CN215172137U - Forced heat dissipation lubricating device, vibration gear box and vibratory pile hammer - Google Patents
Forced heat dissipation lubricating device, vibration gear box and vibratory pile hammer Download PDFInfo
- Publication number
- CN215172137U CN215172137U CN202121534164.4U CN202121534164U CN215172137U CN 215172137 U CN215172137 U CN 215172137U CN 202121534164 U CN202121534164 U CN 202121534164U CN 215172137 U CN215172137 U CN 215172137U
- Authority
- CN
- China
- Prior art keywords
- oil
- bearing
- lubricating oil
- vibration
- gear box
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
Images
Landscapes
- General Details Of Gearings (AREA)
Abstract
The utility model relates to a construction machinery technical field especially relates to a force heat dissipation lubricating arrangement, vibrating gear case and vibratory pile hammer. The forced heat dissipation lubricating device is arranged on the vibration gear box and comprises a driving pump, an oil absorption structure, a cooling structure and an oil return pipe, wherein the driving pump is arranged on the vibration gear box; the oil suction structure is connected with an oil inlet of the driving pump and used for sucking lubricating oil at the bottom of the vibration gear box into the driving pump; an inlet of the cooling structure is connected with an oil outlet of the driving pump so as to cool the lubricating oil; one end of the oil return pipe is communicated with an outlet of the cooling structure, and the other end of the oil return pipe conveys lubricating oil into the vibration gear box. The cooling structure can realize the cooling purpose of high-temperature lubricating oil, so that the temperature of the lubricating oil in the vibration gear box is reduced, the phenomenon that the bearing is deformed and clamped due to overhigh temperature is prevented, the lubricating property of the lubricating oil is kept stable due to the reduction of the temperature of the lubricating oil, the bearing and the gear can be well lubricated, and the damage rate of the bearing and the pitting rate of the gear are reduced.
Description
Technical Field
The utility model relates to a construction machinery technical field especially relates to a force heat dissipation lubricating arrangement, vibrating gear case and vibratory pile hammer.
Background
The vibrating pile hammer is widely applied to construction sites and is mainly used for piling buildings. The vibration gear box is a key part of the vibration pile hammer, when the vibration pile hammer works, the motor drives the main eccentric shaft assembly to rotate at a high speed, the gear on the main eccentric shaft assembly drives the other pair of eccentric shaft assemblies to rotate at a high speed, the main eccentric shaft assembly and the pair of eccentric shaft assemblies are symmetrically arranged, so that the component forces of the centrifugal forces in the horizontal direction are mutually offset, the component forces in the vertical direction are mutually superposed to form an excitation force, the gear box, the clamping nozzle and the pile body are driven to form high-frequency vibration, the pile body and the soil are further vibrated and liquefied, the friction force between the pile body and the soil is reduced, and the pile driving and pile pulling efficiency is improved.
When the vibration gearbox works, the main eccentric shaft assembly and the auxiliary eccentric shaft assembly rotate at a high speed under the support of the bearing, a large amount of heat is generated inside the bearing due to dynamic friction, meanwhile, gears in the main eccentric shaft assembly and the auxiliary eccentric shaft assembly stir lubricating oil in the high-speed rotation process, the lubricating oil lubricates the meshing surface of the bearing and the gears through splashing, but the lubricating oil in the current vibration gearbox cannot reliably flow and dissipate heat, so that the temperature of the lubricating oil is too high, the temperature of the bearing is further too high, the bearing is easy to deform, and the bearing is blocked; lubricating oil has poor lubricating property in a high-temperature environment, so that poor lubrication between a gear meshing surface and a bearing is caused, the bearing is easy to damage, the surface of the gear is easy to have faults such as pitting corrosion, and the like, so that the service life of the vibration gear box is shortened, and the fault rate is high.
Therefore, a forced heat dissipation lubrication device, a vibration gear box and a vibration pile hammer are needed to solve the above technical problems.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide a forced heat dissipation lubricating arrangement, vibrating gear box and vibratory pile hammer can reduce the temperature of lubricating oil to reduce the bearing temperature, reduce bearing deformation rate and spoilage, reduce gear trouble.
To achieve the purpose, the utility model adopts the following technical proposal:
the utility model provides a forced heat dissipation lubricating arrangement sets up in vibrating gear case, includes:
the driving pump is arranged on the vibration gear box;
the oil suction structure is connected with an oil inlet of the driving pump and used for sucking lubricating oil at the bottom of the vibration gear box into the driving pump;
an inlet of the cooling structure is connected with an oil outlet of the driving pump and used for cooling the lubricating oil;
and one end of the oil return pipe is communicated with an outlet of the cooling structure, and the other end of the oil return pipe conveys the lubricating oil into the vibration gear box.
As a preferable technical solution of the above forced heat dissipation lubricating apparatus, the cooling structure includes a radiator, and the radiator is disposed on the vibration gear box.
As a preferable technical solution of the above forced heat dissipation and lubrication device, a check valve is provided in the radiator to enable the lubricating oil to directly flow out.
