CN108590681A - Shield well reserving hole quick blocking system and its construction method - Google Patents
Shield well reserving hole quick blocking system and its construction method Download PDFInfo
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- CN108590681A CN108590681A CN201810648012.3A CN201810648012A CN108590681A CN 108590681 A CN108590681 A CN 108590681A CN 201810648012 A CN201810648012 A CN 201810648012A CN 108590681 A CN108590681 A CN 108590681A
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- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21D—SHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
- E21D9/00—Tunnels or galleries, with or without linings; Methods or apparatus for making thereof; Layout of tunnels or galleries
- E21D9/06—Making by using a driving shield, i.e. advanced by pushing means bearing against the already placed lining
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- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21D—SHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
- E21D11/00—Lining tunnels, galleries or other underground cavities, e.g. large underground chambers; Linings therefor; Making such linings in situ, e.g. by assembling
- E21D11/04—Lining with building materials
- E21D11/10—Lining with building materials with concrete cast in situ; Shuttering also lost shutterings, e.g. made of blocks, of metal plates or other equipment adapted therefor
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- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21D—SHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
- E21D11/00—Lining tunnels, galleries or other underground cavities, e.g. large underground chambers; Linings therefor; Making such linings in situ, e.g. by assembling
- E21D11/38—Waterproofing; Heat insulating; Soundproofing; Electric insulating
- E21D11/385—Sealing means positioned between adjacent lining members
- E21D11/386—Sealing means positioned between adjacent lining members inflatable sealing means
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Abstract
Description
技术领域technical field
本发明涉及隧道工程技术领域,具体涉及一种盾构井预留孔洞快速封堵体系及其施工方法。The invention relates to the technical field of tunnel engineering, in particular to a fast sealing system for reserved holes in a shield well and a construction method thereof.
背景技术Background technique
目前国内各大城市的轨道交通工程建设力度逐步加大,市民对地铁的需要越来越迫切,地铁建设工期及安全压力越来越大,在建设后期盾构等完成施工后,常规搭设脚手架孔洞封堵技术,与隧道铺轨等机电设备单位存在交叉作业,且安全性相对较差。At present, the construction of rail transit projects in major cities in China is gradually increasing. Citizens' needs for subways are becoming more and more urgent. The construction period and safety pressure of subways are increasing. Blocking technology has cross operations with mechanical and electrical equipment units such as tunnel track laying, and the safety is relatively poor.
发明内容Contents of the invention
本发明的目的是提供一种盾构井预留孔洞快速封堵体系及其施工方法,在施工过程中,可通过提前预制孔洞封堵板,在盾构等施工完成后,直接搭设于预留孔洞上、铺设防水层、现浇混凝土层等实现孔洞快速封闭,且不占用隧道空间,机电单位不受封堵影响。The object of the present invention is to provide a fast sealing system and construction method for reserved holes in shield wells. On the hole, laying waterproof layer, cast-in-place concrete layer, etc., the hole can be quickly closed, and the tunnel space is not occupied, and the electromechanical unit is not affected by the blockage.
本发明所采用的技术方案为:The technical scheme adopted in the present invention is:
盾构井预留孔洞快速封堵体系,其特征在于:The rapid plugging system of reserved holes in shield wells is characterized by:
于盾构井预留孔洞上方设置预制封堵板,预制封堵板两侧板端搭设于盾构井的主体结构顶板环梁,预制封堵板上方设置现浇钢筋混凝土结构层,现浇钢筋混凝土结构层上方铺设防水层,防水层上方回填有基坑回填层。A prefabricated blocking slab is installed above the reserved hole in the shield well, and the plate ends on both sides of the prefabricated blocking slab are erected on the roof ring beam of the main structure of the shield well. A waterproof layer is laid above the concrete structure layer, and the foundation pit backfill layer is backfilled above the waterproof layer.
预制封堵板呈条形,平行并列设置于盾构井预留孔洞上方。The prefabricated blocking boards are strip-shaped and arranged parallel and side by side above the reserved holes of the shield well.
