CN108580118B - Automatic spraying system and method for anode carbon block anti-oxidation coating - Google Patents
Automatic spraying system and method for anode carbon block anti-oxidation coating Download PDFInfo
- Publication number
- CN108580118B CN108580118B CN201810482400.9A CN201810482400A CN108580118B CN 108580118 B CN108580118 B CN 108580118B CN 201810482400 A CN201810482400 A CN 201810482400A CN 108580118 B CN108580118 B CN 108580118B
- Authority
- CN
- China
- Prior art keywords
- spraying
- spray gun
- carbon block
- axis
- anode carbon
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
- B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
- B05B13/04—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work the spray heads being moved during spraying operation
- B05B13/0405—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work the spray heads being moved during spraying operation with reciprocating or oscillating spray heads
- B05B13/041—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work the spray heads being moved during spraying operation with reciprocating or oscillating spray heads with spray heads reciprocating along a straight line
- B05B13/0415—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work the spray heads being moved during spraying operation with reciprocating or oscillating spray heads with spray heads reciprocating along a straight line the angular position of the spray heads relative to the straight line being modified during the reciprocating movement
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B12/00—Arrangements for controlling delivery; Arrangements for controlling the spray area
- B05B12/08—Arrangements for controlling delivery; Arrangements for controlling the spray area responsive to condition of liquid or other fluent material to be discharged, of ambient medium or of target ; responsive to condition of spray devices or of supply means, e.g. pipes, pumps or their drive means
- B05B12/12—Arrangements for controlling delivery; Arrangements for controlling the spray area responsive to condition of liquid or other fluent material to be discharged, of ambient medium or of target ; responsive to condition of spray devices or of supply means, e.g. pipes, pumps or their drive means responsive to conditions of ambient medium or target, e.g. humidity, temperature position or movement of the target relative to the spray apparatus
- B05B12/122—Arrangements for controlling delivery; Arrangements for controlling the spray area responsive to condition of liquid or other fluent material to be discharged, of ambient medium or of target ; responsive to condition of spray devices or of supply means, e.g. pipes, pumps or their drive means responsive to conditions of ambient medium or target, e.g. humidity, temperature position or movement of the target relative to the spray apparatus responsive to presence or shape of target
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B14/00—Arrangements for collecting, re-using or eliminating excess spraying material
- B05B14/40—Arrangements for collecting, re-using or eliminating excess spraying material for use in spray booths
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B15/00—Details of spraying plant or spraying apparatus not otherwise provided for; Accessories
- B05B15/50—Arrangements for cleaning; Arrangements for preventing deposits, drying-out or blockage; Arrangements for detecting improper discharge caused by the presence of foreign matter
- B05B15/55—Arrangements for cleaning; Arrangements for preventing deposits, drying-out or blockage; Arrangements for detecting improper discharge caused by the presence of foreign matter using cleaning fluids
Abstract
The application provides an automatic spraying system and a method for anode carbon block anti-oxidation coating, wherein the automatic spraying system for the anode carbon block anti-oxidation coating comprises a controller, a carbon block sensor, a spraying device, a conveying device, a storage tank and an air pump, wherein the spraying device comprises an X-axis spraying servo module, a Z-axis spraying servo module, a spraying control electromagnetic valve and a spray gun connected with the spraying control electromagnetic valve; thus, when the carbon block sensor detects that the anode carbon block enters a spraying process, the controller receives a signal and sends a spraying starting instruction to the spraying control electromagnetic valve, and the spray gun sprays along the horizontal direction of the X axis and the vertical direction of the Z axis, so that the spraying of the specific side surface of the anode carbon block can be completed; the spraying control electromagnetic valve can control the flow and flow rate of the anti-oxidation coating spraying, and further complete the spraying of the anode carbon block with specific thickness and uniform thickness.
Description
Technical Field
The application relates to the technical field of aluminum smelting, in particular to an automatic spraying system and method of anode carbon block anti-oxidation coating.
Background
The anode is a central part of the aluminum electrolytic cell and consists of an anode aluminum guide rod, an aluminum-iron explosion welding block, an anode steel claw and an anode carbon block, wherein the anode carbon block plays double roles of conducting electricity and participating in electrochemical reaction in the aluminum electrolytic cell.
