CN108546865B - A kind of preparation method of high-strength Antioxidant alloy material - Google Patents

A kind of preparation method of high-strength Antioxidant alloy material Download PDF

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CN108546865B
CN108546865B CN201810442439.8A CN201810442439A CN108546865B CN 108546865 B CN108546865 B CN 108546865B CN 201810442439 A CN201810442439 A CN 201810442439A CN 108546865 B CN108546865 B CN 108546865B
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core
copper
alloy material
preparation
melt
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CN108546865A (en
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不公告发明人
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Zhejiang Mingyuan Glasses Co ltd
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    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C30/00Alloys containing less than 50% by weight of each constituent
    • C22C30/04Alloys containing less than 50% by weight of each constituent containing tin or lead
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C1/00Making non-ferrous alloys
    • C22C1/02Making non-ferrous alloys by melting
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C1/00Making non-ferrous alloys
    • C22C1/12Making non-ferrous alloys by processing in a semi-solid state, e.g. holding the alloy in the solid-liquid phase
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C30/00Alloys containing less than 50% by weight of each constituent
    • C22C30/02Alloys containing less than 50% by weight of each constituent containing copper
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22FCHANGING THE PHYSICAL STRUCTURE OF NON-FERROUS METALS AND NON-FERROUS ALLOYS
    • C22F1/00Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working
    • CCHEMISTRY; METALLURGY
    • C25ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
    • C25DPROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
    • C25D3/00Electroplating: Baths therefor
    • C25D3/02Electroplating: Baths therefor from solutions
    • C25D3/38Electroplating: Baths therefor from solutions of copper

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Mechanical Engineering (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Electrochemistry (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Crystallography & Structural Chemistry (AREA)
  • Powder Metallurgy (AREA)

Abstract

A kind of preparation method of high-strength Antioxidant alloy material provided by the invention, it is made of core and copper plate, wherein, core is grouped as by the group of following weight percent content: tin 42%~45%, copper 13%~16%, aluminium 0.5%~1.2%, magnesium 1.2%~1.8%, scandium 0.2%~0.5%, inevitable impurity content≤2wt%, remaining is iron.The problem of to improve the intensity and inoxidizability of melt alloy material, alloy melt effectively being avoided to deform because intensity is not high, and influencing because of oxidation melt resistance.

