CN108581080A - It is a kind of improve Gear Processing precision to grinding device with to the method for grinding - Google Patents
It is a kind of improve Gear Processing precision to grinding device with to the method for grinding Download PDFInfo
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- CN108581080A CN108581080A CN201810466326.1A CN201810466326A CN108581080A CN 108581080 A CN108581080 A CN 108581080A CN 201810466326 A CN201810466326 A CN 201810466326A CN 108581080 A CN108581080 A CN 108581080A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23F—MAKING GEARS OR TOOTHED RACKS
- B23F19/00—Finishing gear teeth by other tools than those used for manufacturing gear teeth
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Abstract
The invention belongs to precision processing technology fields, to further increase the machining accuracy of ultraprecision gear, based on the averaging effect of errors of meshing gear surface deviation, provide it is a kind of improve Gear Processing precision to grinding device with to the method for grinding.Device includes active friction wheel, drive pulley, transmission belt A, connecting rod A, turns round shaft part A, close pearl axle sleeve, to grinding gear A, swing rod tension spring, driven friction pulley, driven friction pulley swing rod, driven pulley, transmission belt B, connecting rod B, tensioning wheel compression spring, strainer, turning round shaft part B, to grinding gear B.The device has processing cost low, improves gears tooth pitch, flank profil, helix and diameter and jump the significant effect of precision, and can reduce the roughness error of the flank of tooth by reducing gears tooth pitch, flank profil, helix and diameter jump deviation to grinding to synchronize.The gear mesh method of grinding provided by the invention extend to high-end transmission gear it is secondary to grinding in, there is good market application prospect and promotional value.
Description
Technical field
The invention belongs to precision processing technology field, be related to it is a kind of improve Gear Processing precision to grinding device with to the side of grinding
Method.
Background technology
With advances in technology with the development of technology, people are also higher and higher to the requirement on machining accuracy of ultraprecision gear,
In particular for the master gear of gear transmission of quantity value benchmark, to it with higher requirement on machining accuracy.Currently, Dalian University of Science & Engineering
High class gear research department of university develops the gear-grinding process of science, realizes gear international standard ISO by the way that roll flute machine tool is transformed
1328-1:The processing of 1 class precision master gear in 2013 (E) and gear standard GB/T/T 10095.1-2008, and obtain
The Chinese mechanical industry science and technology first prize in 2017.The machining accuracy of gear improves 1 grade, and processing cost will double.Therefore,
It reduces the processing cost of 1 class precision gear and improves the processing efficiency of 1 class precision gear as the task of top priority.If not using mill
The accuracy class of gear after finishing can be improved 1~2 grade by the method for tooth, for reducing the processing cost of high class gear,
There to be very important realistic meaning, will have to the popularization and application in high class gear at home and abroad high-end equipment transmission system
There is important impetus.
1 class precision gear is processed using teeth grinding method, in addition to high processing costs, other than processing efficiency is low, surface roughness
Also it is difficult to improve again.It is Ra0.2 by the attainable maximum roughness of accurate teeth grinding method in roll flute practice process.It is larger
Tooth-face roughness can also increase master gear uncertainty of measurement, influence the performance of master gear.
Invention content
To further increase the machining accuracy of ultraprecision gear, the present invention is based on error-correction model principles to propose a kind of gear
To grinding device with to the method for grinding, utilize the mutual to grinding of intermeshing high class gear, synchronous tooth pitch, the tooth for reducing gear
Wide, helix and diameter jump deviation, and are significantly reduced the roughness of the flank of tooth.