Before the anode carbon block is immersed in electrolyte, the upper side surface and the lower side surface are covered by covering materials, but the other four side surfaces are exposed and exposed in a high-temperature environment to cause oxidation, and the phenomena of slag falling, cracks, block falling and the like can occur after the oxidation; in addition, the anode carbon block is subjected to oxidation-reduction reaction, so that the anode carbon block is continuously consumed, and in addition, the additional consumption including air consumption, carbon dioxide consumption and mechanical falling is also included.
At present, in order to solve the problems, spraying procedures are added in many aluminum factories, namely, anti-oxidation coatings are sprayed on four side surfaces of an anode carbon block, the anti-oxidation coatings cannot be sprayed when the spraying is too thin, the cost of the coatings is increased when the spraying is too thick, the spraying thickness is required to be uniform in the process, the existing spraying method is manual spraying, and the spraying thickness is difficult to ensure by a manual spraying method.
Disclosure of Invention
The application provides an automatic spraying system and method of an anode carbon block anti-oxidation coating, so as to achieve the purpose of uniform spraying thickness of the anode carbon block anti-oxidation coating.
In order to solve the technical problem, the embodiment of the application discloses the following technical scheme:
the application provides an automatic spraying system of anti-oxidation coating of positive pole charcoal piece is applied to spraying process department, including controller, charcoal piece inductor, spraying device, conveyor, storage tank and air pump, wherein:
the spraying device comprises an X-axis spraying servo module, a Z-axis spraying servo module, a spraying control electromagnetic valve and a spray gun connected with the spraying control electromagnetic valve;
the X-axis spraying servo module is electrically connected with the controller and is used for controlling the spray gun to horizontally move along the X axis;
the Z-axis spraying servo module is electrically connected with the controller and is used for controlling the spray gun to move up and down along the Z axis;
the spraying control electromagnetic valve is electrically connected with the controller and is used for controlling the flow and the flow speed of the anti-oxidation coating spraying;
the carbon block sensor is electrically connected with the controller and used for detecting whether the anode carbon block enters the spraying process;
the air pump is electrically connected with the controller and arranged between the storage tank and the spraying device;
the storage tank is provided with a coating pipeline, and the coating pipeline is connected with the spray gun.
Preferably, the automatic spray system further comprises a paint recycling device, wherein: the coating recovery device is positioned right above the spraying device;
the coating recovery device is used for recovering the coating sprayed in the air; the coating recovery device is electrically connected with the controller; the coating material recovery device comprises a collection cover and a motor, wherein an opening of the collection cover faces the spraying device.
Preferably, the automatic spraying system further comprises a spray gun cleaning device, wherein the spray gun cleaning device comprises a spray gun cleaner and a cleaning control solenoid valve; the spray gun cleaner is used for cleaning a spray gun; the cleaning control electromagnetic valve is used for starting or finishing cleaning of the spray gun; the spray gun cleaner and the cleaning control electromagnetic valve are electrically connected with the controller; the cleaning control electromagnetic valve is connected with the spray gun.
Preferably, the automatic spraying system further comprises an alarm device, and the alarm device is electrically connected with the controller.
Preferably, a stirring blade is arranged in the storage tank and is positioned in the center of the storage tank.
The application also provides a spraying method of the anode carbon block anti-oxidation coating, which comprises the following steps:
presetting the spraying flow and flow rate of a spray gun according to the thickness requirement of the anti-oxidation coating spraying;
judging whether the anode carbon block enters a spraying process or not through a carbon block inductor;
when the anode carbon block enters a spraying process, simultaneously starting a spraying control electromagnetic valve and an air pump, an X-axis spraying servo module and a Z-axis spraying servo module, and controlling the spray gun to spray the anode carbon block along the X axis and the Z axis simultaneously;
and when the anode carbon block leaves the spraying process, the spraying control electromagnetic valve and the air pump are controlled to be closed, and the X-axis spraying servo module and the Z-axis spraying servo module control the spray gun to stop spraying the anode carbon block along the X axis and the Z axis so as to finish spraying the anode carbon block.