As a preferable technical solution of the above forced heat dissipation lubricating apparatus, the apparatus further comprises a distribution structure, the distribution structure includes a main distributor and a sub distributor communicated with the main distributor, the main distributor is communicated with the other end of the oil return pipe, and the sub distributors respectively provide the cooled lubricating oil for the parts to be lubricated in the vibration gear box.
As a preferable technical solution of the above forced heat dissipation and lubrication apparatus, the apparatus further includes a first damper, and the cooling structure and the vibration gear box are connected through the first damper.
As a preferred technical solution of the above forced heat dissipation and lubrication apparatus, the oil suction structure includes a filter member and an oil suction pipe, the filter member is disposed at the bottom of the vibration gear box, one end of the oil suction pipe is connected to the filter member, and the other end of the oil suction pipe is connected to an oil inlet of the drive pump.
The utility model also provides a vibrating gear box, including the aforesaid force the heat dissipation lubricating arrangement.
As a preferable aspect of the vibration gear box, the vibration gear box further includes:
a box body;
the transmission structure comprises a power mechanism, a main transmission shaft and an auxiliary transmission shaft, the power mechanism is connected with the main transmission shaft, the main transmission shaft is in transmission connection with the auxiliary transmission shaft, and the main transmission shaft and the auxiliary transmission shaft are arranged in the box body;
the driving pump is arranged at the end part of the main transmission shaft or the auxiliary transmission shaft.
As an optimal technical scheme of the above vibration gear box, the driving pump is arranged at the end of the auxiliary transmission shaft, the box body is embedded with a first bearing, one end of the auxiliary transmission shaft penetrates through the first bearing to be connected with the driving pump, a first bearing end cover is arranged on the side of the first bearing facing the driving pump, a bearing pressing plate of the first bearing end cover is provided with a first lubricating oil hole for lubricating oil to enter, and the oil return pipe is communicated with the first lubricating oil hole.
As an optimal technical scheme of the vibration gearbox, an oil storage tank is arranged on a bearing seat of the first bearing end cover, and a second lubricating oil hole is formed in the bottom of the oil storage tank.
As a preferable technical scheme of the above vibration gearbox, the bearing seat of the first bearing end cover is further provided with an oil outlet hole, and the oil outlet hole is located below the bearing seat.
The utility model also provides a vibratory pile hammer, including the aforesaid vibrating gear box.
The utility model discloses beneficial effect:
1. the utility model provides a forced heat dissipation lubricating device which is arranged on a vibration gear box and comprises a driving pump, an oil absorption structure, a cooling structure and an oil return pipe, wherein the driving pump is arranged on the vibration gear box; the oil suction structure is connected with an oil inlet of the driving pump and used for sucking lubricating oil at the bottom of the vibration gear box into the driving pump; the inlet of the cooling structure is connected with the oil outlet of the driving pump and used for cooling the lubricating oil; one end of the oil return pipe is communicated with an outlet of the cooling structure, and the other end of the oil return pipe conveys lubricating oil into the vibration gear box. The cooling structure is arranged, the purpose of cooling high-temperature lubricating oil can be achieved, the temperature of the lubricating oil in the vibration gear box is reduced, the phenomenon that the bearing is deformed and clamped due to overhigh temperature is avoided, the lubricating property of the lubricating oil is kept stable due to the reduction of the temperature of the lubricating oil, the lubricating oil returning to the vibration gear box through the oil return pipe acts on the bearing and the gear, the bearing and the gear can be well lubricated, and the damage rate of the bearing and the pitting rate of the gear are reduced.
2. First bumper shock absorber can effectual vibration isolation, reduces the influence of high-frequency vibration to cooling structure, improves cooling structure's reliability.
3. The main distributor and the auxiliary distributor are matched to distribute the cooled lubricating oil to the meshing position of the bearing and the gear of the vibration gear box again, so that the bearing and the gear are cooled and lubricated forcibly, the bearing and the gear are lubricated fully and reliably, and the reliability is improved.
4. The utility model provides a vibrating gear case because lubricating oil is through the cooling of cooling structure, can the lowering temperature, consequently act on and can make bearing and gear obtain good lubrication on bearing and gear, prevent that bearing high temperature card from dying to vibrating gear case's life has been improved.
5. The power of the driven eccentric shaft is directly adopted by the power of the driving pump, other power structures do not need to be additionally arranged for the driving pump, the occupied space of the forced heat dissipation lubricating device can be reduced, and the manufacturing and using cost is reduced.
6. The vibration gear box vibrates at high frequency under the action of the main transmission shaft and the auxiliary transmission shaft, lubricating oil in the vibration gear box can be stirred to form oil mist, the oil mist is scattered onto the bearing seat, and the lubricating oil is accumulated in the oil storage tank and flows to the bearing through the second lubricating oil hole to lubricate the bearing.
