CN108580675B - Cold-pressing assembly mold and cold-pressing assembly method for busbar - Google Patents
Cold-pressing assembly mold and cold-pressing assembly method for busbar Download PDFInfo
- Publication number
- CN108580675B CN108580675B CN201810148062.5A CN201810148062A CN108580675B CN 108580675 B CN108580675 B CN 108580675B CN 201810148062 A CN201810148062 A CN 201810148062A CN 108580675 B CN108580675 B CN 108580675B
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- busbar
- tray
- pressing
- lower template
- template
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D37/00—Tools as parts of machines covered by this subclass
- B21D37/10—Die sets; Pillar guides
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D39/00—Application of procedures in order to connect objects or parts, e.g. coating with sheet metal otherwise than by plating; Tube expanders
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D43/00—Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
- B21D43/003—Positioning devices
Abstract
The application relates to a busbar general cold-pressing assembly die, which comprises: the lower template comprises a plurality of pressing strips of at least one specification and is detachably adsorbed and fixed on the tray, a busbar to be assembled is placed above the lower template, the busbar is formed by bonding two or more parts, the busbar is provided with a through positioning hole, and the lower template forms a stress plane capable of supporting the busbar through the arrangement of the plurality of pressing strips, so that the lower surface of the busbar can be attached to the upper surface of the lower template. The lower template and the upper template are formed by splicing the plurality of pressing strips of at least one specification, so that the lower template can be formed by arranging the busbar structure subjected to cold pressing according to the requirement, the cold pressing assembly die can meet the assembly requirements of the busbar with different structures, sizes and shapes, can be applied to the assembly of most busbar products, has strong applicability, and greatly reduces the manufacturing cost of the assembly die.
Description
Technical Field
The application belongs to the field of cold-pressing assembly of low-inductance composite busbar products, and particularly relates to a universal cold-pressing assembly die for a busbar and a busbar cold-pressing assembly method using the die.
Background
The low inductance busbar, also known as a composite busbar, is used as a bus for integrating various devices in a higher power electronic loop. The bus bar is named low-inductance because of the low mutual inductance between the parallel lines. The high-voltage-source-type power generation circuit is generally used in circuits with high integration and low inductance requirements, and is widely applied to converters and inverters for automobiles, electric locomotives, wind power generation and solar power generation at present.
The common low-inductance composite busbar is generally formed by laminating the low-inductance composite busbar by one time, but a larger proportion of low-inductance composite busbar is formed by laminating the low-inductance composite busbar by one time due to the fact that the characteristic structure of the product is not suitable for laminating the low-inductance composite busbar by one time, the product is divided into a plurality of components, the components are singly laminated and then are bonded into a whole low-inductance composite busbar, and the process of bonding the components into a whole is called cold-pressing assembly.
Because of the diversification of the structure, shape and size of the low-inductance composite busbar, each low-inductance composite busbar which needs cold-pressing assembly needs a set of special cold-pressing assembly die, the set of die is used for product positioning and pressure transmission, and various quality characteristics such as hole center distance, glue layer thickness, partial discharge performance and the like among low-inductance composite busbar components are ensured.
Based on a plurality of defects of the special cold-pressing assembly die, through analysis and multiple test verification of the cold-pressing assembly process of the low-inductance composite busbar, a universal die suitable for cold-pressing assembly of various low-inductance composite busbars, hereinafter referred to as a universal cold-pressing assembly die, is developed by matching with the use of a cold press.
Therefore, the application mainly solves the problems of high processing cost, difficult storage management, high maintenance cost and the like of the cold-pressing assembly die special for the low-sensitivity composite busbar with different structures.
Disclosure of Invention
In order to solve the problems, the application provides a busbar universal cold-pressing assembly die which is high in universality, can meet the assembly requirements of busbars with different structures, sizes and shapes, and greatly reduces the cost.
The application provides a busbar general cold-pressing assembly die, which comprises: the lower template comprises a plurality of pressing strips of at least one specification and is detachably adsorbed and fixed on the tray, a busbar to be assembled is placed above the lower template, the busbar is formed by bonding two or more parts, the busbar is provided with a through positioning hole, and the lower template forms a stress plane capable of supporting the busbar through the arrangement of the plurality of pressing strips, so that the lower surface of the busbar can be attached to the upper surface of the lower template.
