CN108560154A - A kind of intelligence stitching devices - Google Patents
A kind of intelligence stitching devices Download PDFInfo
- Publication number
- CN108560154A CN108560154A CN201810693145.2A CN201810693145A CN108560154A CN 108560154 A CN108560154 A CN 108560154A CN 201810693145 A CN201810693145 A CN 201810693145A CN 108560154 A CN108560154 A CN 108560154A
- Authority
- CN
- China
- Prior art keywords
- yarn
- tension
- seat
- pressure zone
- tension force
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Classifications
-
- D—TEXTILES; PAPER
- D05—SEWING; EMBROIDERING; TUFTING
- D05B—SEWING
- D05B35/00—Work-feeding or -handling elements not otherwise provided for
- D05B35/06—Work-feeding or -handling elements not otherwise provided for for attaching bands, ribbons, strips, or tapes or for binding
-
- D—TEXTILES; PAPER
- D05—SEWING; EMBROIDERING; TUFTING
- D05B—SEWING
- D05B27/00—Work-feeding means
-
- D—TEXTILES; PAPER
- D05—SEWING; EMBROIDERING; TUFTING
- D05B—SEWING
- D05B47/00—Needle-thread tensioning devices; Applications of tensometers
- D05B47/04—Automatically-controlled tensioning devices
-
- D—TEXTILES; PAPER
- D05—SEWING; EMBROIDERING; TUFTING
- D05B—SEWING
- D05B47/00—Needle-thread tensioning devices; Applications of tensometers
- D05B47/06—Applications of tensometers
-
- D—TEXTILES; PAPER
- D05—SEWING; EMBROIDERING; TUFTING
- D05B—SEWING
- D05B67/00—Devices incorporated in sewing machines for lubricating, waxing, or colouring the threads
-
- D—TEXTILES; PAPER
- D05—SEWING; EMBROIDERING; TUFTING
- D05B—SEWING
- D05B69/00—Driving-gear; Control devices
- D05B69/36—Devices for stopping drive when abnormal conditions occur, e.g. thread breakage
Abstract
The present invention discloses a kind of intelligent stitching devices, including rack, and control mechanism, suturing mechanism, yarn feeding mechanism, baseline feeding mechanism, strap feeding mechanism and modeling chain feeding mechanism are provided in the rack.The present invention can effectively detect whether strap, yarn and modeling chain overlapping, knotting or other abnormal conditions occur; and shut down alarm when there are the abnormal conditions such as knot or arch upward; further guarantee is provided for finishing operations trouble-free operation; it is capable of providing quantifiable constant tensile control simultaneously; realize standardization production; can more meet the needs of high-precision product tetchy to tension, improve product quality.
Description
Technical field
The invention belongs to suture field of mechanical technique, and in particular to a kind of intelligence stitching devices.
Background technology
Common suture machinery, such as nylon zipper sewing machine are required to move ahead strap, yarn and modeling chain belt trend
Into to enter quilting process.However since strap and modeling chain place extremely irregular, while strap, yarn and modeling in a reservoir
Chain is longer in the stroke that machine drive conveys, it is easy to cause its tension to become smaller or larger, so that corresponding after processing
Shorten or it is elongated, if not adjusted, can cause processing after strap, yarn and modeling chain it is uneven, make product not
Yield improves, and can seriously affect the quality of nylon zipper, it is therefore desirable to design strap, yarn and modeling chain tension controller and solve
The problem.But existing strap, yarn and modeling chain tension controller both can not judge whether strap is overlapped and knots, and also can not
The tension force of quantization is provided for subsequent operation, existing strap, yarn and modeling chain tension controller are by spring etc.
Tension is provided, disadvantage is that the elastic force of spring cannot achieve quantified controlling, to the higher suture of tension required precision
Machinery can not complete task, while the elastic force of spring can change after prolonged use, influence the normal fortune of sewing machine
Row, sensitivity are relatively low；The advance of strap simultaneously is only to be realized by the sewing machine pulling force of subsequent operation, can not active control cloth
The feeding speed of band can not also provide the identical tension more refined for postorder sewing work, tetchy especially for tension
High-precision product is even more that cannot be satisfied demand；Common suture machinery needs a large amount of experienced operator to grasp due to leaning on purely mechanic control
It produces and examines, keep nylon zipper production human cost high, as country proposes " intelligence manufacture 2025 ", the upgrading of industry
It regenerates extremely urgent.
Invention content
The technical problems to be solved by the invention are in view of the above shortcomings of the prior art, to provide a kind of intelligence suture dress
It sets, it can effectively detect strap and whether modeling chain overlapping, knotting or other abnormal conditions occurs, and it is defeated to control yarn identical tension
Go out, avoid making troubles to subsequent operation, while being capable of providing quantifiable constant tensile control, the tension for monitoring yarn in real time becomes
Change, carrying out data comparison by networking realizes standardization production, it is a large amount of it is labor-saving simultaneously, nylon zipper product is got in realization
Carry out stringenter quality requirements, can more meet the needs of high-precision product tetchy to tension.
