CN108568514A - A kind of devices and methods therefor controlling vacuum induction melting field trash and slag inclusion - Google Patents

A kind of devices and methods therefor controlling vacuum induction melting field trash and slag inclusion Download PDF

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Publication number
CN108568514A
CN108568514A CN201810594620.0A CN201810594620A CN108568514A CN 108568514 A CN108568514 A CN 108568514A CN 201810594620 A CN201810594620 A CN 201810594620A CN 108568514 A CN108568514 A CN 108568514A
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China
Prior art keywords
casting
working chamber
tundish
vacuum
crucible
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CN201810594620.0A
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Chinese (zh)
Inventor
沈海军
张丕军
王建伟
程兴德
王国栋
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Jiangsu Collection Of Advanced Metal Materials Research Institute Co Ltd
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Jiangsu Collection Of Advanced Metal Materials Research Institute Co Ltd
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Priority to CN201810594620.0A priority Critical patent/CN108568514A/en
Publication of CN108568514A publication Critical patent/CN108568514A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22DCASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D41/00Casting melt-holding vessels, e.g. ladles, tundishes, cups or the like
    • B22D41/005Casting melt-holding vessels, e.g. ladles, tundishes, cups or the like with heating or cooling means
    • B22D41/01Heating means
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22DCASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D41/00Casting melt-holding vessels, e.g. ladles, tundishes, cups or the like
    • B22D41/14Closures
    • B22D41/16Closures stopper-rod type, i.e. a stopper-rod being positioned downwardly through the vessel and the metal therein, for selective registry with the pouring opening
    • B22D41/18Stopper-rods therefor
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22DCASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D43/00Mechanical cleaning, e.g. skimming of molten metals
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22BPRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
    • C22B9/00General processes of refining or remelting of metals; Apparatus for electroslag or arc remelting of metals
    • C22B9/04Refining by applying a vacuum
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P10/00Technologies related to metal processing
    • Y02P10/25Process efficiency

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Manufacturing & Machinery (AREA)
  • Materials Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Manufacture And Refinement Of Metals (AREA)
  • Crucibles And Fluidized-Bed Furnaces (AREA)
  • Furnace Details (AREA)

Abstract

A kind of devices and methods therefor controlling vacuum induction melting field trash and slag inclusion, the induction furnace includes working chamber and casting room, and vacuum separation valve is provided between the working chamber and casting room, crucible is provided in the working chamber, it is characterised in that:It is additionally provided with vacuum insulation sleeve at the top of the working chamber, dry slag stick is provided in the distance sleeve, the dry slag bar material is identical as the alloy base material of institute's melting, and the dry slag stick is used to adhere to the dross in molten bath, and can be carried out at the same time thermometric sampling;Heatable L-type tundish is provided in the casting room, for reducing the residence time of the casting degree of superheat and extension molten bath;L-type tundish top is provided with stopper device, is connect at the top of the stopper device upper end and casting room, and lower end is telescopic stopper.The present invention can improve the degree of purity of vacuum induction melting ingot casting.

