CN108580144A - Full-automatic integral formula fuel gas energy-saving high temperature furnace - Google Patents
Full-automatic integral formula fuel gas energy-saving high temperature furnace Download PDFInfo
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- CN108580144A CN108580144A CN201810643904.4A CN201810643904A CN108580144A CN 108580144 A CN108580144 A CN 108580144A CN 201810643904 A CN201810643904 A CN 201810643904A CN 108580144 A CN108580144 A CN 108580144A
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- temperature section
- high temperature
- furnace
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- furnace body
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B16/00—Spray booths
- B05B16/20—Arrangements for spraying in combination with other operations, e.g. drying; Arrangements enabling a combination of spraying operations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
- B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
- B05B13/0221—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work characterised by the means for moving or conveying the objects or other work, e.g. conveyor belts
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B16/00—Spray booths
- B05B16/90—Spray booths comprising conveying means for moving objects or other work to be sprayed in and out of the booth, e.g. through the booth
- B05B16/95—Spray booths comprising conveying means for moving objects or other work to be sprayed in and out of the booth, e.g. through the booth the objects or other work to be sprayed lying on, or being held above the conveying means, i.e. not hanging from the conveying means
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D3/00—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
- B05D3/04—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by exposure to gases
- B05D3/0406—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by exposure to gases the gas being air
- B05D3/0413—Heating with air
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24H—FLUID HEATERS, e.g. WATER OR AIR HEATERS, HAVING HEAT-GENERATING MEANS, e.g. HEAT PUMPS, IN GENERAL
- F24H3/00—Air heaters
- F24H3/006—Air heaters using fluid fuel
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24H—FLUID HEATERS, e.g. WATER OR AIR HEATERS, HAVING HEAT-GENERATING MEANS, e.g. HEAT PUMPS, IN GENERAL
- F24H9/00—Details
- F24H9/18—Arrangement or mounting of grates or heating means
- F24H9/1854—Arrangement or mounting of grates or heating means for air heaters
- F24H9/1877—Arrangement or mounting of combustion heating means, e.g. grates or burners
- F24H9/1881—Arrangement or mounting of combustion heating means, e.g. grates or burners using fluid fuel
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- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Tunnel Furnaces (AREA)
- Waste-Gas Treatment And Other Accessory Devices For Furnaces (AREA)
Abstract
The present invention relates to a kind of full-automatic integral formula fuel gas energy-saving high temperature furnaces, low-temperature zone furnace body, middle-temperature section furnace body, high temperature section first segment furnace body, high temperature section second save furnace body and are in turn connected into integrated stove, has combustion chamber in each section of furnace body, furnace chamber internal heat input system and furnace chamber internal heat cyclic utilization system are respectively placed in the top of integrated stove；Track chain-drive mechanism work piece holder is located in integrated stove, transfer motion power structure is located at lower end outside furnace body, low-temperature zone furnace body front end is imported and exported equipped with furnace body, and track chain-drive mechanism imports and exports connection spray painting room by track chain track and transmission track chain through furnace body.The present invention uses the multiple stage circulation method of operation, and can the heat of itself be delivered to middle-temperature section in from high temperature section to middle-temperature section workpiece moving process can form the transmission of heat, while can reduce continuing to generate and then having saved the energy for middle-temperature section combustion chamber heat；Inside of the invention has heat to utilize system step by step, can the effectively save energy.
Description
Technical field
The present invention relates to a kind of circulating, efficient energy-saving gas high temperature furnace, especially a kind of connection paint spray booth and preceding place
Manage the automatic fuel gas high temperature furnace of equipment.
Background technology
Tradition goes to high temperature furnace domestic demand from paint spray booth and wants artificial transfer by formula high temperature furnace, workpiece, causes people since then
The increase of member's cost, and sprayed surface paint damage is be easy to cause during transfer etc..Tradition passes through formula high temperature furnace, inlet and outlet
It is open type, that is, imports and exports fire door and protected without anti-heat loss.Furnace heat can be lost in from into plug for outlet, be caused warm in furnace body
Degree reduces, and continuing high-power fever so as to cause combustion chamber or electric heating tube could maintain in-furnace temperature to reach job requirement temperature
Degree, so as to cause a large amount of wastes of energy consumption.
Tradition is by formula high temperature furnace, and workpiece is from low-temperature zone-middle-temperature section -- after the completion of high temperature section heating heating, workpiece needs cold
But to room temperature, workpiece can reach 430 DEG C or so from workpiece temperature after high temperature section outflow, be cooled to room temperature within a very short time and need greatly
Power cooling blower is cooled down to room temperature.Workpiece can lead to inside workpiece metallic character from high temperature quick refrigeration to room temperature
It changes, is deformed upon so as to cause workpiece configurations size, workpiece functional dimension is caused to change, influence the group in later stage
Dress, can cause workpiece to be scrapped when serious.Workpiece is directly cooled to room temperature from high temperature causes amount of heat to lose, and passes through cooling blower
Cooling can lead to the increase of energy cost, cause many unnecessary energy wastes.