In one embodiment, the positioning holes are protrusions higher than the surface of the busbar, and the plurality of pressing bars of the lower template can form intervals for accommodating the protrusions of the lower surface of the busbar through preset arrangement.
In one embodiment, the upper surface of the busbar is provided with an upper template, the upper template is composed of a plurality of pressing strips of at least one specification and is arranged on the upper surface of the busbar to form a stress surface, and the pressing strips of the upper template can be attached to the upper surface of the busbar except for the positioning holes through preset arrangement.
In one embodiment, the beads are made of sheet molding compound, and the lower surface of each bead is provided with a magnet bottom hole, and a magnet is embedded in the magnet bottom hole.
In one embodiment, the upper surface of the batten is imprinted with graduation marks along the length direction for locating the relative position of each batten when the lower template is arranged.
In one embodiment, the device further comprises at least one positioning plate, wherein a detachable positioning pin is arranged on the positioning plate, and the positioning pin is inserted into the positioning hole of the busbar to enable the parts to be assembled to be positioned relatively, so that the installation size of the busbar is ensured.
In one embodiment, a buffer layer is further arranged between the tray and the lower template, and the buffer layer is tiled on the tray.
In one embodiment, the buffer layer is made of silicone rubber, and the thickness of the buffer layer is 1-2mm.
In one embodiment, the tray is plate-shaped and made of carbon structural steel, and extends upwards on one side of the edge to form a bent end.
A busbar cold-pressing assembly method uses the busbar general cold-pressing assembly die and comprises the following steps:
(1) Smoothly placing a tray, and flatly paving a buffer layer on the upper surface of the tray;
(2) Selecting the pressing strips with required specification and quantity to arrange according to a preset busbar structure to form a lower template;
(3) Assembling two or more busbar components according to preset requirements, and placing the busbar components on a arranged lower template;
(4) Inserting a positioning plate with a positioning pin into a positioning hole of a busbar to realize the determination of the relative positions of a plurality of parts of the busbar;
(5) Placing the layering with the selected specification on the upper surface except the positioning holes of the female mold to form an upper template;
(6) Placing the tray on a table top of a cold press;
(7) And setting the cold press to proper pressure to complete the assembly and pressing process and realize the bonding between the busbar components.
Compared with the prior art, the application has the advantages that: (1) The lower template and the upper template are formed by arranging a plurality of pressing strips of at least one specification, so that the lower template can be formed by specific arrangement according to a busbar structure needing cold pressing, and therefore, the cold pressing assembly die can meet the assembly requirements of busbars with different structures, sizes and shapes, can be applied to the assembly of most busbar products, has stronger universality, and greatly reduces the manufacturing cost of the assembly die; (2) The layering in the universal cold-pressing assembly die has magnetic force through embedding the magnet and is adsorbed on the tray, so that the self-limiting on the tray is realized, and the operation is simple and quick; (3) The general cold-pressing assembly die disclosed by the application is simpler in structure, less in required materials, capable of being reused, convenient to store and manage and capable of reducing management and maintenance costs.
Drawings
The application will be described in more detail hereinafter on the basis of embodiments and with reference to the accompanying drawings. Wherein:
FIG. 1 is an exploded perspective view of a universal cold press assembly die for a busbar of the present application;
FIG. 2 is a front view of a busbar universal cold press assembly die of the present application;
FIG. 3 is a bottom view of one gauge strip of the present application;
FIG. 4 is a front view of one gauge strip of the present application;
FIG. 5 is a top view of one gauge strip of the present application;
FIG. 6 is a schematic perspective view of an assembled busbar according to an embodiment of the present application;
FIG. 7 is a schematic diagram illustrating the positioning of a busbar according to an embodiment of the present application;
FIG. 8 is a schematic diagram of the cooperation between the lower template and the busbar according to the embodiment of the present application.
Like parts are designated with like reference numerals throughout the drawings. The figures are not drawn to scale.
Detailed Description
The application will be further described with reference to the accompanying drawings.
The application provides a general cold-pressing assembly die for a busbar. As shown in fig. 1 and 2, the cold press assembly mold of the present application includes: the tray 1, the lower template 2, the upper template 3, the busbar 4 to be assembled and the locating plate 5.
