard;9. module frame.
Specific implementation mode
The present invention is described in detail below in conjunction with embodiment, it should be pointed out that described embodiment only purport Convenient for the understanding of the present invention, and any restriction effect is not played to it.
According to a kind of anti-PID components provided by the invention, including preceding glass sheet 2, the first encapsulated layer 4, at least one photovoltaic Solar cell 5, the second encapsulated layer 6, backboard 8 and module frame 9 encapsulate between preceding glass sheet 2 and the first encapsulated layer 4 with second It is both provided with ultra-thin two-dimension electricity layer of nanomaterial between layer 6 and backboard 8;
The side of ultra-thin two-dimension electricity layer of nanomaterial connect setting with the module frame 9.
Wherein preferably, the first encapsulated layer 4 and the second encapsulated layer 6 are the EVA of well cutting.
Wherein, photovoltaic component back plate is either conventional polymer material such as TPT, PET, can also be as front surface Cover-plate glass (solar double-glass assemblies).
3 role of ultra-thin two-dimension electrical-conductive nanometer material is the migration of barrier metal ion, realizes the effect table of barrier Now both ways:First is that cover-plate glass and module frame 9 are linked to be an equipotentiality body by electrical-conductive nanometer material, this is fundamentally hindered Every the power of Ion transfer, second is that metal ion diffuses on the two dimension electrical-conductive nanometer material, and then it is by the insert layer Absorption, and conducted to module frame 9;This layer can also adsorb the acetic acid that EVA hydrolysis generates, and glass is diffused to obstruct it Glass layer, to prevent acetic acid from exporting sodium ion.For ultra-thin two-dimension electrical-conductive nanometer material 7, role mainly obstructs Steam enters component internal, to prevent EVA from hydrolyzing.
Wherein, ultra-thin two-dimension electricity layer of nanomaterial includes 1-20 shape layer of nanomaterial layer by layer;Stratified nano materials layer thickness For 0.01~5nm.To achieve the effect that it is optimal that transmissivity and anti-PID integrate, it is preferable that ultra-thin two-dimension electricity layer of nanomaterial includes Shape layer of nanomaterial, stratified nano materials layer thickness are 0.1~3.5nm to 1-5 layer by layer;Most preferably, ultra-thin two-dimension susceptance rice material Including 4, shape layer of nanomaterial, stratified nano materials layer thickness are 0.5-1.1nm to the bed of material layer by layer.
Wherein, stratified nano materials layer is laid with by the stratified nano materials of single layer;Stratified nano materials lateral dimension The even bigger more than 100nm or several microns, but thickness is only equivalent to single or several atomic layers (being usually no more than 5nm), is laid with When, single layer nano material partly overlaps, and to be connected to become an entirety, the excellent properties of these materials make it in the energy Storage, absorption, catalysis, photoelectricity etc. show huge applications potential.
Preferably, stratified nano materials are graphene, graphene oxide, hexagonal boron nitride, transient metal sulfide, stone One kind in black carbonitride, black phosphorus, transition metal oxide, black phosphorus alkene and layered double-hydroxide.
Most preferably, stratified nano materials are graphene or graphene oxide.
First, with excellent optical property, single-layer graphene transmitance is 97.7% for graphene and graphene oxide, On component optical property almost without influence, as the transmitance of graphene increases with the number of plies and reduce, often increases by one layer of transmissivity Reduce 2.3%, therefore graphene number of plies is generally no greater than 5 layers, it is therefore preferable to 4 layers.
Second, graphene and graphene oxide have excellent mechanical property, it is intensity and hardness in known materials Highest crystalline material, fracture strength (strength degree) are 42N/m2, tensile strength and elasticity modulus be respectively 130Gpa and 1.0TPa, about 100 times of ordinary steel under equal conditions, therefore the application of graphene enhances the rigidity and mechanical load of component Ability.
Third, graphene and graphene oxide have excellent thermal property, the coefficient of heat conduction be 4.84*103 extremely Therefore the heat that component generates in the sun is rapidly conducted to glass and aluminium frame, reduces and slow down temperature by 5.3*103W/mK Influence to assembly property.
4th, graphene ribbon negative electricity, and there is larger specific surface area, either for metal ion or organic matter, Extremely strong absorption property is all had, therefore, not only the metal ion for causing component PID effects is effectively adsorbed, also The acetic acid of steam and EVA hydrolysis generations can be absorbed to be made in addition, graphene can carry out Functional Design by doping vario-property It has more multi-functional.