Tradition uses guipure chain by formula high temperature furnace conveyor chain, and workpiece is placed on network chain to be entered with transmission mechanism
Furnace body is through low-temperature zone -- and then middle-temperature section-high temperature section-cooling zone cooling recycles.Since guipure chain passes through furnace body from room temperature
430 DEG C or so are warming up to, the temperature of guipure chain also rises to 430 DEG C or so therewith, and guipure chain is also required to absorb in the process
A part of heat, is then cooled to room temperature with workpiece through cooling zone again, leads to the waste significantly of energy input in this way, can not only make
At the increase of input cost, and the service life for also resulting in guipure chain falls sharply.
Therefore, it is necessary to design a kind of full-automatic integral formula fuel gas energy-saving high temperature furnace, this high temperature furnace apparatus has self-combustion
Machine, can automatically adjust the functions such as combustion conditions at automatic ignition device blowout protection according to setup parameter.With saving energy consumption, peace
Full intelligence reduces the features such as manipulation strength.And it is equally applicable to energy-saving fuel high temperature furnace, it only need to be fuel with changing fuel oil into i.e.
It can.
Invention content
It is an object of the invention to solve energy consumption problem of the tradition by formula heating furnace, and provide a kind of full-automatic integral formula
Fuel gas energy-saving high temperature furnace, workpiece from paint spray booth it is direct in go to furnace body；Furnace body imports and exports semitight energy-saving design；Workpiece high temperature section
Without cooling treatment；Guipure chain without heating cools down again, workpiece self rotating clamping use the direct insertion design of hexagonal hole, registration,
Clamp-replacing more convenient and quicker.
To achieve the above object, the technical scheme is that：A kind of full-automatic integral formula fuel gas energy-saving high temperature furnace, by low
Temperature section furnace body, middle-temperature section furnace body, high temperature section first segment furnace body, high temperature section second save furnace body, exhaust gas inside device, furnace chamber inside heat
Measure input system, furnace chamber internal heat cyclic utilization system, track chain-drive mechanism composition, the low-temperature zone furnace body, middle-temperature section
Furnace body, high temperature section first segment furnace body, high temperature section second save furnace body and are in turn connected into integrated stove, have in the low-temperature zone furnace body
There is middle-temperature section combustion chamber, high temperature section first segment furnace body to have high temperature section combustion chamber for low-temperature zone combustion chamber, middle-temperature section furnace body；It is described
Furnace chamber internal heat input system and furnace chamber internal heat cyclic utilization system are respectively placed in the top of integrated stove；Describedly
Rail chain-drive mechanism is cycle chain-drive mechanism, is mounted on lower end outside integrated stove, low-temperature zone furnace body front end is equipped with
Furnace body is imported and exported, and track chain-drive mechanism imports and exports connection spray painting room by track chain track and transmission track chain through furnace body；
The exhaust gas inside device is top integral type Multi-class propagation system, by furnace chamber exhaust gas exhaust fan, high temperature section exhaust gas air draft
Mouthful B, high temperature section exhaust gas exhaust outlet A, middle-temperature section exhaust gas exhaust outlet B, middle-temperature section exhaust gas exhaust outlet A, low-temperature zone exhaust gas exhaust outlet B,
Low-temperature zone exhaust gas exhaust outlet A, fire door exhaust outlet, volume damper and pipeline composition；The high temperature section exhaust gas exhaust outlet B, high temperature
The high temperature section second that section exhaust gas exhaust outlet A is separately positioned on saves at the top of furnace body and high temperature section first segment furnace body, middle-temperature section exhaust gas air draft
Mouth B, middle-temperature section exhaust gas exhaust outlet A are separately positioned at the top of middle-temperature section furnace body, low-temperature zone exhaust gas exhaust outlet B, low-temperature zone exhaust gas row
Air port A is separately positioned at the top of low-temperature zone furnace body；High temperature section exhaust gas exhaust outlet B, high temperature section exhaust gas exhaust outlet A, middle-temperature section exhaust gas
Exhaust outlet B, middle-temperature section exhaust gas exhaust outlet A, low-temperature zone exhaust gas exhaust outlet B, low-temperature zone exhaust gas exhaust outlet A, fire door exhaust outlet are successively
It is connected by pipeline, the fire door exhaust outlet is adjusted equipped with the discharge of exhaust gas exhaust fan and volume damper；
The furnace chamber internal heat input system is by furnace chamber air inlet, combustion chamber blast pipe, low-temperature zone hot wind inlet, middle-temperature section heat
Wind inlet, high temperature section hot wind inlet A, high temperature section hot wind inlet B compositions, the furnace chamber air inlet connect low-temperature zone hot wind inlet,
The low-temperature zone hot wind inlet, middle-temperature section hot wind inlet, high temperature section hot wind inlet A, high temperature section hot wind inlet B are separately connected low temperature
Section the furnace chamber of combustion chamber, the furnace chamber of middle-temperature section combustion chamber, high temperature section combustion chamber furnace chamber, low-temperature zone combustion chamber by combustion chamber into
Air hose connects low-temperature zone hot wind inlet, and low-temperature zone hot wind inlet is equipped with intake adjustable plate, and middle-temperature section combustion chamber passes through combustion chamber
The defeated connection middle-temperature section hot wind inlet of blast pipe；
The furnace chamber internal heat cyclic utilization system is by low-temperature zone exhaust duct, middle-temperature section exhaust duct, high temperature section exhaust duct A, height
Temperature section exhaust duct B, furnace chamber exhaust outlet, combustion chamber ajutage, combustion chamber pressure fan composition, low-temperature zone exhaust duct connect furnace chamber air draft
Mouthful, low-temperature zone exhaust duct, middle-temperature section exhaust duct, high temperature section exhaust duct A, high temperature section exhaust duct B are separately connected low-temperature zone combustion chamber
Furnace chamber, the furnace chamber of middle-temperature section combustion chamber, high temperature section combustion chamber furnace chamber, low-temperature zone combustion chamber passes through combustion chamber pressure fan and combustion
Burn the furnace chamber of room ajutage connection low-temperature zone combustion chamber.