In this embodiment, the tray 1 has a plate-like structure with a flat supporting surface, so that the lower template 2 can be placed on the tray 1; the pallet 1 can also attract magnets, and the pallet 1 is preferably made of carbon structural steel (Q235), so that the pallet can attract magnets and can bear pressure due to high hardness. Any material that can absorb the magnet and has high hardness may be used as the material for manufacturing the tray 1, and is not limited herein. In addition, one side of the edge of the tray 1 extends upwards to form a bending end 11, and the bending end 11 is mainly convenient for operators to push and pull the tray 1.
In the present embodiment, the lower die plate 2 and the upper die plate 3 are each formed by arranging a plurality of molding strips 6 of at least one specification, in other words, when arranging the lower die plate 2 and the upper die plate 3, depending on the actual use, a plurality of molding strips 6 of one specification may be used, or a plurality of molding strips 6 of a plurality of specifications may be used. The specifications of the bead 6 in the present application are different, but the height of the bead 6 is the same. Therefore, when the pressing strips 6 are arranged as the lower template 2 or the upper template 3, a stress surface with uniform height can be formed, so that the functions of force transmission and avoidance are achieved.
Preferably, the molding compound (SMC) of the present application is used to form the molding compound (6), which includes several rectangular structures with the same height and multiple rectangular solids with different lengths and widths (it should be noted that the material and shape of the molding compound (6) are not limited to one material or shape provided by the present application).
Preferably, considering that the lower die plate 2 formed by the pressing strips 6 has a risk of moving in the turnover process, the pressing strips 6 can be embedded with magnets, so that the pressing strips 6 have certain magnetism and can be adsorbed on the tray 1, the lower die plate 2 is detachably adsorbed on the tray 1 through the limit between the self magnetic force and the tray 1, namely, the pressing strips 6 can be fixedly adsorbed on the tray 1 through the magnets and can be moved or removed from the tray 1. Preferably, as shown in fig. 3 and 4, a molding structure of one specification of the present application is provided, in which four magnet bottom holes 61 are provided on the lower surface of each molding 6, and a magnet (not shown) is embedded in each magnet bottom hole 61. Therefore, the lower template 2 formed by combining a plurality of pressing strips 6 can be adsorbed on the tray 1 through four magnets at the bottom of the pressing strips 6.
Because the lower template 2 and the upper template 3 in the application are formed by arranging a plurality of pressing strips 6 with different specifications, preferably, the application can arrange the lower template 2 which meets the assembly of most of the busbar 4 only by using the pressing strips 6 with few specifications, therefore, when the lower template is arranged at the beginning, the pressing strips 6 with proper sizes are required to be selected for arrangement according to the size factors, avoiding positions and other size factors of the busbar 4, and in the embodiment, preferably, as shown in fig. 5, graduation marks 62 are printed on the upper surface of the pressing strips 6 along the length direction. When the pressing strips 6 form the lower template 2 or the upper template 3, the positions and the intervals of the pressing strips 6 are marked on the drawing, the pressing strips 6 with proper sizes can be quickly selected through the scale marks 62 of the pressing strips 6, a plurality of pressing strips 6 can be quickly positioned at a certain position on the tray 1 to be assembled into the lower template 2, the relative positions of the pressing strips can be referred to, the arrangement of operators is facilitated, and the operation is simple and quick. In addition, the space 21 is reserved on the lower die plate 2 composed of the pressing strips 6, preferably, as the upper surface and the lower surface of the assembled busbar 4 are provided with at least one protrusion 41, the positions and the number of the space 21 are matched with those of the protrusions 41 on the busbar component 4, in the embodiment, as long as the size of the space 21 can accommodate the protrusions 41, the busbar 4 can be attached on the upper surface of the lower die plate 2 in parallel, the inner wall of the space 21 does not need to be completely attached to the outer wall of the protrusion 41, and therefore, the requirement on the size precision is low, and the operation of operators is more convenient.
In this embodiment, as shown in fig. 6, two parts of the busbar 4 to be assembled are required to be stacked according to the drawing requirement, and because the relative positions of the two parts of the busbar 4 to be bonded have the precision requirement, the two parts of the busbar 4 need to be positioned by using the positioning plate 5, and as shown in fig. 6, positioning holes are formed in the combined protrusions 41 of the busbar 4, as shown in fig. 7, pin holes are formed in the positioning plate 5, detachable positioning pins 51 are arranged in the pin holes, the positioning pins 51 are riveted into the corresponding pin holes according to the positions of the positioning holes of the protrusions 41 on the busbar, and then the positioning pins 51 are inserted into the positioning holes of the protrusions 41 from the upper surface of the busbar 4, so that the positioning between the two parts of the busbar 4 is realized, and the two parts of the busbar 4 are prevented from being relatively displaced during pressing.
