CN108608642A - Photocuring three-dimensional printer and its Method of printing - Google Patents

Photocuring three-dimensional printer and its Method of printing Download PDF

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Publication number
CN108608642A
CN108608642A CN201810382583.7A CN201810382583A CN108608642A CN 108608642 A CN108608642 A CN 108608642A CN 201810382583 A CN201810382583 A CN 201810382583A CN 108608642 A CN108608642 A CN 108608642A
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CN
China
Prior art keywords
extension
projection division
photocuring
forming tank
dimensional printer
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Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CN201810382583.7A
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Chinese (zh)
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CN108608642B (en
Inventor
何永刚
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Zhuhai Tianwei Additives Co ltd
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Print Rite Unicorn Image Products Co Ltd
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Filing date
Publication date
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Priority to CN201810382583.7A priority Critical patent/CN108608642B/en
Publication of CN108608642A publication Critical patent/CN108608642A/en
Application granted granted Critical
Publication of CN108608642B publication Critical patent/CN108608642B/en
Active legal-status Critical Current
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C64/00Additive manufacturing, i.e. manufacturing of three-dimensional [3D] objects by additive deposition, additive agglomeration or additive layering, e.g. by 3D printing, stereolithography or selective laser sintering
    • B29C64/10Processes of additive manufacturing
    • B29C64/106Processes of additive manufacturing using only liquids or viscous materials, e.g. depositing a continuous bead of viscous material
    • B29C64/124Processes of additive manufacturing using only liquids or viscous materials, e.g. depositing a continuous bead of viscous material using layers of liquid which are selectively solidified
    • B29C64/129Processes of additive manufacturing using only liquids or viscous materials, e.g. depositing a continuous bead of viscous material using layers of liquid which are selectively solidified characterised by the energy source therefor, e.g. by global irradiation combined with a mask
    • B29C64/135Processes of additive manufacturing using only liquids or viscous materials, e.g. depositing a continuous bead of viscous material using layers of liquid which are selectively solidified characterised by the energy source therefor, e.g. by global irradiation combined with a mask the energy source being concentrated, e.g. scanning lasers or focused light sources
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C64/00Additive manufacturing, i.e. manufacturing of three-dimensional [3D] objects by additive deposition, additive agglomeration or additive layering, e.g. by 3D printing, stereolithography or selective laser sintering
    • B29C64/20Apparatus for additive manufacturing; Details thereof or accessories therefor
    • B29C64/264Arrangements for irradiation
    • B29C64/277Arrangements for irradiation using multiple radiation means, e.g. micromirrors or multiple light-emitting diodes [LED]
    • B29C64/282Arrangements for irradiation using multiple radiation means, e.g. micromirrors or multiple light-emitting diodes [LED] of the same type, e.g. using different energy levels
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C64/00Additive manufacturing, i.e. manufacturing of three-dimensional [3D] objects by additive deposition, additive agglomeration or additive layering, e.g. by 3D printing, stereolithography or selective laser sintering
    • B29C64/30Auxiliary operations or equipment
    • B29C64/386Data acquisition or data processing for additive manufacturing
    • B29C64/393Data acquisition or data processing for additive manufacturing for controlling or regulating additive manufacturing processes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B33ADDITIVE MANUFACTURING TECHNOLOGY
    • B33YADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
    • B33Y30/00Apparatus for additive manufacturing; Details thereof or accessories therefor
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B33ADDITIVE MANUFACTURING TECHNOLOGY
    • B33YADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
    • B33Y50/00Data acquisition or data processing for additive manufacturing
    • B33Y50/02Data acquisition or data processing for additive manufacturing for controlling or regulating additive manufacturing processes

Abstract

A kind of photocuring three-dimensional printer of present invention offer and its Method of printing, photocuring three-dimensional printer includes the forming tank for carrying moulding material, the print platform being set to above forming tank, the control device and the light curring unit below forming tank for controlling print platform vertical shift, light curring unit is provided with light processor and organic light-emitting diode (OLED) display screen, organic light-emitting diode (OLED) display screen is between forming tank and light processor, organic light-emitting diode (OLED) display screen has extension and Projection Division, Projection Division is corresponding with the bottom plate position of forming tank, the size of Projection Division is adjusted in extension.When needing to print large-sized object, the area that extension adjusts Projection Division becomes larger, it can be achieved that miniprinter carries out the 3D printing of large-sized object.Organic light-emitting diode (OLED) display screen can keep 3D printing effect more preferable by the characteristic of itself, and printing precision is high, and energy consumption is lower.