预制封堵板两侧板端搭放在主体结构顶板环梁内侧设置的齐口上,齐口的表面设置有水泥砂浆找平层。The plate ends on both sides of the prefabricated blocking slab are laid on the flush opening set on the inner side of the roof ring beam of the main structure, and the surface of the flush opening is provided with a cement mortar leveling layer.
预制封堵板侧端面与主体结构顶板环梁之间设置有氯丁乳胶水泥填充。Neoprene latex cement is installed between the side end face of the prefabricated blocking plate and the ring beam of the roof of the main structure.
预制封堵板端部底面与主体结构顶板环梁齐口表面之间设置有遇水膨胀止水条。Water-expandable water-stop strips are arranged between the bottom surface of the end of the prefabricated blocking plate and the flush surface of the ring beam of the roof of the main structure.
现浇钢筋混凝土结构层施做于预制封堵板上方,两侧覆盖预制封堵板与主体结构顶板环梁的接缝。The cast-in-place reinforced concrete structure layer is constructed above the prefabricated sealing slab, and the two sides cover the joints between the prefabricated sealing slab and the ring beam of the roof of the main structure.
现浇钢筋混凝土结构层端部下方的主体结构顶板环梁顶面设置有遇水膨胀止水条。The top surface of the main structure roof ring beam below the end of the cast-in-place reinforced concrete structure layer is provided with a water-expandable water-stop strip.
如所述的盾构井预留孔洞快速封堵体系的施工方法,其特征在于:The construction method of the fast plugging system for reserved holes in shield wells as described is characterized in that:
包括以下步骤:Include the following steps:
步骤一:确定盾构井尺寸,包括盾构预留孔洞尺寸;Step 1: Determine the size of the shield well, including the size of the hole reserved for the shield;
步骤二:施工主体结构侧墙,施工顶板孔洞主体结构顶板环梁;Step 2: Construction of the side walls of the main structure, construction of the roof ring beam of the main structure of the roof hole;
步骤三:盾构施工;Step 3: Shield construction;
步骤四:预制封堵板采用C50,每块宽度<1.5米,工厂化预制;Step 4: The prefabricated blocking board adopts C50, the width of each piece is less than 1.5 meters, and it is prefabricated in a factory;
步骤五:待盾构施工完成后,预制封堵板安装位置定位;Step 5: After the shield construction is completed, locate the installation position of the prefabricated blocking plate;
步骤六:主体结构顶板环梁齐口用1:1水泥砂浆抹平形成水泥砂浆找平层,强度等级≥M15,并安装遇水膨胀止水条;Step 6: The roof ring beam of the main structure is leveled with 1:1 cement mortar to form a cement mortar leveling layer, the strength grade is ≥ M15, and water-swellable water-stop strips are installed;
步骤七:预制封堵板分块吊装安装;预制封堵板预制过程,需在两端预埋φ25吊钩4个,方便现场施工时吊装;Step 7: The prefabricated blocking board is hoisted and installed in blocks; during the prefabrication process of the prefabricated blocking board, four φ25 hooks need to be pre-embedded at both ends to facilitate hoisting during on-site construction;
步骤八:主体结构顶板环梁与预制封堵板之间填充氯丁乳胶水泥;Step 8: Neoprene latex cement is filled between the roof ring beam of the main structure and the prefabricated sealing plate;
步骤九:安装主体结构顶板环梁顶面的遇水膨胀止水条,在预制封堵板上方现浇混凝土,采用C35混凝土,铺设范围宽于预制板2000米或至围护结构内边缘 500mm,钢筋网片为φ12@150×150双层铺设;Step 9: Install the water-expandable water-swelling strip on the top surface of the ring beam of the main structure roof, and cast in-situ concrete above the prefabricated blocking slab, using C35 concrete, and the laying range is 2000 meters wider than the prefabricated slab or 500mm to the inner edge of the enclosure structure. The steel mesh is laid in double layers of φ12@150×150;
步骤十:现浇钢筋混凝土结构层施工完成后可铺设防水层,防水层为涂料防水层+70mm厚C20细石混凝土保护层组成;Step 10: After the construction of the cast-in-place reinforced concrete structure layer is completed, a waterproof layer can be laid. The waterproof layer is composed of a paint waterproof layer + a 70mm thick C20 fine stone concrete protective layer;
步骤十一:按要求回填至设计标高,预留孔封堵完成。Step 11: Backfill to the design elevation as required, and the reserved holes are plugged.
