CN108558340A - A kind of high tenacity phosphogypsum composite material and preparation method thereof - Google Patents

A kind of high tenacity phosphogypsum composite material and preparation method thereof Download PDF

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Publication number
CN108558340A
CN108558340A CN201810433842.4A CN201810433842A CN108558340A CN 108558340 A CN108558340 A CN 108558340A CN 201810433842 A CN201810433842 A CN 201810433842A CN 108558340 A CN108558340 A CN 108558340A
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China
Prior art keywords
weight
parts
composite material
high tenacity
phosphogypsum composite
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CN201810433842.4A
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Inventor
张逸超
周静海
王庆贺
康天蓓
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Shenyang Jianzhu University
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Shenyang Jianzhu University
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Priority to CN201810433842.4A priority Critical patent/CN108558340A/en
Publication of CN108558340A publication Critical patent/CN108558340A/en
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    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B28/00Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
    • C04B28/14Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing calcium sulfate cements
    • C04B28/145Calcium sulfate hemi-hydrate with a specific crystal form
    • C04B28/147Calcium sulfate hemi-hydrate with a specific crystal form beta-hemihydrate
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2201/00Mortars, concrete or artificial stone characterised by specific physical values
    • C04B2201/50Mortars, concrete or artificial stone characterised by specific physical values for the mechanical strength

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Ceramic Engineering (AREA)
  • Crystallography & Structural Chemistry (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Inorganic Chemistry (AREA)
  • Materials Engineering (AREA)
  • Structural Engineering (AREA)
  • Organic Chemistry (AREA)
  • Curing Cements, Concrete, And Artificial Stone (AREA)

Abstract

The invention discloses a kind of high tenacity phosphogypsum composite material and preparation method thereof, including following component and it is formulated by following weight ratios:20 40 parts by weight of modified ardealite cementitious material, 60 80 parts by weight of sand, 0.1 0.2 parts by weight of protein-based retarder, 0.2 0.3 parts by weight of polycarboxylic acids dehydragent, 0.5 1 parts by weight of waste fiber material, 5 10 parts by weight of rejected particles material.A kind of hardenite compression strength of high tenacity phosphogypsum composite material of the present invention is not less than 30MPa, and ultimate tensile strength is not less than 2%.The large-scale comprehensive utilization of industrial solid castoff in construction projects can be achieved in the present invention, while the phosphogypsum composite material prepared has preferable tensile toughness.

