CN108547940A - A kind of hydraulic vibration piling machine semi-automatic lubrication system - Google Patents
A kind of hydraulic vibration piling machine semi-automatic lubrication system Download PDFInfo
- Publication number
- CN108547940A CN108547940A CN201810576066.3A CN201810576066A CN108547940A CN 108547940 A CN108547940 A CN 108547940A CN 201810576066 A CN201810576066 A CN 201810576066A CN 108547940 A CN108547940 A CN 108547940A
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- Prior art keywords
- bearing
- axle
- oil
- bearings
- blocks
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H57/00—General details of gearing
- F16H57/04—Features relating to lubrication or cooling or heating
- F16H57/0412—Cooling or heating; Control of temperature
- F16H57/0415—Air cooling or ventilation; Heat exchangers; Thermal insulations
- F16H57/0417—Heat exchangers adapted or integrated in the gearing
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H57/00—General details of gearing
- F16H57/04—Features relating to lubrication or cooling or heating
- F16H57/042—Guidance of lubricant
- F16H57/0421—Guidance of lubricant on or within the casing, e.g. shields or baffles for collecting lubricant, tubes, pipes, grooves, channels or the like
- F16H57/0424—Lubricant guiding means in the wall of or integrated with the casing, e.g. grooves, channels, holes
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H57/00—General details of gearing
- F16H57/04—Features relating to lubrication or cooling or heating
- F16H57/0434—Features relating to lubrication or cooling or heating relating to lubrication supply, e.g. pumps ; Pressure control
- F16H57/0435—Pressure control for supplying lubricant; Circuits or valves therefor
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H57/00—General details of gearing
- F16H57/04—Features relating to lubrication or cooling or heating
- F16H57/045—Lubricant storage reservoirs, e.g. reservoirs in addition to a gear sump for collecting lubricant in the upper part of a gear case
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- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Details Of Gearings (AREA)
Abstract
The present invention is hydraulic vibration piling machine semi-automatic lubrication system, its structure is to set synchromesh gear on vibration babinet, middle part sets transmission shaft in vibrating bin body, it is set in the middle part of transmission shaft and stirs oilgear, it stirs oilgear both sides and sets A respectively, B eccentric blocks, A, A is set on the outside of B eccentric blocks, B axle is held, A, B eccentric blocks and A, B axle sets sleeve respectively between holding, A, B axle, which is held, is separately mounted to A, in B axle bearing, A, the setting of B axle bearing is on vibration babinet both sides, A, B axle holds lateral surface and sets A respectively, B axle holds lid, A, B axle holds and sets oil catcher respectively on top vibration cabinet wall, bearing, lubricating oil runner is set in bearing cap and bearing block, lubricating oil runner is communicated with oil catcher.Advantage：1) energy effectively lubricating bearing, gear, take away heat, improve reliability, prolong the service life, noenergy consume, particularly suitable high temperature and high speed occasion.2) discharge orifice is avoided to block.3) oil storage ditch can give the of short duration fuel feeding of bearing；4) manufacturing process is simply easily realized.
Description
Technical field
The present invention relates to a kind of hydraulic vibration piling machine semi-automatic lubrication systems, and in particular to a kind of solution hydraulic pressure
Vibreatory hammer lubricates the semi-automatic lubrication system of heat dissipation problem when running at high speed, and belongs to piling machinery technical field.
Background technology
Hydraulic vibration piling machine vibration babinet drive mechanism is simple, first, hydraulic motor directly drives driving by spline
Axis, second is that stirring two rotating speed of oilgear rigid water hammer using mid-ambles.Frictional heating element is mainly axis in vibrating bin body
It holds, if lubrication System Design is unreasonable, the vital parts cooling effect such as gear, bearing is poor, and heat can not discharge, will be to vibration
Babinet causes fatal damage, and with the continuous improvement of vibrating bin body running rotating speed, gear rotational speed is too fast in vibrating bin body, can make axis
It holds and is risen with lubricating oil temperature higher, cause to form the non-uniform air pressure of distributed pole in vibrating bin body, seriously affect driving vibration babinet
Working performance, reduce vibration babinet and hydraulic vibration piling machine service life.
In the vibration babinet of the prior art, some small-sized vibration babinets are using included (getting rid of oil) lubrication of splashing, due to liquid
Pressure vibreatory hammer pose changes greatly, and oil level also changes therewith in vibrating bin body, and certain pose lower bearings is caused to cannot get
Enough lubrications of lubricating oil；Remaining overwhelming majority vibration babinet is all made of forced feed lubrication, and wherein large scale equipment is individually mating
Independent Lubricating-oil Station (general flow ＞ 100L/min), however forcedlubricating system is installed on middle-size and small-size hydraulic vibration piling machine,
Manufacturing cost can be increased, reduce the stability of total system, the effect of forced feed lubrication can have a greatly reduced quality in high-frequency vibration.