本发明具有以下优点:The present invention has the following advantages:
本发明在主体施工时预留预制板施工齐口,提前预制封堵板,铺设现浇混凝土层,防水层,用于盾构预留孔封堵的设备、材料等均为常规材料,便于施工。且可根据受力及设备需要加工不同规格预制板,满足多种规格预留孔洞封堵技术。预制板铺设完成后即可进行洞内机电施工,减少工期交叉,节约工期,且安全可靠。In the present invention, when the main body is constructed, the prefabricated slab is reserved for construction, the blocking slab is prefabricated in advance, the cast-in-place concrete layer and the waterproof layer are laid, and the equipment and materials used for sealing the reserved holes of the shield are all conventional materials, which are convenient for construction. . And according to the force and equipment needs, different specifications of prefabricated panels can be processed to meet the plugging technology of reserved holes of various specifications. After the prefabricated slab is laid, the mechanical and electrical construction in the cave can be carried out, which reduces the crossover of the construction period, saves the construction period, and is safe and reliable.
附图说明Description of drawings
图1为本发明平面布置图。Fig. 1 is the plane layout diagram of the present invention.
图2为本发明横断面图。Fig. 2 is a cross-sectional view of the present invention.
图3为预制封堵板板端放大图。Figure 3 is an enlarged view of the plate end of the prefabricated blocking plate.
图中,1、围护结构,2、主体结构侧墙,3、主体结构顶板环梁,4、基坑回填层,5、预制封堵板,6、现浇钢筋混凝土结构层,7、水泥砂浆找平层,8、遇水膨胀止水条,9、氯丁乳胶水泥填充,10、防水层。In the figure, 1. Envelope structure, 2. Side wall of main structure, 3. Roof beam of main structure, 4. Backfill layer of foundation pit, 5. Prefabricated sealing plate, 6. Cast-in-place reinforced concrete structure layer, 7. Cement Mortar leveling layer, 8. Water-swellable water-stop strip, 9. Neoprene latex cement filling, 10. Waterproof layer.
具体实施方式Detailed ways
下面结合具体实施方式对本发明进行详细的说明。The present invention will be described in detail below in combination with specific embodiments.
本发明涉及一种盾构井预留孔洞快速封堵体系,在施工过程中,可通过提前预制孔洞封堵板,在盾构等施工完成后,直接搭设于预留孔洞上、铺设防水层、现浇混凝土层等实现孔洞快速封闭,且不占用隧道空间,机电单位不受封堵影响。The invention relates to a fast sealing system for reserved holes in shield wells. During the construction process, the hole sealing board can be prefabricated in advance, and after the shield construction is completed, it can be directly erected on the reserved holes, laying a waterproof layer, The cast-in-place concrete layer realizes rapid closure of the hole without occupying the tunnel space, and the electromechanical unit is not affected by the closure.