7. After lubricating oil sprayed to the bearing through the first lubricating oil hole in the bearing pressing plate lubricates the bearing, the lubricating oil is accumulated between the bearing pressing plate and the bearing seat and then falls back to the bottom of the vibration gear box through the oil outlet hole of the bearing seat. Lubricating oil sprayed to the meshing part of the gear is naturally scattered to the bottom of the vibration gear box; lubricating oil at the bottom of the vibration gear box is pumped out by the oil absorption structure and enters the cooling structure, and the cooled lubricating oil returns to the vibration gear box through the oil return pipe again, so that the purpose of circulating cooling and utilizing the lubricating oil is realized.
8. The utility model provides a vibratory pile hammer because vibrating gear box lubricating oil can obtain cooling, consequently improved vibratory pile hammer's life, reduced the maintenance rate.
Drawings
Fig. 1 is a schematic view of an assembly structure of a vibration gearbox according to an embodiment of the present invention;
fig. 2 is a schematic structural diagram of a first view angle of a vibration gearbox according to an embodiment of the present invention;
fig. 3 is a schematic structural diagram of a second view angle of the vibration gearbox according to the embodiment of the present invention;
fig. 4 is a schematic structural diagram of a third viewing angle of the vibration gearbox according to the embodiment of the present invention;
fig. 5 is a schematic structural diagram of a forced heat dissipation and lubrication device provided in an embodiment of the present invention;
fig. 6 is a schematic structural diagram of a first view angle of a first bearing end cap according to an embodiment of the present invention;
fig. 7 is a schematic structural diagram of a second view angle of the first bearing end cap according to the embodiment of the present invention;
fig. 8 is a cross-sectional view of a first bearing end cap provided by an embodiment of the present invention;
fig. 9 is a schematic position diagram of an oil outlet hole formed in the first bearing end cap according to the embodiment of the present invention.
In the figure:
1. driving the pump;
2. an oil absorbing structure; 21. a filter member; 22. an oil suction pipe; 23. an oil inlet pipe;
3. a cooling structure;
4. an oil return pipe;
51. a main distributor; 52. a first distributor; 53. a second dispenser; 54. a third distributor; 55. a fourth distributor; 56. a lubrication nozzle; 57. distributing an oil pipe;
61. a first shock absorber; 62. a second shock absorber;
7. a box body; 71. a gearbox support frame; 72. a first bearing end cap; 721. a bearing pressure plate; 7211. a first lubricating oil hole; 7212. a first mounting hole; 722. a bearing seat; 7221. an oil storage tank; 7222. a second lubricant hole; 7223. an oil outlet hole; 73. a second bearing end cap; 74. a third bearing end cap; 75. a first bearing;
8. a transmission structure; 81. a main eccentric shaft; 82. a first gear; 83. a driven eccentric shaft; 84. a second gear; 85. provided is a power mechanism.
Detailed Description
The present invention will be described in further detail with reference to the accompanying drawings and examples. It is to be understood that the specific embodiments described herein are merely illustrative of the invention and are not limiting of the invention. It should be further noted that, for the convenience of description, only some of the structures related to the present invention are shown in the drawings, not all of the structures.
In the description of the present invention, unless expressly stated or limited otherwise, the terms "connected," "connected," and "fixed" are to be construed broadly, e.g., as meaning permanently connected, detachably connected, or integral to one another; can be mechanically or electrically connected; either directly or indirectly through intervening media, either internally or in any other relationship. The specific meaning of the above terms in the present invention can be understood in specific cases to those skilled in the art.
In the present disclosure, unless expressly stated or limited otherwise, the first feature "on" or "under" the second feature may comprise direct contact between the first and second features, or may comprise contact between the first and second features not directly. Also, the first feature being "on," "above" and "over" the second feature includes the first feature being directly on and obliquely above the second feature, or merely indicating that the first feature is at a higher level than the second feature. A first feature being "under," "below," and "beneath" a second feature includes the first feature being directly under and obliquely below the second feature, or simply meaning that the first feature is at a lesser elevation than the second feature.
In the description of the present embodiment, the terms "upper", "lower", "right", etc. are used in an orientation or positional relationship based on that shown in the drawings only for convenience of description and simplicity of operation, and do not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first" and "second" are used only for descriptive purposes and are not intended to have a special meaning.
The temperature of lubricating oil rises in the course of the work of vibratory pile hammer among the prior art, and then can lead to the temperature of bearing also rising thereupon to lead to the bearing to warp the card and die, lubricating oil temperature rises, and lubricated characteristic variation then can lead to the bearing to damage, and faults such as pitting appear on the gear surface, lead to the reduction of vibrating gearbox's life, the fault rate uprises.
In order to solve the above problem, the present embodiment provides a vibratory pile hammer, which can cool down the lubricating oil during the working process, so as to suppress the characteristic deterioration of the lubricating oil, prevent the bearing from being locked and damaged, and reduce the failure rate of the vibratory gear box.