The beneficial effect of this application does:
the application provides an automatic spraying system and a method of anode carbon block anti-oxidation coating, wherein the automatic spraying system of anode carbon block anti-oxidation coating that the application provided includes controller, charcoal piece inductor, spraying device, conveyor, storage tank and air pump, wherein: the spraying device comprises an X-axis spraying servo module, a Z-axis spraying servo module, a spraying control electromagnetic valve and a spray gun connected with the spraying control electromagnetic valve; the X-axis spraying servo module is electrically connected with the controller and is used for controlling the spray gun to move along the X axis; the Z-axis spraying servo module is electrically connected with the controller and is used for controlling the spray gun to move along the Z axis; the spraying control electromagnetic valve is electrically connected with the controller and is used for controlling the flow and the flow speed of the anti-oxidation coating spraying; the carbon block sensor is electrically connected with the controller and used for detecting whether the anode carbon block enters the spraying process; the air pump is electrically connected with the controller and arranged between the storage tank and the spraying device; the storage tank is provided with a paint pipeline, and the paint pipeline is connected with the spray gun; thus, when the carbon block sensor detects that the anode carbon block enters a spraying process, the controller receives a signal and sends a spraying starting instruction to the spraying control electromagnetic valve, and the X-axis spraying servo module and the Z-axis spraying servo module control the spray gun to spray along the X-axis horizontal direction and the Z-axis vertical direction, so that the spraying of the specific side surface of the anode carbon block can be completed; the spraying control electromagnetic valve can control the flow and flow rate of the anti-oxidation coating spraying, and the flow and flow rate of the anti-oxidation coating can be preset according to the spraying required thickness, so that the spraying of the anode carbon block with the specific thickness can be completed; under the dual functions of spraying along the X-axis horizontal direction and the Z-axis vertical direction by the spray gun and presetting the flow and the flow speed of the anti-oxidation coating according to the spraying required thickness, the application can achieve the purpose of uniform spraying thickness of the anti-oxidation coating of the anode carbon block.
It is to be understood that both the foregoing general description and the following detailed description are exemplary and explanatory only and are not restrictive of the application.
Drawings
In order to more clearly explain the technical solution of the present application, the drawings needed to be used in the embodiments will be briefly described below, and it is obvious to those skilled in the art that other drawings can be obtained according to the drawings without creative efforts.
Fig. 1 is a schematic structural diagram of an automatic spraying system for an anode carbon block anti-oxidation coating provided by an embodiment of the invention;
description of reference numerals: 1-a controller, 2-a carbon block sensor, 3-a spraying device, 31-an X-axis spraying servo module, 32-a Z-axis spraying servo module, 33-a spraying control electromagnetic valve, 34-a spray gun, 4-a conveying device, 5-a coating recovery device, 51-a collection cover, 52-a motor, 6-a spray gun cleaning device, 61-a spray gun cleaner and 62-a cleaning control electromagnetic valve; 7-a material storage tank, 71-a stirring blade, 72-a coating pipeline and 8-an air pump.
Fig. 2 is a schematic structural diagram of an automatic spraying system for an anode carbon block anti-oxidation coating provided by an embodiment of the invention.
Detailed Description
In order to make those skilled in the art better understand the technical solutions in the present application, the technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application, and it is obvious that the described embodiments are only a part of the embodiments of the present application, and not all the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present application.
In order to solve the problem of oxidation of the anode carbon block, a spraying process is added in many aluminum factories, namely, anti-oxidation coatings are sprayed on four side surfaces of the anode carbon block, the anti-oxidation coatings cannot be generated due to too thin spraying, the cost of the coatings is increased due to too thick spraying, the spraying thickness is required to be uniform in the process, the existing spraying method is manual spraying, and the spraying thickness is difficult to ensure to be uniform by a manual spraying method.
The application provides an automatic spraying system of an anode carbon block anti-oxidation coating, which is applied to a spraying process, the specific structure of the automatic spraying system is shown in fig. 1, fig. 1 is a schematic structural diagram of the automatic spraying system of the anode carbon block anti-oxidation coating provided by the embodiment of the invention, and the automatic spraying system comprises a controller 1, a carbon block sensor 2, a spraying device 3, a conveying device 4, a storage tank 7 and an air pump 8, wherein: the spraying device 3 comprises an X-axis spraying servo module 31, a Z-axis spraying servo module 32, a spraying control electromagnetic valve 33 and a spray gun 34 connected with the spraying control electromagnetic valve 33; the X-axis spraying servo module 31 is electrically connected with the controller 1 and is used for controlling the spray gun 34 to move along the X axis; the Z-axis spraying servo module 32 is electrically connected with the controller 1 and is used for controlling the spray gun 34 to move along the Z axis; the spraying control electromagnetic valve 33 is electrically connected with the controller 1 and is used for controlling the flow and the flow rate of the anti-oxidation coating spraying; the carbon block inductor 2 is electrically connected with the controller 1 and is used for detecting whether the anode carbon block enters a spraying process; the air pump 8 is electrically connected with the controller 1, and the air pump 8 is arranged between the material storage tank 7 and the spraying device 3; the storage tank 7 is provided with a paint line 72, and the paint line 72 is connected to the spray gun 34.