具体结构是:The specific structure is:
于盾构井预留孔洞上方设置预制封堵板5,预制封堵板5呈条形,平行并列设置于盾构井预留孔洞上方。预制封堵板5根据预留盾构井尺寸进行合理分块,可根据需要设置端头块,一般控制封堵板宽度<1.5米,板宽一般均匀分布,封堵工程尽量使用同一尺寸,在盾构施工期间完成工程化预制,为预制钢筋混凝土结构。预制封堵板5两侧板端搭设于盾构井的主体结构顶板环梁3,端搭放在主体结构顶板环梁3内侧设置的齐口上,齐口为下陷平台,齐口需满足预制板受力需求,齐口的表面设置有水泥砂浆找平层7。预制封堵板5上方设置现浇钢筋混凝土结构层6,作为防水加强层,采用C35混凝土,厚度300mm,铺设上下双层钢筋网片φ12@150×150。预制封堵板5无法承担全部上覆水土压力时,现浇钢筋混凝土结构层6可作为联合受力体系进行设计,增加现浇层厚度和钢筋设置形式。现浇钢筋混凝土结构层6上方铺设防水层10,防水层10上方回填有基坑回填层4。A prefabricated blocking plate 5 is arranged above the reserved holes of the shield well, and the prefabricated blocking plates 5 are in the shape of strips, and are arranged parallel and side by side above the reserved holes of the shield well. The prefabricated blocking plate 5 is divided into blocks reasonably according to the size of the reserved shield well, and the end block can be set according to the needs. Generally, the width of the blocking plate is controlled to be less than 1.5 meters, and the plate width is generally evenly distributed. Engineering prefabrication is completed during the construction of the shield, which is a prefabricated reinforced concrete structure. The plate ends on both sides of the prefabricated blocking plate 5 are placed on the roof ring beam 3 of the main structure of the shield well, and the ends are placed on the flush opening set on the inner side of the roof ring beam 3 of the main structure. In order to meet the stress requirements, the surface of the mouth is provided with a cement mortar leveling layer 7. A cast-in-place reinforced concrete structure layer 6 is set above the prefabricated blocking slab 5 as a waterproof strengthening layer, using C35 concrete with a thickness of 300mm, and laying upper and lower double-layer steel mesh sheets φ12@150×150. When the prefabricated blocking slab 5 cannot bear all the overlying water and soil pressure, the cast-in-place reinforced concrete structure layer 6 can be designed as a combined force-bearing system, increasing the thickness of the cast-in-place layer and the arrangement of steel bars. A waterproof layer 10 is laid on the top of the cast-in-situ reinforced concrete structure layer 6 , and the foundation pit backfill layer 4 is backfilled above the waterproof layer 10 .
预制封堵板5侧端面与主体结构顶板环梁3之间设置有50~100mm厚的氯丁乳胶水泥填充9。预制封堵板5端部底面与主体结构顶板环梁3齐口表面之间设置有遇水膨胀止水条8。Neoprene latex cement filling 9 with a thickness of 50-100 mm is arranged between the side end surface of the prefabricated blocking plate 5 and the ring beam 3 of the roof of the main structure. A water-swellable water-stop strip 8 is arranged between the bottom surface of the end of the prefabricated blocking plate 5 and the flush surface of the top plate ring beam 3 of the main structure.
现浇钢筋混凝土结构层6施做于预制封堵板5上方,两侧覆盖预制封堵板5与主体结构顶板环梁3的接缝。现浇钢筋混凝土结构层6端部下方的主体结构顶板环梁3顶面设置有遇水膨胀止水条8。The cast-in-place reinforced concrete structure layer 6 is applied above the prefabricated blocking slab 5, and the two sides cover the joints between the prefabricated blocking slab 5 and the ring beam 3 of the roof of the main structure. The top surface of the main structure roof ring beam 3 below the end of the cast-in-place reinforced concrete structure layer 6 is provided with a water-expandable water-swelling strip 8 .
上述结构的施工方法包括如下步骤:The construction method of above-mentioned structure comprises the steps:
1)确定盾构井尺寸,包括盾构预留孔洞尺寸。1) Determine the size of the shield well, including the size of the hole reserved for the shield.
2)施工主体结构侧墙2,施工顶板孔洞主体结构顶板环梁3。2) Construction of the main structure side wall 2, construction of the roof hole main structure roof ring beam 3.
3)盾构施工。3) Shield construction.