Specific technical solution is as follows:
It is a kind of improve Gear Processing precision to grinding device, including active friction wheel, drive pulley, transmission belt A, connecting rod
A, shaft part A, close pearl axle sleeve are turned round, to grinding gear A, swing rod tension spring, driven friction pulley, driven wheel swing rod, driven pulley, transmission
Band B, connecting rod B, tensioning wheel compression spring, tension pulley mechanism, shaft part B is turned round, to grinding gear B;
Active friction wheel is driven by motor around fixed centre of gyration rotation, drive pulley and active friction wheel coaxial rigid
Connection, the centre of gyration are overlapped with the centre of gyration of the one end connecting rod A;The other end of connecting rod A is connect with revolution shaft part A, to grinding gear A
It is rotated around with the revolution shaft part A being fixed on connecting rod A by close pearl axle sleeve;
Driven pulley drives a little turning round on driven wheel swing rod by active friction wheel, and one end of driven wheel swing rod is
Fixed shafting, driven pulley is pulled to active friction wheel by the other end by swing rod tension spring, to make to be generated between two friction pulleys
Suitable normal pressure, and then suitable frictional force is generated to drive two friction pulleys to rotate in opposite directions;The centre of gyration of connecting rod B also from
On driving wheel swing rod, and overlapped with the centre of gyration of negative pulley wheel and driven pulley;The other end of connecting rod B and revolution shaft part B
Connection is rotated by close pearl axle sleeve around with the revolution shaft part B being fixed on connecting rod B to grinding gear B.
Further, two tensioning wheels installed in opposite directions are pushed with same compression spring in above-mentioned apparatus, it is ensured that transmission belt A's and B
Tensile force is the same;By adjusting the upper and lower position of strainer, the tensile force of synchronous adjustment two transmission belt A and B.
Further, the centre-to-centre spacing of above-mentioned drive pulley and driven pulley is less than the centre-to-centre spacing to grinding gear A and B,
To ensure that two pairs of gear lapping wheels mutually compress under the action of self-weight, realize two pairs of gear lapping wheels without back clearance engaged transmission.
Further, the transmission ratio of above-mentioned two-way V belt translation is consistent with the transmission ratio to gear lapping wheel, and the opposite of transmission ratio is missed
Difference is not more than 2%.
Further, above-mentioned that entirely grinding device is mounted on horizontal plane on 70 °~80 ° of inclined workbench, two
Compression is bonded with work top under the action of automatic to gear lapping wheel, it is ensured that coplanar to the axially position reference plane of gear lapping wheel;Two
It floats to the centre of gyration of gear lapping wheel, centre-to-centre spacing is adjusted according to the deviation situation automatic fine of meshing gear.
Above-mentioned raising Gear Processing precision to grinding device to the method for grinding, pass through accurate active and driven friction pulley will
The rotary motion of one motor is divided into direction of rotation opposite active and driven pulley, is then respectively driven by V belt translation
Two intermeshing to grinding gear A and B, and ensures that the transmission ratio of two-way V belt translation is consistent with the transmission ratio to gear lapping wheel, passes
The relative error of dynamic ratio is not more than 2%;It is as follows to grinding operating procedure:
(1) each gear teeth for grinding gear A and B are numbered, and configures the lapping liquid of suitable particle size;
(2) the left flank of tooth first to the left flank of tooth of No. 1 tooth for grinding gear A or the right flank of tooth with No. 1 tooth of the B to gear lapping wheel or the right side
Flank engagement, to gear lapping wheel automatic anti-backlash under gravity;
(3) after motor positive and inverse alternating is to grinding a period of time t, turn off motor;
(4) side connecting rod A or B are pulled out, two pairs of gear lapping wheels is made to be disengaged from, while being actively in and loosening with driven pulley
State;
(5) any angle to one tooth of gear lapping wheel is rotated, connecting rod A or B is then put down, allows two pairs to grind gear A and B again
A wrong tooth engagement, while two belt pulleys are in tensioning state;
(6) start motor, continue to grinding according to the operating method of step 3, it is ensured that every time to the time t that grinds with to grinding strategy
Unanimously;
(7) step (4)-(6) are repeated, until completing one to grinding cycle T, i.e. a flank of tooth with to all same of gear lapping wheel
Side is involved in engagement;
(8) continue to repeat the above steps, it is the integer more than 1 to grinding period 2kT, wherein k to complete even number.
