CN108581119A - A kind of automatic regulation system of welding equipment - Google Patents
A kind of automatic regulation system of welding equipment Download PDFInfo
- Publication number
- CN108581119A CN108581119A CN201711486195.5A CN201711486195A CN108581119A CN 108581119 A CN108581119 A CN 108581119A CN 201711486195 A CN201711486195 A CN 201711486195A CN 108581119 A CN108581119 A CN 108581119A
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- welding
- welded
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- bottom plate
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K3/00—Tools, devices, or special appurtenances for soldering, e.g. brazing, or unsoldering, not specially adapted for particular methods
- B23K3/06—Solder feeding devices; Solder melting pans
- B23K3/0607—Solder feeding devices
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Electric Connection Of Electric Components To Printed Circuits (AREA)
Abstract
The invention discloses a kind of automatic regulation systems of welding equipment, including：Weld head design module, including bottom plate and n welding unit, n welding unit are set on bottom plate；In n welding unit, each welding unit includes a soldering tip, and the tip aperture of n welding unit is sequentially increased；Solder designs module, including m solder storage unit, and m solder storage unit is for storing the mutually different solder of m kinds；Width detection module, the width L for detecting position to be welded；Material detection module, the material for detecting two objects to be welded；Welding regulation and control module is that welding operation selects welding unit, the material based on two objects to be welded to operate selection solder for welding for the comparison result between width L and predetermined width based on position to be welded.The present invention more accurately can targetedly select tip aperture according to actual conditions, improve the specific aim and welding precision of welding process comprehensively.
Description
Technical field
The present invention relates to welding regulator control system technical field more particularly to a kind of automatic regulation systems of welding equipment.
Background technology
Welding, also referred to as welding, Rong connects, and is a kind of jointing metal in a manner of heating, high temperature or high pressure or other heat
The manufacturing process and technology of plastic material such as plastics.The purpose of engagement is reached in welding by following three approach：Melting welding-heating
The workpiece for being intended to engage is allowed to be partially melting to form molten bath, is just engaged after the cooled and solidified of molten bath, and molten object of filling out can be added when necessary and assist,
It is the welding processing for being suitble to various metals and alloy, is not required to pressure.2, the necessary butt-welding fitting of pressure welding-welding process applies pressure,
Belong to the processing of various metal materials and part metals material.3, soldering-use metal material more low-melting than base material makees pricker
Material soaks base material using liquid solder, fills play movement, and diffuse into one another realization with base material and link weldment.It is suitable for various
The welding processing of material is also suitable for the welding processing of different metal or foreign peoples's material.
During actual welding, the width between object to be welded is different, if selecting the weldering of uniform pore at this time
Head is welded, and is likely to result in that width is excessive and tip aperture is too small causes that welding effect is poor, wastes the case where solder, also may be used
Width can be caused too small and the larger feelings for causing solder accurately not reach welding position and influencing welding effect in tip aperture
Therefore condition improves the width between object to be welded and is conducive to improve welding process with the matching degree of tip aperture between the two
Validity and precision.
Invention content
Technical problems based on background technology, the present invention propose a kind of automatic regulation system of welding equipment.
The automatic regulation system of welding equipment proposed by the present invention, including：
Weld head design module, including bottom plate and n welding unit, n welding unit are set on bottom plate；
In n welding unit, each welding unit include a soldering tip, and the tip aperture of n welding unit according to
Secondary increase；
Solder designs module, including m solder storage unit, and m solder storage unit is mutually different for storing m kinds
Solder；
Width detection module, the width L for detecting position to be welded；
Material detection module, the material for detecting two objects to be welded；
Welding regulation and control module, is welding for the comparison result between width L and predetermined width based on position to be welded
Operation selects welding unit, the material based on two objects to be welded to operate selection solder for welding；
Wherein, n >=2, m >=2.
Preferably, in the weld head design module, in n welding unit, i-th welding unit includes the i-th telescopic rod, the
One end of i driving devices, the i-th telescopic rod is fixedly connected with bottom plate, and the other end is connect with the tip of i-th of welding unit, and i-th drives
Dynamic device is used to drive the i-th telescopic rod to be moved in the plane for being parallel to bottom plate and plane perpendicular to bottom plate；
Wherein, 1≤i≤n.