The technical solution adopted in the present invention is：A kind of intelligence stitching devices, including rack are provided with control in the rack
Mechanism, suturing mechanism, yarn feeding mechanism, baseline feeding mechanism, strap feeding mechanism and modeling chain feeding mechanism processed；
The yarn feeding mechanism includes yarn rack and yarn tension controller and intelligent yarn tension detector；It is described
Yarn tension controller includes yarn tension control fixed seat, is provided in the yarn tension control fixed seat and fixed yarn row
Seat, it is described fixed yarn row seat on by the 4th fixing axle rotation be provided with activity cross yarn arrange seat, it is described fixed yarn row seat and
Activity cross yarn row seat on be respectively arranged with fixed yarn porcelain row and activity cross yarn porcelain row, it is described fixed yarn porcelain row and activity cross yarn
Be respectively arranged on porcelain row it is spaced it is uniform cross yarn toothrow, described fixed on yarn porcelain row crosses yarn toothrow and the activity
It crosses on yarn porcelain row and crosses the interlaced setting of yarn toothrow, the activity crosses below yarn row's seat and is provided with yarn tension clump weight；Institute
It includes the yarn tension detection seat board placed vertically, the front setting of the yarn tension detection seat board to state yarn tension detector
There are yarn guiding wheel, encoder-driven to cross yarn wheel and anti-jump line device, the yarn guiding wheel and the anti-jump line device are located at the encoder
Drove the same side of yarn wheel, and the minimum point of the yarn guiding wheel is located at the encoder-driven and crosses the peak of yarn wheel and minimum
Between point, the back side of the yarn tension detection seat board is provided with the tension detection volume that the cooperation of yarn wheel is crossed with above-mentioned encoder-driven
Code device；
The baseline feeding mechanism includes baseline rack and bottom line tension controller；
The modeling chain feeding mechanism includes that modeling chain incudes seat board, be provided on modeling chain induction seat board incude connecting rod and with
The modeling chain of cooperation incude contact-making switch, the induction connecting rod is rotatably connected on institute by the third fixing axle positioned at its head end
It states on modeling chain induction seat board, the modeling chain induction contact-making switch is located at the induction connecting rod under the third fixing axle
Side, it is described modeling chain induction seat board on be provided with and it is described induction connecting rod in the middle part of coordinate Limit screw, the induction connecting rod
On be provided with eccentric axis seat, modeling chain guide rod and adjustment axis, the modeling chain guide rod and the adjusting is provided on the eccentric axis seat
The adjustable clearance passed through for modeling chain is constituted between axis.
Preferably, yarn row's seat of fixing is in frame-shaped construction, the fixation mainboard by strip and fixed mainboard
The fixation otic placode of the left and right sides is constituted, and the fixed mainboard is fixedly linked with yarn tension control fixed seat, the activity
It is in frame-shaped construction to cross yarn row's seat, is made of the movable otic placode at left and right sides of the movable mainboard of strip and movable mainboard, institute
Movable otic placode is stated to be rotatablely connected by the 4th fixing axle with the fixed otic placode.
Preferably, the thread board, yarn guiding wheel, encoder-driven cross yarn wheel, tension detection encoder and wire jumping prevention
Device constitutes one group of tension-detecting mechanism, be provided with four groups on yarn tension detection seat board described in tension-detecting mechanism.
Preferably, the strap feeding mechanism, which is mechanical tension, controls feeding mechanism, including tension force seat board, institute
The top for stating tension force seat board is disposed with the first charging conduction band bar, first gear band compound rod and the first punishment in advance conduction band bar,
The lower part of the tension force seat board is provided with the first scale lever and contacts the first contact-making switch of cooperation, and described
One contact-making switch is located at the lower section of the first scale lever, and the first scale lever is rotatablely connected by the first fixing axle
On the tension force seat board, it is provided with first on the first scale lever and crosses rod failure and the first vernier counterweight；Further include
First belt pressing device, first belt pressing device are arranged in the first punishment in advance conduction band bar far from the first gear with compound rod
Side, first belt pressing device are made of pressure zone plate, the limit pillar and pressure zone counterweight that are arranged in the pressure zone plate surface.
Preferably, the first gear is composed of with compound rod two flap bars being overlapped up and down, two flap bars
Between constitute the flap gap that is passed through for strap, the width of the opening in the flap gap is more than cloth tape thickness and is less than cloth tape thickness
Twice.
Preferably, be provided with left pillar group, B-C post group and right pillar group on the pressure zone plate, every group of pillar group by
Front and back two limit pillars are constituted, between the left pillar group and B-C post group and between the B-C post group and right pillar group
A strap pressure zone area is respectively constituted, each strap pressure zone area is both provided with pressure zone counterweight, is set at left and right sides of the pressure zone counterweight
It is equipped with the arc-shaped recess with the limit stanchions.
Preferably, the strap feeding mechanism is servo-type tension force feeding mechanism, including two pieces of left and right is mutually right
Parallel tension force siding, the top between two tension force sidings is claimed to be disposed with the second charging conduction band bar, second gear
Band compound rod and the second punishment in advance conduction band bar are provided between the second charging conduction band bar and second gear band compound rod and send band
Device, the Work-feeding means are by being located at servo motor on the outside of two tension force sidings, being located at two tension force walls
It crosses band idler wheel on the inside of plate and with the cooperation of above-mentioned servo motor and is located on two tension force sidings and crosses band with above-mentioned
Second belt pressing device of idler wheel cooperation is constituted；Lower part between two tension force sidings is provided with the second scale lever and therewith
The second contact-making switch being engaged, second contact-making switch are located at the lower section of the second scale lever, and described second
Scale lever is rotatably connected on by the second fixing axle on the tension force siding, and is provided on the second scale lever
Two cross rod failure and the second vernier counterweight.
Preferably, the second gear is composed of with compound rod two flap bars being overlapped up and down, two flap bars
Between constitute the flap gap that is passed through for strap, the width of the opening in the flap gap is more than cloth tape thickness and is less than cloth tape thickness
Twice.
Preferably, second belt pressing device by the pressure zone fixed base plate with the tension force siding location fit with
And it is arranged on the pressure zone fixed base plate and is bonded matched pinch roller composition with the band idler wheel of crossing.
Preferably, location fit, the tension control is adjusted with the tension force siding in the pressure zone fixed base plate
It is provided with locating shaft on siding processed, the limited bayonet coordinated with above-mentioned locating shaft is offered on the pressure zone fixed base plate, it is described
Twisting handle is provided between locating shaft and the pressure zone fixed base plate, the twisting handle is torque spring, the twisting handle
Both ends be fixedly connected respectively with the locating shaft and the pressure zone fixed base plate.