Description

A kind of devices and methods therefor controlling vacuum induction melting field trash and slag inclusion
Technical field
The invention belongs to extraordinary field of metallurgy, are related to high-performance metal materials vacuum metallurgy process, and in particular to a kind of control The devices and methods therefor of vacuum induction melting field trash and slag inclusion processed.
Background technology
Vacuum induction melting be high performance alloys ingot casting production initial and master operation, advantage be accurately alloy at The impurity elements such as sub-control system and gas remove.But being mingled with caused by the field trash of deoxidization desulfuration formation and lining wear etc. Object and slag inclusion are the controlling difficulties of vacuum induction melting.Hot-working, Huo Zhezhen are directly carried out for the ingot casting of vacuum induction production For sky induction plus vacuum arc remelting (also known as double vacuum meltings) technological process, relevant field trash and slag inclusion can cause seriously Influence, including formation of crack, Solidification Quality defect (such as dirty hickie, blackspot).
Include for the control method of field trash and slag inclusion in current industrial practice:
(1)Reaction between carbon and oxygen deoxidation is utilized as far as possible, reduces oxide-based be mingled with;
(2)Crucible is rolled towards sprue gate negative direction before cast, by part surface dross adherence in sprue gate opposite direction Sidewall of crucible on;
(3)Using the vacuum induction melting system with tundish;
(4)Using ceramic filter.
It is as far as possible a kind of method that effective control oxide is mingled with using reaction between carbon and oxygen deoxidation, but the method can only be reduced Oxide is mingled with increment.Crucible before cast rolls the part surface dross that operates and can reduce when heat melting, but effect has Limit, and the clinker of these adherency can become one of the slag inclusion source of next stove melting again.
Tundish can extend the residence time in molten bath, and the reasonable setting based on dam and shelves weir promotes the upper of field trash It is floating.But the tundish that current industrial production uses does not have heating device due to using elongate in shape, and melt flows through tundish Heat radiation and the heat received by tundish are more, for the production accident for avoiding the mouth of a river from condensing, it has to the cast degree of superheat is improved, And lining wear is caused to aggravate, slag inclusion quantity increases;Second is that not having flow control device, field trash and slag inclusion do not have on time enough Floating, cast starts rear field trash and slag inclusion melt is directly entered ingot mould, floats on the field trash and slag inclusion of tundish molten surface Also finally ingot mould is flowed into tail steel.CN102901351A refers to a kind of crucible and tundish global design, and in crucible Top curve tundish is jumped a queue the method for stick, and this method can effectively control poring rate and tailings using stopper, but due to it is non-solely Vertical tundish also has no effective time floating without dam, shelves weir etc., field trash and slag inclusion, and casting process is easy hair Raw slag.
Ceramic filter can effectively stop filtering field trash and slag inclusion, but since filter hole is very tiny, cause to pour It is slow to note speed, and filter hole once blocks, and can lead to production disruption.
Invention content
The invention discloses a kind of control vacuum induction melting field trash and the device of slag inclusion, the induction furnace includes molten Room and casting room are refined, vacuum separation valve is provided between the working chamber and casting room, crucible, institute are provided in the working chamber State and be additionally provided with vacuum insulation sleeve at the top of working chamber, be provided with dry slag stick in the distance sleeve, the dry slag bar material with The alloy base material of institute's melting is identical, and the dry slag stick is used to adhere to dross and the thermometric sampling in molten bath;In the casting room It is provided with heatable L-type tundish, for reducing the residence time of the casting degree of superheat and extension molten bath;The L-type tundish Top is provided with stopper device, is connect at the top of the stopper device upper end and casting room, and lower end is telescopic stopper.
Further, the heatable resistance to material of L-type tundish has been internally embedded electric heater unit, the electric heater unit For can electrically heated resistance wire.
A method of control vacuum induction melting field trash and slag inclusion, including following steps:
Step 1:It is incorporated corresponding carbon dust according to the oxygen content of body material with carbon deoxidation and is placed in working chamber's crucible bottom;
Step 2:Working chamber's bell is closed, starts to vacuumize until Absolute truth reciprocal of duty cycle reaches setting value, and starts to check static leakage Gas rate ensures the leakproofness of working chamber;
Step 3:Be powered fusing, promotes the oxygen in reaction between carbon and oxygen removal raw material using maximum power, and to be formed by being removed in vacuo CO gases;
Step 4:Judge whether purifier terminates, this stage observes primary dynamic leak rate per 5min, if adjacent dynamic twice Leak rate is no more than 5%, then it represents that and refining period terminates, i.e., is terminated using the stage of reaction between carbon and oxygen, continuously adds body material, and Thermometric samples;
Step 5:Crucible for smelting terminates preceding 10min, declines dry slag stick, and carry out dry slag operation in weld pool surface, sticky removing surface is floating It is promoted after slag, and closes vacuum separation valve;