Preferably, in the weld head design module, in n welding unit, the i-th driving device includes the i-th driven in parallel list
Member and the i-th vertical drive units；
I-th driven in parallel unit is for driving the i-th telescopic rod to be moved in the plane for being parallel to bottom plate；
I-th vertical drive units are for driving the i-th telescopic rod to be moved in the plane perpendicular to bottom plate.
Preferably, in the weld head design module, bottom plate is rotatable disk, and n welding unit is uniformly set to bottom plate
Outer ring surface on.
Preferably, it is stored with n predetermined width in the welding regulation and control module, is denoted as L1、L2、L3……Ln；
As L >=LjWhen, welding regulation and control module is welding operation j-th of welding unit of selection；
Wherein, L1<L2<L3<……<Ln, 1≤j≤n.
Preferably, the correspondence being stored in the welding regulation and control module between the material and solder of object to be welded,
Above-mentioned correspondence is set according to the fusing point of object to be welded；
When the material of two objects to be welded is identical, welding regulation and control module is according to the material of any one object to be welded
Welding operation selection solder；
When the material of two objects to be welded differs, welding regulation and control module is according to lower melting-point object to be welded
Material is welding operation selection solder.
The automatic regulation system of welding equipment proposed by the present invention is to ensure welding effect, by the width of position to be welded
Multiple grades are divided into, and a tip aperture is arranged for each width grade, it, can be more accurate by segmenting width
Ground targetedly selects tip aperture according to actual conditions, improves the specific aim and welding precision of welding process comprehensively.This hair
When matching degree between bright width and tip pore size by improving position to be welded leaves tip dynamically to adjust solder
State on the one hand can improve welding effect so that it is guaranteed that solder accurately arrives at position to be welded, on the other hand can keep away
Exempt from the waste of solder；And solder is pointedly selected by acquiring the material of object to be welded in advance, difference can be improved
Solder is applied to the welding effect on different objects to be welded, improves the fixed effect of solder and object to be welded.Further,
For the simplicity for improving in welding process, multiple tips are also integrated on the rotatable bottom plate of same by the present invention, work as selection
When some tip, on the one hand tip can be moved to position to be welded by rotary bottom plate, on the other hand can utilize driving
Device adjusts position of the tip in two mutually perpendicular planes, to improve the precision for treating welding position control, into
And general warranty welding effect.
Description of the drawings
Fig. 1 is a kind of structural schematic diagram of the automatic regulation system of welding equipment.
Specific implementation mode
As shown in FIG. 1, FIG. 1 is a kind of automatic regulation systems of welding equipment proposed by the present invention.
Referring to Fig.1, the automatic regulation system of welding equipment proposed by the present invention, including：
Weld head design module, including bottom plate and n welding unit, n welding unit are set on bottom plate；
In n welding unit, each welding unit include a soldering tip, and the tip aperture of n welding unit according to
Secondary increase；The mutually different nozzle of n kind pore sizes is set, the width based on position to be welded during subsequent operation is conducive to
Degree is different targetedly to select different size nozzle, and solder is made to keep good thickness when leaving nozzle and reaching position to be welded
State improves welding effect.
Solder designs module, including m solder storage unit, and m solder storage unit is mutually different for storing m kinds
Solder；M kind solders are arranged to be conducive to targetedly select solder according to the difference of object material to be welded in the follow-up process, keep away
Exempt from solder to impact state each other with object to be welded, be kept on the basis of keeping solder to be stably connected with effect
The normal condition of solder and object to be welded.
Width detection module, the width L for detecting position to be welded；
The width for acquiring position to be welded in this step facilitates in subsequent process and targetedly selects to weld according to the width
The pore size of tip in termination process improves the matching degree between the width of position to be welded and tip pore size, on the one hand
It avoids the problem that the width of position to be welded is excessive and when tip aperture is too small expends a large amount of weld intervals, while also avoiding solder
The problem of temperature reduces and causes welding effect when the position residence time to be welded is long；On the other hand it can avoid to be welded
The width of position is too small and solder can not accurately arrive at position to be welded and influence welding effect when tip aperture is excessive, with
And solder accidentally reaches the problem of other positions cause solder to waste；The validity and specific aim of welding process are improved comprehensively；
Material detection module, the material for detecting two objects to be welded；
Welding regulation and control module, is welding for the comparison result between width L and predetermined width based on position to be welded
Operation selects welding unit, the material based on two objects to be welded to operate selection solder for welding；
Wherein, n >=2, m >=2.
