Invention content
The purpose of the present invention is to provide caisson pile concrete elevation measurement and superfilled control methods, it is intended to solve existing skill
The larger problem of caisson pile concrete elevation measurement error in art.
The invention is realized in this way caisson pile concrete elevation measures and superfilled control method, including it is used to receive and passes
The host of sensor signal, steps are as follows for Specific construction:
(1) rotary digging forms fill orifice;
(2) main reinforcement cage and secondary steel reinforcement cage are made, after completing, by sensor binding on the secondary steel reinforcement cage;
(3) the main reinforcement cage is lifted to the aperture of the fill orifice and fixation, then the secondary steel reinforcement cage is hung to institute
The aperture for stating fill orifice is docked with the main reinforcement cage, and the main reinforcement cage is equipped with the fixed frame for fixing the sensor,
The sensor originally bound is unclamped, then the sensor is fixed on the fixed frame, transfers the main reinforcement cage
And the secondary steel reinforcement cage;When the main reinforcement cage is placed in bottom hole, at this point, the fixed frame and the sensor are in stake top
At absolute altitude;
(4) sensor connects the host by the cable with graduation mark;
(5) concrete perfusion waits at filling concrete to stake top absolute altitude that the sensor is by acquiring concrete and mud
Between pressure difference, to send out specified signal, the host for connecting sensor receives signal, and the indicator light of host will be sent out
Bright, scene can stop being perfused;
(6) according to the graduation mark of the cable, the sensor is pulled out to superfilled height, at this point, indicator light does not work then,
Continue concrete perfusion, when perfusion is to superfilled height, indicator light is shinny again, stops perfusion;
(7) sensor is recycled.
Further, before the main reinforcement cage is docked with the secondary steel reinforcement cage, one end of the cable connects the biography
Sensor and part is wrapped like, one end of the cable and the sensor are fixed on the bottom of secondary steel reinforcement cage jointly;Described in
The length direction of secondary steel reinforcement cage, the other end of the cable extend to outside the top of the secondary steel reinforcement cage and connect the host.
Further, when pile body is completed to be perfused, before concrete initial set, the sensor recycling is carried out.
Further, from top to bottom, the fixed frame includes the capping block for being placed in bottom, the top of the fixed frame with it is outer
Portion is connected to;The sensor is inserted into from the top of the fixed frame and contradicts the capping block, realizes the fixation of the sensor.
Further, the capping block is in up big and down small cone shape.
Further, the fixed frame includes fixed ring, and the fixed ring is formed in the top of the fixed frame;When described
Sensor fixes the fixed frame, and along the circumferencial direction of the sensor, the fixed ring surround ring is around the sensor.
Further, the fixed ring half is around the sensor.
Compared with prior art, caisson pile concrete elevation measurement provided by the invention and superfilled control method, will sense
Device is fixed on fixed frame, together with main reinforcement cage and secondary steel reinforcement cage under put fill orifice into, also, when main reinforcement cage is placed in perfusion
When bottom hole, sensor is at stake top absolute altitude;During filling concrete, sensor acquires surrounding medium pressure, is converted into electricity
Signal is by cable transmission to host, and since the proportion of medium (mud and concrete) is different, the signal that sensor is transmitted is just
It is divided into power, host to meet predetermined standard time by analysis pressure difference, host will make warning by the way that indicator light is shinny,
To realize the high accurate measurement of concrete-pile top mark, sensor is promoted to superfilled height, continues concrete perfusion, lamp to be instructed
It reminds, stops concrete perfusion, it is easy to operate to realize the superfilled accurate measurement of concrete, concrete can be accurately controlled
Groundwater increment, ensure pile quality, the pile crown convenient for later stage bored concrete pile is abolished, environmentally protective, while saving construction cost.