Further, side is equipped with insulation construction to the integrated stove up and down, insulation construction using thermal insulation material into
Row heat preservation.
Further, it being connected with self-rotation wheel on the chain of the transmission track chain, self-rotation wheel is equipped with self-rotation wheel hexagonal hole,
And square steel, fixture support square steel is supported to be fitted with workpiece by self-rotation wheel hexagonal hole jockey.
Further, the furnace body inlet and outlet are Semi-seal structure, and furnace body inlet and outlet size is adapted with workpiece.
Further, it is high temperature section end furnace body that the high temperature section second, which saves furnace body, and high temperature section end furnace body is hermetically sealed knot
Structure.
Further, the fire door exhaust outlet connects pre-treatment heating water bath region by furnace chamber exhaust gas exhaust fan with pipeline.
The beneficial effects of the invention are as follows：
The full-automatic integral formula fuel gas energy-saving high temperature furnace of the present invention, inlet and outlet use semiclosed design, can largely subtract
Few heat scatters and disappears.This full-automatic integral formula fuel gas energy-saving high temperature furnace, high temperature section carry out work without using additional air cooler
The cooling of part, high temperature furnace end use totally-enclosed design, workpiece with transmission chain from furnace body lower opening position through low-temperature zone, in
Temperature section, high temperature section shuttling movement；A whole set of furnace interior recycle heat utilizes system, not only realizes the utilization step by step of heat, and
And can be energy saving consumption, furnace body and paint spray booth be designed as integral type, not only saved the artificial of transfer workpiece, but also
Workpiece can be avoided because lacquer painting damages caused by transferring in artificial.
The full-automatic integral formula fuel gas energy-saving high temperature furnace of the present invention uses the multiple stage circulation method of operation, from high temperature section to medium temperature
The heat of itself can be delivered to middle-temperature section in section workpiece moving process can form the transmission of heat, while can reduce middle-temperature section
Combustion chamber heat continues to generate and then has saved the energy；Similarly workpiece middle-temperature section, which is moved to low-temperature zone, can equally save low temperature
The using energy source of section combustion chamber.
The full-automatic integral formula fuel gas energy-saving high temperature furnace of the present invention, transmission mechanism use track linked transmission, chain to be not necessarily to
Furnace chamber is fully entered, workpiece and work piece holder enter furnace chamber, and the traditional type that reduces so largely is driven because of chain
Item enter heating in furnace body and caused by unnecessary heat waste.
Description of the drawings
Fig. 1 is the full-automatic integral formula fuel gas energy-saving high temperature furnace structural front view of the present invention；
Fig. 2 is the vertical view of Fig. 1；
Fig. 3 is the left view of Fig. 1；
Fig. 4 is the right view of Fig. 1；
Fig. 5 is the partial enlarged view at A in Fig. 2；
Fig. 6 is that furnace body inlet and outlet schematic diagram is arranged in low-temperature zone furnace body front end；
Fig. 7 is top integral type Multi-class propagation system structure diagram；
Fig. 8 is furnace chamber internal heat input system structural schematic diagram；
Fig. 9 is the partial enlarged view at X in Fig. 8；
Figure 10 is that furnace chamber internal heat recycles output system structural schematic diagram；
Figure 11 is the partial enlarged view at X1 in Figure 10；
Figure 12 is transmission track chain structure schematic diagram；
Figure 13 is self-rotation wheel hexagonal hole and fixture square steel structure figure；
Figure 14 is the full-automatic integral formula fuel gas energy-saving high temperature furnace multiple stage circulation traffic direction schematic diagram of the present invention.
Specific implementation mode
The invention will be further described with embodiment below in conjunction with the accompanying drawings.