Specifically：It is stored with n predetermined width in the welding regulation and control module, is denoted as L1、L2、L3……Ln；
As L >=LjWhen, welding regulation and control module is welding operation j-th of welding unit of selection；
Wherein, L1<L2<L3<……<Ln, 1≤j≤n；
In this way, according to the tip of different size for selecting different pore size size for welding process of position to be welded, make solder
Position to be welded can be accurately and efficiently reached after leaving tip, steadily connect two objects to be welded；Further,
By segmenting the width of position to be welded and based on the tip of its selection different pore size, can accurately ensure to treat welding position
Welding effect.
The correspondence being stored in the welding regulation and control module between the material and solder of object to be welded, above-mentioned correspondence
Relationship is set according to the fusing point of object to be welded；Solder is selected based on the fusing point of object to be welded, on the one hand can be kept away
Exempt to interact to state each other between object and solder to be welded, the connection that on the other hand can avoid solder that from cannot stablizing
Material to be welded, improves welding effect comprehensively；
When the material of two objects to be welded is identical, then arbitrarily chosen between two objects to be welded a material into
Row choice of solder, then it is welding operation selection solder to weld regulation and control module according to the material of any one object to be welded；With
Targetedly solder is selected for welding process, improves the firm effect and welding effect of solder；
When the material of two objects to be welded differs, then need to be selected in two kinds of materials, to avoid solder
In excessively high temperature influence the state of object to be welded, welding regulation and control module is according to the material of lower melting-point object to be welded at this time
Matter is welding operation selection solder, and the stabilization shape of object and solder to be welded is maintained on the basis of improving welding stability
State improves welding effect comprehensively.
In further carrying out example, to simplify the selection operation of tip in welding process, in the weld head design module,
In n welding unit, i-th of welding unit includes the i-th telescopic rod, the i-th driving device, and one end of the i-th telescopic rod and bottom plate are solid
Fixed connection, the other end are connect with the tip of i-th of welding unit, and the i-th driving device is for driving the i-th telescopic rod being parallel to bottom
It the plane of plate and is moved in the plane of bottom plate；
Specifically：
I-th driving device includes the i-th driven in parallel unit and the i-th vertical drive units；
I-th driven in parallel unit is for driving the i-th telescopic rod to be moved in the plane for being parallel to bottom plate；
I-th vertical drive units are for driving the i-th telescopic rod to be moved in the plane perpendicular to bottom plate；
Telescopic rod movement is driven under the action of driven in parallel unit and vertical drive units, to realize nozzle at two
The change of the position of orthogonal plane enables nozzle more accurately to reach position to be welded and is welded, and improves weldering
Connect precision.
Wherein, 1≤i≤n.
In a still further embodiment, in the weld head design module, bottom plate is rotatable disk, and n welding is single
It is first to be uniformly set on the outer ring surface of bottom plate；Realize that the movement of multiple nozzles on bottom plate, aspect this system exist by the rotation of bottom plate
The position of nozzle is dynamically adjusted in implementation process according to actual conditions, improves welding precision and welding effect comprehensively.
The automatic regulation system for the welding equipment that present embodiment proposes is to ensure welding effect, by position to be welded
Width is divided into multiple grades, and a tip aperture is arranged for each width grade can be more by segmenting width
Tip aperture is accurately targetedly selected according to actual conditions, improves the specific aim and welding precision of welding process comprehensively.
Present embodiment pass through the matching degree between the width and tip pore size that improve position to be welded come dynamically adjust solder from
State when mouth is snapped, so that it is guaranteed that solder accurately arrives at position to be welded, on the one hand can improve welding effect, another party
Face can avoid the waste of solder；And solder is pointedly selected by acquiring the material of object to be welded in advance, it can
The welding effect that different solders are applied on different objects to be welded is improved, the fixed effect of solder and object to be welded is improved.
Further, it is the simplicity for improving in welding process, it is rotatable that multiple tips are also integrated in same by present embodiment
On bottom plate, when selecting some tip, on the one hand tip can be moved to position to be welded by rotary bottom plate, on the other hand
Position of the tip in two mutually perpendicular planes can be adjusted using driving device, welding position handle is treated to improve
The precision of control, and then general warranty welding effect.