For the conductive performance for improving between ultra-thin two-dimension electricity layer of nanomaterial and module frame 9, ultra-thin two-dimension susceptance rice material Bed of material side is connect by conductive compound adhesive with the module frame 9.
To make ultra-thin two-dimension susceptance rice material layer structures stablize, the laying of ultra-thin two-dimension electricity layer of nanomaterial application film technique On 8 surface of preceding glass sheet 2 or backboard.
Wherein, incident light 1 passes through glass sheet 2 and EVA before component, and into solar cell, current-carrying is generated in inside battery Son is converted into electricity to realize by light.
Wherein, preceding glass sheet 2 is usually ultrawhite tempered glass:(1) support mainly is played to entire component, is carried for component For enough mechanical strengths, usual thickness is 3.2mm.(2) tempered glass used in solar energy industry requires iron-holder not surpass Cross 0.01%.(3) transmissivity:It is required that wavelength be 400nm-1100nm spectral region in light transmission rate 91% or more.(4) Resisting wind press capacity:It is required that its resisting wind press capacity (is equivalent to wind pressure 800Pa caused by 12 grades of hurricanes, and has 3 times more than 2400Pa Safety coefficient).
Wherein, the first encapsulated layer 4, the second encapsulated layer 6 refer generally to EVA and fluid sealant, the single-component room-temperature vulcanized silicon of fluid sealant Rubber, color are mostly white, and smell is low, are free of solvent, non-corrosive.Weathering function admirable, ultraviolet-resistant aging, ozone resistance It can be excellent.Ethylene-acetate ethylene copolymer (abbreviation EVA) is copolymerized by ethylene (E) and vinyl acetate (VA).The EVA sun Can battery glued membrane be with EVA be primary raw material, add after various modified additives are sufficiently mixed, heat and be cast through manufacturing and processing equipment The film-form product of extrusion molding.In use, heat cross-linking solidification occurs, solar cell and cover-plate glass and backboard 8 are generated forever The adhesive seal of long property, can be subjected to using under various climatic environments and mal-condition.
Wherein, photovoltaic solar cell 5 are the cores of component, convert light into for electricity device, from top to bottom generally It is made of preceding metal electrode, antireflection layer, emitter, silicon chip matrix, back of the body passivation layer and back-contact electrode;Wherein single side battery is suitable Together in general components are done, double-side cell is suitable for doing double-side assembly.
Wherein, 8 material of backboard, the composite membrane that solar energy backboard 8 is got up by layer high molecule film through rolling bonding, to electricity Pond piece plays protection and supporting role, has reliable insulating properties, water preventing ability, resistance to ag(e)ing.PET provides mechanical property and insulating properties Can, fluorine material provides barrier property and weatherability.8 product quality of backboard also depend primarily on be surface fluorine material, in general As long as processing is proper, fluorine element content is enough, and the weatherability and barrier property of backboard 8 are not problems.
According to a kind of preparation method of anti-PID components provided by the invention, including step:
(1) spin-coating method, spray coating method, self-assembly method or physical transfer are used in 2 lower surface of preceding glass sheet and 8 upper surface of backboard Method lays 1-20 shape layer of nanomaterial layer by layer;Most preferably, using 4 shape layer of nanomaterial layer by layer of spin-coating method laying;
(2) lower surface is laid with the preceding glass sheet 2, the first encapsulated layer 4, photovoltaic of ultra-thin two-dimension electricity layer of nanomaterial 3 too It is positive can battery 5, the second encapsulated layer 6, upper surface be laid with the backboard 8 of ultra-thin two-dimension electricity layer of nanomaterial 7, apply successively from top to bottom If;
(3) it is put into laminating apparatus after laying, according to the material temperature adjustment of the first encapsulated layer 4 and the second encapsulated layer 6 to default temperature Degree is laminated preset duration;
(4) deburring, mounting assembly frame 9 and connecting line box.
Wherein, in the first embodiment, the forming method of stratified nano materials layer includes:
(1.1) it takes stratified nano materials powder, dispersant and solvent that high-speed mixer is added to be uniformly mixed;
(1.2) supercentrifuge is added and multilayer laminar nano material is removed with the rotating speed of 25000-30000r/min, obtain Single layer stratified nano materials dispersion liquid;
(1.3) by one or more groups in preceding glass sheet 2 and the pure water of backboard 8, acid solution, weak caustic solution or detergent Conjunction is cleaned;
(1.4) 8 surface of glass sheet 2 and backboard before taking dispersant to be completely covered stands 1-20min;
(1.5) single layer stratified nano materials dispersion liquid is laid in using thin film preparation process and is obtained in step (1.4) 8 upper surface of 2 lower surface of preceding glass sheet and backboard;
(1.6) extra single layer stratified nano materials dispersion liquid, solvent flashing are thrown away.