Description

A kind of high tenacity phosphogypsum composite material and preparation method thereof
Technical field
The invention belongs to the technical fields of ardealite comprehensive utilization, more particularly, to a kind of high tenacity phosphogypsum composite material And preparation method thereof.
Background technology
Ardealite be in production process of phosphoric acid with sulfuric acid treating phosphorite stone when a kind of industry byproduct for generating, often produce 1.0 tons of phosphoric acid will generate 4.5-5.0 tons of ardealite.And ardealite is mainly handled with stockpiling at present.2015, China's phosphorus Gypsum discharge capacity adds up volume of cargo in storage up to 300,000,000 tons up to 80,000,000 tons.Data are shown, are such as stored up by general industrial solid waste Ardealite, 100 hectares of stockyard can store up ardealite about 2500-3000 ten thousand steres, be subjected to producing 500000 tons of phosphoric acid plant per year(I.e. 2,500,000 tons of ardealite of year discharge)10-12 produces 800000 tons of phosphoric acid plant per year(I.e. year discharges 4,000,000 tons of ardealite)The phosphorus of 6-8 Gypsum discharge capacity is such as calculated by stockpiling 10-12, and every ten thousand tons of ardealite storage yards take up an area about 0.4 hectare, and investment is about 27-33 Wan Yuan.Moreover, containing the harmful substances such as phosphate, sulfate in ardealite, during long-term stockpiling, to soil, surface water, Underground water, air have different degrees of pollution.And the annual ardealite volume of comprehensive utilization in China is only about 10,000,000 tons at present, phosphorus The volume of comprehensive utilization of gypsum is much smaller than the discharge capacity of ardealite.Ardealite not only occupies soil, but also polluted environment, and ardealite is tight Restrict the sustainable development of China's sulphur dioxide of phosphor chemical industry again.Therefore, recycling, the scale comprehensive utilization skill of ardealite are developed The Protection significance of art, utilization and ecological environment to Industrial Solid Waste is great.
Invention content
The object of the present invention is to provide a kind of high tenacity phosphogypsum composite material, the material using ardealite as primary raw material, The large-scale comprehensive utilization of achievable industrial solid castoff in construction projects, while the phosphogypsum composite material tool prepared Standby preferable tensile toughness.
It is a further object to provide a kind of preparation methods of high tenacity phosphogypsum composite material.
To achieve the goals above, technical scheme is as follows:
A kind of high tenacity phosphogypsum composite material, including following component and be formulated by following weight ratios:
Modified ardealite cementitious material 20-40 parts by weight, sand 60-80 parts by weight, protein-based retarder 0.1-0.2 parts by weight, Polycarboxylic acids dehydragent 0.2-0.3 parts by weight, waste fiber material 0.5-1 parts by weight, rejected particles material 5-10 parts by weight.
The modified ardealite cementitious material includes following component and is formulated by following weight ratios:
Phosphorus base β-building gypsum 20-30 parts by weight, phosphorus base α-high strength gypsum 20-30 parts by weight, slag 30-40 parts by weight, slag 5-15 parts by weight, portland cement 2-4 parts by weight.
The hardenite of hardenite compression strength >=6MPa of the phosphorus base β-building gypsum, the phosphorus base α-high strength gypsum are anti- Compressive Strength >=15MPa.
The waste fiber material is discarded carpet fiber, length 10mm-30mm.
The rejected particles material is waste EPS particle, grain size 1mm-5mm.
A kind of preparation method of high tenacity phosphogypsum composite material, includes the following steps:
(1)Phosphorus base β-building gypsum, phosphorus base α-high strength gypsum, slag, slag, portland cement are mixed according to the ratio, It is put into blender and stirs evenly, be prepared into modified ardealite cementitious material;
(2)By the modified ardealite cementitious material of preparation, sand, protein-based retarder, polycarboxylic acids dehydragent according to the ratio Example mixing, is put into blender and stirs evenly;
(3)The waste fiber is put into the ratio in blender and continues to stir 30-60s;
(4)The rejected particles are put into the ratio in blender and continue to stir 30-60s, that is, prepare high tenacity phosphorus stone Cream composite material.
Advantage for present invention is with advantageous effect:
A kind of hardenite compression strength of high tenacity phosphogypsum composite material of the present invention is not less than 30MPa, and ultimate tensile strength is not small In 2%.The large-scale comprehensive utilization of industrial solid castoff in construction projects, while the phosphorus stone prepared can be achieved in the present invention Cream composite material has preferable tensile toughness.
Specific implementation mode
It further illustrates the present invention by the following examples.
Embodiment 1:
A kind of high tenacity phosphogypsum composite material, including following component and be formulated by following weight ratios:
Modified ardealite cementitious material 20kg, sand 80kg, protein-based retarder 0.2kg, polycarboxylic acids dehydragent 0.3kg give up Abandon fibrous material 1kg, rejected particles material 10kg.