Preferably, the positioning plate 5 is made of stainless steel and is therefore not easily deformed during positioning, so as to ensure that the two busbar 4 do not move relative to each other (the material of the positioning plate 5 is not limited). In addition, the positioning plate 5 can be in a U shape, an I shape or an F shape according to the positions of the positioning holes of the protrusions 41 on different busbar 4.
Since the protrusions 41 are formed by the copper plug holes 42, the copper plug holes 42 are protruded from the upper surface or the lower surface of the busbar 4, and the assembled and positioned busbar 4 is positioned between the lower die plate 2 and the upper die plate 3, in order to make the upper surface of the lower die plate 2 and the lower surface of the busbar 4 fit as much as possible, a certain amount of gaps 21 are left between the battens 6 when the lower die plate 2 is formed, as shown in fig. 8, so that the protrusions 41 on the lower surface of the busbar 4 can be inserted into the gaps 21, ensuring that most of the area of the lower surface of the busbar 4 is fit with the lower die plate 2, and in addition, as shown in fig. 1, the upper die plate 3 is also formed by the battens 6, but all the battens 6 of the lower die plate 2 are fit together except for the gaps 21 between the battens 6. The upper template 3 is not attached to the upper surface of the busbar 4 in the largest area as far as possible as the lower template 2, and only the pressing strips 6 are uniformly arranged on the upper surface of the busbar 4, so that the upper surface of the busbar 4 is uniformly stressed when the busbar 4 is pressed, the using amount of the pressing strips 6 is saved, and the production cost and the operation cost are reduced.
Further, as shown in fig. 1, in this embodiment, a buffer layer 7 is further provided between the tray 1 and the lower die plate 2, and preferably, the buffer layer 7 is made of a flexible material such as silicone rubber, and the thickness of the buffer layer 7 is 1-2mm and is laid flat on the tray 1. The buffer layer 7 is mainly used for compensating the thickness difference of the pressing bar 6 of the lower template 2.
The application also provides a cold-pressing assembly method of the busbar 4, which comprises the following steps of:
(1) Smoothly placing a tray, and flatly paving a buffer layer on the upper surface of the tray;
(2) Selecting the pressing strips with required specification and quantity to arrange according to a preset busbar structure to form a lower template;
(3) Assembling two or more busbar components according to preset requirements, and placing the busbar components on a arranged lower template;
(4) Inserting a positioning plate with a positioning pin into a positioning hole of a busbar to realize the determination of the relative positions of a plurality of parts of the busbar;
(5) Placing the layering with the selected specification on the upper surface of the busbar and avoiding the bulge on the upper surface of the busbar to form an upper template;
(6) Placing the tray on a table top of a cold press;
(7) And setting the cold press to proper pressure to complete the assembly and pressing process and realize the bonding between the busbar components.
The cold press of the present application may be replaced with a gas type press or other pressurizing device. The busbar "upper surface" as used herein is used to define the direction in which the components are disposed away from the ground in the vertical direction, while the busbar "lower surface" is used to define the direction in which the components are disposed closer to the ground in the vertical direction.
The structure has the advantages that: (1) The lower template 2 and the upper template 3 are arranged by a plurality of pressing strips 6 with at least one specification, so that the lower template 2 can be formed by arranging the busbar 4 structure which is required to be cold-pressed, the cold-pressed assembly die can meet the assembly requirements of the busbar 4 with different structures, sizes and shapes, can be applied to the assembly of most busbar 4 products, has stronger universality, and greatly reduces the manufacturing cost of the assembly die; (2) The pressing strip 6 in the universal cold pressing assembly die has magnetic force through embedding the magnet and is adsorbed on the tray 1, so that the self-limiting on the tray 1 is realized, and the operation is simple and quick; (3) The general cold-pressing assembly die realizes the semi-automatic operation of the assembly process of the busbar 4, effectively improves the assembly efficiency of the busbar 4, and greatly reduces the labor intensity of the assembly process; (4) The general cold-pressing assembly die disclosed by the application is simpler in structure, less in required materials, capable of being reused, convenient to store and manage and capable of reducing management and maintenance costs.