The beneficial effects of the present invention are the present invention is based on the averaging effect of errors of meshing gear surface deviation, provide
It is a kind of improve Gear Processing precision to grinding device with to the method for grinding.By precision friction idler wheel by the rotary motion of a motor
Be divided on two opposite belt pulleys of two-way direction of rotation, then by V belt translation respectively drive two it is intermeshing to gear lapping
Wheel, and ensure that the transmission ratio of two-way V belt translation is consistent with the transmission ratio to gear lapping wheel, to improve the tooth pitch to gear lapping wheel, Jin Erti
High two pairs of gear lapping wheel footpaths jump precision;The precision for improving the axially position benchmark of two pairs of gear lapping wheels, can reduce the spiral shell of two pairs of gear lapping wheels
Spin line deviation;Using the averaging effect of errors to dynamic force and total profile deviation during grinding, the flank profil to gear lapping wheel can be improved
Precision.The present invention provides a kind of raising Gear Processing precision to grinding device, by reducing gears tooth pitch, tooth to grinding to synchronize
Wide, helix and diameter jump deviation, have processing cost low, improve gears tooth pitch, flank profil, helix and diameter and jump precision and reduce table
The significant effect of surface roughness.The gear mesh method of grinding provided by the invention extend to high-end transmission gear it is secondary to grinding
In, there is good market application prospect and promotional value.
Description of the drawings
Fig. 1 gear mesh grinding devices.
In figure:1 active friction wheel;2 drive pulleys;3 transmission belt A;4 connecting rod A;5 revolution shaft parts;6 close pearl axle sleeves;7 pairs
Grind gear A;8 swing rod tension springs;9 driven friction pulleys;10 driven wheel swing rods;11 driven pulleies;12 transmission belt B;13 connecting rod B;14
Tensioning wheel compression spring;15 strainers;16 revolution shaft part B;17 pairs are ground gear B.
Specific implementation mode
With it is disclosed from base standard gear (CN107063678A) be to gear lapping wheel, illustrate the invention propose raising tooth
Take turns machining accuracy to grinding device with to the specific implementation mode for the method for grinding.
(1) to the structure of grinding device.
It is a kind of improve Gear Processing precision to grinding device, including active friction wheel 1, drive pulley 2, transmission belt A3,
Connecting rod A4, revolution shaft part A5, close pearl axle sleeve 6, to gear lapping wheel A7, swing rod tension spring 8, driven friction pulley 9, driven wheel swing rod 10, from
Dynamic belt pulley 11, connecting rod B13, tensioning wheel compression spring 14, tensioning wheel 15, turns round shaft part B16, to gear lapping wheel B17 at transmission belt B12.
Reference diameter to gear lapping wheel (A7, B17) is 120mm, and two friction pulleys (1,9) diameter is 36mm, two belt wheels
A diameter of 30mm, the length of connecting rod is 150mm.The axial width of two friction pulleys (1,9) is all higher than 20mm, and selects then to rub and be
The larger material of number.For open patent of invention proposition from base standard gear (CN107063678A), it can be directly utilized
Radial circle of reference cylinder in structure is as belt wheel.Active friction wheel 1 is driven by motor around fixed centre of gyration rotation, active skin
Belt wheel 2 is connect with 1 coaxial rigid of active friction wheel, and the centre of gyration is overlapped with the centre of gyration of the one end connecting rod A4;Connecting rod A4's is another
One end is connect with revolution shaft part A5, is revolved around with the revolution shaft part A5 being fixed on connecting rod A4 by close pearl axle sleeve 6 to gear lapping wheel A7
Turn;Motor, which can be selected, can realize positive and negative rotation and the stepping of the duration of runs or servo motor.