This vibratory pile hammer includes vibration gear box, and the lubricating oil in the vibration gear box can be cooled down under operating condition to improve vibration gear box's life. As shown in fig. 1 and 2, the vibration gear box includes a box body 7, a transmission structure 8 and a forced heat dissipation lubricating device. As shown in fig. 2 and fig. 6, the transmission device includes a power mechanism 85, a main transmission shaft and an auxiliary transmission shaft, the power mechanism 85 is connected with the main transmission shaft, the main transmission shaft is connected with the auxiliary transmission shaft in a transmission manner, the main transmission shaft and the auxiliary transmission shaft are arranged in the box body 7, and the power mechanism 85 is arranged outside the box body 7; preferably, the main transmission shaft comprises a main eccentric shaft 81 and a first gear 82, the first gear 82 is arranged on the main eccentric shaft 81, and the first gear 82 and the main eccentric shaft 81 are connected through a key; the counter drive shaft includes a driven eccentric shaft 83 and a second gear 84, the second gear 84 is provided on the driven eccentric shaft 83, the second gear 84 is keyed with the driven eccentric shaft 83, and the first gear 82 and the second gear 84 are engaged, so that the main eccentric shaft 81 and the driven eccentric shaft 83 are rotated simultaneously.
The power mechanism 85 is a vibration motor in this embodiment, an output end of the vibration motor is connected to the main eccentric shaft 81 through a coupling, the vibration motor drives the main eccentric shaft 81 to rotate, and the main eccentric shaft 81 is in transmission connection with the driven eccentric shaft 83 through the first gear 82 and the second gear 84, so that the driven eccentric shaft 83 rotates together with the main eccentric shaft 81.
Bearings are arranged at two ends of the main eccentric shaft 81 and the driven eccentric shaft 83 and used for supporting the main eccentric shaft 81 and the driven eccentric shaft 83 respectively, and the arrangement of the bearings can reduce the friction coefficient of the main eccentric shaft 81 and the driven eccentric shaft 83 in the motion process and ensure the rotation precision of the main eccentric shaft 81 and the driven eccentric shaft 83. Since the vibro-hammer is a construction machine, in order to prevent the bearing from entering dust or stone and sand in a severe environment, a bearing end cover is further provided outside the bearing in the present embodiment.
Optionally, in the present embodiment, the forced heat dissipation lubricating apparatus is disposed on the vibration gearbox, as shown in fig. 2 to 6, the forced heat dissipation lubricating apparatus includes a driving pump 1, an oil suction structure 2, a cooling structure 3, and an oil return pipe 4, wherein the driving pump 1 is disposed on a box body 7 of the vibration gearbox; the oil suction structure 2 is connected with an oil inlet of the driving pump 1 and is used for sucking lubricating oil at the bottom of the vibration gear box into the driving pump 1; an inlet of the cooling structure 3 is connected with an oil outlet of the driving pump 1 and used for cooling lubricating oil; one end of the oil return pipe 4 is communicated with an outlet of the cooling structure 3, and the other end of the oil return pipe 4 conveys lubricating oil into the vibration gear box. Cooling structure 3 cools down the high temperature lubricating oil of box 7 bottom promptly, then carries back the vibration gear box to lubricate bearing and gear in the vibration gear box. The cooling structure 3 is arranged, so that the purpose of cooling high-temperature lubricating oil can be achieved, the temperature of the lubricating oil in the vibration gear box is reduced, the phenomenon that the bearing is too high in temperature and is deformed and clamped is avoided, the lubricating characteristic of the lubricating oil is kept stable due to the reduction of the temperature of the lubricating oil, the bearing and the gear can be well lubricated, the damage rate of the bearing and the pitting rate of the gear are reduced, and the service life of the vibration gear box is prolonged.
Optionally, the driving pump 1 is disposed at an end of the main transmission shaft or the auxiliary transmission shaft, preferably, in this embodiment, the driving pump 1 is disposed at an end of the auxiliary transmission shaft, that is, the driving pump 1 is disposed at an end of the driven eccentric shaft 83, the main eccentric shaft 81 drives the driven eccentric shaft 83 to rotate, the driven eccentric shaft 83 drives the driving pump 1 to work, so as to suck the lubricating oil at the bottom of the box 7 into the cooling structure 3, the power of the driven eccentric shaft 83 is directly adopted by the power of the driving pump 1, and there is no need to additionally provide other power structures for the driving pump 1, so that an occupied space of the forced heat dissipation lubricating device can be reduced, and manufacturing and use costs are reduced.
Preferably, in the present embodiment, as shown in fig. 2 and 6, the cooling structure 3 includes a radiator provided to the vibration gear box. The radiator is an air-cooled radiator, and the specific structure thereof is the prior art and is not described herein again. Further, in this embodiment, the vibration gearbox further includes a gearbox support frame 71, wherein the gearbox support frame 71 is disposed outside the box 7, the gearbox support frame 71 is fixedly disposed on the box 7 for mounting the box 7 on other structures of the vibration pile hammer, and the cooling structure 3 is disposed on the gearbox support frame 71 for cooling the lubricant at the bottom of the box 7. The drive pump 1 sucks lubricating oil from the bottom of the vibration gear box through the oil suction structure 2, the lubricating oil enters the radiator through the drive pump 1, the lubricating oil is radiated by natural wind, and the temperature of the lubricating oil is reduced.