A kind of preparation method of high tenacity phosphogypsum composite material, includes the following steps:
(1)Prepare modified ardealite cementitious material:
The modified ardealite cementitious material includes following component and is formulated by following weight ratios:
Phosphorus base β-building gypsum 20kg, phosphorus base α -30 kg of high strength gypsum, 40 kg of slag, 15 kg of slag, portland cement 4 kg。
The hardenite of hardenite compression strength >=6MPa of the phosphorus base β-building gypsum, the phosphorus base α-high strength gypsum are anti- Compressive Strength >=15MPa.
The phosphorus base β-building gypsum, phosphorus base α-high strength gypsum, slag, slag, portland cement are mixed, are put into It is stirred evenly in blender.
(2)Take the modified ardealite cementitious material 20kg and 80kg sand, protein-based retarder 0.2kg, polycarboxylic acids of preparation Class water-reducing agent 0.3kg is mixed, and is put into blender and is stirred evenly;
(3)1kg waste fibers are put into blender and continue to stir 30-60s;The waste fiber material is that discarded carpet is fine Dimension, length 10mm-30mm.
(4)10kg rejected particles are put into blender and continue to stir 30-60s, that is, prepare high tenacity ardealite composite wood Material.The rejected particles material is waste EPS particle, grain size 1mm-5mm.
The compression strength of high tenacity phosphogypsum composite material hardenite manufactured in the present embodiment, ultimate tensile strength are surveyed Examination.Test result is compression strength value 38.4MPa, ultimate tensile strength 2.1%.
Embodiment 2:
The present embodiment is differed only in embodiment 1:
A kind of high tenacity phosphogypsum composite material, including following component and be formulated by following weight ratios:
Modified ardealite cementitious material 40kg, sand 60kg, protein-based retarder 0.1kg, polycarboxylic acids dehydragent 0.2kg give up Abandon fibrous material 0.5kg, rejected particles material 5kg.
The modified ardealite cementitious material includes following component and is formulated by following weight ratios:
Phosphorus base β-building gypsum 30kg, phosphorus base α-high strength gypsum 20kg, slag 30kg, slag 5kg, portland cement 2kg.
Remaining is the same as embodiment 1.
The compression strength of high tenacity phosphogypsum composite material hardenite manufactured in the present embodiment, ultimate tensile strength are surveyed Examination.Test result is compression strength value 32.9MPa, ultimate tensile strength 2.3%.
Embodiment 3:
The present embodiment is differed only in embodiment 1:
A kind of high tenacity phosphogypsum composite material, including following component and be formulated by following weight ratios:
Modified ardealite cementitious material 30kg, sand 70kg, protein-based retarder 0.15kg, polycarboxylic acids dehydragent 0.25kg, Waste fiber material 0.7kg, rejected particles material 7kg.
The modified ardealite cementitious material includes following component and is formulated by following weight ratios:
Phosphorus base β-building gypsum 25kg, phosphorus base α -25 kg of high strength gypsum, slag 35kg, 10 kg of slag, portland cement 3kg.
Remaining is the same as embodiment 1.
The compression strength of high tenacity phosphogypsum composite material c hardenites manufactured in the present embodiment, ultimate tensile strength are carried out Test.Test result is compression strength value 36.8MPa, ultimate tensile strength 2.1%.
Embodiment 4:
The present embodiment is differed only in embodiment 1:
A kind of high tenacity phosphogypsum composite material, including following component and be formulated by following weight ratios:
Modified ardealite cementitious material 35kg, sand 75kg, protein-based retarder 0.1kg, polycarboxylic acids dehydragent 0.3kg give up Abandon fibrous material 0.8kg, rejected particles material 8kg.
The modified ardealite cementitious material includes following component and is formulated by following weight ratios:
Phosphorus base β-building gypsum 28kg, phosphorus base α -28 kg of high strength gypsum, 36 kg of slag, 11 kg of slag, portland cement 2 kg。
Remaining is the same as embodiment 1.
The compression strength of high tenacity phosphogypsum composite material e hardenites manufactured in the present embodiment, ultimate tensile strength are carried out Test.Test result is compression strength value 35.2MPa, ultimate tensile strength 2.4%.
Embodiment 5:
The present embodiment is differed only in embodiment 1:
A kind of high tenacity phosphogypsum composite material, including following component and be formulated by following weight ratios:
Modified ardealite cementitious material 22kg, sand 63kg, protein-based retarder 0.2kg, polycarboxylic acids dehydragent 0.2kg give up Abandon fibrous material 0.9kg, rejected particles material 9kg.
The modified ardealite cementitious material includes following component and is formulated by following weight ratios:
Phosphorus base β-building gypsum 24kg, phosphorus base α -21 kg of high strength gypsum, 33 kg of slag, slag 8kg, portland cement 2kg.
Remaining is the same as embodiment 1.
The compression strength of high tenacity phosphogypsum composite material f hardenites manufactured in the present embodiment, ultimate tensile strength are carried out Test.Test result is compression strength value 32.1MPa, ultimate tensile strength 2.8%.