As shown in Fig. 1 to Figure 14, full-automatic integral formula fuel gas energy-saving high temperature furnace of the invention, including track chain-drive mechanism
1, fire door exhaust outlet 4, fire door exhaust outlet 5, furnace chamber exhaust gas exhaust outlet 6, low-temperature zone furnace body 7, low-temperature zone combustion chamber 8, middle-temperature section
Furnace body 9, middle-temperature section combustion chamber 10, high temperature section first segment furnace body 11, high temperature section combustion chamber 12, high temperature section second save furnace body 13, stove
Body inlet and outlet 14, transmission track chain 15, low-temperature zone exhaust gas exhaust outlet A16, low-temperature zone exhaust gas exhaust outlet B17, middle-temperature section exhaust gas
Exhaust outlet A18, middle-temperature section exhaust gas exhaust outlet B19, high temperature section exhaust gas exhaust outlet A20, high temperature section exhaust gas exhaust outlet B21, low-temperature zone
Hot wind inlet 22, middle-temperature section hot wind inlet 23, high temperature section hot wind inlet A24, high temperature section hot wind inlet B25, furnace chamber air inlet 26,
Import air-flow plate 27, low-temperature zone exhaust duct 28, middle-temperature section exhaust duct 29, high temperature section exhaust duct A30, high temperature section exhaust duct
B31, furnace chamber exhaust outlet 32, high temperature section end furnace body 33, combustion chamber ajutage 34, furnace chamber exhaust outlet 35, combustion chamber pressure fan 36,
Spray room exhaust outlet 37, self-rotation wheel 38, fixture support square steel 39, self-rotation wheel hexagonal hole 40.
Full-automatic integral formula fuel gas energy-saving high temperature furnace is by low-temperature zone furnace body 7, middle-temperature section furnace body 9, high temperature section first segment furnace body
11, high temperature section second saves furnace body 13, exhaust gas inside device, furnace chamber internal heat input system, furnace chamber internal heat and recycles
System, track chain-drive mechanism 1 form.Low-temperature zone furnace body 7, middle-temperature section furnace body 9, high temperature section first segment furnace body 11, high temperature section
Two section furnace bodies 13 are in turn connected into integrated stove, have low-temperature zone combustion chamber 8 in low-temperature zone furnace body 7, during middle-temperature section furnace body 9 has
Temperature section combustion chamber 10, high temperature section first segment furnace body 11 have high temperature section combustion chamber 12.Furnace chamber internal heat input system and furnace chamber
Internal heat cyclic utilization system is respectively placed in the top of full-automatic integral formula fuel gas energy-saving high temperature furnace.Track chain-drive mechanism 1
To recycle chain-drive mechanism, it is mounted on lower end outside integrated stove, track chain-drive mechanism work piece holder is located at integral type stove
In vivo, transfer motion power structure is located at lower end outside furnace body, and 7 front end of low-temperature zone furnace body is equipped with furnace body and imports and exports 14（Such as Fig. 6）, track
Chain-drive mechanism 1 is by track chain track and transmission track chain 15 through 14 connection spray painting room 2 of furnace body inlet and outlet；The present invention is complete certainly
Dynamic integrated gas energy-saving high-temperature stove, the operation of sliver, workpiece 3 are driven by track chain-drive mechanism 1（It is to stretch aluminum pot
Example）Pass through track chain track and transmission track chain 15（As shown in figure 12）Connection spray painting room 2 is this to be directly connected to high temperature furnace
Mode has not only saved manpower, but also also avoids the artificial damage participated in 3 spray-coating surface of workpiece, and process aspect has obtained significantly
Raising；Low-temperature zone combustion chamber 8 and low-temperature zone furnace body 7, middle-temperature section combustion chamber 10 and middle-temperature section furnace body 9, high temperature section combustion chamber 12
And high temperature section furnace body 11 is an integral structure, i.e., each combustion chamber and high-temperature furnace body are an entirety, not only solve fortune in this way
Seperated transportation problem during defeated, and also save the Master Cost of partial installation and the labour cost of partial installation.
The full-automatic integral formula energy-saving gas high temperature furnace of the present invention, there is insulation construction in side to furnace body up and down, using high-efficiency insulated material
Material is kept the temperature, and reduces thermal loss to the full extent.