Specific implementation mode
In order to make the purpose , technical scheme and advantage of the present invention be clearer, with reference to the accompanying drawings and embodiments, right
The present invention is further elaborated.It should be appreciated that the specific embodiments described herein are merely illustrative of the present invention, and
It is not used in the restriction present invention.
The same or similar label correspond to the same or similar components in the attached drawing of the present embodiment;In description of the invention
In, it is to be understood that if there is the orientation or positional relationship of the instructions such as term "upper", "lower", "left", "right" for based on attached drawing institute
The orientation or positional relationship shown, is merely for convenience of description of the present invention and simplification of the description, and does not indicate or imply the indicated dress
It sets or element must have a particular orientation, with specific azimuth configuration and operation, therefore the use of position relationship described in attached drawing
Language only for illustration, should not be understood as the limitation to this patent, for the ordinary skill in the art, can be with
The concrete meaning of above-mentioned term is understood as the case may be.
The realization of the present invention is described in detail below in conjunction with specific embodiment.
Referring to Fig.1 shown in -4, preferred embodiment is provided for the present invention.
Caisson pile concrete elevation provided by the invention measures and superfilled control method, for solving cast-in-place pile concrete mark
The larger problem of high measurement error.
Caisson pile concrete elevation measurement and superfilled control method include the host 50 for 30 signal of receiving sensor, tool
Steps are as follows for body construction:
(1) rotary digging forms fill orifice;
(2) main reinforcement cage 20 and secondary steel reinforcement cage 10 are made, after completing, sensor 30 is bound in secondary steel reinforcement cage 10
On;
(3) main reinforcement cage 20 is lifted to the aperture of fill orifice and fixation, then secondary steel reinforcement cage 10 is hung to the hole of fill orifice
Mouth is docked with main reinforcement cage 20, and main reinforcement cage 20 is equipped with the fixed frame 60 for fixing sensor 30, the sensing that will originally bind
Device 30 unclamps, then sensor 30 is fixed on fixed frame 60, decentralization main reinforcement cage 20 and secondary steel reinforcement cage 10;When main reinforcement cage
20 are placed in bottom hole, at this point, fixed frame 60 and sensor 30 are at stake top absolute altitude 70;
(4) sensor 30 connects host 50 by the cable 40 with graduation mark;
(5) concrete perfusion waits at filling concrete to stake top absolute altitude 70 that sensor 30 is by acquiring concrete and mud
Pressure difference between 90, to send out specified signal, the host 50 of connection sensor 30 receives signal, the indicator light of host 50
Will be shinny, scene can stop being perfused;
(6) according to the graduation mark of cable 40, sensor 30 is pulled out it is after 80s to superfilled height, at this point, indicator light does not work then, after
Continuous concrete perfusion, when perfusion is to superfilled height 80, indicator light is shinny again, stops perfusion;
(7) sensor 30 is recycled.
Above-mentioned caisson pile concrete elevation measures and superfilled control method, and sensor 30 is fixed on fixed frame 60,
Fill orifice is put into down together with main reinforcement cage 20 and secondary steel reinforcement cage 10, also, when main reinforcement cage 20 is placed in fill orifice bottom, sensing
Device 30 is at stake top absolute altitude 70;During filling concrete, sensor 30 acquires surrounding medium pressure, and it is logical to be converted into electric signal
It crosses cable 40 and is transmitted to host 50, since the proportion of medium (mud 90 and concrete) is different, the signal that sensor 30 is transmitted
Just it is divided into power, host 50 to meet predetermined standard time, host 50 will be made by the way that indicator light is shinny by analyzing pressure difference
Warning promotes sensor 30 to superfilled height 80 to realize the accurate measurement of concrete-pile top mark high 70, continues that coagulation is perfused
Soil waits for that host 50 is reminded, and stops concrete perfusion, easy to operate to realize the superfilled accurate measurement of concrete, can be accurately
The groundwater increment of concrete is controlled, ensures pile quality, the pile crown convenient for later stage bored concrete pile is abolished, environmentally protective, while being saved and being applied
Work cost.