Step 6:Crucible for smelting terminates preceding 45min, toasts L-type tundish using coal gas or natural gas, and before melting terminates L-type tundish is hung in casting room by 15min, opens electric heater unit, is closed casting room fire door and is vacuumized, waits for casting room vacuum degree After identical as working chamber, vacuum separation valve is opened, mobile tundish track declines to station is poured into a mould at stopper device to cast gate;
Step 7:The crucible that fascinates starts to pour into a mould, and when L-type tundish inner melt to height 2/3rds, promotes stopper device, opens Begin formally to cast, when the casting of last branch ingot casting is nearly completed, declines stopper device and carry out flow control, and liquid level is low in tundish When one third, stopper device is blocked in place, prevents tail steel from entering in ingot mould.
In the present invention, using can heated type L-type tundish mitigate high temperature to ingot mould bottom to reduce the cast degree of superheat Disk washes away loss;The resistance to material of tundish be internally embedded can electrically heated resistance wire to improve the resistance to face temperature that is contacted with melt Degree reduces melt and flows through the heat loss of tundish, thus can reduce the cast degree of superheat, reduces the folder generated by lining wear Slag.L-type tundish can effectively extend the residence time in molten bath, promote the floating of field trash and slag inclusion, while L-type tundish may be used also Reduce the heat radiation area that melt flows through tundish, it helps reduce the casting degree of superheat.It, can be with using stopper rod of tundish device It is being poured into a mould after so that molten bath is reached certain height in tundish, is promoting the floating of field trash and slag inclusion, and before casting terminates Flow control realizes the control of tail steel, avoids the high quantity of slag.The present invention can be effectively improved the degree of purity of vacuum induction melting ingot casting.
Description of the drawings
Fig. 1 is the structural schematic diagram of the present invention.
Fig. 2 is the L-type tundish structure enlarged diagram of the present invention.
Specific implementation mode
Embodiment 1 refers to Fig. 1 and 2, GH4169 alloy vacuum induction melting, using following steps:
(1)It is estimated according to the oxygen content of body material sheet nickel, is incorporated corresponding carbon dust and is placed in crucible bottom.
(2)Bell is closed, starts to vacuumize until Absolute truth reciprocal of duty cycle reaches setting value, and starts to check static leak rate, It need to hunt leak and handle Ru abnormal, ensure leakproofness.
(3)Be powered fusing, promotes the oxygen in reaction between carbon and oxygen removal raw material using maximum power, and to be formed by being removed in vacuo CO gases.
(4)After melting stage, that is, enter refining period.This stage observes primary dynamic leak rate per 5min, if adjacent Dynamic leak rate is no more than 5% twice, then it represents that refining period terminates, i.e., is terminated using the stage of reaction between carbon and oxygen, continuously adds nickel conjunction Gold, and thermometric samples.
(5)Melting terminates preceding 10min, declines dry slag stick 2, and carry out dry slag operation, sticky removing surface scum in weld pool surface After promoted, and close vacuum separation valve.
(6)Crucible for smelting terminates preceding 45min, using coal gas or natural gas baking L-type tundish 3, and before melting terminates Tundish is hung in casting room by 15min, opens electric heater unit 4, is closed fire door and is vacuumized, waits for casting room vacuum degree and working chamber After identical, vacuum separation valve is opened, mobile tundish track declines to station is poured into a mould at stopper device 5 to cast gate.
(7)The crucible that fascinates starts to pour into a mould, and when 3 inner melt of tundish is to highly 2/3rds, promotes stopper, starts formally to pour Casting.When the casting of last branch ingot casting is nearly completed, decline 5 flow control of stopper device, and liquid level is less than one third in tundish When stopper block in place, prevent tail steel from entering in ingot mould.
Embodiment 2 refers to Fig. 1 and 2, GH4169 alloy vacuum induction melting, using following steps:
(1)It is estimated according to the oxygen content of body material ingot iron, is incorporated corresponding carbon dust and is placed in crucible bottom.
(2)Bell is closed, starts to vacuumize until Absolute truth reciprocal of duty cycle reaches setting value, and starts to check static leak rate, It need to hunt leak and handle Ru abnormal, ensure leakproofness.
(3)Be powered fusing, promotes the oxygen in reaction between carbon and oxygen removal raw material using maximum power, and to be formed by being removed in vacuo CO gases.
(4)After melting stage, that is, enter refining period.This stage observes primary dynamic leak rate per 5min, if adjacent Dynamic leak rate is no more than 5% twice, then it represents that refining period terminates, i.e., is terminated using the stage of reaction between carbon and oxygen, continuously adds iron conjunction Gold, and thermometric samples.
(5)Melting terminates preceding 10min, declines dry slag stick 2, and carry out dry slag operation, sticky removing surface scum in weld pool surface After promoted, and close vacuum separation valve.
(6)Crucible for smelting terminates preceding 45min, using coal gas or natural gas baking L-type tundish 3, and before melting terminates Tundish is hung in casting room by 15min, opens electric heater unit 4, is closed fire door and is vacuumized, waits for casting room vacuum degree and working chamber After identical, vacuum separation valve is opened, mobile tundish track declines to station is poured into a mould at stopper device 5 to cast gate.
(7)The crucible that fascinates starts to pour into a mould, and when 3 inner melt of tundish is to highly 2/3rds, promotes stopper, starts formally to pour Casting.When the casting of last branch ingot casting is nearly completed, decline 5 flow control of stopper device, and liquid level is less than one third in tundish When stopper block in place, prevent tail steel from entering in ingot mould.