Because the vibration gear box can produce great vibration in the course of the work, the vibration frequently can cause cooling structure 3 and gearbox support frame 71 junction to break away from, for this reason, forced heat dissipation lubricating arrangement still includes first bumper shock absorber 61 (refer to fig. 2) in this embodiment, first bumper shock absorber 61 sets up between cooling structure 3 and gearbox support frame 71, first bumper shock absorber 61 is connected with cooling structure 3 and gearbox support frame 71 respectively, furthermore, be provided with second bumper shock absorber 62 (refer to fig. 2) between gearbox support frame 71 and box 7, first bumper shock absorber 61 and the cooperation of second bumper shock absorber 62 can effectual vibration isolation, reduce the influence of high-frequency vibration to cooling structure 3, improve cooling structure 3's reliability.
It will be understood by those skilled in the art that in other embodiments, only the first damper 61 or the second damper 62 may be included, and may also perform the function of vibration isolation, so as to reduce the influence of high-frequency vibration on the cooling structure 3 and improve the reliability of the cooling structure 3.
Since the lubricant enters the cooling structure 3 from the bottom of the casing 7, there may be impurities in the lubricant, which may cause the cooling structure 3 to be blocked, and in order to prevent the cooling structure 3 from blocking the lubricant and preventing the lubricant from flowing out, a check valve is provided in the radiator in this embodiment, which can allow the lubricant to directly flow out. When the pressure difference between the inlet and the outlet of the cooling structure 3 exceeds a certain value due to blockage or other reasons, the lubricating oil can open the one-way valve arranged in the cooling structure 3 and directly flow out of the cooling structure 3 without being cooled by the heat exchange structure in the cooling structure. The check valve is integrated in the radiator, thereby reducing the volume of the forced heat dissipation lubricating device.
In order to enable the gear meshing position and the bearings to be lubricated by lubricating oil, the forced heat dissipation lubricating device in the embodiment further comprises a distribution structure, as shown in fig. 2-8, wherein the distribution structure comprises a main distributor 51 and a sub distributor communicated with the main distributor 51, the main distributor 51 is communicated with the other end of the oil return pipe 4, and the sub distributors respectively provide the cooled lubricating oil for the parts to be lubricated in the vibration gearbox. Preferably, in this embodiment, the master distributor 51 and the slave distributor are both three-way valves or four-way valves or five-way valves. It will be appreciated by those skilled in the art that in other embodiments the master 51 and slave distributors are multi-way valves.
Alternatively, the sub distributors include a first distributor 52, a second distributor 53, a third distributor 54, and a fourth distributor 55, the main distributor 51 is respectively communicated with the first distributor 52 and the second distributor 53, the main distributor 51 distributes the cooled lubricant to the first distributor 52 and the second distributor 53, the first distributor 52 and the second distributor 53 distribute the cooled lubricant again, the first distributor 52 is communicated with the plurality of third distributors 54, the second distributor 53 is communicated with the plurality of fourth distributors 55, wherein the third distributor 54 and the fourth distributors 55 distribute the lubricant to the bearings provided in the case 7, and the first distributor 52 and the second distributor 53 also distribute the lubricant to the gears located in the case 7. Wherein the first distributor 52 is communicated with the third distributor 54 through a distribution oil pipe 57, the second distributor 53 is communicated with the fourth distributor 55 through a distribution oil pipe 57, the first distributor 52 and the second distributor 53 are further connected with a lubrication nozzle 56 through the distribution oil pipe 57, and the lubrication nozzle 56 is capable of injecting cooled lubrication oil toward the meshing portion of the gears through the case 7.
It should be noted that, as will be understood by those skilled in the art, the first distributor 52 is in communication with the third distributor 54 and the lubrication nozzles 56 at the same time, the second distributor 53 is in communication with the fourth distributor 55 and the lubrication nozzles 56 at the same time, the lubrication nozzles 56 connected to the first distributor 52 and the lubrication nozzles 56 connected to the second distributor 53 are disposed at different positions, the lubrication nozzles 56 in communication with the first distributor 52 are disposed at one side of the vibration gear box where the power mechanism 85 is disposed, and the lubrication nozzles 56 in communication with the second distributor 53 are disposed at the other side of the vibration gear box.
The main distributor 51 and the auxiliary distributor are matched to distribute the cooled lubricating oil to the meshing position of the bearings and the gears of the vibration gearbox again, so that the bearings and the gears are cooled and lubricated forcibly, the bearings and the gears are lubricated sufficiently and reliably, and the reliability is improved.
As shown in fig. 2 to 6, the number of the main distributors 51, the first distributors 52 and the second distributors 53 is one, and the number of the third distributors 54 and the fourth distributors 55 is two, one third distributor 54 is provided to each side of the first distributor 52, and one fourth distributor 55 is provided to each side of the fourth distributor 55.