Exhaust gas inside device is top integral type Multi-class propagation system（As shown in Figure 7）, it is arranged in the combustion of full-automatic integral formula
The top of gas energy-saving high temperature furnace, by furnace chamber exhaust gas exhaust fan 6, high temperature section exhaust gas exhaust outlet B21, high temperature section exhaust gas exhaust outlet A20,
Middle-temperature section exhaust gas exhaust outlet B19, middle-temperature section exhaust gas exhaust outlet A18, low-temperature zone exhaust gas exhaust outlet B17, low-temperature zone exhaust gas exhaust outlet
A16, fire door exhaust outlet 4, volume damper adjust 5, pipeline composition.High temperature section exhaust gas exhaust outlet B21, high temperature section exhaust gas exhaust outlet
The high temperature section second that A20 is separately positioned on saves at the top of furnace body 13 and high temperature section first segment furnace body 11, middle-temperature section exhaust gas exhaust outlet B19,
Middle-temperature section exhaust gas exhaust outlet A18 is separately positioned on 9 top of middle-temperature section furnace body, low-temperature zone exhaust gas exhaust outlet B17, low-temperature zone exhaust gas row
Air port A16 is separately positioned on 7 top of low-temperature zone furnace body.High temperature section exhaust gas exhaust outlet B21, high temperature section exhaust gas exhaust outlet A20, medium temperature
Section exhaust gas exhaust outlet B19, middle-temperature section exhaust gas exhaust outlet A18, low-temperature zone exhaust gas exhaust outlet B17, low-temperature zone exhaust gas exhaust outlet A16,
Fire door exhaust outlet 4 passes sequentially through pipeline, and fire door exhaust outlet 4 adjusts 5 equipped with exhaust gas exhaust fan discharge 6 and volume damper, low temperature
The exhaust gas that section generates most passes through through low-temperature zone exhaust gas exhaust outlet B17 and low-temperature zone exhaust gas exhaust outlet A16 and fire door exhaust outlet 4 afterwards
Furnace chamber exhaust gas exhaust fan 6 is discharged, and the exhaust air rate size of fire door exhaust outlet 4 can adjust 5 by volume damper.It is i.e. useless by furnace chamber
The effect of gas exhaust fan 6 is passed through by the exhaust gas that high temperature section exhaust gas exhaust outlet B21 and high temperature section exhaust gas exhaust outlet A20 generates high temperature section
Piping is delivered to middle-temperature section secondary use（About 430 DEG C of high temperature section design temperature, about 300 DEG C of middle-temperature section design temperature, low-temperature zone
About 150 DEG C of design temperature）The exhaust gas that middle-temperature section generates is equally in the effect of furnace chamber exhaust gas exhaust fan 6 by middle-temperature section exhaust gas exhaust outlet
B19 and middle-temperature section exhaust gas exhaust outlet A18 are delivered to low-temperature zone and utilize again, and the exhaust gas that low-temperature zone generates is most afterwards through low-temperature zone exhaust gas
Exhaust outlet B17 and low-temperature zone exhaust gas exhaust outlet A16 and fire door exhaust outlet 4 are discharged by furnace chamber exhaust gas exhaust fan 6, fire door exhaust
The exhaust air rate size of mouth 4 can pass through volume damper and adjust 5.The exhaust gas that furnace chamber exhaust gas exhaust fan 6 is discharged can be connected by pipeline
It is utilized again to pre-treatment heating water bath region, ensures making full use of for heat.Conventional high-temperature stove low-temperature zone, middle-temperature section, high temperature
Section respectively has individual Waste gas outlet, thus causes amount of heat in furnace chamber and is lost in, while also resulting in the prodigious energy
Waste.
Furnace chamber internal heat input system（Such as Fig. 8, shown in 9）, by furnace chamber air inlet 26, combustion chamber blast pipe 34, low temperature
Section hot wind inlet 22, middle-temperature section hot wind inlet 23, high temperature section hot wind inlet A24, high temperature section hot wind inlet B25 composition, furnace chamber into
Air port 26 connects low-temperature zone hot wind inlet 22, low-temperature zone hot wind inlet 22, middle-temperature section hot wind inlet 23, high temperature section hot wind inlet
A24, high temperature section hot wind inlet B25 are separately connected the furnace chamber of low-temperature zone combustion chamber 8, the furnace chamber of middle-temperature section combustion chamber 10, high temperature section
The furnace chamber of combustion chamber 12, low-temperature zone combustion chamber 8 connect low-temperature zone hot wind inlet 22, low-temperature zone hot wind by combustion chamber blast pipe 34
Import 22 is equipped with intake adjustable plate 27（Such as Fig. 9）, middle-temperature section combustion chamber 10 passes through the defeated 34 connection middle-temperature section of combustion chamber blast pipe
Hot wind inlet 23, the heat that high temperature section combustion chamber 12 generates pass through the defeated 34 connection high temperature section hot wind inlet A24 of combustion chamber blast pipe
With high temperature section hot wind inlet B25.The heat that low-temperature zone combustion chamber 8 generates is delivered to low-temperature zone hot wind by combustion chamber blast pipe 34
22 intake size of import can deliver heat to low-temperature zone furnace chamber by intake 27 regulating air volume of adjustable plate；It is low
The heat that temperature section combustion chamber 10 generates is sent by combustion chamber blast pipe defeated 34 to middle-temperature section hot wind inlet 23, hence into middle-temperature section
Furnace chamber；The heat that high temperature section combustion chamber 12 generates is sent by combustion chamber blast pipe defeated 34 to high temperature section hot wind inlet A24 and high temperature
Hot wind inlet B25 is hence into high temperature section furnace chamber for section.