Driven pulley 9 drives a little turning round on driven wheel swing rod 10 by active friction wheel 1, driven wheel swing rod 10
One end is fixed shafting, and driven pulley 9 is pulled to active friction wheel 1 by the other end by swing rod tension spring 8, to make two friction pulleys
Between generate suitable normal pressure, and then generate suitable frictional force to drive two friction pulleys to rotate in opposite directions;The revolution of connecting rod B13
Center also overlaps on driven wheel swing rod 10, and with negative pulley wheel 11 and driven pulley 9;The other end of connecting rod B13 with return
The B16 connections of shaft section rotate gear lapping wheel B17 by close pearl axle sleeve around with the revolution shaft part B16 being fixed on connecting rod B13;
Two tensioning wheels installed in opposite directions are pushed with same compression spring 14, it is ensured that the tensile force of two transmission belts (3,12) is the same;It is logical
Cross the upper and lower position of adjustment tensioning device 15, the tensile force of two transmission belt of synchronous adjustment (3,12);
The centre-to-centre spacing of two belt pulleys (2,11) is less than the centre-to-centre spacing of two pairs of gear lapping wheels, to ensure two pairs of gear lapping wheels in dead weight
Mutually compressed under effect, realize two pairs of gear lapping wheels without back clearance engaged transmission;The transmission ratio of two-way V belt translation with to gear lapping wheel
Transmission ratio is consistent, and the relative error of transmission ratio is not more than 2%;Entirely horizontal plane is installed in grinding device at 70 °~80 ° to incline
On oblique workbench, two pairs of gear lapping wheels are bonded compression with work top under the action of automatic, it is ensured that fixed to the axial direction of gear lapping wheel
Position reference plane is coplanar;The centre of gyration of two pairs of gear lapping wheels floats, and centre-to-centre spacing is according to the deviation situation automatic fine tune of meshing gear
It is whole.
(2) to the method for grinding
It is a kind of improve Gear Processing precision to the method for grinding, by precision friction idler wheel (1,9) by the rotation of a motor
Movement is divided on two opposite belt pulleys (2,11) of direction of rotation, then by V belt translation respectively drive two it is intermeshing
To gear lapping wheel (A7, B17), and ensure that the transmission ratio of two-way V belt translation is consistent with the transmission ratio to gear lapping wheel, transmission ratio it is opposite
Error is as follows to grinding operating procedure no more than 2%:
(1) each gear teeth of gear lapping wheel (A7, B17) are numbered, and configures the lapping liquid of suitable particle size;
(2) the left flank of tooth first to the left flank of tooth of No. 1 tooth of gear lapping wheel A7 or the right flank of tooth and No. 1 tooth of the B17 to gear lapping wheel
Or right flank engagement, to gear lapping wheel automatic anti-backlash under gravity;
(3) after motor positive and inverse alternating is to grinding a period of time t, turn off motor;
(4) side connecting rod (4 or 13) is pulled out, two pairs of gear lapping wheels is made to be disengaged from, while two belt pulleys (3,12) are in and put
Loose state;
(5) rotate any angle to one tooth of gear lapping wheel, then put down connecting rod (4 or 13), allow two pairs of gear lapping wheels (A7,
B17) wrong a tooth engagement again, while two belt pulleys are in tensioning state;
(6) start motor, continue to grinding according to the operating method of step 3, it is ensured that every time to the time t that grinds with to grinding strategy
Unanimously;
(7) step (4)-(6) are repeated, until completing one to grinding cycle T, i.e. a flank of tooth with to all same of gear lapping wheel
Side is involved in engagement;
(8) continue to repeat the above steps, it is the natural number more than 1 to grinding period 2kT, wherein k to complete even number.
For etc. parameters master gear for, the positions of commutative two pairs of gear lapping wheels (A7, B17) repeats above-mentioned to grinding behaviour
Make, to be homogenized the error generated by the difference of position and transmission ratio.
Master gear is first worked by teeth grinding method to 2~3 grades of economic accuracy, then patent through the invention in practice
The raising Gear Processing precision of proposition to grinding device with to the method for grinding, the machining accuracy of gear is improved into 1 class precision again, will be dropped
The production cost of low 1 class precision master gear, and improve the production efficiency of 1 class precision master gear.
(3) drift correction mechanism
(1) mechanism of production of grinding pressure:Two gears are made to mutually compress the component of gear lapping wheel gravity, to
Generate the pressure between the flank of tooth.In addition, due to friction pulley (1,9), belt pulley 2,11) and to the radial circle of reference of gear lapping wheel (A7, B17)
The presence of the diameter mismachining tolerance of cylinder, it cannot be guaranteed that the transmission ratio of two-way V belt translation is completely the same.Due to two pairs of gear lapping wheels
(A7, B17) is in meshing state, and two pairs of gear lapping wheel speeds can be forced in the same size.Under the action of this mechanism, one can be made
Side belt pulley generates small slipping phenomenon, and then makes to generate larger moment of friction between belt and gear, and the moment of friction is final
To leading to the pressure generating the flank of tooth to gear lapping wheel.Therefore, which can ensure to grind under the action of above two mechanism
The generation of pressure can generate grinding removal under the opposite sliding to gear lapping wheel (A7, B17) flank of tooth.