With continued reference to fig. 2, the bearing end caps include a first bearing end cap 72, a second bearing end cap 73, and a third bearing end cap 74, the first bearing end cap 72 and the third bearing end cap 74 being respectively provided at both ends of the driven eccentric shaft 83, and the second bearing end cap 73 and the third bearing end cap 74 being respectively provided at both ends of the main eccentric shaft 81. Correspondingly, the bearings include a first bearing 75, a second bearing and a third bearing, the first bearing 75 being disposed in correspondence with the first bearing end cap 72, the second bearing being disposed in correspondence with the second bearing end cap 73, the third bearing being disposed in correspondence with the third bearing end cap 74. The first bearing 75 and the third bearing are respectively provided at both ends of the driven eccentric shaft 83, and the second bearing and the third bearing are respectively provided at both ends of the main eccentric shaft 81.
The second bearing end cover 73 is arranged at the end of the main eccentric shaft 81 connected with the power mechanism 85, a second mounting hole is arranged on the second bearing end cover 73, and the power mechanism 85 is fixedly mounted on the second bearing end cover 73 through the second mounting hole. A third lubricating oil hole is formed in the third bearing end cover 74, and the third lubricating oil hole is communicated with the fourth distributor 55 through a distribution oil pipe 57.
Optionally, in this embodiment, as shown in fig. 6, a first lubricating oil hole 7211 for lubricating oil to enter is formed in the bearing pressure plate 721 of the first bearing end cover 72, the first bearing end cover 72 is connected to the third distributor 54 through a distribution oil pipe 57, and one end of the distribution oil pipe 57 extends into the first lubricating oil hole 7211 to communicate the oil return pipe 4 with the first lubricating oil hole 7211. The cooled lubricant in the oil return pipe 4 enters the first lubricant hole 7211 through the first distributor 52 and the third distributor 54 and is sprayed onto the bearing, and the lubricant lubricates the bearing. Therefore, the deformation of the bearing is reduced, the blocking rate of the bearing is effectively reduced, and the lubricating oil sprayed on the bearing is cooled, so that the lubricating property of the lubricating oil cannot be greatly changed, the lubrication of the bearing is good, and the bearing is not easy to damage.
The number of the first lubricating oil holes 7211 is two, the third distributor 54 located at one side of the first distributor 52 distributes lubricating oil to the two first lubricating oil holes 7211 at the same time, and the third distributor 54 located at the other side of the first distributor 52 distributes lubricating oil to the bearings engaged with the main drive shaft.
In order to facilitate the fixed mounting of the drive pump 1, in the present embodiment, the bearing pressure plate 721 is further provided with two first mounting holes 7212, and the drive pump 1 is fixedly disposed on the bearing pressure plate 721 through the first mounting holes 7212.
In order to enable the vibration gear box to vibrate at high frequency under the action of the main transmission shaft and the auxiliary transmission shaft and stir the lubricating oil in the vibration gear box to form oil mist, the oil mist is scattered onto the bearing seat 722, and in order to enable the lubricating oil to be reused, as shown in fig. 7, the bearing seat 722 of the first bearing end cover 72 is provided with an oil storage tank 7221, and a second lubricating oil hole 7222 is formed in the bottom of the oil storage tank 7221. The second lubricating oil holes 7222 are formed at both ends of the groove bottom of the oil reservoir 7221, and lubricating oil is accumulated in the oil reservoir 7221 and flows toward the bearings through the second lubricating oil holes 7222 to lubricate the bearings.
Optionally, as shown in fig. 8, in the present embodiment, the bearing seat 722 of the first bearing end cover 72 is further provided with an oil outlet hole 7223, and the oil outlet hole 7223 is located below the bearing seat 722. The oil outlet holes 7223 are axially arranged along the bearing seat 722, it should be noted that the height of the oil outlet holes 7223 is higher than the bottommost portion of the bearing seat 722, the oil outlet holes 7223 are located on two sides of the bottom portion of the bearing seat 722, the oil outlet holes 7223 are arranged along the radial direction of the bearing seat 722, and the included angle α between the oil outlet holes 7223 and the vertical generatrix of the bearing seat 722 is in the range of 0-20 ° (refer to fig. 9 specifically).
The lubricating oil sprayed to the bearing through the first lubricating oil hole 7211 in the bearing presser plate 721 lubricates the bearing, accumulates between the bearing presser plate 721 and the bearing housing 722, and then falls back to the bottom of the vibration gear box through the oil outlet hole 7223 of the bearing housing 722. Lubricating oil sprayed to the meshing part of the gear is naturally scattered to the bottom of the vibration gear box; lubricating oil at the bottom of the vibration gear box is pumped out by the oil absorption structure 2 and enters the cooling structure 3, and the cooled lubricating oil returns to the vibration gear box through the oil return pipe 4 again, so that the purpose of circulating cooling and utilizing the lubricating oil is realized.