Description

Photocuring three-dimensional printer and its Method of printing
Technical field
The present invention relates to a kind of rapid molding device and its forming methods, more particularly to one kind is based on digital optical processing technique Three-dimensional printer and the three-dimensional printer Method of printing.
Background technology
Three-dimensional printer is a kind of mathematical model based on three-dimension object, utilizes plastics, liquid photocurable resin, powdered The materials such as metal, the equipment for constructing three-dimension object by layer-by-layer printing.
Digital optical processing technique (Digital Light Processing, abbreviation DLP) is a kind of brilliant based on digital micro-mirror The new-type shadow casting technique of piece (Digital Micromirror Device, abbreviation DMD, also referred to as digital micro element), digital micro-mirror Chip is a semiconductor switch, and ten thousand micromirrors of 50-130 are integrated on CMOS silicon chips, and each micromirror represents One pixel, when a micromirror is in " opening " state, incident light will be reflected and will be projected to image by projection lens On screen, when a micromirror is in " pass " state, incident light will be reflected onto light absorber and be absorbed.Photocuring three Dimension printer is that one kind being based on digital optical processing technique, using liquid photocurable resin as the rapid forming equipment of moulding material, Have the advantages that shaping speed is fast and formed precision is high.
Existing photocuring three-dimensional printer is mainly made of software and hardware two parts, hardware include printer frame, Projecting apparatus or LCD(The abbreviation of Liquid Crystal Display)Liquid crystal display, print platform, workbench and setting Resin storage tank in the above, it is common to be sunk in the resin storage tank equipped with photosensitive resin by print platform decline.Software section The video signal of generation is after digital processing, by projecting apparatus or LCD LCD projections to the bottom of resin storage tank, in this way The visible light of resin trench bottom is projected to photosensitive resin instaneous polymerization into solid, and the photosensitive resin not contacted with light is then kept Liquid, thus successively production needs the object printed in the print platform side corresponding with resin storage tank.
But LCD liquid crystal displays or projecting apparatus are all single sizes, print relatively large object when, LCD liquid crystal displays or projecting apparatus need corresponding size, could generate digitized video in resin trench bottom, cause light solid The size requirement for changing three-dimensional printer is very big, does not utilize production, carrying, sale etc..Moreover, large-scale LCD liquid crystal displays etc. The expense of single part is also costly, causes the cost of photocuring three-dimensional printer complete machine very high.
Invention content
In order to realize the first object of the present invention, the present invention provides a kind of low energy consumption, low cost and has high printing precision Photocuring three-dimensional printer, it can be achieved that miniprinter carry out large-sized object 3D printing.
In order to realize that the second object of the present invention, the present invention provide a kind of printing side of above-mentioned photocuring three-dimensional printer Method.
In order to realize the first object of the present invention, the present invention provide a kind of photocuring three-dimensional printer include for carry at The forming tank of proximate matter material, the print platform being set to above forming tank, control print platform vertical shift control device and Light curring unit below forming tank, light curring unit are provided with light processor and organic light-emitting diode (OLED) display screen, For organic light-emitting diode (OLED) display screen between forming tank and light processor, organic light-emitting diode (OLED) display screen has extension And Projection Division, Projection Division is corresponding with the bottom plate position of forming tank, and the size of Projection Division is adjusted in extension.
It can be seen that the size of Projection Division is adjusted in the extension of organic light-emitting diode (OLED) display screen, when needs are beaten When printing large-sized object, the area that extension adjusts Projection Division becomes larger, and large-breadth printing may be implemented, small-sized to realize Printer carries out the 3D printing of large-sized object.Organic light-emitting diode (OLED) display screen can make 3D printing effect more by the characteristic of itself Good, printing precision is high, and energy consumption is lower and contrast is than LCD display higher.Also, the processing procedure of organic light-emitting diode (OLED) display screen It is relatively simple, make the simple production process of photocuring three-dimensional printer, and be conducive to storage and transportation, greatly reduces production cost.
Further scheme is that there is extension unfolded state and rolled state, Projection Division to be connect with extension, when prolonging When exhibition portion is in unfolded state, the area of Projection Division becomes larger, and when extension is in rolled state, the area of Projection Division becomes smaller.
It can be seen that the organic light-emitting diode (OLED) display screen of photocuring three-dimensional printer can crimp, when needs are beaten When printing large-sized object, the extension of organic light-emitting diode (OLED) display screen is unfolded, large-breadth printing may be implemented, to realize Miniprinter carries out the 3D printing of large-sized object.
Further scheme is that the quantity of extension is two, and two extensions are connect with the both ends of Projection Division respectively.
Further scheme is that there is extension opening state and folded state, Projection Division to be connect with extension, when prolonging In the open state, the area of Projection Division becomes larger in exhibition portion, and when extension is in folded state, the area of Projection Division becomes smaller.