The beneficial effects of the present invention are：Using the above structure due to the present invention, yarn passes through yarn by yarn rack
Guide plate enters yarn tension controller, and yarn crosses oil box before entering yarn tension controller, and yarn oil excessively is made to reduce friction,
After yarn enters yarn tension controller, entered first by the anti-jump line device of side yarn, then successively between the upper and lower every across fixation
It crosses yarn porcelain row and crosses yarn toothrow with what activity yarn porcelain was arranged（Yarn is crossed positioned at the top activity for fixing yarn porcelain row under yarn porcelain row
Side）, finally it is pierced by by the anti-jump line device of the yarn of the other side, then by replacing or adding the yarn tension counterweight of different weight
Block, activity of giving cross yarn porcelain and arrange downward pressure, provide quantifiable tension force to yarn to realize, can meet high-precision
The demand of quilting machine is spent, realizes standardization production, while will not occur the case where tension variation after long-time use；Yarn
Enter yarn tension detector after tension force, passed through first by the guide eyelit of thread board, and bypasses yarn guiding wheel and volume successively
Code device entered wire jumping prevention device after driving yarn wheel, subsequently into suturing mechanism, therefore encoder rotation can be detected by tension
Angle speed judge the size of yarn tension, and the tension of yarn can be acquired in real time and carry out data quantization and shown and right
Than, once shutdown alarm, sensitivity and reliability higher can be realized in tension extremely；Modeling chain top on the right side of this sensing device is fallen
Material enters the adjustable clearance between modeling chain guide rod and adjustment axis, finally by modeling chain supporting rod after then passing around modeling chain guide rod
Enter quilting process afterwards, adjust the size of adjustable clearance, be allowed to modeling chain size cooperation, when occurring knotting, arch upward or other
When the modeling chain of exception, adjustable clearance can not be passed through, then is lifted at once by moulding chain guide rod by connecting rod is incuded, to trigger
It moulds chain induction contact-making switch and shuts down alarm；Therefore the present invention can effectively detect strap, yarn and modeling chain whether occur overlapping,
Knotting or other abnormal conditions, and alarm is shut down when there are the abnormal conditions such as knot or arch upward, it is finishing operations trouble-free operation
It provides and further ensures, monitor the tension variation of yarn in real time, carrying out data comparison by networking realizes standardization production, largely
It is labor-saving simultaneously, realize the quality requirements that are increasingly stringenter to nylon zipper product, can more meet tetchy to tension
The demand of high-precision product.
Description of the drawings
Fig. 1 is the structural diagram of the present invention.
Fig. 2 is the stereogram of the present invention.
Fig. 3 is the structural schematic diagram of yarn tension controller of the present invention.
Fig. 4 is the stereogram of yarn tension controller of the present invention.
Fig. 5 is the back stereogram of yarn tension controller of the present invention.
Fig. 6 is the structural schematic diagram of intelligent yarn tension detector of the present invention.
Fig. 7 is the back structures schematic diagram of intelligent yarn tension detector of the present invention.
Fig. 8 is the structural schematic diagram of present invention modeling chain feeding mechanism.
Fig. 9 is strap feeding mechanism of the present invention（Mechanical tension controls）Structural schematic diagram.
Figure 10 is strap feeding mechanism of the present invention（Servo-type tension force）Structural schematic diagram.
Figure 11 is strap feeding mechanism of the present invention（Servo-type tension force）Stereogram.
Figure 12 is strap feeding mechanism of the present invention（Servo-type tension force）Decomposition diagram.
Specific implementation mode
Invention is further described in detail below in conjunction with the accompanying drawings and the specific embodiments.
As shown in Figs. 1-2, a kind of intelligent stitching devices, including rack 1 are provided with control mechanism, suture in the rack 1
Mechanism 2, yarn feeding mechanism, baseline feeding mechanism, strap feeding mechanism and modeling chain feeding mechanism, the control mechanism include
Automatically controlled bin 63 and matched control panel 64 and PLC control system and touch display screen 65, PLC control system
Embedded software can real-time display and record board operating status include：Identification number, product type, machine rotational speed, effectively booting
Time, yield, yarn tension variation and shift information etc., and it is uploaded to terminal server, ERP system is accessed, realizes that enterprise is big
Digitization production and quality control；2 lower section of the suturing mechanism is provided with the suture machine bench 69 made of plywood, can
To play good cushioning effect, sutures and be provided with the oil drain pan 70 coordinated with suturing mechanism 2 on machine bench 69.
The yarn feeding mechanism includes yarn rack 61 and yarn tension controller and the detection of intelligent yarn tension
Device is provided with yarn and crosses oil box 66 between yarn rack and yarn tension controller；It is provided with belt retractor above the rack
67 and matched winding motor 68.