The furnace chamber internal heat circulatory system（Such as Figure 10, shown in 11）, by low-temperature zone exhaust duct 28, middle-temperature section exhaust duct 29,
High temperature section exhaust duct A30, high temperature section exhaust duct B31, furnace chamber exhaust outlet 32, combustion chamber ajutage 34,36 groups of combustion chamber pressure fan
At low-temperature zone exhaust duct 28 connects furnace chamber exhaust outlet 32, low-temperature zone exhaust duct 28, middle-temperature section exhaust duct 29, high temperature section exhaust duct
A30, high temperature section exhaust duct B31 are separately connected the furnace chamber of low-temperature zone combustion chamber 8, the furnace chamber of middle-temperature section combustion chamber 10, high temperature section combustion
The furnace chamber 12 of room is burnt, low-temperature zone combustion chamber 8 connects low-temperature zone combustion chamber 8 by combustion chamber pressure fan 36 and combustion chamber ajutage 34
Furnace chamber, when the heat that low-temperature zone combustion chamber 8 generates be delivered to by combustion chamber ajutage 34 by combustion chamber pressure fan 36 it is low
When temperature section furnace chamber, low-temperature zone furnace chamber interior air-flow is under the convection action of combustion chamber pressure fan 36 and low-temperature zone combustion chamber 8, low-temperature zone
Air-flow in furnace chamber enters low-temperature zone exhaust duct 28 hence into in low-temperature zone combustion chamber 8, in turn by furnace chamber exhaust outlet 32
Make entire low-temperature zone furnace chamber generate air-flow to exchange；Middle-temperature section combustion chamber 10 is defeated by combustion chamber pressure fan 36 and combustion chamber ajutage
34 connection middle-temperature section furnace chambers, when middle-temperature section combustion chamber 10 generate heat by combustion chamber pressure fan 36 by combustion chamber ajutage
Defeated 34 when sending to middle-temperature section furnace chamber, and furnace chamber interior air-flow passes through under the convection action of combustion chamber pressure fan 36 and middle-temperature section combustion chamber 10
It crosses furnace chamber exhaust outlet 32 and enters middle-temperature section exhaust duct 29 hence into in middle-temperature section combustion chamber 10, and then make entire low-temperature zone stove
Chamber generates air-flow and exchanges；High temperature section combustion chamber 12 connects high temperature section furnace chamber by 36 combustion chamber ajutage 34 of combustion chamber pressure fan,
When the heat that high temperature section combustion chamber 12 generates is delivered to high temperature section stove by combustion chamber pressure fan 36 by combustion chamber ajutage 34
When chamber, furnace chamber interior air-flow is under the convection action of combustion chamber pressure fan 36 and high temperature section combustion chamber 12, the gas in high temperature section furnace chamber
Stream arranges 32 air ports by furnace chamber and enters high temperature section exhaust duct A30 and high temperature section exhaust duct B31 hence into high temperature section combustion chamber
In 12, and then make to generate air-flow exchange in entire high temperature section furnace chamber.
The full-automatic integral formula fuel gas energy-saving high temperature furnace of the present invention is whole continuous cycle type high temperature furnace.That is workpiece is from spray room
Spray painting complete enter furnace chamber, through low-temperature zone-middle-temperature section-high temperature section-middle-temperature section -- low-temperature zone-outflow -- pickup-feeding with
This cycle.The high energy consumption issues of conventional high-temperature stove are not only solved through the invention, and have saved cost of labor.
The full-automatic integral formula fuel gas energy-saving high temperature furnace of the present invention, is connected to paint spray booth and pre-processing device, makes the energy
The utilization of maximal efficiency is reached.This high temperature furnace low-temperature zone, furnace body inlet and outlet 14 are designed using semitight（As shown in Figure 6）, stove
Body, which imports and exports 14 sizes, only allows workpiece normal through scattering and disappearing for furnace interior heat is reduced, and high temperature section end furnace body 33 uses
Hermetically sealed design（As shown in Figure 3）, prevented the heat loss of high temperature section.
It is driven track chain 15（Such as Figure 12, shown in 13）, self-rotation wheel 38 is connected on chain, self-rotation wheel 38 is equipped with self-rotation wheel
Hexagonal hole 40, and square steel 39 is supported by 40 jockey of self-rotation wheel hexagonal hole.Fixture support square steel 39 is fitted with workpiece 3.
The full-automatic integral formula fuel gas energy-saving high temperature furnace transmission mechanism of the present invention runs for multiple stage circulation（As shown in figure 14）,
This circular flow mode can not only allow workpiece to be heated evenly, and also ensure the technique higher of workpiece surface processing, keep away
Exempted from conventional high-temperature stove due to drastically cool down and caused by lacquered surface be cracked the problems such as.
When the device is opened, low-temperature zone combustion chamber 8, middle-temperature section combustion chamber 10, high temperature section combustion chamber 12, which first work, carries out stove
Body heats up, when each furnace body reaches the temperature of setting, transmission track chain 15 start under the action of track chain-drive mechanism 1 by
The speed of setting is run（Traffic direction is as shown in figure 14）, furnace chamber exhaust gas air draft also begins to run, and worker is in loading and unloading area A at this time
The workpiece 3 that will be surface-treated and clean up（For stretching aluminum pot）It is put on driving chain special fixture, workpiece 3 is being driven
Enter spray painting room 2 under the movement of track chain 15 and carry out surface lacquer technique, the workpiece 3 after the completion of spraying continues with transmission track
Chain 15 moves through furnace body inlet and outlet 14 and enters low-temperature zone furnace body 7（Traffic direction is as shown in figure 14）, workpiece 3 is in low-temperature zone stove
In body 7 middle-temperature section furnace body 9, the operation in middle-temperature section furnace body 9 of workpiece 3 are moved to transmission track chain 15 after operation a cycle
Continue to be moved to high temperature section first segment furnace body 11 with transmission track chain 15 after a cycle and high temperature section second saves furnace body 13, work
Part 3 returns after high temperature section first segment furnace body 11 low with high temperature section two saves the operation a cycle of furnace body 13 with transmission track chain 15
To middle-temperature section furnace body 9, workpiece 3 returns again to after operation a cycle to low-temperature zone furnace body 7 in middle-temperature section furnace body 9, and workpiece 3 is low
In temperature section furnace body 7 the 14 supreme discharging area of outflow of furnace body inlet and outlet, worker are moved to transmission track chain 15 after operation a cycle
Finished work-piece is removed to be put into new pending workpiece and then complete whole flow process.