It can be seen that the organic light-emitting diode (OLED) display screen of photocuring three-dimensional printer can fold, when needs are beaten When printing large-sized object, expansion organic light-emitting diode (OLED) display screen is in the extension of folded state, and large format may be implemented Printing realizes the 3D printing that miniprinter carries out large-sized object.
Further scheme is that print platform is made of clear material.
Further scheme is that forming tank is made of clear material.
In order to realize that the second object of the present invention, the present invention provide a kind of Method of printing of photocuring three-dimensional printer, light Solidification three-dimensional printer includes for carrying the forming tank of moulding material, the print platform being set to above forming tank, controlling and beat The control device and the light curring unit below forming tank, light curring unit for printing platform vertical shift are provided with light processing Device and organic light-emitting diode (OLED) display screen, organic light-emitting diode (OLED) display screen have between forming tank and light processor There is machine light emitting diode (LED) display screen extension and Projection Division, the bottom plate of Projection Division and forming tank to be arranged in parallel, and extension is adjustable The size of Projection Division is saved, the Method of printing of photocuring three-dimensional printer includes:
Moulding material is added in addition step in forming tank;
Projected area step is adjusted, the area of the big minor adjustment Projection Division for the three-dimensional object model that extension prints as needed is big It is small;
Projection step, light processor send out light beam, and light beam is irradiated to the molding of the bottom on print platform behind Projection Division Material;
Curing schedule makes the bottom mold material cures on print platform in forming tank;
Control device control print platform moves straight up, until forming the three-dimension object needed.
It can be seen that the Method of printing of photocuring three-dimensional printer can due to the extension of organic light-emitting diode (OLED) display screen The size of the three-dimensional object model printed as needed adjusts the size of the Projection Division of organic light-emitting diode (OLED) display screen, The 3D printing of large-sized object can be carried out to realize miniprinter, and there is higher printing precision, energy consumption is also low.
Further scheme is that there is extension unfolded state and rolled state, Projection Division to be connect with extension, when prolonging When exhibition portion is in unfolded state, the area of Projection Division becomes larger, and when extension is in rolled state, the area of Projection Division becomes smaller.
Further scheme is that there is extension opening state and folded state, Projection Division to be connect with extension, when prolonging In the open state, the area of Projection Division becomes larger in exhibition portion, and when extension is in folded state, the area of Projection Division becomes smaller.
Description of the drawings
Fig. 1 is the structure chart of photocuring three-dimensional printer first embodiment of the present invention.
Fig. 2 is partial structurtes when extension is in rolled state in photocuring three-dimensional printer first embodiment of the present invention Figure.
Fig. 3 is partial structurtes when extension is in unfolded state in photocuring three-dimensional printer first embodiment of the present invention Figure.
The invention will be further described with reference to the accompanying drawings and embodiments.
Specific implementation mode
Photocuring three-dimensional printer first embodiment:
Referring to Fig. 1 to Fig. 3, photocuring three-dimensional printer 1 includes for carrying the forming tank 5 of moulding material 6, being set to forming tank The print platform 3 of 5 tops, the control device 2 for controlling 3 vertical shift of print platform and the photocuring positioned at 5 lower section of forming tank Device, light curring unit are provided with light processor 7 and Organic Light Emitting Diode(OrganicLight-EmittingDiode, Abbreviation OLED)Display screen 8, OLED display screen 8 is between forming tank 5 and light processor 7.Wherein, print platform 3 is by transparent Material is made, and forming tank 5 is also made of clear material.The present embodiment OLED display screen 8 is to utilize organic electroluminescent LED Manufactured display screen has self-luminous organic electric exciting light-emitting diode, with contrast is high, thickness is thin, visual angle is wide, reaction speed Soon, it can be used for flexibility panel, use temperature range wide, construction and the excellent specific properties such as processing procedure is simpler.
OLED display screen 8 has extension 81 and Projection Division 82, Projection Division 82 opposite with 51 position of bottom plate of forming tank 5 It answers, the size of Projection Division 82 is adjusted in extension 81.Extension 81 has unfolded state 81b and rolled state 81a, projection Portion 82 is connect with extension 81.When extension 81 is in unfolded state 81b, the area of Projection Division 82 becomes larger.When extension 81 When in rolled state 81a, the area of Projection Division 82 becomes smaller.The quantity of the present embodiment extension 81 is two, two extensions 81a, 81b are connect with the both ends of Projection Division 82 respectively.
The OLED display screen 8 of the present embodiment photocuring three-dimensional printer 1 can crimp, such as cylindrical surface screen, nothing Dead angle.When needing to print large-sized object, the extension 81 of OLED display screen 8 is unfolded, large-breadth printing may be implemented, from And realize the 3D printing that miniprinter carries out large-sized object.OLED display screen 8 can be such that 3D printing imitates by the characteristic of itself Fruit is more preferable, and printing precision is high, and energy consumption is lower and contrast is than LCD display higher.And the processing procedure of OLED display screen 8 is simpler It is single, make the simple production process of photocuring three-dimensional printer 1, and be conducive to storage and transportation, greatly reduces production cost.