As in Figure 3-5, the yarn tension controller includes yarn tension control fixed seat 41, the yarn tension control
It is provided in fixed seat 41 processed and fixed yarn row's seat 42, described fixed on yarn row's seat 42 is set by the rotation of the 4th fixing axle 421
Be equipped with activity cross yarn row seat 43, it is described fixed yarn row seat 42 and activity cross yarn row seat 43 on be respectively arranged with fixed yarn porcelain row
44 and activity cross yarn porcelain row 45, it is described fixed yarn porcelain row 44 and activity cross yarn porcelain row 45 on be respectively arranged with it is spaced uniformly
Cross yarn toothrow, it is described fixed yarn porcelain row 44 on cross yarn toothrow with it is described activity cross yarn porcelain row 45 on yarn toothrow it is mutual
It is staggered, the activity crosses 43 lower section of yarn row seat and is provided with yarn tension clump weight 46；
Preferably, yarn row's seat 42 of fixing is in frame-shaped construction, it is left by the fixation mainboard and fixed mainboard of strip
The fixation otic placode of right both sides is constituted, and the fixed mainboard is fixedly linked with yarn tension control fixed seat 41, the activity
It is in frame-shaped construction to cross yarn row's seat 43, is made of the movable otic placode at left and right sides of the movable mainboard of strip and movable mainboard,
The activity otic placode is rotatablely connected with the fixed otic placode by the 4th fixing axle 421.The mistake fixed on yarn porcelain row 44
Yarn toothrow raises up to form yarn stopper protrusion 441 far from described one end for fixing yarn row's seat 42, and the yarn tension is matched
Pouring weight 46 is lifted on the activity by messenger wire and crosses the middle part that yarn arranges seat 43, the left and right two of the yarn tension control fixed seat 41
End is respectively arranged with fixed yarn porcelain row 44 and the anti-jump line device of yarn 47 of 45 cooperation of yarn porcelain row is crossed in the activity with described.
Yarn is entered by the anti-jump line device of side yarn 47 first, then successively between the upper and lower every arranging 44 Hes across fixing yarn porcelain
Activity yarn porcelain row's 45 excessively crosses yarn toothrow（Yarn crosses the lower section of yarn porcelain row 45 positioned at the top activity for fixing yarn porcelain row 44）, most
It is pierced by afterwards by the anti-jump line device of the yarn of the other side 47, then by replacing or adding the yarn tension clump weight 46 of different weight,
It gives activity and crosses yarn porcelain 45 downward pressure of row, provide quantifiable tension force to yarn to realize, can meet high-precision
The demand of quilting machine is spent, realizes standardization production, while will not occur the case where tension variation after long-time use.
As shown in fig. 6-7, the yarn tension detector includes the yarn tension detection seat board 51 placed vertically, the yarn
The front of line tension detection seat board 51 is provided with yarn guiding wheel 52, encoder-driven crosses yarn wheel 53 and anti-jump line device 54, described to lead
Yarn wheel 52 and the anti-jump line device 54 are located at the same side that the encoder-driven crosses yarn wheel 53, and the yarn guiding wheel 52 is minimum
Point is crossed positioned at the encoder-driven between the highs and lows of yarn wheel 53, the back side of the yarn tension detection seat board 51
It is provided with the tension detection encoder 55 that the cooperation of yarn wheel 53 is crossed with above-mentioned encoder-driven, the yarn tension detects on seat board 51
It is additionally provided with thread board 56, the guide eyelit 57 passed through for yarn is provided on the thread board 56, the thread board 56, which is located at, to be leaned on
The top of the nearly yarn guiding wheel 52.The thread board 56, yarn guiding wheel 52, encoder-driven cross yarn wheel 53, tension detection encoder
55 and anti-jump line device 54 constitute one group of tension-detecting mechanism, be provided with four groups on yarn tension detection seat board 51 described in
Tension detection mechanism.
Preferably, the central point of the yarn guiding wheel 52, which is located at the encoder-driven, crosses the peak of yarn wheel 53 and minimum
Between point, further increases yarn and cross the cornerite on yarn wheel 53 in encoder-driven, tension detection is more acurrate.
Yarn is passed through by the guide eyelit 57 of thread board 56, and is bypassed successively after yarn guiding wheel 52 and encoder-driven cross yarn wheel 53
Into anti-jump line device 54, subsequently into suturing mechanism, therefore the angle speed that encoder 55 rotates can be detected by tension and sentenced
The size of broken yarn line tension, and the tension of yarn can be acquired in real time and carry out data quantization and shown and comparison, once tension is different
Shutdown alarm often can be realized, alarm, sensitivity and reliability higher can be sent out without waiting until that yarn is broken.
The baseline feeding mechanism includes baseline rack 62 and bottom line tension controller；
Incude seat board 31 as shown in figure 8, the modeling chain feeding mechanism includes modeling chain, thoughts are set on the modeling chain induction seat board 31
Connecting rod 32 and matched modeling chain is answered to incude contact-making switch 33, the induction connecting rod 32 passes through positioned at the of its head end
Three fixing axles 34 are rotatably connected on the modeling chain induction seat board 31, and the modeling chain induction contact-making switch 33 is located at induction company
Extension bar 32 is provided with connecting rod fixed seat 36 close to the lower section of the third fixing axle 34, the head end of the induction connecting rod 32,
The connecting rod fixed seat 36 and the modeling chain induction contact-making switch 33 coordinate, the modeling chain incude be provided on seat board 31 with it is described
Incude the Limit screw 35 that 32 middle part of connecting rod coordinates, eccentric axis seat 391, the bias are provided in the induction connecting rod 32
Modeling chain guide rod 392 and adjustment axis 393 are provided on axle bed 391, the adjustment axis 393 is eccentric shaft, 392 He of modeling chain guide rod
The adjustable clearance passed through for modeling chain is constituted between the adjustment axis 393.
Preferably, the end of the induction connecting rod 32 is provided with counterweight adjusting block 37, convenient for adjusting counterweight, to meet
The use demand of different situations, the modeling chain, which incudes, is provided with modeling chain supporting rod 38 on seat board 31.
Mould chain blanking from right side above, then pass around enter after modeling chain guide rod 392 modeling chain guide rod 392 and adjustment axis 393 it
Between adjustable clearance, finally by modeling chain supporting rod 38 after enter suturing mechanism, adjust the size of adjustable clearance, be allowed to
The cooperation of chain size is moulded, it is when occurring knotting, arch upward or when other abnormal modeling chains, adjustable clearance can not be passed through, then at once logical
It crosses modeling chain guide rod 392 and is lifted connecting rod 32 is incuded, alarm is shut down to trigger modeling chain induction contact-making switch 33.The present invention can
The state of modeling chain is effectively detected, and alarm is shut down when there are the abnormal conditions such as knot or arch upward, is smoothly transported for finishing operations
Row, which provides, further to be ensured, the quality of product is improved.