As shown in fig. 2 and 4, the oil suction structure 2 includes a filter member 21, an oil suction pipe 22 and an oil inlet pipe 23, the filter member 21 is disposed at the bottom of the vibration gear box, one end of the oil suction pipe 22 is connected to the filter member 21, the other end is connected to an oil inlet of the driving pump 1, and an oil outlet of the driving pump 1 is communicated with the cooling structure 3 through the oil inlet pipe 23. Further, filter piece 21 includes filter block and filter screen, and the filter block is provided with the through-hole that is used for installing the filter screen, inhales oil pipe 22 one end and inserts and filter piece 21, and lubricating oil enters into inhales oil pipe 22 after filtering through the filter screen in, filters piece 21 and can filter the impurity of lubricating oil, prevents that cooling structure 3 from blockking up and influencing the use.
The working process of the forced heat dissipation lubricating device is as follows:
the power mechanism 85 works to drive the main transmission shaft to rotate, the auxiliary transmission shaft is in transmission connection with the main transmission shaft and also rotates along with the main transmission shaft, the drive pump 1 is connected with the auxiliary transmission shaft, the drive pump 1 starts to work under the driving of the auxiliary transmission shaft, the drive pump 1 sucks lubricating oil positioned at the bottom of the box body 7 through the filter piece 21 and the oil suction pipe 22 and pumps the lubricating oil into the cooling structure 3, and the cooling structure 3 cools the lubricating oil through contacting with air to cool the lubricating oil.
After the lubricating oil is cooled, the lubricating oil passes through the main distributor 51 through the oil return pipe 4, the main distributor 51 is distributed to the first distributor 52 and the second distributor 53 through the distribution oil pipe 57, the first distributor 52 distributes the distributed cooled lubricating oil to the third distributors 54 positioned on two sides of the first distributor 52, the two third distributors 54 spray the corresponding bearings through the distribution oil pipe 57, the second distributor 53 distributes the distributed cooled lubricating oil to the fourth distributors 55 positioned on two sides of the second distributor 53, the two fourth distributors 55 spray the lubricating oil into the oil holes of the third bearing end cover 74 through the distribution oil pipe 57, and the two fourth distributors 55 also spray the lubricating oil to the gear meshing position through the lubricating nozzles 56, so that the forced lubrication of the internal structure of the vibration gearbox is realized.
In addition, the foregoing is only the preferred embodiment of the present invention and the technical principles applied thereto. It will be understood by those skilled in the art that the present invention is not limited to the particular embodiments described herein, but is capable of various obvious changes, rearrangements and substitutions as will now become apparent to those skilled in the art without departing from the scope of the invention. Therefore, although the present invention has been described in greater detail with reference to the above embodiments, the present invention is not limited to the above embodiments, and may include other equivalent embodiments without departing from the scope of the present invention.
Claims (12)
1. The utility model provides a forced heat dissipation lubricating arrangement, sets up in vibrating gear box which characterized in that includes:
a drive pump (1) provided to the vibration gear box;
the oil suction structure (2) is connected with an oil inlet of the driving pump (1) and is used for sucking lubricating oil at the bottom of the vibration gear box into the driving pump (1);
an inlet of the cooling structure (3) is connected with an oil outlet of the driving pump (1) and used for cooling the lubricating oil;
and one end of the oil return pipe (4) is communicated with an outlet of the cooling structure (3), and the other end of the oil return pipe (4) conveys the lubricating oil into the vibration gear box.
2. A forced heat dissipation lubrication device according to claim 1, wherein the cooling structure (3) comprises a radiator provided to the vibration gearbox.
3. The forced heat radiation lubricating apparatus according to claim 2, wherein a check valve capable of directly flowing out the lubricating oil is provided in the radiator.
4. The forced heat dissipation lubricating apparatus according to claim 1, further comprising a distribution structure, wherein the distribution structure comprises a main distributor (51) and a sub distributor communicated with the main distributor (51), the main distributor (51) is communicated with the other end of the oil return pipe (4), and the sub distributors respectively provide the cooled lubricating oil for parts to be lubricated in the vibration gearbox.
5. The forced heat dissipation lubrication device according to claim 1, further comprising a first damper (61), wherein the cooling structure (3) and the vibration gearbox are connected through the first damper (61).
6. The forced heat dissipation and lubrication device as recited in claim 1, wherein the oil suction structure (2) comprises a filter member (21) and an oil suction pipe (22), the filter member (21) is disposed at the bottom of the vibration gear box, and the oil suction pipe (22) is connected to the filter member (21) at one end and to an oil inlet of the drive pump (1) at the other end.
7. A vibration gear box characterized by comprising the forced heat dissipation lubricating apparatus according to any one of claims 1 to 6.
8. The vibratory gearbox of claim 7, further comprising:
a box body (7);
the transmission structure (8) comprises a power mechanism (85), a main transmission shaft and an auxiliary transmission shaft, wherein the power mechanism (85) is connected with the main transmission shaft, the main transmission shaft is in transmission connection with the auxiliary transmission shaft, and the main transmission shaft and the auxiliary transmission shaft are arranged in the box body (7);
the driving pump (1) is arranged at the end part of the main transmission shaft or the auxiliary transmission shaft.