Claims (3)

1. the device of a kind of control vacuum induction melting field trash and slag inclusion, the induction furnace includes working chamber and casting room, It is provided with vacuum separation valve between the working chamber and casting room(7), crucible is provided in the working chamber(1), feature exists In:It is additionally provided with vacuum insulation sleeve at the top of the working chamber(6), the distance sleeve(6)In be provided with dry slag stick(2), institute State dry slag stick(2)Material is identical as the alloy base material of institute's melting, the dry slag stick(2)Dross for adhering to molten bath and survey Temperature sampling;Heatable L-type tundish is provided in the casting room(3), for reducing the casting degree of superheat and extend molten bath Residence time;The L-type tundish(3)Top is provided with stopper device(5), the stopper device(5)Upper end and casting ceiling Portion connects, and lower end is telescopic stopper.
2. the device of a kind of control vacuum induction melting field trash according to claim 1 and slag inclusion, it is characterised in that: The heatable L-type tundish(3)Resistance to material has been internally embedded electric heater unit(4), the electric heater unit(4)Electric can to add The resistance wire of heat.
3. the method for a kind of control vacuum induction melting field trash according to claim 1 or 2 and slag inclusion, including it is following Several steps:
Step 1:It is incorporated corresponding carbon dust according to the oxygen content of body material with carbon deoxidation and is placed in working chamber's crucible(1)Bottom Portion;
Step 2:Working chamber's bell is closed, starts to vacuumize until Absolute truth reciprocal of duty cycle reaches setting value, and starts to check static leakage Gas rate ensures the leakproofness of working chamber;
Step 3:Be powered fusing, promotes the oxygen in reaction between carbon and oxygen removal raw material using maximum power, and to be formed by being removed in vacuo CO gases;
Step 4:Judge whether purifier terminates, this stage observes primary dynamic leak rate per 5min, if adjacent dynamic twice Leak rate is no more than 5%, then it represents that and refining period terminates, i.e., is terminated using the stage of reaction between carbon and oxygen, continuously adds body material, and Thermometric samples;
Step 5:Crucible for smelting terminates preceding 10min, declines dry slag stick(2), and carry out dry slag operation, sticky removing table in weld pool surface It is promoted after the dross of face, and closes vacuum separation valve(7);
Step 6:Crucible for smelting terminates preceding 45min, and L-type tundish is toasted using coal gas or natural gas(3), and terminate in melting Preceding 15min is by L-type tundish(3)Casting room is hung in, electric heater unit is opened(4), close casting room fire door and vacuumize, wait casting After room vacuum degree is identical as working chamber, vacuum separation valve is opened, mobile tundish track declines stopper device to station is poured into a mould (5)To cast gate;
Step 7:Fascinate crucible(1)Start to pour into a mould, waits for L-type tundish(3)When inner melt to height 2/3rds, stopper is promoted Device(5), start formal casting and decline stopper device when the casting of last branch ingot casting is nearly completed(5)Progress flow control, and Tundish(3)When interior liquid level is less than one third, by stopper device(5)It blocks in place, prevents tail steel from entering in ingot mould.
CN201810594620.0A 2018-06-11 2018-06-11 A kind of devices and methods therefor controlling vacuum induction melting field trash and slag inclusion Pending CN108568514A (en)

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Cited By (5)

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Publication number Priority date Publication date Assignee Title
CN110747360A (en) * 2019-12-06 2020-02-04 北京钢研高纳科技股份有限公司 GH4720Li alloy and smelting method thereof, GH4720Li alloy part and aeroengine
CN110947938A (en) * 2020-02-26 2020-04-03 莱州润昇石油设备有限公司 Vacuum hot shell casting device and working method
CN111230090A (en) * 2018-11-28 2020-06-05 常熟南师大发展研究院有限公司 Ingot smelting and casting method containing three-level filter residues
CN111230089A (en) * 2018-11-28 2020-06-05 常熟南师大发展研究院有限公司 Smelting ingot casting device containing three-level filter residue structure
CN112045179A (en) * 2020-09-04 2020-12-08 江苏隆达超合金航材有限公司 Reusable scum salvaging device and scum salvaging method

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111230090A (en) * 2018-11-28 2020-06-05 常熟南师大发展研究院有限公司 Ingot smelting and casting method containing three-level filter residues
CN111230089A (en) * 2018-11-28 2020-06-05 常熟南师大发展研究院有限公司 Smelting ingot casting device containing three-level filter residue structure
CN110747360A (en) * 2019-12-06 2020-02-04 北京钢研高纳科技股份有限公司 GH4720Li alloy and smelting method thereof, GH4720Li alloy part and aeroengine
CN110947938A (en) * 2020-02-26 2020-04-03 莱州润昇石油设备有限公司 Vacuum hot shell casting device and working method
CN112045179A (en) * 2020-09-04 2020-12-08 江苏隆达超合金航材有限公司 Reusable scum salvaging device and scum salvaging method

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