Invention content
Proposed by the present invention is a kind of hydraulic vibration piling machine semi-automatic lubrication system, and purpose aims to solve the problem that hydraulic pressure shakes
Lubrication heat dissipation problem of the power driver when running at high speed realizes that the vibration babinet of small flow (＜ 100L/min) is flown using included
Splash lubrication mode and semi-automatic lubrication system to drive lubricating oil infiltration on each critical component, effectively lubricating bearing, gear,
Heat is taken away, the service life of vibration babinet is extended, improves reliability.
Technical solution of the invention：A kind of hydraulic vibration piling machine semi-automatic lubrication system, feature include shaking
Dynamic babinet and oil catcher vibrate and set synchromesh gear on babinet, and middle part sets transmission shaft in vibrating bin body, is set in the middle part of transmission shaft and stirs oily tooth
Wheel stirs oilgear both sides and sets A eccentric blocks and B eccentric blocks respectively, A bearings are set on the outside of A eccentric blocks, and setting B axle on the outside of B eccentric blocks holds, A
Bearing is identical with B axle bearing structure, between A eccentric blocks and A bearings and B eccentric blocks and B axle hold between set sleeve, A bearings and B respectively
Bearing is separately mounted on A bearing blocks and B axle bearing, A bearing blocks and the setting of B axle bearing on vibration babinet both sides, A bearings and
B axle holds that lateral surface sets A bearing caps respectively and B axle holds lid, and A bearings and B axle hold and set oil catcher respectively on top vibration cabinet wall,
In A bearings, A bearing caps and A bearing blocks with B axle is held, B axle holds lid and B axle bearing in set lubricating oil runner, lubricating oil runner respectively
It is communicated with oil catcher.
Preferably, it all includes bearing inner race, bearing roller, bearing outer ring, the A bearings that the A bearings and B axle, which are held,
The upper and lower ends of seat and B axle bearing all set bearing block upper end oil trap and bearing block lower end oil trap, A bearing blocks and B axle respectively
Set bearing block runner hole in bearing respectively with bearing outer ring junction, the A bearing caps on edge and B axle are held after A bearing blocks and B axle bearing
Cover and set bearing cap oil storage ditch respectively, the lubricating oil runners of both sides by A bearing blocks and A bearing caps, B axle bearing and B axle hold lid with
The bearing inner race and bearing outer ring of corresponding side, bearing cap oil storage ditch, bearing block upper end oil trap and bearing block runner hole and bearing
Seat lower end oil trap surrounds.
Preferably, respectively have two with the bearing block runner hole of bearing outer ring junction in the A bearing blocks and B axle bearing
It is a.
Preferably, the bearing cap oil storage ditch is located on rear side of lubricating oil runner, with lubricating oil runner by milling in A axis
It holds lid and holds the groove of lid medial surface with B axle and be connected.
Advantages of the present invention：1) semi-automatic lubrication system energy effectively lubricating bearing, gear, take away heat, and greatly improving can
By property, the service life of vibration babinet, noenergy consume, especially suitable for High Temperature And Velocity occasion are greatly prolonged.2) being directed to can
The risk that the discharge orifice that can occur blocks, is preferably provided with two bearing cap runner holes, makes two runner holes that can alternately become lubricating oil
Inflow entrance and pneumostome, dual channel hole upper end are additionally provided with oil trap, store and distribute convenient for lubricating oil.3) bearing cap oil storage ditch energy
When hydraulic vibration piling machine stirs oilgear and cannot supply enough lubricating oil, the of short duration fuel feeding of bearing is given；4) semi-automatic profit is used
It is sliding, the complex pipeline forced needed for oil jet lubrication system is avoided, manufacturing process is more simply easily achieved.
Description of the drawings
Fig. 1 is the structural schematic diagram of hydraulic vibration piling machine semi-automatic lubrication system of the present invention.
Fig. 2 is the A-A sectional views of Fig. 1.
Fig. 3 is the B-B sectional views of Fig. 1.
Fig. 4 is the structural schematic diagram of oil catcher and bearing in hydraulic vibration piling machine semi-automatic lubrication system of the present invention.
Fig. 5 is the sectional view of Fig. 4.
Fig. 6 is the amplification of Fig. 5 superstructures and lubricating oil flow direction (arrow in figure) schematic diagram.