In the present embodiment, before main reinforcement cage 20 dock with secondary steel reinforcement cage 10, one end of cable 40 connect sensor 30 and
Part is wrapped like, and one end and the sensor 30 of cable 40 are fixed on the bottom 12 of secondary steel reinforcement cage 10 jointly;Along secondary steel reinforcement cage 10
Length direction, the other end of cable 40, which extends to, connects host 50 outside the top 11 of secondary steel reinforcement cage 10;Due to the one of cable 40
End is wrapped like the bottom 12 for being fixed on secondary steel reinforcement cage 10, in this way, subsequently distinguishing into one end of line sensor 30 and cable 40
When being in releasing orientation with secondary steel reinforcement cage 10, one end of sensor 30 and cable 40 has more movings range, is convenient for sensor
30 fix main reinforcement cage 20.
There is suspension centre 13, suspension centre 13 to be used to carry out loop wheel machine work to secondary steel reinforcement cage 10 for loop wheel machine at the top 11 of secondary steel reinforcement cage 10
Industry plays a protective role to the top 11 of secondary steel reinforcement cage 10, secondary steel reinforcement cage 10 is avoided to carry out lifting work under the action of suspension centre 13
When industry, it is deformed.
In addition, main reinforcement cage 20 also has suspension centre 13, when main reinforcement cage 20 being avoided to carry out lifting operation, it is deformed, from
And it plays a protective role.
When pile body is completed to be perfused, before concrete initial set, recycled into line sensor 30;Since concrete and mud 90 are in
Flow regime, the resistance that sensor 30 pulls out upward is smaller, is above pulled out convenient for passing through, and sensor 30 is pulled out to the aperture of fill orifice, is pulled out
Thicker mud 90 is adhered on 30 surface of sensor after going out, after being rinsed with clear water, carries out recycling.
Specifically, from top to bottom, fixed frame 60 includes the capping block for being placed in bottom, and top and the outside of fixed frame 60 connect
It is logical;Sensor 30 is inserted into from the top of fixed frame 60 contradicts capping block, realizes the fixation of sensor 30;In the effect of capping block
Under, avoid sensor 30 from being detached from fixed frame 60 from the lower section of fixed frame 60, enhancing sensor 30 installs stability;Due to fixation
The top of frame 60 is connected to outside, in this way, when being convenient for superfilled construction, the promotion of sensor 30, meanwhile, after construction,
Convenient for the recycling of sensor 30.
Furthermore it is in up big and down small cone shape to cover block;Capping block has the contact surface of bigger with sensor 30 in this way,
Capping block is set to have more support force;Sensor 30 has the lower end contacted with capping block, and the lower end of sensor 30 is pointed, so just
In the cooperation of sensor 30 and capping block, effectively reduces sensor 30 in use, shake, influence the detection of sensor 30
Accuracy.
Fixed frame 60 includes fixed ring, and fixed ring is formed in the top of fixed frame 60;When sensor 30 fix fixed frame 60,
Along the circumferencial direction of sensor 30, fixed ring surround ring is around sensor 30;Under the action of fixed ring, avoid sensor 30 from side
Side is detached from fixed frame 60, and stability is installed to enhance sensor 30.
Furthermore fixed ring half is around sensor 30;The meaning being arranged in this way is, convenient for installing for sensor 30, in addition,
After construction, the recycling of sensor 30.
It covers block to be integrally formed with fixed ring, reduces union piece, meanwhile, enhance the overall stability of fixed frame 60.
Host 50 is equipped with buzzer, and buzzer is electrically connected with sensor 30, when concrete covers sensor 30, buzzing
Device makes a sound prompting, and people's prompting is acoustically given in realization, and the accurate measurement and concrete to ensure stake top absolute altitude are super
The detection accurately measured filled.