As shown in figure 9, the strap feeding mechanism, which is mechanical tension, controls feeding mechanism, including tension force seat board
11, the top of the tension force seat board 11 is disposed with the first charging conduction band bar 12, first gear band compound rod 14 and first
Punishment in advance conduction band bar 13, the first gear are composed of with compound rod 14 two flap bars being overlapped up and down, two flap bars it
Between constitute the flap gap that is passed through for strap, the width of the opening in the flap gap is more than cloth tape thickness is less than cloth tape thickness two
Times, the lower part of the tension force seat board 11 is provided with the first scale lever 15 and contacts the first contact-making switch of cooperation
16, first contact-making switch 16 is located at the lower section of the first scale lever 15, and the first scale lever 15 passes through
One fixing axle 151 is rotatably connected on the tension force seat board 11, the first scale lever 15 and the tension force seat
The limiting device for preventing the first scale lever 15 from rotating down is provided between plate 11, limiting device makes the first scale lever
15 are just engaged with the first contact-making switch 16, and the first scale lever 15 is avoided to continue to rotate down, the first scale thick stick
It is provided with first on bar 15 and crosses rod failure 152 and the first vernier counterweight 153, the described first floor projection for crossing rod failure 152 is located at institute
It states between floor projection of the first gear with compound rod 14 and the first punishment in advance conduction band bar 13；Further include the first belt pressing device 17,
First belt pressing device 17 is arranged in the first punishment in advance conduction band bar 13 far from side of the first gear with compound rod 14.
Preferably, it is described first charging conduction band bar 12 and the first punishment in advance conduction band bar 13 on be respectively arranged with multiple first every
Band set 19, two adjacent first constitute a strap between band set 19 passes through area, the first charging conduction band bar 12 and the first mistake
It is respectively set on material conduction band bar 13 there are three first every band set 19, the first charging conduction band bar 12 and the first punishment in advance conduction band bar 13
On respectively constitute two straps and pass through area；First belt pressing device 17 is by pressure zone plate 171, setting on 171 surface of pressure zone plate
Limit pillar 172 and pressure zone counterweight 173 constitute, be provided with left pillar group, B-C post group and right branch on the pressure zone plate 171
Column group, every group of pillar group are made of front and back two limit pillars 172, between the left pillar group and B-C post group and described
A strap pressure zone area is respectively constituted between B-C post group and right pillar group, each strap pressure zone area is both provided with pressure zone counterweight 173,
The left and right sides of the pressure zone counterweight 173 is provided with the arc-shaped recess coordinated with the limit pillar 172；Further include being set to institute
State guide rod 18 of first belt pressing device 17 far from 13 side of the first punishment in advance conduction band bar.
Strap is entered by 12 top of the first charging conduction band bar and enters first gear band group after feeding conduction band bar 12 around first
The flap gap of bar 14 is closed, is then crossed after rod failure 152 and the first punishment in advance conduction band bar 13 around first successively and enters the first pressure zone dress
The strap pressure zone area for setting 17, finally leads to suturing mechanism by guide rod 18；Since the setting in flap gap is so that two be overlapped
Strap or the strap of knotting can not pass through the gap, and when postorder needs continue charging, the increase of strap tension lifts the first mistake
Rod failure 152, so that the first scale lever 15 is lifted up, the first contact-making switch 16 of triggering, which is realized, shuts down alarm, while such as
There are other situations and strap tension first contact-making switch 16 larger than the scheduled size that can trigger is caused to shut down alarm in fruit；In addition, the
Pressure zone is carried out using pressure zone counterweight 173 on one belt pressing device 17, realizes tension quantified controlling, realizes standardization production.
As shown in figs. 10-12, present invention simultaneously provides another form of strap feeding mechanisms（As shown in Figure 2）, described
Strap feeding mechanism is servo-type tension force feeding mechanism, including the symmetrical parallel tension force siding in two pieces of left and right
21, the top between two tension force sidings 21 is disposed with the second charging conduction band bar 22, second gear band compound rod 23 and the
Two punishment in advance conduction band bars 24, it is described second charging conduction band bar 22 and the second punishment in advance conduction band bar 24 on be respectively arranged with multiple second every band
Set 25, two adjacent second constitute a strap between band set 25 passes through area, the second charging conduction band bar 22 and the second punishment in advance
Two straps are respectively constituted on conduction band bar 24 passes through area；The second gear is with compound rod 23 by two flap bar groups being overlapped up and down
It closes, the flap gap passed through for strap is constituted between two flap bars, the width of the opening in the flap gap is more than strap
Thickness is less than twice of cloth tape thickness.
Work-feeding means are provided between the second charging conduction band bar 22 and second gear band compound rod 23, it is described to send band
Device is by being located at the servo motor 261 in two tension force sidings, 21 outside, being located at two tension force sidings, 21 inside
And with above-mentioned servo motor 261 coordinate cross band idler wheel 262 and be located on two tension force sidings 21 and with above-mentioned mistake
It is constituted with the second belt pressing device that idler wheel 262 coordinates, second belt pressing device with the tension force siding 21 positioning by matching
The pressure zone fixed base plate 263 of conjunction and setting are bonded matched on the pressure zone fixed base plate 263 and with the idler wheel 262 of band excessively
Pinch roller 264 is constituted, and location fit, the tension is adjusted with the tension force siding 21 in the pressure zone fixed base plate 263
It is provided with locating shaft 266 on control siding 21, offers on the pressure zone fixed base plate 263 and coordinates with above-mentioned locating shaft 266
Limited bayonet is provided with twisting handle 265, the twisting handle between the locating shaft 266 and the pressure zone fixed base plate 263
265 be torque spring, and the both ends of the twisting handle 265 are fixed with the locating shaft 266 and the pressure zone fixed base plate 263 respectively
Connection.Before use, lifting twisting handle 265 makes pressure zone fixed base plate 263 rise along locating shaft 266, makes pinch roller 264 and mistake
Band idler wheel 262 detaches, and convenient for strap to be placed on band idler wheel 262, then pulling lower twisting handle 265 makes pressure zone fixed base plate
263 decline along locating shaft 266, make pinch roller 264 and cross to be bonded to each other with idler wheel 262, strap is compressed, is sent convenient for servo-drive
Band.