The Method of printing of the present embodiment photocuring three-dimensional printer 1 includes that following step executes addition step first, Moulding material 6 is added in forming tank 5, moulding material 6 can be photosensitive resin, and photosensitive resin can be existing for three-dimensional The photosensitive resin of forming objects.Moulding material 6 can be liquid, it is preferable that liquid has certain stickiness.Moulding material 6 Feed postition can be added at one time or realize the lasting benefit to the moulding material 6 in forming tank 5 using the system that is automatically added to It fills.
Then, it executes and adjusts projected area step, the three-dimensional object model if necessary to printing is smaller, and just OLED is shown The extension 81 of screen 8 is rolled up, and so that the extension 81 is in rolled state 81a, to make the Projection Division 82 of OLED display screen 8 Area becomes smaller;If necessary to printing three-dimensional object model it is larger when, just the extension 81 in rolled state 81a is unfolded, Extension 81 is set to be in unfolded state 81b, to make the area of Projection Division 82 become larger.
Then, projection step is executed, light processor 7 sends out light beam, and it is flat that light beam is irradiated to printing behind Projection Division 82 On the moulding material 6 of the bottom on platform 3.
Thereafter, curing schedule is executed, cures the moulding material 6 of the bottom on print platform 3 in forming tank 5.
Then, control device 2 controls print platform 3 and moves straight up, the above-mentioned projection step of repetitive cycling and solidification Step, until forming the three-dimension object 4 needed.
The Method of printing of the present embodiment photocuring three-dimensional printer 1 can be according to need due to the extension 81 of OLED display screen 8 The size for the three-dimensional object model to be printed adjusts the size of the Projection Division 82 of OLED display screen 8, small to realize Type printer can carry out the 3D printing of large-sized object, and have higher printing precision, and energy consumption is also low.
Photocuring three-dimensional printer second embodiment:
As the explanation to photocuring three-dimensional printer second embodiment of the present invention, below only pair with photocuring three-dimensional printer the The difference of one embodiment illustrates.
OLED display screen have extension and Projection Division, extension have opening state and folded state, Projection Division with prolong The connection in exhibition portion.When extension in the open state, the area of Projection Division becomes larger.When extension is in folded state, throw The area in shadow portion becomes smaller.
The OLED display screen of the present embodiment photocuring three-dimensional printer can fold, when needing to print large-sized object When, expansion OLED display screen is in the extension of folded state, and large-breadth printing may be implemented, realize miniprinter into The 3D printing of row large-sized object.OLED display screen keeps 3D printing effect more preferable by the characteristic of itself, and printing precision is high, and energy consumption is more Low and contrast degree is than LCD display higher.And the processing procedure of OLED display screen is simpler, makes the life of photocuring three-dimensional printer Production. art is simple, and is conducive to storage and transportation, greatly reduces production cost.
The Method of printing of the present embodiment photocuring three-dimensional printer includes that following step executes addition step first, Moulding material is added in forming tank, moulding material can be photosensitive resin, and photosensitive resin can be existing for three-dimension object Molding photosensitive resin.Moulding material can be liquid, it is preferable that liquid has certain stickiness.The addition side of moulding material Formula can be added at one time or realize the lasting supplement to the moulding material in forming tank using the system that is automatically added to.
Then, it executes and adjusts projected area step, the three-dimensional object model if necessary to printing is smaller, and just OLED is shown The extension of screen is folded up, and extension is made to be in folded state, to make the area of the Projection Division of OLED display screen become smaller;Such as When fruit needs the three-dimensional object model printed larger, just the extension in folded state is unfolded, so that extension is in and opens State, to make the area of Projection Division become larger.
Then, projection step is executed, light processor sends out light beam, and light beam is irradiated to behind Projection Division on print platform The bottom moulding material on.
Thereafter, curing schedule is executed, the mold material cures of the bottom on print platform are made in forming tank.
Then, control device control print platform moves straight up, and the above-mentioned projection step of repetitive cycling and solidification walk Suddenly, until forming the three-dimension object needed.
The Method of printing of the present embodiment photocuring three-dimensional printer can be beaten as needed due to the extension of OLED display screen The size of the three-dimensional object model of print adjusts the size of the Projection Division of OLED display screen, to realizing miniprinter The 3D printing of large-sized object can be carried out, and there is higher printing precision, energy consumption is also low.
Above example, only preferred embodiments of the invention, be not to limit the scope of the present invention, therefore it is all according to the present invention The equivalent change or modification that the structure, feature and principle of claim is done should all be included in present patent application model In enclosing.