Before the anode carbon block enters electrolyte, the upper side surface and the lower side surface of the anode carbon block are covered by covering materials, so that the rest four side surfaces are required to be sprayed with anti-oxidation coatings, particularly, the main components of the anti-oxidation coatings are inert pigments and filler particles, and the inert pigments and the filler particles have good filling effect, so that the structure of the anti-oxidation coatings is very compact, the speed of water and oxygen in the air penetrating through the anti-oxidation coatings is reduced, and the effect of protecting the anode carbon block is achieved; the spraying thickness is 0.8-1 mm, and the cost of the coating is increased due to over-thin spraying and over-thick spraying; the length of the anode carbon block is 1570mm, the height is 660mm, the system is provided with a carbon block sensor 2 at a spraying device 3, and the carbon block sensor 2 is used for detecting whether the anode carbon block enters a spraying process; on the whole conveying line of the anode carbon block, a carbon block inductor 2 is arranged on each station, and one carbon block inductor 2 is arranged every 1800mm according to the length of the anode carbon block; an air pump 8 is arranged between the material storage tank 7 and the spraying device 3; when the carbon block sensor 2 senses that the anode carbon block enters a spraying process, the spraying device 3 can automatically extract the coating from the material storage tank 7 through the air pump 8, the X-axis spraying servo module 31 and the Z-axis spraying servo module 32 control the spray gun 34 to horizontally move along the X axis and vertically move along the Z axis at the same time, wherein the X-axis spraying servo module 31 and the Z-axis spraying servo module 32 both belong to a servo system, and the spraying control electromagnetic valve 33 is electrically connected with the controller 1 and used for controlling the flow rate and the flow velocity of the anti-oxidation coating spraying; before spraying, certain parameters such as displacement and direction of the anode carbon block can be preset, and the servo system can enable the displacement and direction of the anode carbon block to automatically change along with the preset parameter values; the system is provided with four spray guns, when the anode carbon block runs to the spraying working procedure, in order to save the working time and not influence the subsequent working procedure, the anode carbon block is sprayed while being conveyed on the conveying device 4, namely, spraying is carried out while moving, the moving direction of the spray gun 34 is opposite to the walking direction of the anode carbon block, the first spray gun and the second spray gun which are positioned in the left-right direction respectively spray two side surfaces of the anode carbon block, when the spraying of the two side surfaces is finished, the first spray gun and the second spray gun automatically return to the initial positions to wait for the next anode carbon block, the two sprayed side surfaces and the two side surfaces to be sprayed are automatically switched in direction by the anode carbon block, the third spray gun and the fourth spray gun are used for spraying the two side surfaces to be sprayed, and the first spray gun, the second spray gun, the third spray gun and the fourth spray gun all move along the X-axis horizontal direction and the Z-axis vertical direction simultaneously; the spraying control electromagnetic valve 33 is electrically connected with the controller 1, the electromagnetic valve can adjust the direction, flow, speed and other parameters of the medium in the control system, the spraying control electromagnetic valve 33 is used for controlling the flow and flow rate of the anti-oxidation coating spraying in the system, and the effect of uniform spraying thickness can be achieved on the premise that the flow and flow rate of the anti-oxidation coating spraying are kept stable.
In conclusion, when the carbon block sensor 2 detects that the anode carbon block enters the spraying process, the controller receives a signal and sends a spraying starting instruction to the spraying control electromagnetic valve, and the X-axis spraying servo module 31 and the Z-axis spraying servo module 32 control the spray gun to spray along the X-axis horizontal direction and the Z-axis vertical direction, so that the spraying of the specific side surface of the anode carbon block can be completed; the spraying control electromagnetic valve 33 can control the flow and flow rate of the anti-oxidation coating spraying, and can preset the flow and flow rate of the anti-oxidation coating according to the spraying required thickness, so that the spraying of the anode carbon block with the specific thickness can be completed; under the dual functions of spraying along the X-axis and Z-axis directions by the spray gun and presetting the flow and the flow speed of the anti-oxidation coating according to the spraying required thickness, the application can achieve the purpose of uniform spraying thickness of the anti-oxidation coating of the anode carbon block.