The foregoing is only a preferred embodiment of the present invention, but scope of protection of the present invention is not limited thereto,
Any one skilled in the art in the technical scope disclosed by the present invention, according to the technique and scheme of the present invention and its
Inventive concept is subject to equivalent substitution or change, should be covered by the protection scope of the present invention.
Claims (6)
1. a kind of automatic regulation system of welding equipment, which is characterized in that including：
Weld head design module, including bottom plate and n welding unit, n welding unit are set on bottom plate；
In n welding unit, each welding unit includes a soldering tip, and the tip aperture of n welding unit increases successively
Greatly；
Solder designs module, including m solder storage unit, and m solder storage unit is for storing the mutually different weldering of m kinds
Material；
Width detection module, the width L for detecting position to be welded；
Material detection module, the material for detecting two objects to be welded；
Welding regulation and control module is that welding operates for the comparison result between width L and predetermined width based on position to be welded
Welding unit, the material based on two objects to be welded is selected to operate selection solder for welding；
Wherein, n >=2, m >=2.
2. the automatic regulation system of welding equipment according to claim 1, which is characterized in that the weld head design module
In, in n welding unit, i-th of welding unit includes the i-th telescopic rod, the i-th driving device, one end of the i-th telescopic rod and bottom plate
It is fixedly connected, the other end is connect with the tip of i-th of welding unit, and the i-th driving device is for driving the i-th telescopic rod being parallel to
It the plane of bottom plate and is moved in the plane of bottom plate；
Wherein, 1≤i≤n.
3. the automatic regulation system of welding equipment according to claim 2, which is characterized in that the weld head design module
In, in n welding unit, the i-th driving device includes the i-th driven in parallel unit and the i-th vertical drive units；
I-th driven in parallel unit is for driving the i-th telescopic rod to be moved in the plane for being parallel to bottom plate；
I-th vertical drive units are for driving the i-th telescopic rod to be moved in the plane perpendicular to bottom plate.
4. according to the automatic regulation system of claim 1-3 any one of them welding equipments, which is characterized in that the soldering tip
It designs in module, bottom plate is rotatable disk, and n welding unit is uniformly set on the outer ring surface of bottom plate.
5. the automatic regulation system of welding equipment according to claim 1, which is characterized in that the welding regulates and controls module
It is inside stored with n predetermined width, is denoted as L1、L2、L3……Ln；
As L >=LjWhen, welding regulation and control module is welding operation j-th of welding unit of selection；
Wherein, L1<L2<L3<……<Ln, 1≤j≤n.
6. the automatic regulation system of welding equipment according to claim 1, which is characterized in that the welding regulates and controls module
The correspondence being inside stored between the material and solder of object to be welded, above-mentioned correspondence is according to the fusing point of object to be welded
It is set；
When the material of two objects to be welded is identical, welding regulation and control module is welding according to the material of any one object to be welded
Operation selection solder；
When the material of two objects to be welded differs, welding regulates and controls material of the module according to lower melting-point object to be welded
Selection solder is operated for welding.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711486195.5A CN108581119A (en) | 2017-12-30 | 2017-12-30 | A kind of automatic regulation system of welding equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711486195.5A CN108581119A (en) | 2017-12-30 | 2017-12-30 | A kind of automatic regulation system of welding equipment |
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| Publication Number | Publication Date |
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| CN108581119A true CN108581119A (en) | 2018-09-28 |
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| CN201711486195.5A Pending CN108581119A (en) | 2017-12-30 | 2017-12-30 | A kind of automatic regulation system of welding equipment |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114193046A (en) * | 2022-01-18 | 2022-03-18 | 太原科技大学 | Intelligent welding robot communication control method and system |
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| JP2005014016A (en) * | 2003-06-24 | 2005-01-20 | Mikuni Kogyo Kk | Gas cutting guiding device and gas cutting working method using it |
| CN102078993A (en) * | 2009-11-26 | 2011-06-01 | 株式会社电装 | Jet-type welding system and manufacture system of PCB (Printed Circuit Board) with same |
| CN103264203A (en) * | 2013-05-23 | 2013-08-28 | 无锡市崇安区科技创业服务中心 | Hot air gun |
| CN105519243A (en) * | 2013-09-09 | 2016-04-20 | 尔萨有限公司 | Device for feeding a stream of hot gas |
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Application publication date: 20180928 |