Fig. 7 is the structural schematic diagram of hydraulic vibration piling machine semi-automatic lubrication system bottom bracket of the present invention.
Fig. 8 is the structural relation schematic diagram of hydraulic vibration piling machine lubricating system of the present invention.
1 in figure be synchromesh gear, 2 be vibration babinet, 3 be stir oilgear, 4 be oil catcher, 5 be A eccentric blocks, 6 be A axis
Hold, 6-1 be bearing inner race, 6-2 be bearing roller, 6-3 be bearing outer ring, 7 to be A bearing caps, 7-1 be bearing cap oil storage ditch, 8 be
Sleeve, 9 be A bearing blocks, 9-1 be bearing block upper end oil trap, 9-2 be bearing block runner hole, 9-3 are the oil-collectings of bearing block lower end
Slot, 10 be B eccentric blocks, 11 be transmission shaft, 12 be that B axle holds lid, 13 is that B axle is held, 14 be B axle bearing.
Specific implementation mode
With reference to embodiment and specific implementation mode, the present invention is described in further detail.
As shown in the picture, a kind of hydraulic vibration piling machine semi-automatic lubrication system, structure include vibration 2 sum aggregate of babinet
Oily device 4 vibrates and sets synchromesh gear 1 on babinet 2, and middle part sets transmission shaft 11 in vibration babinet 2, and 11 middle part of transmission shaft, which is set, stirs oilgear
3, it stirs 3 both sides of oilgear and sets A eccentric blocks 5 and B eccentric blocks 10 respectively, 5 outside of A eccentric blocks sets A bearings 6, and 10 outside of B eccentric blocks is set
B axle holds 13, A bearings 6 and B axle, and to hold 13 structures identical, is held between 13 with B eccentric blocks 10 and B axle between A eccentric blocks 5 and A bearings 6
Sleeve 8 is set respectively, and A bearings 6 and B axle are held 13 and be separately mounted on A bearing blocks 9 and B axle bearing 14, A bearing blocks 9 and B axle bearing
On vibration babinet 2 both sides, A bearings 6 and B axle hold that 13 lateral surfaces set A bearing caps 7 respectively and B axle holds lid 12, A bearings 6 for 14 settings
It is held with B axle and sets oil catcher 4 respectively on 13 top vibration 2 inner walls of babinet, held with B axle in A bearings 6, A bearing caps 7 and A bearing blocks 9
13, B axle is held sets lubricating oil runner respectively in lid 12 and B axle bearing 14, lubricating oil runner is communicated with oil catcher 4.
It all includes bearing inner race 6-1, bearing roller 6-2, bearing outer ring 6-3 that the A bearings 6 and B axle, which hold 13, described
The upper and lower ends of A bearing blocks 9 and B axle bearing 14 all set bearing block upper end oil trap 9-1 and bearing block lower end oil trap 9- respectively
Bearing block runner hole 9-2, A bearing blocks 9 and B axle are set respectively with the junctions bearing outer ring 6-3 on 3, A bearing blocks 9 and B axle bearing 14
The A bearing caps 7 on edge and B axle are held after bearing 14 sets bearing cap oil storage ditch 7-1 respectively on lid 12, the lubricating oil runner of both sides is by A axis
Bearing 9 and A bearing caps 7, B axle bearing 14 and B axle hold the bearing inner race 6-1 and bearing outer ring 6-3, bearing cap of lid 12 and corresponding side
Oil storage ditch 7-1, bearing block upper end oil trap 9-1 and bearing block runner hole 9-2 and bearing block lower end oil trap 9-3 are surrounded, and can be had
Effect reduces the heat for the serious bearing roller 6-2 that generates heat, and improves bearing life, is convenient for hydraulic vibration piling machine smooth working.
Respectively have two with the bearing block runner hole 9-2 of the junctions bearing outer ring 6-3 on the A bearing blocks 9 and B axle bearing 14
A, two runner holes can alternately become lubricating oil inflow entrance and pneumostome, and anti-checking hole blocks, and runner hole coordinates oil trap can be just
It stores and distributes in lubricating oil.
The bearing cap oil storage ditch 7-1 is located on rear side of lubricating oil runner, with lubricating oil runner by milling in A bearing caps
7 grooves that 12 medial surface of lid is held with B axle are connected.Repairing structure as semi-automatic lubrication system.Hydraulic vibration piling machine is normal
It works under pose, a part of lubricating oil in lubricating oil runner can flow into bearing cap oil storage ditch 7-1, wait for the full lubricating oil of its storage
Afterwards, the normal work of lubricating oil runner is not just interfered with.