Further, the automatic spraying system that this application provided still includes coating recovery unit 5, wherein: the coating recovery device 5 is positioned right above the spraying device 3; the coating material recovery device 5 is used for recovering the coating material sprayed in the air; the coating recovery device 5 is electrically connected with the controller 1; the paint recovery device 5 includes a collection hood 51 and a motor 52, and the collection hood 51 opens toward the painting device 3. In the actual spraying process, the coating is in a high-pressure state after being pressed, when the coating is sprayed out of the spray gun 34, the coating rapidly expands and atomizes to form superfine mist-shaped material flow due to sudden change of pressure inside and outside the gun mouth, so that the coating is easy to splash and drip, certain coating waste and environmental pollution are caused, and the physical health of workers are not facilitated, therefore, the automatic spraying system provided by the application also comprises a coating recovery device 5, the splashed and dripped coating can be collected into the collection cover 51, the opening of the collection cover 51 faces the spraying device 3, as the carbon block sensor 2 is arranged at the spraying device 3, the coating recovery device 5 is positioned right above the spraying device 3, the coating recovery device 5 is electrically connected with the controller 1, when the carbon block sensor 2 at the spraying device 3 senses the appearance of the anode, in the spraying device 3, the coating recovery device 5 electrically connected with the controller 1 can start to recover the coating at the same time; in addition, in the actual use process, a filter sheet may be provided in the paint recovery device 5 as needed, specifically, the filter sheet may be provided at the feed inlet of the collection hood 51, the filter sheet may be used to separate impurities of the recovered paint, and in the recovery process, other particles or impurities in the air are inevitably recovered into the collection hood 51, so that the filter sheet may be provided in the paint recovery device 5 as needed.
Further, the automatic spraying system that this application provided still includes spray gun belt cleaning device 6, wherein: the spray gun cleaning device 6 comprises a spray gun cleaner 61 and a cleaning control electromagnetic valve 62; the spray gun cleaner 61 is used for cleaning the spray gun; the cleaning control electromagnetic valve 62 is used for starting or ending cleaning of the spray gun; the spray gun cleaner 61 and the cleaning control electromagnetic valve 62 are both electrically connected with the controller 1; the cleaning control electromagnetic valve 62 is connected with the spray gun 34; because the coating is quick-drying property, when the spray gun 34 is continuously used for a long time, the coating can cause the blockage of the spray gun 34, the interior of the spray gun 34 is in a high-pressure state, and safety accidents can happen at the moment, the spray gun cleaning device is further arranged in the application, the cleaning can be set to be periodic cleaning every month, when cleaning is needed, the cleaning control electromagnetic valve 62 is started, the cleaning control electromagnetic valve 62 can also control the cleaning speed and direction, particularly, the spray gun cleaner 61 cleans the spray gun 34 and pipelines by adopting a circulating cold pressure mode, the cleaned cleaning solution can be collected into the collecting cover 51, and when the cleaning is finished, the cleaning control electromagnetic valve 62 is closed, so that the cleaning device can
In order to further optimize the technical scheme, the automatic spraying system further comprises an alarm device, wherein the alarm device is electrically connected with the controller 1; when the system breaks down, specifically mainly because coating blocks up spray gun 34 when, because spray gun 34 blocks up, be in high pressure state in the spray gun 34, probably can take place the incident this moment, consequently this application still is equipped with alarm device, and alarm device sends the automatic shutdown operation of warning suggestion and the automatic spraying system that this application provided this moment when breaking down automatically, avoids causing harm or emergence incident to the operation equipment.
Because the coating has certain viscosity, a certain proportion of water needs to be added for dilution in the actual use process, and the even dispersion of the coating can be influenced by long-time placement after dilution, the stirring blade 71 is arranged in the storage tank 7 provided by the application, and the stirring blade 71 is positioned in the center of the storage tank 7; the stirring blade 71 can disperse, rapidly mix and refine the coating, thereby realizing uniform dispersion of the coating and fully exerting the function of the coating.