(2) mechanism of circular pitch deviation is corrected:If two pairs of gear lapping wheels (A7, B17) do not have circular pitch deviation, then in the device
In the case that the transmission ratio of two-way V belt translation is constant, the pressure between the flank of tooth is also constant, and removal is ground to the flank of tooth of gear lapping wheel
Amount is also uniform.If there are larger circular pitch deviations for two pairs of gear lapping wheels, even if the transmission ratio of the device two-way V belt translation is permanent
Fixed, the face pressure to gear lapping wheel is also variation.The big flank of tooth grinding removal amount of pressure also becomes larger, and eventually results in the flank of tooth
Circular pitch deviation reduce.In addition, under the action of error is rerun a movie, larger circular pitch deviation also can be equal to the tooth ground by all participations
Change and reduces.Under the action of above two mechanism, to grinding back-geared circular pitch deviation, including single circular pitch deviation and tooth pitch it is tired
Product total deviation can further decrease.
(3) mechanism that diameter jumps deviation is corrected:The device gear diameter jumps reduction machine of the reduction mechanism with circular pitch deviation of deviation
It manages similar.When jumping larger tooth participation engagement to gear lapping wheel (A7, B17) diameter, the centre-to-centre spacing of two pairs of gear lapping wheels becomes larger, two pairs of gear lappings
The component of wheel gravity also has increased trend, and causing the normal pressure between the flank of tooth also has the tendency that becoming larger.Therefore in the work of the mechanism
Has the tendency that reduction with causing the diameter of the tooth to jump deviation.In addition, under the action of error is rerun a movie, larger diameter jumps deviation also can be by
All participations are homogenized the tooth ground and reduce.It, can be into one to grinding back-geared diameter jump error under the action of above two mechanism
Step reduces.
(4) mechanism of spiral deviation is corrected:Installation when the Gear Helix deviation is mainly by Gear Processing or measurement
Caused by beat.As long as improving the axially mounted benchmark accuracy of gear, the machining accuracy of the Gear Helix will be improved.The invention
The gear mesh grinding device of proposition, workbench working face is from the horizontal by 70 °~80 ° angles, under gravity, to gear lapping wheel
The axially position reference plane of (A7, B17) and the working face of tilting table are adjacent to, it is ensured that two pairs of gear lapping wheel shafts are to positioning datum
Precision.Since the centre-to-centre spacing of two pairs of gear lapping wheels (A7, B17) is floated, there is small cunning relative to tilting table to gear lapping wheel
Action is used.Polytetrafluoroethylene (PTFE) guide-soft-band is pasted on the working face of tilting table, and carries out accurate scraping and milled processed,
On be machined with oil groove, and ensure guide-soft-band high point flatness error be less than 1 μm.During to grinding, to grinding gear tooth width
The area preference of high point contacts, and grinding removal is participated in, to reduce the spiral deviation of gear.In addition, the work rerun a movie in error
Under, larger spiral deviation can also be reduced by all tooth homogenizing participated in grinding.Under the action of above two mechanism,
It can be further decreased to grinding back-geared spiral deviation.
(5) mechanism of total profile deviation is corrected:Since to gear lapping wheel (A7, the B17) flank of tooth, there are larger total profile deviations, right
Instantaneous angular velocity and angular acceleration during grinding between two gears can change, so as to cause in sliding process between the flank of tooth
Generate dynamic force.Under the action of frictional force between dynamic force and the flank of tooth, the opposite high point between the flank of tooth can be removed preferentially.In addition,
Under the action of error is rerun a movie, the total profile deviation of gear lapping wheel (A7, B17) can be reduced by all tooth homogenizing participated in grinding.
Under the action of above two mechanism, has the tendency that reduction to grinding back-geared total profile deviation.Due to gradually opening being changed after grinding
The direction of line flank of tooth Micro texture makes it along the measurement direction of flank profil involute, this, which is more advantageous to, reduces tooth-face roughness pair
The influence that involute profile deviation measures.