Lower part between two tension force sidings 21 is provided with the second scale lever 271 and contacts the second of cooperation
Contact-making switch 275, second contact-making switch 275 are located at the lower section of the second scale lever 271, and the second scale thick stick
Bar 271 is rotatably connected on by the second fixing axle 272 on the tension force siding 21, is set on the second scale lever 271
It is equipped with second and crosses rod failure 273 and the second vernier counterweight 274, the second scale lever 271 is symmetrical two, is leaned on respectively
21 inside of nearly two pieces of tension force sidings is arranged, and is rotated synchronously by the second fixing axle 272 between two second scale levers 271,
Described second rod failure 273 excessively is symmetrical two, is respectively arranged on the opposite side of two second scale levers 271, institute
It states the floor projection that second crosses rod failure 273 and is located at level of the second gear with compound rod 23 and the second punishment in advance conduction band bar 24
Between projection.
Strap is entered by 22 top of the second charging conduction band bar and enters Work-feeding means after feeding conduction band bar 22 around second, by
Work-feeding means driving send band, the servo motor 261 of Work-feeding means corresponding with the stitching speed of sewing machine so that send band more steady
Fixed, then strap enters flap gap of the second gear with compound rod 23, then bypasses second successively and crosses rod failure 273 and the second punishment in advance
Suturing mechanism is led to after conduction band bar 24；Since the setting in flap gap is not so that two straps of overlapping or the strap of knotting can
Across the gap, when postorder needs continue charging, the increase of strap tension lifts second and crosses rod failure 273, so that the second quarter
Degree lever 271 is lifted up, and the second contact-making switch 275 of triggering, which is realized, shuts down alarm, while causing cloth if there is other situations
Band tension second contact-making switch 275 larger than the scheduled size that can trigger shuts down alarm；In addition, the second scale lever 271 and therewith
Second vernier counterweight 274 of cooperation can provide the tension accordingly measured for strap when strap crosses rod failure 273 around second, lead to
The position for overregulating the second vernier counterweight 274 realizes that differential tension controls to adjust, and realizes tension quantified controlling, realizes specification metaplasia
Production, the present invention according to stitching speed active drive cloth tape travel and can provide quantifiable constant tensile control, monitor yarn in real time
The tension variation of line carries out data comparison by networking and realizes standardization production, it is a large amount of it is labor-saving simultaneously, realize to nylon
The quality requirements that zipper product is increasingly stringenter can more meet the needs of high-precision product tetchy to tension.
The present invention can effectively detect whether strap, yarn and modeling chain overlapping, knotting or other abnormal conditions occur, and
Alarm is shut down when there are the abnormal conditions such as knot or arch upward, further guarantee, while energy are provided for finishing operations trouble-free operation
Quantifiable constant tensile control is enough provided, standardization production is realized, can more meet the needs of high-precision product tetchy to tension,
Improve product quality.
The above, only present pre-ferred embodiments, therefore cannot be limited the scope of implementation of the present invention with this, i.e., according to
Equivalent changes and modifications made by scope of the present invention patent and description all should still belong to the model that patent of the present invention covers
In enclosing.
Claims (10)
1. a kind of intelligence stitching devices, including rack is provided with control mechanism, suturing mechanism, yarn feeding machine in the rack
Structure, baseline feeding mechanism, strap feeding mechanism and modeling chain feeding mechanism；
The yarn feeding mechanism includes yarn rack and yarn tension controller and intelligent yarn tension detector；It is described
Yarn tension controller includes yarn tension control fixed seat, is provided in the yarn tension control fixed seat and fixed yarn row
Seat, it is described fixed yarn row seat on by the 4th fixing axle rotation be provided with activity cross yarn arrange seat, it is described fixed yarn row seat and
Activity cross yarn row seat on be respectively arranged with fixed yarn porcelain row and activity cross yarn porcelain row, it is described fixed yarn porcelain row and activity cross yarn
Be respectively arranged on porcelain row it is spaced it is uniform cross yarn toothrow, described fixed on yarn porcelain row crosses yarn toothrow and the activity
It crosses on yarn porcelain row and crosses the interlaced setting of yarn toothrow, the activity crosses below yarn row's seat and is provided with yarn tension clump weight；Institute
It includes the yarn tension detection seat board placed vertically, the front setting of the yarn tension detection seat board to state yarn tension detector
There are yarn guiding wheel, encoder-driven to cross yarn wheel and anti-jump line device, the yarn guiding wheel and the anti-jump line device are located at the encoder
Drove the same side of yarn wheel, and the minimum point of the yarn guiding wheel is located at the encoder-driven and crosses the peak of yarn wheel and minimum
Between point, the back side of the yarn tension detection seat board is provided with the tension detection volume that the cooperation of yarn wheel is crossed with above-mentioned encoder-driven
Code device；
The baseline feeding mechanism includes baseline rack and bottom line tension controller；
The modeling chain feeding mechanism includes that modeling chain incudes seat board, be provided on modeling chain induction seat board incude connecting rod and with
The modeling chain of cooperation incude contact-making switch, the induction connecting rod is rotatably connected on institute by the third fixing axle positioned at its head end
It states on modeling chain induction seat board, the modeling chain induction contact-making switch is located at the induction connecting rod under the third fixing axle
Side, it is described modeling chain induction seat board on be provided with and it is described induction connecting rod in the middle part of coordinate Limit screw, the induction connecting rod
On be provided with eccentric axis seat, modeling chain guide rod and adjustment axis, the modeling chain guide rod and the adjusting is provided on the eccentric axis seat
The adjustable clearance passed through for modeling chain is constituted between axis.