The application also provides an automatic spraying method of the anode carbon block anti-oxidation coating, specifically referring to fig. 2, fig. 2 is a schematic structural diagram of an automatic spraying system of the anode carbon block anti-oxidation coating provided by the embodiment of the invention, and the method comprises the following steps:
and S01, presetting the spraying flow and flow rate of the spray gun according to the spraying thickness requirement of the anti-oxidation coating.
The spraying control electromagnetic valve is electrically connected with the controller, the electromagnetic valve can adjust the direction, flow, speed and other parameters of the medium in the control system, the spraying control electromagnetic valve 33 is used for controlling the flow and flow rate of the spraying of the anti-oxidation coating in the system, and the effect of uniform and consistent spraying thickness can be achieved on the premise that the flow and flow rate of the spraying of the anti-oxidation coating are kept stable.
And S02, judging whether the anode carbon block enters a spraying process or not through the carbon block inductor.
S03, when the anode carbon block enters the spraying process, simultaneously starting a spraying control electromagnetic valve and an air pump, an X-axis spraying servo module and a Z-axis spraying servo module, and controlling a spray gun to spray the anode carbon block along the X axis and the Z axis simultaneously;
and S04, when the anode carbon block leaves the spraying procedure, controlling to close the spraying control electromagnetic valve and the air pump, and controlling the spray gun to stop spraying the anode carbon block along the X axis and the Z axis by the X-axis spraying servo module and the Z-axis spraying servo module to finish spraying the anode carbon block.
When the carbon block sensor senses that the anode carbon block enters a spraying process, the spraying device can automatically extract paint from the material storage tank through the air pump, the X-axis spraying servo module and the Z-axis spraying servo module control the spray gun to move horizontally along the X axis and move vertically along the Z axis simultaneously to finish spraying the anode carbon block, and the spray gun automatically returns to an initial position to wait for spraying the next anode carbon block after spraying is finished; therefore, the spraying of the specific side surface of the anode carbon block can be completed; the spraying control electromagnetic valve can control the flow and flow rate of the anti-oxidation coating spraying, and the flow and flow rate of the anti-oxidation coating can be preset according to the spraying required thickness, so that the spraying of the anode carbon block with the specific thickness can be completed; under the dual functions of spraying along the X-axis horizontal direction and the Z-axis vertical direction by the spray gun and presetting the flow and the flow speed of the anti-oxidation coating according to the spraying required thickness, the application can achieve the purpose of uniform spraying thickness of the anti-oxidation coating of the anode carbon block.
Since the above embodiments are all described by referring to and combining with other embodiments, the same portions are provided between different embodiments, and the same and similar portions between the various embodiments in this specification may be referred to each other. And will not be described in detail herein.
Other embodiments of the present application will be apparent to those skilled in the art from consideration of the specification and practice of the disclosure herein. This application is intended to cover any variations, uses, or adaptations of the invention following, in general, the principles of the application and including such departures from the present disclosure as come within known or customary practice within the art to which the invention pertains. It is intended that the specification and examples be considered as exemplary only, with a true scope and spirit of the application being indicated by the following claims.
The above-described embodiments of the present application do not limit the scope of the present application.
Claims (6)
1. The utility model provides an automatic spraying system of anti-oxidation coating of positive pole charcoal piece, is applied to spraying process department, its characterized in that, includes controller (1), charcoal piece inductor (2), spraying device (3), conveyor (4), storage tank (7) and air pump (8), wherein:
the spraying device (3) comprises an X-axis spraying servo module (31), a Z-axis spraying servo module (32), a spraying control electromagnetic valve (33) and a spray gun (34) connected with the spraying control electromagnetic valve (33);
the spray guns (34) comprise a first spray gun, a second spray gun, a third spray gun and a fourth spray gun, the first spray gun and the second spray gun finish spraying of two side surfaces, the anode carbon block automatically finishes direction conversion, and the third spray gun and the fourth spray gun finish spraying of the other two side surfaces;
the X-axis spraying servo module (31) is electrically connected with the controller (1) and is used for controlling the spray gun (34) to horizontally move along the X axis;
the Z-axis spraying servo module (32) is electrically connected with the controller (1) and is used for controlling the spray gun (34) to move up and down along the Z axis;
the spraying control electromagnetic valve (33) is electrically connected with the controller (1) and is used for controlling the flow and the flow speed of the anti-oxidation coating spraying;
the carbon block inductor (2) is electrically connected with the controller (1) and is used for detecting whether the anode carbon block enters the spraying process;
the air pump (8) is electrically connected with the controller (1), and the air pump (8) is arranged between the storage tank (7) and the spraying device (3);
the storage tank (7) is provided with a paint pipeline (72), and the paint pipeline (72) is connected with the spray gun (34).