Claims (6)

1. a kind of high tenacity phosphogypsum composite material, it is characterised in that be formulated including following component and by following weight ratios:
Modified ardealite cementitious material 20-40 parts by weight, sand 60-80 parts by weight, protein-based retarder 0.1-0.2 parts by weight, Polycarboxylic acids dehydragent 0.2-0.3 parts by weight, waste fiber material 0.5-1 parts by weight, rejected particles material 5-10 parts by weight.
2. a kind of high tenacity phosphogypsum composite material according to claim 1, it is characterised in that the modified ardealite Cementitious material includes following component and is formulated by following weight ratios:
Phosphorus base β-building gypsum 20-30 parts by weight, phosphorus base α-high strength gypsum 20-30 parts by weight, slag 30-40 parts by weight, slag 5-15 parts by weight, portland cement 2-4 parts by weight.
3. a kind of high tenacity phosphogypsum composite material according to claim 2, it is characterised in that:The phosphorus base β-paring stone Hardenite compression strength >=6MPa of cream, hardenite compression strength >=15MPa of the phosphorus base α-high strength gypsum.
4. a kind of high tenacity phosphogypsum composite material according to claim 1, it is characterised in that:The waste fiber material Material is discarded carpet fiber, length 10mm-30mm.
5. a kind of high tenacity phosphogypsum composite material according to claim 1, it is characterised in that:The rejected particles material Material is waste EPS particle, grain size 1mm-5mm.
6. the method for preparing a kind of high tenacity phosphogypsum composite material described in claim 1-5, it is characterised in that including as follows Step:
(1)Phosphorus base β-building gypsum, phosphorus base α-high strength gypsum, slag, slag, portland cement are mixed according to the ratio, It is put into blender and stirs evenly, be prepared into modified ardealite cementitious material;
(2)By the modified ardealite cementitious material of preparation and sand, protein-based retarder, polycarboxylic acids dehydragent according to the ratio Example mixing, is put into blender and stirs evenly;
(3)The waste fiber is put into the ratio in blender and continues to stir 30-60s;
(4)The rejected particles are put into the ratio in blender and continue to stir 30-60s, that is, prepare high tenacity phosphorus stone Cream composite material.
CN201810433842.4A 2018-05-08 2018-05-08 A kind of high tenacity phosphogypsum composite material and preparation method thereof Pending CN108558340A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114213045A (en) * 2021-12-15 2022-03-22 江苏大学 Phosphogypsum-based cement based on industrial waste and preparation method thereof

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1321619A (en) * 2001-06-20 2001-11-14 张永清 Energy-saving environment-protecting light wall material
CN105481321A (en) * 2015-12-30 2016-04-13 上海每天节能环保科技股份有限公司 Modified gypsum base screed and preparation and application thereof
CN106588084A (en) * 2016-12-22 2017-04-26 武汉理工大学 Lightweight multifunctional assembling type interior wall material and preparation method thereof

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1321619A (en) * 2001-06-20 2001-11-14 张永清 Energy-saving environment-protecting light wall material
CN105481321A (en) * 2015-12-30 2016-04-13 上海每天节能环保科技股份有限公司 Modified gypsum base screed and preparation and application thereof
CN106588084A (en) * 2016-12-22 2017-04-26 武汉理工大学 Lightweight multifunctional assembling type interior wall material and preparation method thereof

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
徐成君主编: "《建筑材料》", 30 December 2004, 高等教育出版社 *

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114213045A (en) * 2021-12-15 2022-03-22 江苏大学 Phosphogypsum-based cement based on industrial waste and preparation method thereof

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