This kind of embodiment, simple process and low cost is honest and clean, facilitates mass production.
In the first embodiment, the forming method of stratified nano materials layer includes:
(1.1) CVD growth stratified nano materials layer on the metallic substrate;
(1.2) 8 upper surface of 2 lower surface of glass sheet and backboard before being transferred to PMMA.
This kind of embodiment can accurately control the thickness of nanometer layer, precision higher, and the comprehensive performance for obtaining component is more preferable.
In the third embodiment, the forming method of stratified nano materials layer is self-assembly method, is based on oppositely charged Substance between electrostatic interaction be driving force film preparing technology.It is modified by surface, makes stratified nano materials table Face is with different groups, charge, to carry out Layer by layer assembly by electrostatic force, π-π effects etc., in 2 He of preceding glass sheet Stratified nano materials layer is prepared on backboard 8.
In the 4th kind of embodiment, the forming method of stratified nano materials layer includes:
(1.1) it takes stratified nano materials powder, dispersant and solvent that high-speed mixer is added to be uniformly mixed;
(1.2) graphene dispersing solution is atomized by spray gun;
(1.3) and then by the droplet of atomization it is sprayed onto in the substrate of preheating;
(1.4) it waits for that solvent volatilizees, finally obtains graphene film.
Or,
In the 5th kind of embodiment, the forming method of stratified nano materials layer includes:
(1.1) at a certain temperature, the temperature is less than glass highest bearing temperature;
(1.2) cover-plate glass is put into CVD equipment;
(1.3) it vacuumizes, leads to protection gas, lead to carbon source such as methane
(1.4) cover-plate glass surface is coated with catalyst, generally metallic particles;
(1.5) deposition certain time can be obtained ultra-thin two-dimension material base lid glass sheet.
Embodiment described above, only one kind of the present invention more preferably specific implementation mode, those skilled in the art The usual variations and alternatives that member carries out within the scope of technical solution of the present invention should be all included within the scope of the present invention.

Claims (12)

1. a kind of anti-PID components, including preceding glass sheet, the first encapsulated layer, at least one photovoltaic solar cell, the second encapsulation Layer, backboard and module frame, which is characterized in that between the preceding glass sheet and the first encapsulated layer and second encapsulated layer with carry on the back Ultra-thin two-dimension electricity layer of nanomaterial is both provided between plate;
The side of the ultra-thin two-dimension electricity layer of nanomaterial connect setting with the module frame.
2. a kind of anti-PID components according to claim 1, which is characterized in that the ultra-thin two-dimension electricity layer of nanomaterial packet Include 1-20 shape layer of nanomaterial layer by layer;Layered nano material layer thickness is 0.01~5nm.
3. a kind of anti-PID components according to claim 2, which is characterized in that layered layer of nanomaterial is by single layer Stratified nano materials are laid with.
4. a kind of anti-PID components according to claim 3, which is characterized in that layered nano material is graphene, stone Black olefinic oxide, hexagonal boron nitride, transient metal sulfide, graphitic nitralloy carbon, black phosphorus, transition metal oxide, black phosphorus alkene or One kind in layered double-hydroxide.
5. a kind of anti-PID components according to claim 1, which is characterized in that first encapsulated layer and second envelope Dress layer is the EVA of well cutting.
6. a kind of anti-PID components according to claim 1, which is characterized in that the ultra-thin two-dimension electricity layer of nanomaterial Side is connect by conductive compound adhesive with the module frame.
7. a kind of anti-PID components according to claim 1, which is characterized in that the ultra-thin two-dimension electricity layer of nanomaterial is applied The lower surface of glass sheet and the lower surface of backboard before being located at.