Sensor 30 is pressure sensor 30, can effectively the differential pressure between mud 90 and concrete be carried out in this way
Analysis, and then send out signal and received for host 50.
By taking rotary digging bored concrete pile T2-a41 as an example, stake designs aperture 2.4m, hole depth 64.6m, stake top absolute altitude 70-25.1m, casing
Absolute altitude 6.28m, superfilled 1m, absolute altitude -24.1m, effective length 34.22m, 154.7m measures in theoretical calculation concrete side3。
First, the processing and fabricating of main reinforcement cage 20 and secondary steel reinforcement cage 10,20 long 34.22m of main reinforcement cage, secondary steel reinforcement cage 10 are grown
30.38m, 40 long 50m of cable twine 30 end line cable 40 of sensor at the docking location of secondary steel reinforcement cage 10 and main reinforcement cage 20
Band is reinstated around 2~3m, and with sensor 30, is fixed on the bottom of secondary steel reinforcement cage 10, remaining cable 40 is along secondary steel reinforcement cage 10
Length direction extend to and connect host 50 outside the top of secondary steel reinforcement cage 10.
Then, main reinforcement cage 20 is hung to the aperture of fill orifice and rod and is fixed, then secondary steel reinforcement cage 10 is hung to filling
The aperture of orifice is docked with main reinforcement cage 20, using multiple tracks band fixed frame 60 tie up with 70 same level of stake top absolute altitude
On main reinforcement cage 20, sensor 30 and cable 40 are unclamped, sensor 30 is then inserted into fixed frame 60, then will with one of band
Sensor 30 is fixed with main reinforcement cage 20, and main reinforcement cage 20 is transferred to bottom hole, and the other end of cable 40 is connected with host 50, main
Machine 50 is positioned on level ground.
Then, rotary digging bored concrete pile T2-a41, theoretical concrete perfusion side's amount is 150.2m3, real to send out 155m3, conduit installs
Cheng Hou proceeds by the placing of pile concrete, as perfusion 150.5m3When, the indicator light of host 50 lights, and shows concrete
Sensor 30 is covered, at this point, 30 absolute altitude of sensor is unanimously -25.1m with design stake top absolute altitude 70, stops perfusion, with refetching certainly
Sample method, it is -25.9m to measure concrete absolute altitude at this time, not up to designs stake top absolute altitude 70, still needs to continue to be perfused, and will be continued at this time
Consume (25.9-25.1) x π x1.22=3.6m3 concrete.
Then, sensor 30 is artificially extracted into 1m to superfilled height 80, at this point, host upwards by carrying scale cable 40
50 indicator light does not work, and then, continues casting concrete, when perfusion to 155m3, the indicator light of host 50 is shinny again, shows
Concrete has been perfused to the superfilled height 80 of design, and 154.7m is measured with theory side3Differ 0.3m3, at this point, with dead weight sampling method
Sampling, it is -24.7m to measure concrete absolute altitude at this time, then needs feed supplement, will continue to consume (24.7-24.1) x π x1.22=2.7m3
Concrete;It can be seen that using this technical method energy high-precision control stake top absolute altitude 70 and superfilled amount, the reduction later stage cuts concrete side
Amount, energy conservation and environmental protection do not waste, and save construction cost, and conventional method human factor is affected, and error is also relatively large.
Finally, when pile body is completed to be perfused, before concrete initial set, into 30 recovery operation of line sensor, due to concrete and
Mud 90 is in flow regime, smaller to pulling out resistance on sensor 30, can pull out sensor 30 to fill orifice directly by above pulling out
Aperture, 30 surface of sensor after extraction adheres to thicker mud 90, can rinse thickness with clear water and carry out recycling.
The foregoing is merely illustrative of the preferred embodiments of the present invention, is not intended to limit the invention, all essences in the present invention
All any modification, equivalent and improvement etc., should all be included in the protection scope of the present invention made by within refreshing and principle.