When work, stirs oilgear 3 and gear lubricant is splashed on vibration 2 inner wall of babinet, via vibration 2 inner wall of babinet
Oil catcher 4 collects the oil film on inner wall, enables its flow into the lubricating oil runner of both sides.Vibrate the lubrication on 2 inner wall of babinet
Oil film collects via oil catcher 4 into the oil trap 9-1 of bearing block upper end, then flows successively through bearing block runner hole 9-2, bearing
Then seat lower end oil trap 9-3, bearing outer ring 6-3, bearing inner race 6-1, bearing outer ring 6-3 come back in vibration babinet 2
(lubricating oil flow direction such as 6 arrow of attached drawing indicates path).In addition, bearing block runner hole 9-2 is in lubricating oil dead weight and gas pressure
Lower alternating becomes lubricating oil inflow entrance and pneumostome, and vibrates the lubricating oil in babinet 2 then by pair with vibration 2 inner wall of babinet
Stream heat exchange achievees the purpose that cooling.By this cyclic process, ensure that the lubricating oil of input shaft bearing plays the role of cooling and lubricating.
Since hydraulic vibration piling machine is when clip pile plays stake, pose, which can be tilted significantly, can cause fuel feeding unsmooth, at this moment
The bearing cap oil storage ditch 7-1 on edge can also obtain lubrication oil cooling to lubricating oil runner after-teeming oil, such bearing after bearing block
But.And hydraulic vibration piling machine vibrates lubricating oil liquid level in babinet 2 and stablizes when driving piles work, can be continuously lubricating oil runner
Fuel feeding, the extra lubricating oil in part are then converged to again in bearing cap oil storage ditch 7-1.Clip pile plays stake and replaces with normal piling work
It carries out, when clip pile plays stake, bearing cap oil storage ditch 7-1 gives bearing fuel feeding to cool down always.
Lubricating oil in vibrating bin body can not only reduce friction, mitigate abrasion, part be protected not suffer corrosion, prior
It is that can play the role of radiating and cooling.The stake stage especially is played in hydraulic vibration piling machine clip pile, substantially due to babinet pose
Degree tilts, and oil storage ring can also give the bearing fuel feeding to run at high speed.Bearing can be effectively reduced to run at high speed generated heat.
Because the fuel delivery of hydraulic pile driver vibration babinet needs to meet its cooling requirements, i.e., the heat of generation is passed through cold
But lubricating oil is taken away, to ensure that it runs at a suitable temperature.The fuel supply flow rate calculating of vibration babinet needs to consider with distribution
The factors such as environmental factor, applying working condition, temperature liter.Because in high frequency field, entire transmission system under hydraulic pile driver working condition
There is no very strict requirement to vibration babinet lubricating system volume and total fuel delivery, suitably increase surplus on total fuel delivery,
It is further ensured that the safety margin of machine run；However, in the gear or other parts dip lubrication oil of rotation, then unavoidably
Ground will produce churning loss.Especially when running at high speed, lubricating oil and eccentric block contact between avoiding as possible.It at this moment must be
There is certain oil storage capacity other than box house, avoids lubricating oil in vibration babinet body from being contacted with eccentric block, generate big stir
Oil loss.There is oil storage ditch at bearing (ball) cover, the lubricating oil of input shaft bearing when preventing hydraulic vibration piling machine clip pile from playing stake operation
Insufficient situation.
What has been described above is only a preferred embodiment of the present invention, it is noted that for those of ordinary skill in the art
For, without departing from the concept of the premise of the invention, various modifications and improvements can be made, these belong to the present invention
Protection domain.
Claims (4)
1. a kind of hydraulic vibration piling machine semi-automatic lubrication system, feature includes vibration babinet sum aggregate oil device, vibrates babinet
On set synchromesh gear, middle part sets transmission shaft in vibrating bin body, is set in the middle part of transmission shaft and stirs oilgear, stirred oilgear both sides and set A respectively
Eccentric block and B eccentric blocks, A eccentric blocks outside set A bearings, and setting B axle on the outside of B eccentric blocks holds, and A bearings are identical with B axle bearing structure, A
Between eccentric block and A bearings and B eccentric blocks and B axle hold between set sleeve respectively, A bearings and B axle, which are held, is separately mounted to A bearing blocks
In B axle bearing, on vibration babinet both sides, A bearings and B axle hold lateral surface and set A axis respectively for A bearing blocks and the setting of B axle bearing
It holds lid and B axle holds lid, A bearings and B axle hold and set oil catcher, A bearings, A bearing caps and A bearings respectively on top vibration cabinet wall
Seat in B axle is held, B axle holds lid and B axle bearing in set lubricating oil runner respectively, lubricating oil runner is communicated with oil catcher.