When two gear-profile deviations are smaller, the dynamic force between gear can also reduce, due between the flank of tooth from tooth root to
The size of tooth top force of sliding friction is variation, only leans on the effect of flank of tooth force of sliding friction that cannot effectively reduce the tooth of gear instead
Wide deviation.
Claims (9)
1. it is a kind of improve Gear Processing precision to grinding device, which is characterized in that including active friction wheel (1), drive pulley
(2), transmission belt A (3), connecting rod A (4), revolution shaft part A (5), close pearl axle sleeve (6), to grind gear A (7), swing rod tension spring (8), from
Dynamic friction wheel (9), driven wheel swing rod (10), driven pulley (11), transmission belt B (12), connecting rod B (13), tensioning wheel compression spring
(14), tension pulley mechanism (15), revolution shaft part B (16), to grinding gear B (17);
Active friction wheel (1) is driven by motor around fixed centre of gyration rotation, and drive pulley (2) is same with active friction wheel (1)
Axis is rigidly connected, and the centre of gyration is overlapped with the centre of gyration of connecting rod A (4) one end;The other end of connecting rod A (4) and revolution shaft part A
(5) it connects, is rotated around with the revolution shaft part A (5) being fixed on connecting rod A (4) by close pearl axle sleeve (6) to grinding gear A (7);
Driven pulley (9) drives a little turning round on driven wheel swing rod (10), driven wheel swing rod by active friction wheel (1)
(10) one end is fixed shafting, and driven pulley (9) is pulled to active friction wheel (1) by the other end by swing rod tension spring (8), from
And make to generate suitable normal pressure between two friction pulleys, and then suitable frictional force is generated to drive two friction pulleys to rotate in opposite directions;
The centre of gyration of connecting rod B (13) is returned with negative pulley wheel (11) and driven pulley (9) also on driven wheel swing rod (10)
Turn center coincidence;The other end of connecting rod B (13) with revolution shaft part B (16) connect, to grind gear B (17) by close pearl axle sleeve around with
Revolution shaft part B (16) rotations being fixed on connecting rod B (13).
2. it is according to claim 1 improve Gear Processing precision to grinding device, which is characterized in that with same compression spring (14)
Push two tensioning wheels installed in opposite directions, it is ensured that transmission belt A is as the tensile force of B;Above and below strainer (15)
Position, the tensile force of synchronous adjustment two transmission belt A and B.
3. it is according to claim 1 or 2 improve Gear Processing precision to grinding device, which is characterized in that drive pulley
It is less than the centre-to-centre spacing to grinding gear A and B with the centre-to-centre spacing of driven pulley, to ensure two pairs of gear lapping wheels phase under the action of self-weight
Mutually compress, realize two pairs of gear lapping wheels without back clearance engaged transmission.
4. it is according to claim 1 or 2 improve Gear Processing precision to grinding device, which is characterized in that two-way V belt translation
Transmission ratio it is consistent with the transmission ratio to gear lapping wheel, the relative error of transmission ratio is not more than 2%.
5. it is according to claim 3 improve Gear Processing precision to grinding device, which is characterized in that the biography of two-way V belt translation
Dynamic more consistent than with the transmission ratio to gear lapping wheel, the relative error of transmission ratio is not more than 2%.
6. raising Gear Processing precision according to claims 1 or 2 or 5 to grinding device, which is characterized in that entirely to grinding
Device is mounted on horizontal plane on 70 °~80 ° of inclined workbench, two pairs of gear lapping wheels under the action of automatic with workbench
Face paste combined pressure is tight, it is ensured that coplanar to the axially position reference plane of gear lapping wheel;The centre of gyration of two pairs of gear lapping wheels floats, centre-to-centre spacing root
It is adjusted according to the deviation situation automatic fine of meshing gear.
7. it is according to claim 3 improve Gear Processing precision to grinding device, which is characterized in that entirely to grinding device pacify
On the inclined workbench with horizontal plane at 70 °~80 °, two pairs of gear lapping wheels are bonded under the action of automatic with work top
It compresses, it is ensured that coplanar to the axially position reference plane of gear lapping wheel;The centre of gyration of two pairs of gear lapping wheels floats, and centre-to-centre spacing is according to engagement
The deviation situation automatic fine of gear adjusts.