2. The automatic spraying system of anode carbon block anti-oxidation coating of claim 1, further comprising a coating recovery device (5), wherein:
the coating recovery device (5) is positioned right above the spraying device (3);
the coating recovery device (5) is used for recovering the coating sprayed in the air;
the coating recovery device (5) is electrically connected with the controller (1);
the paint recovery device (5) comprises a collection hood (51) and a motor (52), wherein the opening of the collection hood (51) faces the spraying device (3).
3. The automatic spraying system of anode carbon block anti-oxidation coating of claim 1, further comprising a spray gun cleaning device (6), wherein:
the spray gun cleaning device (6) comprises a spray gun cleaner (61) and a cleaning control electromagnetic valve (62);
the spray gun cleaner (61) is used for cleaning the spray gun (34);
the cleaning control electromagnetic valve (62) is used for starting or finishing the cleaning of the spray gun (34);
the spray gun cleaner (61) and the cleaning control electromagnetic valve (62) are electrically connected with the controller (1);
the cleaning control electromagnetic valve (62) is connected with the spray gun (34).
4. The automatic spraying system of the anode carbon block anti-oxidation coating as claimed in claim 1, further comprising an alarm device, wherein the alarm device is electrically connected with the controller (1).
5. The automatic spraying system of the anode carbon block anti-oxidation coating as claimed in claim 1, wherein a stirring blade (71) is arranged in the storage tank (7), and the stirring blade (71) is located at the center position in the storage tank (7).
6. A spraying method of an automatic spraying system for the anode carbon block anti-oxidation coating, which adopts any one of the claims 1 to 5, and is characterized in that the method comprises the following steps:
presetting the spraying flow and flow rate of a spray gun according to the thickness requirement of the anti-oxidation coating spraying;
judging whether the anode carbon block enters a spraying process or not through a carbon block inductor;
when the anode carbon block enters a spraying process, simultaneously starting a spraying control electromagnetic valve and an air pump, an X-axis spraying servo module and a Z-axis spraying servo module, and controlling the spray gun to spray the anode carbon block along the X axis and the Z axis simultaneously;
and when the anode carbon block leaves the spraying process, the spraying control electromagnetic valve and the air pump are controlled to be closed, and the X-axis spraying servo module and the Z-axis spraying servo module control the spray gun to stop spraying the anode carbon block along the X axis and the Z axis so as to finish spraying the anode carbon block.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810482400.9A CN108580118B (en) | 2018-05-18 | 2018-05-18 | Automatic spraying system and method for anode carbon block anti-oxidation coating |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810482400.9A CN108580118B (en) | 2018-05-18 | 2018-05-18 | Automatic spraying system and method for anode carbon block anti-oxidation coating |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN108580118A CN108580118A (en) | 2018-09-28 |
| CN108580118B true CN108580118B (en) | 2021-02-12 |
Family
ID=63631882
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810482400.9A Active CN108580118B (en) | 2018-05-18 | 2018-05-18 | Automatic spraying system and method for anode carbon block anti-oxidation coating |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN108580118B (en) |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109569925A (en) * | 2018-12-28 | 2019-04-05 | 中钢集团邢台机械轧辊有限公司 | A kind of coating stirring spray equipment and stirring spraying method |
| CN112251904A (en) * | 2020-11-06 | 2021-01-22 | 云南云铝润鑫铝业有限公司 | Spraying machine of anode anti-oxidation coating using aluminum ash as raw material |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2005072881A1 (en) * | 2004-01-29 | 2005-08-11 | Gunter Prediger | Device and method for producing resin coatings |
| CN201791624U (en) * | 2010-08-26 | 2011-04-13 | 攀钢集团冶金工程技术有限公司 | Steel rail spraying device |