2. a kind of intelligent stitching devices according to claim 1, it is characterised in that：Yarn row's seat of fixing is in frame shape knot
Structure is made of the fixation otic placode at left and right sides of the fixation mainboard of strip and fixed mainboard, the fixed mainboard with it is described
Yarn tension control fixed seat be fixedly linked, it is described activity cross yarn row seat be in frame-shaped construction, by the movable mainboard of strip with
And the movable otic placode at left and right sides of movable mainboard is constituted, the activity otic placode is rotated with the fixed otic placode by the 4th fixing axle
Connection.
3. a kind of intelligent stitching devices according to claim 1, it is characterised in that：The thread board, yarn guiding wheel, encoder
Yarn wheel, tension detection encoder and anti-jump line device was driven to constitute one group of tension-detecting mechanism, the yarn tension detects seat
Tension-detecting mechanism described in being provided with four groups on plate.
4. a kind of intelligent stitching devices according to claim 1, it is characterised in that：The strap feeding mechanism is mechanical
Tension force feeding mechanism, including tension force seat board, the top of the tension force seat board are disposed with the first charging and lead
Rod failure, first gear band compound rod and the first punishment in advance conduction band bar, the lower part of the tension force seat board is provided with the first scale lever
And the first contact-making switch of cooperation is contacted, first contact-making switch is located at the lower section of the first scale lever, and
The first scale lever is rotatably connected on by the first fixing axle on the tension force seat board, on the first scale lever
It is provided with first and crosses rod failure and the first vernier counterweight；Further include the first belt pressing device, first belt pressing device is arranged described
First punishment in advance conduction band bar is far from side of the first gear with compound rod, and first belt pressing device is by pressure zone plate, setting at this
The limit pillar and pressure zone counterweight of pressure zone plate surface are constituted.
5. a kind of intelligent stitching devices according to claim 1, it is characterised in that：The first gear band compound rod is by upper and lower
Two flap bars of overlapping are composed, and the flap gap passed through for strap is constituted between two flap bars, the flap gap
The width of opening is more than twice that cloth tape thickness is less than cloth tape thickness.
6. a kind of intelligent stitching devices according to claim 1, it is characterised in that：It is provided with left pillar on the pressure zone plate
Group, B-C post group and right pillar group, every group of pillar group are made of front and back two limit pillars, the left pillar group and B-C post
A strap pressure zone area is respectively constituted between group and between the B-C post group and right pillar group, each strap pressure zone area is respectively provided with
There is pressure zone counterweight, the arc-shaped recess with the limit stanchions is provided at left and right sides of the pressure zone counterweight.
7. a kind of intelligent stitching devices according to claim 1, it is characterised in that：The strap feeding mechanism is servo-type
Tension force feeding mechanism, including two pieces of symmetrical parallel tension force sidings are controlled, between two tension force sidings
Top is disposed with the second charging conduction band bar, second gear band compound rod and the second punishment in advance conduction band bar, the second charging conduction band
Work-feeding means are provided between bar and second gear band compound rod, the Work-feeding means are by being located at two tension force sidings
The servo motor in outside, the mistake for being located on the inside of two tension force sidings and coordinating with above-mentioned servo motor with idler wheel and are divided
It Wei Yu not be constituted on two tension force sidings and with above-mentioned mistake with the second belt pressing device that idler wheel coordinates；Two tension force sidings it
Between lower part be provided with the second scale lever and contact the second contact-making switch of cooperation, second contact-making switch is located at
The lower section of the second scale lever, and the second scale lever is rotatably connected on the tension force by the second fixing axle
On siding, it is provided with second on the second scale lever and crosses rod failure and the second vernier counterweight.
8. a kind of intelligent stitching devices according to claim 1, it is characterised in that：The second gear band compound rod is by upper and lower
Two flap bars of overlapping are composed, and the flap gap passed through for strap is constituted between two flap bars, the flap gap
The width of opening is more than twice that cloth tape thickness is less than cloth tape thickness.
9. a kind of intelligent stitching devices according to claim 1, it is characterised in that：Second belt pressing device by with it is described
The pressure zone fixed base plate of tension force siding location fit and setting cross band idler wheel on the pressure zone fixed base plate and with described
Matched pinch roller is bonded to constitute.