Claims (6)
1. a kind of full-automatic integral formula fuel gas energy-saving high temperature furnace, by low-temperature zone furnace body (7), middle-temperature section furnace body (9), high temperature section first
Save furnace body (11), high temperature section second saves furnace body (13), heat inside exhaust gas inside device, furnace chamber internal heat input system, furnace chamber
Measure cyclic utilization system, track chain-drive mechanism (1) composition, it is characterised in that：The low-temperature zone furnace body (7), middle-temperature section furnace body
(9), high temperature section first segment furnace body (11), high temperature section second save furnace body (13) and are in turn connected into integrated stove, the low-temperature zone
Furnace body (7) has low-temperature zone combustion chamber (8), and middle-temperature section furnace body (9) has middle-temperature section combustion chamber (10), high temperature section first segment furnace body
(11) there are high temperature section combustion chamber (12)；The furnace chamber internal heat input system and furnace chamber internal heat cyclic utilization system point
It is not placed in the top of integrated stove；The track chain-drive mechanism (1) is cycle chain-drive mechanism, is mounted on integrated stove
External lower end, low-temperature zone furnace body (7) front end are equipped with furnace body and import and export (14), and track chain-drive mechanism (1) passes through track chain
Track and transmission track chain (15) are through furnace body inlet and outlet (14) connection spray painting room (2)；
The exhaust gas inside device is top integral type Multi-class propagation system, is arranged by furnace chamber exhaust gas exhaust fan (6), high temperature section exhaust gas
Air port B (21), high temperature section exhaust gas exhaust outlet A (20), middle-temperature section exhaust gas exhaust outlet B (19), middle-temperature section exhaust gas exhaust outlet A (18),
Low-temperature zone exhaust gas exhaust outlet B (17), low-temperature zone exhaust gas exhaust outlet A (16), fire door exhaust outlet (4), volume damper adjust (5),
Pipeline forms；The high temperature section exhaust gas exhaust outlet B (21), high temperature section exhaust gas exhaust outlet A (20) are separately positioned on high temperature section second
It saves at the top of furnace body (13) and high temperature section first segment furnace body (11), middle-temperature section exhaust gas exhaust outlet B (19), middle-temperature section exhaust gas exhaust outlet A
(18) it is separately positioned at the top of middle-temperature section furnace body (9), low-temperature zone exhaust gas exhaust outlet B (17), low-temperature zone exhaust gas exhaust outlet A (16) points
It is not arranged at the top of low-temperature zone furnace body (7)；Exhaust gas exhaust outlet is equipped with furnace chamber exhaust gas exhaust fan (6), high temperature section exhaust gas exhaust outlet B
(21), high temperature section exhaust gas exhaust outlet A (20), middle-temperature section exhaust gas exhaust outlet B (19), middle-temperature section exhaust gas exhaust outlet A (18), low-temperature zone
Exhaust gas exhaust outlet B (17), low-temperature zone exhaust gas exhaust outlet A (16), fire door exhaust outlet (4) pass sequentially through pipeline connection, the fire door
Exhaust outlet (4) adjusts (5) equipped with exhaust gas exhaust fan (6) and volume damper；
The furnace chamber internal heat input system is by furnace chamber air inlet (26), combustion chamber blast pipe (34), low-temperature zone hot wind inlet
(22), middle-temperature section hot wind inlet (23), high temperature section hot wind inlet A (24), high temperature section hot wind inlet B (25) compositions, the furnace chamber
Air inlet (26) connects low-temperature zone hot wind inlet (22), the low-temperature zone hot wind inlet (22), middle-temperature section hot wind inlet (23), height
Temperature section hot wind inlet A (24), high temperature section hot wind inlet B (25) are separately connected the furnace chamber of low-temperature zone combustion chamber (8), middle-temperature section burning
The furnace chamber of room (10), the furnace chamber of high temperature section combustion chamber (12), low-temperature zone combustion chamber (8) are connected low by combustion chamber blast pipe (34)
Temperature section hot wind inlet (22), low-temperature zone hot wind inlet (22) are equipped with intake adjustable plate (27), and middle-temperature section combustion chamber (10) pass through
Combustion chamber blast pipe defeated (34) connects middle-temperature section hot wind inlet (23)；
The furnace chamber internal heat cyclic utilization system is arranged by low-temperature zone exhaust duct (28), middle-temperature section exhaust duct (29), high temperature section
Air hose A (30), high temperature section exhaust duct B (31), furnace chamber exhaust outlet (32), combustion chamber blast pipe (35), combustion chamber pressure fan (36)
Composition, low-temperature zone exhaust duct (28) connect furnace chamber exhaust outlet (32), low-temperature zone exhaust duct (28), middle-temperature section exhaust duct (29), height
Temperature section exhaust duct A (30), high temperature section exhaust duct B (31) are separately connected the furnace chamber of low-temperature zone combustion chamber (8), middle-temperature section combustion chamber
(10) furnace chamber (12) of furnace chamber, high temperature section combustion chamber, low-temperature zone combustion chamber (8) pass through combustion chamber pressure fan (36) and combustion chamber
Ajutage (34) connects the furnace chamber of low-temperature zone combustion chamber (8).