While the application has been described with reference to a preferred embodiment, various modifications may be made and equivalents may be substituted for elements thereof without departing from the scope of the application. In particular, the technical features mentioned in the respective embodiments may be combined in any manner as long as there is no structural conflict. The present application is not limited to the specific embodiments disclosed herein, but encompasses all technical solutions falling within the scope of the claims.
Claims (7)
1. General cold pressing assembly jig of busbar, characterized by including: the lower template is formed by a plurality of pressing strips of at least one specification and is detachably adsorbed and fixed on the tray, a busbar to be assembled is placed above the lower template, the busbar is formed by bonding two or more parts, the busbar is provided with a through positioning hole, the positioning hole is formed at a bulge higher than the surface of the busbar, a detachable positioning pin is arranged on the positioning plate, the positioning pin is inserted into the busbar positioning hole to enable parts of the busbar to be assembled to be positioned relatively, the pressing strips of the lower template can form a stress plane for accommodating the bulge of the lower surface of the busbar through the arrangement of the pressing strips, so that the lower surface of the busbar can be attached to the upper surface of the lower template, the upper template is placed on the busbar, the positioning hole is formed by a plurality of pressing strips of at least one specification and is arranged on the upper surface of the busbar to form a stress plane, and the pressing strips of the upper template can be attached to the upper surface of the busbar through the arrangement of the pressing strips.
2. The busbar universal cold press assembly die as set forth in claim 1, wherein the beads are made of sheet molding compound, and a magnet bottom hole is formed in a lower surface of each bead, and a magnet is embedded in the magnet bottom hole.
3. The busbar universal cold press assembly die as set forth in claim 2, wherein the upper surface of the beads is imprinted with graduation marks along a length direction for locating the relative positions of the beads when the lower die plate is disposed.
4. The busbar universal cold press assembly die of claim 1, wherein a buffer layer is further arranged between the tray and the lower die plate, and the buffer layer is tiled on the tray.
5. The busbar universal cold press assembly die of claim 4, wherein the buffer layer is made of silicone rubber, and the thickness of the buffer layer is 1-2mm.
6. The busbar universal cold press assembly die as set forth in any one of claims 1 to 5, wherein the tray is plate-shaped and made of carbon structural steel, and the tray extends upward at one side of the rim to form a bent end.
7. A busbar cold press assembly method, characterized in that a busbar universal cold press assembly mould according to any one of claims 1 to 6 is used, comprising the following steps:
(1) Smoothly placing a tray, and flatly paving a buffer layer on the upper surface of the tray;
(2) Selecting the pressing strips with required specification and quantity to arrange according to a preset busbar structure to form a lower template;
(3) Assembling two or more busbar components according to preset requirements, and placing the busbar components on a arranged lower template;
(4) Inserting a positioning plate with a positioning pin into a positioning hole of a busbar to realize the determination of the relative positions of a plurality of parts of the busbar;
5) Placing the layering with the selected specification on the upper surface except the positioning holes of the female mold to form an upper template;
(6) Placing the tray on a table top of a cold press;
(7) And setting the cold press to proper pressure to complete the assembly and pressing process and realize the bonding between the busbar components.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810148062.5A CN108580675B (en) | 2018-02-13 | 2018-02-13 | Cold-pressing assembly mold and cold-pressing assembly method for busbar |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810148062.5A CN108580675B (en) | 2018-02-13 | 2018-02-13 | Cold-pressing assembly mold and cold-pressing assembly method for busbar |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN108580675A CN108580675A (en) | 2018-09-28 |
| CN108580675B true CN108580675B (en) | 2023-10-03 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810148062.5A Active CN108580675B (en) | 2018-02-13 | 2018-02-13 | Cold-pressing assembly mold and cold-pressing assembly method for busbar |
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| CN (1) | CN108580675B (en) |
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| EP1902859A1 (en) * | 2006-09-22 | 2008-03-26 | Brix S.r.l. | A method for preparing tiles or sheets consisting of mosaic pieces and tiles obtained therewith |
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Also Published As
| Publication number | Publication date |
|---|---|
| CN108580675A (en) | 2018-09-28 |
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