Claims (9)

1. photocuring three-dimensional printer includes for carrying the forming tank of moulding material, being set to beating above the forming tank Print platform and the control device of the control print platform vertical shift, it is characterised in that:
The photocuring three-dimensional printer further includes the light curring unit being located at below the forming tank, and the light curring unit is set Be equipped with light processor and organic light-emitting diode (OLED) display screen, the organic light-emitting diode (OLED) display screen be located at the forming tank and Between the light processor;
The organic light-emitting diode (OLED) display screen has extension and Projection Division, the bottom plate position of the Projection Division and the forming tank Set corresponding, the size of the Projection Division is adjusted in the extension.
2. photocuring three-dimensional printer according to claim 1, it is characterised in that:
The extension has unfolded state and rolled state, and the Projection Division is connect with the extension;
When the extension is in the unfolded state, the area of the Projection Division becomes larger;
When the extension is in the rolled state, the area of the Projection Division becomes smaller.
3. photocuring three-dimensional printer according to claim 2, it is characterised in that:
The quantity of the extension is two, and two extensions are connect with the both ends of the Projection Division respectively.
4. photocuring three-dimensional printer according to claim 1, it is characterised in that:
The extension has opening state and folded state, and the Projection Division is connect with the extension;
When the extension is in the opening state, the area of the Projection Division becomes larger;
When the extension is in the folded state, the area of the Projection Division becomes smaller.
5. photocuring three-dimensional printer according to any one of claims 1 to 4, it is characterised in that:
The print platform is made of clear material.
6. photocuring three-dimensional printer according to claim 5, it is characterised in that:
The forming tank is made of clear material.
7. the Method of printing of photocuring three-dimensional printer, it is characterised in that:
The photocuring three-dimensional printer includes for carrying the forming tank of moulding material, being set to beating above the forming tank Platform, the control device of the control print platform vertical shift and the light curring unit below the forming tank are printed, The light curring unit is provided with light processor and organic light-emitting diode (OLED) display screen, the organic light-emitting diode (OLED) display screen Between the forming tank and the light processor, the organic light-emitting diode (OLED) display screen has extension and projection Portion, the Projection Division and the bottom plate of the forming tank are arranged in parallel, and the size of the Projection Division is adjusted in the extension;
The Method of printing of the photocuring three-dimensional printer includes:
Moulding material is added in the forming tank in addition step;
Projected area step is adjusted, Projection Division described in the big minor adjustment for the three-dimensional object model that the extension prints as needed Size;
Projection step, light processor send out light beam, and the light beam is irradiated to behind the Projection Division on the print platform The bottom described in moulding material;
Curing schedule makes mold material cures described in the bottom on the print platform in the forming tank;
The control device controls the print platform and moves straight up, until forming the three-dimension object needed.
8. the Method of printing of photocuring three-dimensional printer according to claim 7, it is characterised in that:
The extension has unfolded state and rolled state, and the Projection Division is connect with the extension;
When the extension is in the unfolded state, the area of the Projection Division becomes larger;
When the extension is in the rolled state, the area of the Projection Division becomes smaller.
9. the Method of printing of photocuring three-dimensional printer according to claim 7, it is characterised in that:
The extension has opening state and folded state, and the Projection Division is connect with the extension;
When the extension is in the opening state, the area of the Projection Division becomes larger;
When the extension is in the folded state, the area of the Projection Division becomes smaller.
CN201810382583.7A 2018-04-26 2018-04-26 Photo-curing three-dimensional printer and printing method thereof Active CN108608642B (en)

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CN111590881A (en) * 2020-03-18 2020-08-28 珠海天威飞马打印耗材有限公司 Printing method of three-dimensional printing equipment

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