10. a kind of intelligent stitching devices according to claim 1, it is characterised in that：The pressure zone fixed base plate with it is described
Location fit is adjusted in tension force siding, is provided with locating shaft on the tension force siding, on the pressure zone fixed base plate
The limited bayonet coordinated with above-mentioned locating shaft is offered, torsion hand is provided between the locating shaft and the pressure zone fixed base plate
Handle, the twisting handle are torque spring, the both ends of the twisting handle respectively with the locating shaft and the pressure zone fixed base plate
It is fixedly connected.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810693145.2A CN108560154B (en) | 2018-06-29 | 2018-06-29 | Intelligent sewing device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810693145.2A CN108560154B (en) | 2018-06-29 | 2018-06-29 | Intelligent sewing device |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN108560154A true CN108560154A (en) | 2018-09-21 |
| CN108560154B CN108560154B (en) | 2023-09-12 |
Family
ID=63554964
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810693145.2A Active CN108560154B (en) | 2018-06-29 | 2018-06-29 | Intelligent sewing device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN108560154B (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109805522A (en) * | 2019-03-19 | 2019-05-28 | 成都瑞克西自动化技术有限公司 | Zipper production equipment |
| CN110250670A (en) * | 2019-06-27 | 2019-09-20 | 福建浔兴拉链科技股份有限公司 | A kind of zipper sewing and its application method of energy identification material color |
Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB936941A (en) * | 1962-01-08 | 1963-09-18 | Jet Sew Inc | Improved method of and machine for, attaching strips of one type of material to strips of another type of material |
| US4674422A (en) * | 1986-08-07 | 1987-06-23 | Yoshida Kogyo K. K. | Apparatus for sewing zipper chain to elongated fabric pieces |
| US4843984A (en) * | 1987-08-31 | 1989-07-04 | Juki Corporation | Apparatus for setting a workpiece on a zipper sewing machine |
| KR20030044586A (en) * | 2001-11-30 | 2003-06-09 | 조성관 | sewing machine having automatic tension adjustment |
| JP2013123606A (en) * | 2011-12-16 | 2013-06-24 | Aisin Seiki Co Ltd | Needle thread tension adjusting device for sewing machine |
| US20140238286A1 (en) * | 2013-02-25 | 2014-08-28 | Aisin Seiki Kabushiki Kaisha | Sewing machine |
| CN107130375A (en) * | 2017-05-11 | 2017-09-05 | 福建浔兴拉链科技股份有限公司 | A kind of nylon zipper sewing machine yarn wire-breaking switch |
| CN107142623A (en) * | 2017-05-04 | 2017-09-08 | 福建浔兴拉链科技股份有限公司 | A kind of nylon zipper sewing machine yarn tensioner |
| CN208533074U (en) * | 2018-06-29 | 2019-02-22 | 泉州众锦源精密机械有限公司 | A kind of intelligence stitching devices |
-
2018
- 2018-06-29 CN CN201810693145.2A patent/CN108560154B/en active Active
Patent Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB936941A (en) * | 1962-01-08 | 1963-09-18 | Jet Sew Inc | Improved method of and machine for, attaching strips of one type of material to strips of another type of material |
| US4674422A (en) * | 1986-08-07 | 1987-06-23 | Yoshida Kogyo K. K. | Apparatus for sewing zipper chain to elongated fabric pieces |
| US4843984A (en) * | 1987-08-31 | 1989-07-04 | Juki Corporation | Apparatus for setting a workpiece on a zipper sewing machine |
| KR20030044586A (en) * | 2001-11-30 | 2003-06-09 | 조성관 | sewing machine having automatic tension adjustment |
| JP2013123606A (en) * | 2011-12-16 | 2013-06-24 | Aisin Seiki Co Ltd | Needle thread tension adjusting device for sewing machine |
| US20140238286A1 (en) * | 2013-02-25 | 2014-08-28 | Aisin Seiki Kabushiki Kaisha | Sewing machine |
| CN107142623A (en) * | 2017-05-04 | 2017-09-08 | 福建浔兴拉链科技股份有限公司 | A kind of nylon zipper sewing machine yarn tensioner |
| CN107130375A (en) * | 2017-05-11 | 2017-09-05 | 福建浔兴拉链科技股份有限公司 | A kind of nylon zipper sewing machine yarn wire-breaking switch |
| CN208533074U (en) * | 2018-06-29 | 2019-02-22 | 泉州众锦源精密机械有限公司 | A kind of intelligence stitching devices |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109805522A (en) * | 2019-03-19 | 2019-05-28 | 成都瑞克西自动化技术有限公司 | Zipper production equipment |
| CN110250670A (en) * | 2019-06-27 | 2019-09-20 | 福建浔兴拉链科技股份有限公司 | A kind of zipper sewing and its application method of energy identification material color |
Also Published As
| Publication number | Publication date |
|---|---|
| CN108560154B (en) | 2023-09-12 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN108560154A (en) | A kind of intelligence stitching devices | |
| JPS59106548A (en) | Regulation of mesh | |
| US10183773B2 (en) | Easy thread carriage for stretch film wrapping system | |
| CN208533074U (en) | A kind of intelligence stitching devices | |
| CN201591187U (en) | Zipper wire tension controller | |
| CN216891513U (en) | Automatic thread amount conveying system of sewing equipment | |
| CN206579944U (en) | Pin cloth automatic paper putting machine | |
| CN206316317U (en) | High speed assembly machine is positioned for the hole that chain is assembled | |
| CS415790A2 (en) | Method and device for spinning frame's speed control | |
| CN1757813B (en) | Sewing machine with automatic threader | |
| CN204080346U (en) | A kind of footwear machine put socks frame conveyer | |
| CN206032827U (en) | Strap induction system who uses on square tooth machine | |
| CN1322191C (en) | Threading device of sewing machine | |
| CN208531840U (en) | Servo driven type strap tension controller | |
| CN110042582A (en) | A kind of sewing thin and thick detection device and sewing machine | |
| CN208501163U (en) | The coiling device of drawing frame bar cylinder capacity amplification | |
| CN204959264U (en) | Zip fastener sewing machine of tensile volume of adjustable line segment | |
| CN208533081U (en) | Strap tension controller | |
| CN106436053A (en) | Automatic feeding and edge-aligning machine for sewing material, method and sewing machine | |
| CN208410170U (en) | A kind of bamboo bundle fiber fullveneer unitization equipment | |
| US4122654A (en) | Twist frame control method and apparatus | |
| JPS6156344B2 (en) | ||
| CN2692180Y (en) | Sewing mechaism of sewing machine | |
| CN208562744U (en) | A kind of braider moves back button device | |
| CN1238584C (en) | Compouter embroidery with gold-piece-inlaying mechanism |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| GR01 | Patent grant | ||
| GR01 | Patent grant |