8. it is according to claim 4 improve Gear Processing precision to grinding device, which is characterized in that entirely to grinding device pacify
On the inclined workbench with horizontal plane at 70 °~80 °, two pairs of gear lapping wheels are bonded under the action of automatic with work top
It compresses, it is ensured that coplanar to the axially position reference plane of gear lapping wheel;The centre of gyration of two pairs of gear lapping wheels floats, and centre-to-centre spacing is according to engagement
The deviation situation automatic fine of gear adjusts.
9. using any raising Gear Processing precision described in claim 1-8 to grinding device to the method for grinding, feature exists
In the rotary motion of one motor is divided into the opposite active in direction of rotation and driven by accurate active and driven friction pulley
On belt pulley, then by V belt translation respectively drive two it is intermeshing to grinding gear A and B, and ensure two-way V belt translation
Transmission ratio is consistent with the transmission ratio to gear lapping wheel, and the relative error of transmission ratio is not more than 2%;It is as follows to grinding operating procedure:
(1) each gear teeth for grinding gear A and B are numbered, and configures the lapping liquid of suitable particle size;
(2) the left flank of tooth first to the left flank of tooth of No. 1 tooth for grinding gear A or the right flank of tooth with No. 1 tooth of the B to gear lapping wheel or the right flank of tooth
Engagement, to gear lapping wheel automatic anti-backlash under gravity;
(3) after motor positive and inverse alternating is to grinding a period of time t, turn off motor;
(4) side connecting rod A or B are pulled out, two pairs of gear lapping wheels is made to be disengaged from, while being actively in driven pulley and loosening shape
State;
(5) any angle to one tooth of gear lapping wheel is rotated, connecting rod A or B are then put down, allows two pairs to grind gear A and B mistake one again
Tooth engagement, while two belt pulleys are in tensioning state;
(6) start motor, continue to grinding according to the operating method of step 3, it is ensured that every time to the time t that grinds with to grinding strategy one
It causes;
(7) step (4)-(6) are repeated, until completing one to grinding cycle T, i.e. a flank of tooth and to all homonymies of gear lapping wheel all
Participate in engagement;
(8) continue to repeat the above steps, it is the integer more than 1 to grinding period 2kT, wherein k to complete even number.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201810466326.1A CN108581080B (en) | 2018-05-09 | 2018-05-09 | It is a kind of improve Gear Processing precision to grinding device with to the method for grinding |
Applications Claiming Priority (1)
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CN201810466326.1A CN108581080B (en) | 2018-05-09 | 2018-05-09 | It is a kind of improve Gear Processing precision to grinding device with to the method for grinding |
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CN108581080A true CN108581080A (en) | 2018-09-28 |
CN108581080B CN108581080B (en) | 2019-05-14 |
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CN110153507A (en) * | 2019-06-06 | 2019-08-23 | 天津扬天科技有限公司 | It is a kind of be applicable in different centers away from a variety of coupling gears grinding mechanism |
CN113145944A (en) * | 2021-06-01 | 2021-07-23 | 大连理工大学 | Vibration generating mechanism of gear lapping device |
CN113175509A (en) * | 2021-06-01 | 2021-07-27 | 大连理工大学 | Synchronous rotary friction transmission mechanism of gear lapping device |
CN113199092A (en) * | 2021-06-01 | 2021-08-03 | 大连理工大学 | Grinding agent coating and protecting device of gear lapping device |
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CN113145944A (en) * | 2021-06-01 | 2021-07-23 | 大连理工大学 | Vibration generating mechanism of gear lapping device |
CN113175509A (en) * | 2021-06-01 | 2021-07-27 | 大连理工大学 | Synchronous rotary friction transmission mechanism of gear lapping device |
CN113199092A (en) * | 2021-06-01 | 2021-08-03 | 大连理工大学 | Grinding agent coating and protecting device of gear lapping device |
CN113175509B (en) * | 2021-06-01 | 2023-10-13 | 大连理工大学 | Synchronous rotation friction transmission mechanism of gear lapping device |
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