4)预制封堵板5采用C50,每块宽度<1.5米,工厂化预制。4) The prefabricated blocking plate 5 is made of C50, the width of each piece is less than 1.5 meters, and it is prefabricated in a factory.
5)待盾构施工完成后,预制封堵板5安装位置定位。5) After the shield construction is completed, the installation position of the prefabricated blocking plate 5 is positioned.
6)主体结构顶板环梁3齐口用1:1水泥砂浆抹平形成水泥砂浆找平层7,强度等级≥M15,并安装遇水膨胀止水条8。6) The roof ring beam 3 of the main structure is evenly leveled with 1:1 cement mortar to form a cement mortar leveling layer 7 with a strength grade ≥ M15, and water-swellable water-stop strips 8 are installed.
7)预制封堵板5分块吊装安装。7) The prefabricated blocking plate is hoisted and installed in 5 pieces.
预制封堵板5预制过程,需在两端预埋φ25吊钩4个,方便现场施工时吊装。During the prefabrication process of prefabricated blocking plate 5, four φ25 hooks need to be pre-embedded at both ends to facilitate hoisting during on-site construction.
8)主体结构顶板环梁3与预制封堵板5之间填充氯丁乳胶水泥。8) Neoprene latex cement is filled between the roof ring beam 3 of the main structure and the prefabricated blocking plate 5 .
9)安装主体结构顶板环梁3顶面的遇水膨胀止水条8,在预制封堵板5上方现浇混凝土,采用C35混凝土,铺设范围宽于预制板2000米或至围护结构1内边缘 500mm,钢筋网片为φ12@150×150双层铺设。9) Install the water-expandable water-swelling water-stop strip 8 on the top surface of the ring beam 3 of the main structure roof, and cast in-situ concrete above the prefabricated blocking slab 5, using C35 concrete, and the laying range is 2,000 meters wider than the prefabricated slab or within the enclosure structure 1 The edge is 500mm, and the steel mesh is laid in double layers of φ12@150×150.
10)现浇钢筋混凝土结构层6施工完成后可铺设防水层10,防水层10为涂料防水层+70mm厚C20细石混凝土保护层组成。10) After the construction of the cast-in-place reinforced concrete structure layer 6 is completed, the waterproof layer 10 can be laid. The waterproof layer 10 is composed of a paint waterproof layer + a 70mm thick C20 fine stone concrete protective layer.
11)按要求回填至设计标高,预留孔封堵完成。11) Backfill to the design elevation as required, and the reserved holes are plugged.
本发明的内容不限于实施例所列举,本领域普通技术人员通过阅读本发明说明书而对本发明技术方案采取的任何等效的变换,均为本发明的权利要求所涵盖。The content of the present invention is not limited to the examples listed, and any equivalent transformation of the technical solution of the present invention adopted by those of ordinary skill in the art by reading the description of the present invention is covered by the claims of the present invention.
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CN110552706A (en) * | 2019-08-29 | 2019-12-10 | 上海建工七建集团有限公司 | Permanent-temporary combined shield hoisting hole sealing structure and method |
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CN110259512A (en) * | 2019-07-15 | 2019-09-20 | 中铁第四勘察设计院集团有限公司 | The recyclable interim hole sealing structure in shield hole |
CN110259512B (en) * | 2019-07-15 | 2024-11-12 | 中铁第四勘察设计院集团有限公司 | Recyclable shield hole temporary sealing structure |
CN110552706A (en) * | 2019-08-29 | 2019-12-10 | 上海建工七建集团有限公司 | Permanent-temporary combined shield hoisting hole sealing structure and method |
CN113738400A (en) * | 2021-09-03 | 2021-12-03 | 中交隧道工程局有限公司 | Construction method for blocking subway shield well |
CN113914373A (en) * | 2021-11-24 | 2022-01-11 | 中建丝路建设投资有限公司 | Post-cast strip construction method |
CN114526376A (en) * | 2022-01-12 | 2022-05-24 | 中建隧道建设有限公司 | Construction method of overlapping jacking pipe |
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