8. a kind of preparation method of anti-PID components according to any one of claims 1-7, which is characterized in that including Step:
(1) 1-20 shape layer of nanomaterial layer by layer is laid in foreboard lower glass surface and backboard upper surface;
(2) lower surface is laid with to preceding glass sheet, the first encapsulated layer, the photovoltaic solar electricity of ultra-thin two-dimension electricity layer of nanomaterial Pond, the second encapsulated layer, upper surface are laid with the backboard of ultra-thin two-dimension electricity layer of nanomaterial, lay successively from top to bottom;
(3) it is put into laminating apparatus after laying, according to the material temperature adjustment of the first encapsulated layer and the second encapsulated layer to preset temperature, lamination Preset duration;
(4) deburring, mounting assembly frame and connecting line box.
9. a kind of preparation method of anti-PID components according to claim 8, which is characterized in that stratified nano materials layer Forming method includes:
(1.1) it takes stratified nano materials powder, dispersant and solvent that high-speed mixer is added to be uniformly mixed;
(1.2) supercentrifuge is added and multilayer laminar nano material is removed with the rotating speed of 25000-30000r/min, obtain single layer Stratified nano materials dispersion liquid;
(1.3) one or more combinations in preceding glass sheet and backboard pure water, acid solution, weak caustic solution or detergent are carried out Cleaning;
(1.4) glass sheet and back plate surface before taking dispersant to be completely covered stand volatilization 1-20min or steam at a certain temperature It is dry;
(1.5) single layer stratified nano materials dispersion liquid is laid in the foreboard obtained in step (1.4) using thin film preparation process Lower glass surface and backboard upper surface;
(1.6) extra single layer stratified nano materials dispersion liquid, solvent flashing are thrown away.
10. a kind of preparation method of anti-PID components according to claim 8, which is characterized in that stratified nano materials layer Forming method includes:
(1.1) CVD growth stratified nano materials layer on the metallic substrate;
(1.2) foreboard lower glass surface and backboard upper surface are transferred to PMMA.
11. a kind of preparation method of anti-PID components according to claim 8, which is characterized in that stratified nano materials layer Forming method includes:
(1.1) it takes stratified nano materials powder, dispersant and solvent that high-speed mixer is added to be uniformly mixed;
(1.2) graphene dispersing solution is atomized by spray gun;
(1.3) and then by the droplet of atomization it is sprayed onto in the substrate of preheating;
(1.4) it waits for that solvent volatilizees, finally obtains graphene film.
12. a kind of preparation method of anti-PID components according to claim 8, which is characterized in that stratified nano materials layer Forming method includes:
(1.1) at a certain temperature, the temperature is less than glass highest bearing temperature;
(1.2) cover-plate glass is put into CVD equipment;
(1.3) it vacuumizes, leads to protection gas, lead to carbon source such as methane
(1.4) cover-plate glass surface is coated with catalyst, generally metallic particles;
(1.5) deposition certain time can be obtained ultra-thin two-dimension material base lid glass sheet.
CN201810347569.3A 2018-04-18 2018-04-18 A kind of anti-PID components and preparation method thereof Pending CN108615774A (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109801999A (en) * 2018-12-27 2019-05-24 苏州中来光伏新材股份有限公司 A kind of solar cell backboard and preparation method thereof
CN113793875A (en) * 2021-09-13 2021-12-14 西安隆基绿能建筑科技有限公司 Photovoltaic packaging plate, manufacturing method thereof and photovoltaic module
WO2022001467A1 (en) * 2020-06-29 2022-01-06 杭州福斯特应用材料股份有限公司 Anti-pid encapsulation adhesive film, photovoltaic module, and photovoltaic module manufacturing method
CN115537142A (en) * 2022-08-30 2022-12-30 杭州师范大学 Sodium ion barrier film and preparation method thereof

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Publication number Priority date Publication date Assignee Title
CN109801999A (en) * 2018-12-27 2019-05-24 苏州中来光伏新材股份有限公司 A kind of solar cell backboard and preparation method thereof
CN109801999B (en) * 2018-12-27 2020-09-18 苏州中来光伏新材股份有限公司 Solar cell back plate and preparation method thereof
WO2022001467A1 (en) * 2020-06-29 2022-01-06 杭州福斯特应用材料股份有限公司 Anti-pid encapsulation adhesive film, photovoltaic module, and photovoltaic module manufacturing method
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CN113793875A (en) * 2021-09-13 2021-12-14 西安隆基绿能建筑科技有限公司 Photovoltaic packaging plate, manufacturing method thereof and photovoltaic module
CN115537142A (en) * 2022-08-30 2022-12-30 杭州师范大学 Sodium ion barrier film and preparation method thereof

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Application publication date: 20181002