CN108589980A - Psc轻型保温装饰结构一体化预制外墙板及其制备方法 - Google Patents
Psc轻型保温装饰结构一体化预制外墙板及其制备方法 Download PDFInfo
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Abstract
本发明涉及一种PSC轻型保温装饰结构一体化预制外墙板及其制备方法，该板挂于主体承重结构上，该板包括带肋面板、保温板、岩棉以及ALC板；其中，所述带肋面板上预埋有预埋挂件；所述预埋挂件挂于主体承重结构上；所述保温板设置于带肋面板的内侧；所述带肋面板的内侧包覆有所述岩棉；所述岩棉的内侧砌筑有所述ALC板；所述ALC板位于主体承重结构之间。本发明具有良好的保温性能；具有良好的隔声性能；墙板部分内嵌，减小整体外墙系统厚度；墙板厚度薄，增加建筑使用面积；墙板质量轻，减少了现场施工吊装难度和节省材料成本，同时减小挂件的受力，提高安全系数。
Description
【技术领域】
本发明涉及一种墙板，具体涉及一种PSC轻型保温装饰结构一体化预制外墙板及其制备方法，属于装配式建筑技术领域。
【背景技术】
我国在大力推进传统建筑向工业化建筑转型。传统建筑中，绝大部分的工作需在施工现场完成，施工周期长、环境污染严重、堆料场地大、施工人员短缺等问题成为抑制建筑产业进步的壁垒。
建筑装配式预制混凝土外墙系统是建筑工业化的标志之一，相较于现浇混凝土外墙系统，预制混凝土外墙的优点在于：加工精细，减少现场湿作业，可与建筑装饰材料组合加工等。
然而，现有技术的外挂墙往往存在以下缺陷：
(1)现有外挂墙板厚，占用建筑面积。
(2)现有外挂墙板重，增加制作成本，现场吊装成本，不利于挂件的受力。
(3)市场上主要是以填充墙、剪力外墙板为主，外挂墙板不成熟。
(4)现有外墙板制作工艺复杂，生产效率低下。
(5)传统的砌块加外保温无机砂浆做法已不符合行业发展方向，即将被限制使用。
(6)现有的外墙保温性能较难满足热工标准要求，并且墙体过于厚重。
(7)外挂墙板技术的不成熟阻碍了装配式钢结构的发展。
因此，为解决上述技术问题，确有必要提供一种创新的PSC轻型保温装饰结构一体化预制外墙板及其制备方法，以克服现有技术中的所述缺陷。
【发明内容】
为解决上述问题，本发明的目的在于提供一种厚度薄、保温隔热性能好，且便于预制的PSC轻型保温装饰结构一体化预制外墙板。
本发明的另一目的在于提供一种PSC轻型保温装饰结构一体化预制外墙板的制备方法。
为实现上述第一目的，本发明采取的技术方案为：PSC轻型保温装饰结构一体化预制外墙板，该板挂于主体承重结构上，该板包括带肋面板、保温板、岩棉以及ALC板；其中，所述带肋面板上预埋有预埋挂件；所述预埋挂件挂于主体承重结构上；所述保温板设置于带肋面板的内侧；所述带肋面板的内侧包覆有所述岩棉；所述岩棉的内侧砌筑有所述ALC板；所述ALC板位于主体承重结构之间。
本发明的PSC轻型保温装饰结构一体化预制外墙板进一步设置为：所述带肋面板包括钢筋桁架、钢筋网片和混凝土；其中，所述钢筋桁架和钢筋网片相绑扎，并埋设于混凝土中；所述预埋挂件亦预埋于混凝土中。
本发明的PSC轻型保温装饰结构一体化预制外墙板进一步设置为：所述带肋面板上设有肋槽；所述保温板预埋并嵌设于肋槽内。
本发明的PSC轻型保温装饰结构一体化预制外墙板还设置为：所述预埋挂件包括基座、预埋板、挂板、加强板以及调节螺栓；其中，所述基座焊接在预埋板一侧，其埋设于带肋面板中；所述挂板焊接于预埋板的另一侧，其上开设有一卡槽；所述加强板焊接于预埋板和挂板之间；所述调节螺栓焊接于加强板上；所述主体承重结构上焊接有挂件安装座；所述预埋挂件的卡槽卡持于安装座上；所述调节螺栓抵接于安装座上。
为实现上述第二目的，本发明采取的技术方案为：PSC轻型保温装饰结构一体化预制外墙板的制备方法，其包括如下工艺步骤：
1)，预制钢筋网片和钢筋桁架；
2)，清理模台，并在模台上放置边模；
3)，布置保温板，预埋预埋挂件，并预留肋槽；
4)，放置钢筋桁架和钢筋网片，并用钢筋绑扎钢筋桁架和钢筋网片；
5)，浇筑混凝土及养护。
与现有技术相比，本发明具有如下有益效果：
(1)墙板部分内嵌，减小整体外墙系统厚度。
(2)墙板厚度薄，增加建筑面积。
(3)墙板质量轻，减少了现场施工吊装难度和成本，同时减小挂件的受力，提高安全系数。
(4)具有良好的保温和隔声性能。
(5)很好地弥补了装配式钢结构在外墙上的短板。
(6)本外墙板集合了保温、装饰、结构一体化等多项优势，其产品物理性能良好，由工厂预制化生产，且装配化率极高。
【附图说明】
图1是本发明的PSC轻型保温装饰结构一体化预制外墙板的剖面图。
图2是图1中的带肋面板的剖面图。
图3是图1中的带肋面板的立体图。