2. a kind of hydraulic vibration piling machine semi-automatic lubrication system as described in claim 1, it is characterized in that the A bearings
Held with B axle all includes bearing inner race, bearing roller, bearing outer ring, the upper and lower ends difference of the A bearing blocks and B axle bearing
Bearing block upper end oil trap and bearing block lower end oil trap are all set, is distinguished with bearing outer ring junction on A bearing blocks and B axle bearing
If the A bearing caps on edge and B axle hold to cover after bearing block runner hole, A bearing blocks and B axle bearing sets bearing cap oil storage ditch respectively, two
The lubricating oil runner of side is held by A bearing blocks and A bearing caps, B axle bearing and B axle outside lid and the bearing inner race and bearing of corresponding side
Circle, bearing cap oil storage ditch, bearing block upper end oil trap and bearing block runner hole and bearing block lower end oil trap surround.
3. a kind of hydraulic vibration piling machine semi-automatic lubrication system as claimed in claim 2, it is characterized in that the A bearings
Seat and B axle bearing on the bearing block runner hole of bearing outer ring junction it is each there are two.
4. a kind of hydraulic vibration piling machine semi-automatic lubrication system as claimed in claim 2 or claim 3, it is characterized in that the axis
It holds lid oil storage ditch to be located on rear side of lubricating oil runner, the recessed of lid medial surface is held in A bearing caps and B axle by milling with lubricating oil runner
Slot is connected.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810576066.3A CN108547940A (en) | 2018-06-06 | 2018-06-06 | A kind of hydraulic vibration piling machine semi-automatic lubrication system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810576066.3A CN108547940A (en) | 2018-06-06 | 2018-06-06 | A kind of hydraulic vibration piling machine semi-automatic lubrication system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN108547940A true CN108547940A (en) | 2018-09-18 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810576066.3A Pending CN108547940A (en) | 2018-06-06 | 2018-06-06 | A kind of hydraulic vibration piling machine semi-automatic lubrication system |
Country Status (1)
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| CN (1) | CN108547940A (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109577207A (en) * | 2018-12-13 | 2019-04-05 | 于智宏 | A kind of bridge construction vibreatory hammer |
| CN111173841A (en) * | 2020-01-03 | 2020-05-19 | 上海大学 | Gas-phase and gas/solid-phase in-situ polymerization solid lubricating system for high-temperature rolling bearing |
| CN112443646A (en) * | 2019-09-05 | 2021-03-05 | 约翰.L.怀特 | Lubrication system for vibratory pile driver |
| CN114474305A (en) * | 2022-02-28 | 2022-05-13 | 淄博翔鹏机械有限公司 | Multi-power multi-section same-frequency carbon vibration forming machine |
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| CN205841709U (en) * | 2016-07-07 | 2016-12-28 | 杭州开兰重工机械有限公司 | A kind of crane welded gear case self-lubricating mechanism |
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| CN208442247U (en) * | 2018-06-06 | 2019-01-29 | 无锡坤龙工程机械有限公司 | A kind of hydraulic vibration piling machine semi-automatic lubrication system |
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| CN201166251Y (en) * | 2008-03-05 | 2008-12-17 | 煤炭科学研究总院唐山研究院 | Lubricating seal structure for vibrating screen chamber type exciter |
| CN202251892U (en) * | 2011-09-21 | 2012-05-30 | 上海振华重工(集团)股份有限公司 | Self-lubrication device of parallel shaft reducer |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109577207A (en) * | 2018-12-13 | 2019-04-05 | 于智宏 | A kind of bridge construction vibreatory hammer |
| CN112443646A (en) * | 2019-09-05 | 2021-03-05 | 约翰.L.怀特 | Lubrication system for vibratory pile driver |
| CN111173841A (en) * | 2020-01-03 | 2020-05-19 | 上海大学 | Gas-phase and gas/solid-phase in-situ polymerization solid lubricating system for high-temperature rolling bearing |
| CN111173841B (en) * | 2020-01-03 | 2022-01-07 | 上海大学 | Gas-phase and gas/solid-phase in-situ polymerization solid lubricating system for high-temperature rolling bearing |
| CN114474305A (en) * | 2022-02-28 | 2022-05-13 | 淄博翔鹏机械有限公司 | Multi-power multi-section same-frequency carbon vibration forming machine |
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