Description

A kind of preparation method of high-strength Antioxidant alloy material
The application is divisional application, original bill Patent No.: 201710355824.4, the applying date is on May 19th, 2017, A kind of denomination of invention are as follows: high-strength Antioxidant alloy material and preparation method thereof.
Technical field
The present invention relates to melt alloy fields, specifically, being a kind of high strong anti-oxidation melt conjunction suitable for fuse The preparation method of golden material.
Background technique
With the continuous social and economic development, electronic equipment is used widely, and the demand of fuse is consequently increased.It is molten Disconnected device is according to electric current be more than specified value for a period of time after, Melt molten is made with the heat that its own is generated, to keep circuit disconnected It opens;With a kind of current protector made of this principle.Fuse is widely used in high and low voltage electric distribution system and control system It is using one of most common protection device as the protector of short circuit and overcurrent and in electrical equipment.
Fuse is generally made of insulator foot or supporter, contact, melt etc., and melt is the groundwork portion of fuse Point, melt is equivalent to the one section of special conducting wire of series connection in circuit, and when short circuit or overload occur for circuit, electric current is excessive, melts Body is melted because of overheat, to cut off circuit.Melt material has the characteristics that low relative melting points, stability of characteristics, is easy to fuse.Its In, melt material mostly uses greatly the metals such as terne metal, sheffield plate, zinc, silver.
Since fuse is disposable product, and silver is natural currency, uses fine silver as melt material, cost compared with Height, meanwhile, lead has biggish harm to human body and environment.Application No. is 200380100152.9 patents of invention to disclose Sn- Bi-In alloy melt, the melt strength is lower, easily deforms, and the deformation of melt will lead to melt resistance and change, from And influence the service performance of melt.On the other hand, melt will be chronically exposed in air, and alloy melt is due to oxidation in order to prevent The resistance for influencing melt, needs to can be carried out promotion to the inoxidizability of alloy melt.
Summary of the invention
The main purpose of the present invention is to provide a kind of preparation methods of high-strength Antioxidant alloy material, to solve existing skill The deficiency of art improves the intensity and inoxidizability of melt alloy material, so that alloy melt effectively be avoided to become because intensity is not high Shape, and the problem of influence because of oxidation melt resistance.
To achieve the above objectives, the technical solution adopted by the present invention are as follows: a kind of high-strength Antioxidant alloy material by core and Copper plate composition, wherein the core is grouped as by the group of following weight percent content: tin 42%~45%, copper 13%~ 16%, aluminium 0.5%~1.2%, magnesium 1.2%~1.8%, scandium 0.2%~0.5%, inevitable impurity content≤2wt%, Yu Weitie.
An embodiment according to the present invention, copper plate with a thickness of 0.10~0.15mm.
A kind of preparation method of high-strength Antioxidant alloy material comprising step:
(A) core forms, and the iron of corrresponding quality percentage, copper, aluminium, magnesium are uniformly mixed, and forms mixture;Tin is heated To 520~550 DEG C, scandium is added and adds mixture after mixing evenly, is added in molding die after being again stirring for uniformly, temperature 150 DEG C are dropped to hereinafter, alloy material is able to be removed from the molds, completion molding obtains core blank;
(B) core is fine and close, and core blank is put into pressurizing mold, 210~220 DEG C are heated to together with pressurizing mold, Then it pressurizeing to the core blank in pressurizing mold, pressure is 5MPa~8MPa, and 10~15min of pressure maintaining is cooled to room temperature, Take out core blank;
(C) core blank obtained in step (B) is heated to 90 DEG C~110 DEG C by destressing, keeps the temperature 60~80min, It is then cooled to room temperature;And
(D) layers of copper is electroplated, and carries out electro-coppering to the surface of core blank obtained in step (C), copper plate with a thickness of 0.10~0.15mm.
An embodiment according to the present invention, the core molding and the core densification of the step (B) of the step (A) are in hydrogen Compression ring is completed under border, and hydrogen pressure is not more than 6000Pa.
An embodiment according to the present invention, iron, copper, aluminium, magnesium, scandium in the step (A) are powder, and granularity is not more than 350 mesh.
The present invention compared with the existing technology, mainly has the following advantages and beneficial effects:
(1) in core material, tin is low-melting-point metal, about 231 DEG C of fusing point, is easy fusing and fusing, the electric conductivity of copper Can be good, copper is added, alloy melt is made to have good electric conductivity when unblown, in addition, the addition of copper can also improve conjunction The intensity of golden melt;The addition of iron, so that alloy melt, when by larger current, local temperature is higher inside melt, at this moment Iron can form alloy with tin, and copper can form alloy with aluminium, and magnesium can form alloy with tin, and resistance becomes larger, to accelerate to close The fusing of golden melt, in addition, the addition of iron, can also reduce the cost of alloy melt;
(2) in preparation step (A), Sn is heated to 520~550 DEG C, the significantly larger than fusing point of Sn, is improved Sn's Activity, so that the combination of Sn and Cu, Fe are improved, since Sn can form metallic compound, heating temperature at 550 DEG C or more with Fe Degree should be not more than 550 DEG C;The step (A) and step (B) need to be completed under hydrogen environment, and hydrogen pressure is not more than 6000Pa, It is that can generate oxide since Sn, Fe are when temperature is higher, the oxide of generation will affect the performance of alloy melt;It is added Sc can be reacted with oxygen and impurity, purify matrix, and the oxygen that in addition a small amount of hydrogen can adhere to surfaces such as Fe, Cu carries out anti- It answers, removes the oxygen on surface;
(3) in preparation step (B), core blank is put into pressurizing mold, certain temperature repressurization is heated to, is able to The consistency for improving alloy melt, achievees the purpose that further increase intensity;
(4) in preparation step (C), destressing is able to the stress inside removal alloy melt, to extend alloy melt Service life;
(5) since the surface in Sn is difficult direct copper plating, Cu, the Fe being added in core have with electro-coppering good Compatibility can improve the plating performance of alloy melt, be able to carry out electricity directly on the core of alloy melt after Cu, Fe is added Plating;Wherein, copper plate is able to that alloy melt is effectively prevent to aoxidize, and avoids being chronically exposed in air and aoxidizing, to influence molten Bulk resistor;Copper plate cannot be too thick, and the too thick alloy melt that will lead to is difficult to break;Can not be too thin, coating is too thin, is transporting or is making With when, layers of copper be easy polishing;Further, since the intensity of copper is greater than the intensity of tin, copper plate is also increased alloy melt Intensity.
Specific embodiment
It is described below for disclosing the present invention so that those skilled in the art can be realized the present invention.It is excellent in being described below Embodiment is selected to be only used as illustrating, it may occur to persons skilled in the art that other obvious modifications.
Embodiment 1
A kind of high-strength Antioxidant alloy material is made of core and copper plate, wherein the core is by following weight percent It is grouped as than the group of content: tin 42%, copper 15%, aluminium 1.0%, magnesium 1.2%, scandium 0.2%, inevitable impurity content 2wt%, Remaining is iron.
The preparation method of the high-strength Antioxidant alloy material comprising steps of
(A) core forms, and Fe, Cu, Al, Mg are uniformly mixed according to the proportion, forms mixture;Sn is heated to 520 DEG C, Sc is added and adds mixture after mixing evenly, is added in molding die after being again stirring for uniformly, temperature drops to 150 DEG C or less When, alloy material can be removed from the molds, complete molding, obtain core blank, this step is completed under hydrogen environment, hydrogen Air pressure is not more than by force 6000Pa;Fe, Cu that this step is added are powder, and granularity is not more than 350 mesh;
(B) core is fine and close, and core blank is put into pressurizing mold, is heated to 210 DEG C together with pressurizing mold, then right Core blank in pressurizing mold pressurizes, pressure 5MPa, and pressure maintaining 10 is then cooled to room temperature, and takes out core blank, this Step is completed under hydrogen environment, and hydrogen pressure is not more than 6000Pa;
(C) core blank obtained in (B) is heated to 90 DEG C by destressing, is kept the temperature 60min, is then cooled to room temperature;
(D) layers of copper is electroplated, and core blank obtained in step (C), carries out electro-coppering on surface, thickness of coated copper layer is 0.10mm。
Embodiment 2
A kind of high-strength Antioxidant alloy material is made of core and copper plate, wherein the core is by following weight percent It is grouped as than the group of content: tin 43%, copper 14%, aluminium 0.8%, magnesium 1.6%, scandium 0.5%, inevitable impurity content 1.8wt%, remaining is iron.
The preparation method of the high-strength Antioxidant alloy material comprising steps of