2. full-automatic integral formula fuel gas energy-saving high temperature furnace according to claim 1, it is characterised in that：The integrated stove
Side is equipped with insulation construction up and down, and insulation construction is kept the temperature using thermal insulation material.
3. full-automatic integral formula fuel gas energy-saving high temperature furnace according to claim 1, it is characterised in that：The transmission track chain
Self-rotation wheel (38) is connected on the chain of item (15), self-rotation wheel (38) is equipped with self-rotation wheel hexagonal hole (40), and passes through self-rotation wheel
Hexagonal hole (40) jockey supports square steel (39), fixture support square steel (39) to be fitted with workpiece 3.
4. full-automatic integral formula fuel gas energy-saving high temperature furnace according to claim 1, it is characterised in that：The furnace body inlet and outlet
(14) it is Semi-seal structure, furnace body inlet and outlet (14) size is adapted with workpiece (3).
5. full-automatic integral formula fuel gas energy-saving high temperature furnace according to claim 1, it is characterised in that：The high temperature section second
It is high temperature section end to save furnace body (13), and high temperature section end (33) are all-sealed structure.
6. according to any full-automatic integral formula fuel gas energy-saving high temperature furnaces of claim 1-5, it is characterised in that：The fire door
Exhaust outlet (4) connects pre-treatment heating water bath region with pipeline by furnace chamber exhaust gas exhaust fan (6).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810643904.4A CN108580144B (en) | 2018-06-21 | 2018-06-21 | Full-automatic integrated gas energy-saving high-temperature furnace |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810643904.4A CN108580144B (en) | 2018-06-21 | 2018-06-21 | Full-automatic integrated gas energy-saving high-temperature furnace |
Publications (2)
| Publication Number | Publication Date |
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| CN108580144A true CN108580144A (en) | 2018-09-28 |
| CN108580144B CN108580144B (en) | 2023-06-30 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201810643904.4A Active CN108580144B (en) | 2018-06-21 | 2018-06-21 | Full-automatic integrated gas energy-saving high-temperature furnace |
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Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH11156275A (en) * | 1997-11-28 | 1999-06-15 | Trinity Ind Corp | Drying furnace for coating |
| US20030084896A1 (en) * | 2001-01-17 | 2003-05-08 | Laurent Gierula | Flexible gas-fired heat exchanger system |
| CN203470253U (en) * | 2013-09-02 | 2014-03-12 | 中磁科技股份有限公司 | Automatic Dacromet spraying curing system |
| DE202015101583U1 (en) * | 2015-03-27 | 2015-04-15 | Dongguan Upmost Industrial Company Limited | Energy saving environmentally friendly and electrostatic automatic vacuum spray painting machine |
| CN106975587A (en) * | 2017-03-27 | 2017-07-25 | 安徽江淮汽车集团股份有限公司 | Multipurpose drying stove and finish paint process control system |
-
2018
- 2018-06-21 CN CN201810643904.4A patent/CN108580144B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH11156275A (en) * | 1997-11-28 | 1999-06-15 | Trinity Ind Corp | Drying furnace for coating |
| US20030084896A1 (en) * | 2001-01-17 | 2003-05-08 | Laurent Gierula | Flexible gas-fired heat exchanger system |
| CN203470253U (en) * | 2013-09-02 | 2014-03-12 | 中磁科技股份有限公司 | Automatic Dacromet spraying curing system |
| DE202015101583U1 (en) * | 2015-03-27 | 2015-04-15 | Dongguan Upmost Industrial Company Limited | Energy saving environmentally friendly and electrostatic automatic vacuum spray painting machine |
| CN106975587A (en) * | 2017-03-27 | 2017-07-25 | 安徽江淮汽车集团股份有限公司 | Multipurpose drying stove and finish paint process control system |
Also Published As
| Publication number | Publication date |
|---|---|
| CN108580144B (en) | 2023-06-30 |
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Effective date of registration: 20230825 Address after: 200000 building 3, No. 228, jingle Road, Langxia Town, Jinshan District, Shanghai (Langxia Lenong cultural and Creative Industry Park) Patentee after: Shanghai Sugude Intelligent Equipment Co.,Ltd. Address before: Room 401, unit 4, building 1, 688 Qiushi Road, Jinshanwei Town, Jinshan District, Shanghai, May 12, 2015 Patentee before: SHANGHAI IFOVS NEW MATERIAL TECHNOLOGY Co.,Ltd. |