| CN106000710A (en) * | 2016-07-14 | 2016-10-12 | 青岛金光鸿智能机械电子有限公司 | Tracking nozzle cleaning and waste collecting system |
| CN106925471A (en) * | 2017-04-13 | 2017-07-07 | 张家港江苏科技大学产业技术研究院 | The automatic coating apparatus of steel billet |
| CN107737698A (en) * | 2017-08-25 | 2018-02-27 | 江苏大学 | The automatic uniform painting installation and its method of laser transmission welding absorbed layer |
Family Cites Families (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101396688B (en) * | 2008-11-11 | 2010-10-20 | 河南省西保冶材集团有限公司 | Refractory material inner-wall paint spraying machine |
| CN103831196B (en) * | 2012-11-26 | 2016-01-20 | 中国五冶集团有限公司 | The automatic spray apparatus that can walk and spraying method thereof |
| CN104722430B (en) * | 2015-03-20 | 2017-01-11 | 常熟市林芝电热器件有限公司 | Automatic PTC heating tube glue spraying machine |
| CN205570647U (en) * | 2016-04-27 | 2016-09-14 | 常州格威迩自动化科技有限公司 | Framed automatic diesel system |
| CN206121965U (en) * | 2016-10-28 | 2017-04-26 | 江门市欧德科技有限公司 | Multiple gun linkage spraying equipment |
-
2018
- 2018-05-18 CN CN201810482400.9A patent/CN108580118B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2005072881A1 (en) * | 2004-01-29 | 2005-08-11 | Gunter Prediger | Device and method for producing resin coatings |
| CN201791624U (en) * | 2010-08-26 | 2011-04-13 | 攀钢集团冶金工程技术有限公司 | Steel rail spraying device |
| CN106000710A (en) * | 2016-07-14 | 2016-10-12 | 青岛金光鸿智能机械电子有限公司 | Tracking nozzle cleaning and waste collecting system |
| CN106925471A (en) * | 2017-04-13 | 2017-07-07 | 张家港江苏科技大学产业技术研究院 | The automatic coating apparatus of steel billet |
| CN107737698A (en) * | 2017-08-25 | 2018-02-27 | 江苏大学 | The automatic uniform painting installation and its method of laser transmission welding absorbed layer |
Also Published As
| Publication number | Publication date |
|---|---|
| CN108580118A (en) | 2018-09-28 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN108580118B (en) | Automatic spraying system and method for anode carbon block anti-oxidation coating | |
| CN107406992B (en) | Pickling production line of magnesium alloy waste material and application thereof | |
| CN101343123A (en) | Technique for recycling acid waste liquid of strip steel | |
| CN207222209U (en) | A kind of spray robot | |
| CN107937954A (en) | A kind of environment-friendlyaluminium aluminium section bar processing technology | |
| CN106939686A (en) | One kind building brushing robot | |
| US10856693B2 (en) | Process for manufacturing frying pan | |
| CN208791795U (en) | A kind of cathodic electrophoretic coating line | |
| CN103774186B (en) | The follow-up workshop section of a kind of electrolytic zinc electrolysis minus plate pin spray countercurrent cleaning device | |
| CN110551961B (en) | Air knife closed gas hood for hot dip galvanizing aluminum magnesium production line | |
| CN212167921U (en) | Clean environment-friendly paint vehicle recovery device of paint spraying machine | |
| CN211142234U (en) | Electrolytic cleaning device of continuous hot galvanizing line | |
| CN210438809U (en) | Hot-dip galvanized steel sheet production system | |
| CN209989469U (en) | Round steel pickling preheating device | |
| CN219826004U (en) | Mobile spraying robot | |
| CN208991087U (en) | A kind of environment-friendly spray coating device of linked transmission | |
| CN207872470U (en) | A kind of dusty material reclaimer | |
| CN111842302A (en) | Intelligent cleaning device for ship cargo hold | |
| CN103225400A (en) | Asphalt spray coating and asphalt felt covering integrated vehicle and spray coating and covering method thereof | |
| CN220387228U (en) | Roller wiping device | |
| CN208791798U (en) | A kind of main ungrease treatment equipment for cathode electro-coating | |
| CN112023573B (en) | Dust suppression method after iron ladle iron adding and iron ladle iron adding dust suppression device | |
| CN203160698U (en) | All-in-one vehicle for pitch spreading and linoleum covering | |
| CN204819094U (en) | A grinder for hot -galvanize cleaning section | |
| CN208791797U (en) | A kind of bonderizing plant for cathode electro-coating |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| GR01 | Patent grant | ||
| GR01 | Patent grant |