图4是带肋面板安装时的连接节点图。
【具体实施方式】
请参阅说明书附图1至附图4所示，本发明为一种PSC轻型保温装饰结构一体化预制外墙板，其能挂于主体承重结构10上，其由带肋面板1、保温板2、岩棉3以及ALC(蒸压轻质混凝土，Autoclaved Lightweight Concrete)板4等几部分组成。
其中，所述带肋面板1的外表面由工厂涂饰成型，达到装饰一体化效果。所述带肋面板1上预埋有预埋挂件5。所述预埋挂件5挂于主体承重结构10上，从而将带肋面板1挂于主体承重结构10上。
具体的说，所述预埋挂件5由基座51、预埋板52、挂板53、加强板56以及调节螺栓54等几部分组成。其中，所述基座51焊接在预埋板52一侧，其埋设于带肋面板1中；所述挂板53焊接于预埋板52的另一侧，其上开设有一卡槽55；所述加强板56焊接于预埋板52和挂板53之间；所述调节螺栓54焊接于加强板56上。所述主体承重结构10上焊接有挂件安装座8；所述预埋挂件5的卡槽55卡持于安装座8上，所述调节螺栓54抵接于安装座8上，并通过调节调节螺栓54来调节带肋面板1的安装高度，以便于带肋面板1安装到位。
所述保温板2设置于带肋面板1的内侧，具体的说，所述带肋面板1上设有肋槽6；所述保温板2预埋并嵌设于肋槽6内，从而使保温板2不会增大墙板的整体厚度。通过设置所述保温板2，使墙板具有良好的保温性能。
所述带肋面板1的内侧包覆有所述岩棉3，使墙体具有良好的隔声性能。
所述岩棉3可根据当地环境，计算热工性能，如果够了就不用加了。所述所述岩棉3的内侧砌筑有所述ALC板4。所述ALC板4位于主体承重结构10之间，并和主体承重结构10位于同一平面，避免增加墙板厚度，以提高建筑使用面积；同时，减轻了墙板的重量，减少了现场施工吊装难度和节省材料成本，减小挂件的受力，提高安全系数。
进一步的，所述带肋面板1由钢筋桁架11、钢筋网片12和混凝土13等几部分组成。其中，所述钢筋桁架11和钢筋网片12相采用钢筋相绑扎，并埋设于混凝土13中。所述混凝土13、岩棉3和ALC板4达到三重防火效果。所述预埋挂件5亦预埋于混凝土13中，设计成可水平，竖直，面内外可调节，可确保外墙面平整度。
本发明的PSC轻型保温装饰结构一体化预制外墙板的制备方法括如下工艺步骤：
1)，预制钢筋网片12和钢筋桁架11；
2)，清理模台，并在模台上放置边模；
3)，布置保温板2，预埋预埋挂件5，并预留肋槽；
4)，放置钢筋桁架11和钢筋网片12，并用钢筋绑扎钢筋桁架11和钢筋网片12；
5)，浇筑混凝土13及养护，最终形成带肋面板1。
上述制备方法在不增加模具和模台成本的基础上，同时充分结合利用公司产品钢筋桁架和钢筋网片，又把保温板预埋进去，不用后期填充，操作简单，大大提高了制作效率和减少了制作成本。
以上的具体实施方式仅为本创作的较佳实施例，并不用以限制本创作，凡在本创作的精神及原则之内所做的任何修改、等同替换、改进等，均应包含在本创作的保护范围之内。
Claims (5)
1.PSC轻型保温装饰结构一体化预制外墙板，该板挂于主体承重结构上，其特征在于：该板包括带肋面板、保温板、岩棉以及ALC板；其中，所述带肋面板上预埋有预埋挂件；所述预埋挂件挂于主体承重结构上；所述保温板设置于带肋面板的内侧；所述带肋面板的内侧包覆有所述岩棉；所述岩棉的内侧砌筑有所述ALC板；所述ALC板位于主体承重结构之间。
2.如权利要求1所述的PSC轻型保温装饰结构一体化预制外墙板，其特征在于：所述带肋面板包括钢筋桁架、钢筋网片和混凝土；其中，所述钢筋桁架和钢筋网片相绑扎，并埋设于混凝土中；所述预埋挂件亦预埋于混凝土中。
3.如权利要求1所述的PSC轻型保温装饰结构一体化预制外墙板，其特征在于：所述带肋面板上设有肋槽；所述保温板预埋并嵌设于肋槽内。
4.如权利要求1所述的PSC轻型保温装饰结构一体化预制外墙板，其特征在于：所述预埋挂件包括基座、预埋板、挂板、加强板以及调节螺栓；其中，所述基座焊接在预埋板一侧，其埋设于带肋面板中；所述挂板焊接于预埋板的另一侧，其上开设有一卡槽；所述加强板焊接于预埋板和挂板之间；所述调节螺栓焊接于加强板上；所述主体承重结构上焊接有挂件安装座；所述预埋挂件的卡槽卡持于安装座上；所述调节螺栓抵接于安装座上。
5.如权利要求1至4项任意一项所述的PSC轻型保温装饰结构一体化预制外墙板的制备方法，其特征在于：包括如下工艺步骤：
1)，预制钢筋网片和钢筋桁架；
2)，清理模台，并在模台上放置边模；
3)，布置保温板，预埋预埋挂件，并预留肋槽；
4)，放置钢筋桁架和钢筋网片，并用钢筋绑扎钢筋桁架和钢筋网片；
5)，浇筑混凝土及养护。
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