9. The vibration gearbox according to claim 8, wherein the driving pump (1) is arranged at the end of the secondary transmission shaft, a first bearing (75) is embedded in the box body (7), one end of the secondary transmission shaft passes through the first bearing (75) to be connected with the driving pump (1), a first bearing end cover (72) is arranged on the side portion, facing the driving pump (1), of the first bearing (75), a first lubricating oil hole (7211) for lubricating oil to enter is formed in a bearing pressing plate (721) of the first bearing end cover (72), and the oil return pipe (4) is communicated with the first lubricating oil hole (7211).
10. The vibration gearbox according to claim 9, characterized in that the bearing seat (722) of the first bearing end cover (72) is provided with an oil reservoir (7221), and the groove bottom of the oil reservoir (7221) is provided with a second lubrication oil hole (7222).
11. A vibration gearbox according to claim 9, characterized in that the bearing housing (722) of the first bearing end cover (72) is further provided with an oil outlet hole (7223), said oil outlet hole (7223) being located below the bearing housing (722).
12. A vibratory pile hammer including a vibratory gearbox according to any one of claims 7-11.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202121534164.4U CN215172137U (en) | 2021-07-07 | 2021-07-07 | Forced heat dissipation lubricating device, vibration gear box and vibratory pile hammer |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202121534164.4U CN215172137U (en) | 2021-07-07 | 2021-07-07 | Forced heat dissipation lubricating device, vibration gear box and vibratory pile hammer |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN215172137U true CN215172137U (en) | 2021-12-14 |
Family
ID=79395827
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202121534164.4U Active CN215172137U (en) | 2021-07-07 | 2021-07-07 | Forced heat dissipation lubricating device, vibration gear box and vibratory pile hammer |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN215172137U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113339491A (en) * | 2021-07-07 | 2021-09-03 | 临工集团济南重机有限公司 | Forced heat dissipation lubricating device, vibration gear box and vibratory pile hammer |
-
2021
- 2021-07-07 CN CN202121534164.4U patent/CN215172137U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113339491A (en) * | 2021-07-07 | 2021-09-03 | 临工集团济南重机有限公司 | Forced heat dissipation lubricating device, vibration gear box and vibratory pile hammer |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN113339491A (en) | Forced heat dissipation lubricating device, vibration gear box and vibratory pile hammer | |
| US11619297B2 (en) | Oil lubrication mechanism for front bearing of water-cooled motor and motor driving assembly | |
| US9227225B2 (en) | Bearing cooling system for vibratory devices | |
| CN215172137U (en) | Forced heat dissipation lubricating device, vibration gear box and vibratory pile hammer | |
| WO2023010947A1 (en) | Cooling and lubrication apparatus of electrical drive assembly, and electrical drive assembly | |
| WO2018036099A1 (en) | Self-lubrication system of power takeoff | |
| CN102206940B (en) | Cooling and lubricating system for vibrating chamber bearing of vibrating hammer | |
| JP2020091001A (en) | Lubrication structure of power transmission device | |
| CN216200002U (en) | Hydraulic retarder lubricating system | |
| CN208442247U (en) | A kind of hydraulic vibration piling machine semi-automatic lubrication system | |
| CN212959139U (en) | Unit circulating water pump | |
| CN212690597U (en) | Forced lubrication system suitable for pile driver | |
| CN215751858U (en) | Electric assembly and vehicle with same | |
| CN202301883U (en) | Cooling and lubricating system for speed changer | |
| CN212080837U (en) | Lubricating device applied to unit sudden stop | |
| CN201649090U (en) | Vibration chamber bearing cooling and lubricating system of vibratory hammer | |
| CN213929331U (en) | Pure dry type oilless driving device of claw pump | |
| CN211275049U (en) | Direct-connection transmission disc type separator | |
| CN113790233A (en) | Hydraulic retarder lubricating system | |
| CN210868702U (en) | High-speed rice transplanter | |
| CN112253741A (en) | Be used for trinity power assembly | |
| CN208750384U (en) | A kind of road breaker operating mechanism single channel lubricating system | |
| CN217381549U (en) | Lubricating oil circulation system of vibration exciter and vibration exciter | |
| CN220600413U (en) | Electric drive assembly shell structure and electric drive assembly of grease proofing pump suction | |
| CN214888767U (en) | Cooling system of motor assembly, motor assembly and hybrid electric vehicle |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CP01 | Change in the name or title of a patent holder | ||
| CP01 | Change in the name or title of a patent holder |
Address after: No.2676 Kejia Road, high tech Zone, Jinan City, Shandong Province, 250104 Patentee after: Lingong Heavy Machinery Co.,Ltd. Address before: No.2676 Kejia Road, high tech Zone, Jinan City, Shandong Province, 250104 Patentee before: LINGONG GROUP JINAN HEAVY MACHINERY Co.,Ltd. |