(A) core forms, and Fe, Cu, Al, Mg are uniformly mixed according to the proportion, forms mixture;Sn is heated to 530 DEG C, Sc is added and adds mixture after mixing evenly, is added in molding die after being again stirring for uniformly, temperature drops to 150 DEG C or less When, alloy material can be removed from the molds, complete molding, obtain core blank, this step is completed under hydrogen environment, hydrogen Air pressure is not more than by force 6000Pa;Fe, Cu that this step is added are powder, and granularity is not more than 350 mesh;
(B) core is fine and close, and core blank is put into pressurizing mold, is heated to 215 DEG C together with pressurizing mold, then right Core blank in pressurizing mold pressurizes, pressure 6MPa, and pressure maintaining 12min is then cooled to room temperature, and takes out core hair Base, this step are completed under hydrogen environment, and hydrogen pressure is not more than 6000Pa;
(C) core blank obtained in (B) is heated to 95 DEG C by destressing, is kept the temperature 65min, is then cooled to room temperature;
(D) layers of copper is electroplated, and core blank obtained in step (C), carries out electro-coppering on surface, thickness of coated copper layer is 0.12mm。
Embodiment 3
A kind of high-strength Antioxidant alloy material is made of core and copper plate, wherein the core is by following weight percent It is grouped as than the group of content: tin 44%, copper 13%, aluminium 0.5%, magnesium 1.8%, scandium 0.4%, inevitable impurity content 1.6wt%, remaining is iron.
The preparation method of the high-strength Antioxidant alloy material comprising steps of
(A) core forms, and Fe, Cu, Al, Mg are uniformly mixed according to the proportion, forms mixture;Sn is heated to 540 DEG C, Sc is added and adds mixture after mixing evenly, is added in molding die after being again stirring for uniformly, temperature drops to 150 DEG C or less When, alloy material can be removed from the molds, complete molding, obtain core blank, this step is completed under hydrogen environment, hydrogen Air pressure is not more than by force 6000Pa;Fe, Cu that this step is added are powder, and granularity is not more than 350 mesh;
(B) core is fine and close, and core blank is put into pressurizing mold, is heated to 220 DEG C together with pressurizing mold, then right Core blank in pressurizing mold pressurizes, pressure 7MPa, and pressure maintaining 14min is then cooled to room temperature, and takes out core hair Base, this step are completed under hydrogen environment, and hydrogen pressure is not more than 6000Pa;
(C) core blank obtained in (B) is heated to 100 DEG C by destressing, is kept the temperature 70min, is then cooled to room temperature;
(D) layers of copper is electroplated, and core blank obtained in step (C), carries out electro-coppering on surface, thickness of coated copper layer is 0.14mm。
Embodiment 4
A kind of high-strength Antioxidant alloy material is made of core and copper plate, wherein the core is by following weight percent It is grouped as than the group of content: tin 45%, copper 16%, aluminium 1.2%, magnesium 1.7%, scandium 0.3%, inevitable impurity content 1.9wt%, remaining is iron.
The preparation method of the high-strength Antioxidant alloy material comprising steps of
(A) core forms, and Fe, Cu, Al, Mg are uniformly mixed according to the proportion, forms mixture;Sn is heated to 550 DEG C, Sc is added and adds mixture after mixing evenly, is added in molding die after being again stirring for uniformly, temperature drops to 150 DEG C or less When, alloy material can be removed from the molds, complete molding, obtain core blank, this step is completed under hydrogen environment, hydrogen Air pressure is not more than by force 6000Pa;Fe, Cu that this step is added are powder, and granularity is not more than 350 mesh;
(B) core is fine and close, and core blank is put into pressurizing mold, is heated to 220 DEG C together with pressurizing mold, then right Core blank in pressurizing mold pressurizes, pressure 8MPa, and pressure maintaining 15min is then cooled to room temperature, and takes out core hair Base, this step are completed under hydrogen environment, and hydrogen pressure is not more than 6000Pa;
(C) core blank obtained in (B) is heated to 110 DEG C by destressing, is kept the temperature 80min, is then cooled to room temperature;
(D) layers of copper is electroplated, and core blank obtained in step (C), carries out electro-coppering on surface, thickness of coated copper layer is 0.15mm。
The alloy melt of each embodiment preparation is tested for the property.Wherein tensile strength test method uses GB/ T228.1-2010 " metal material stretching test part 1: room temperature test method ";Testing equipment uses WDW-300A electronics ten thousand It can testing machine;The actual density of the core material of alloy melt uses buoyancy method, and instrument uses metal material densitometer AU- 200ME。
The core performance test of the high-strength Antioxidant alloy material of embodiment 1 to embodiment 4 preparation is as shown in table 1.
The core performance parameter of the alloy material of 1 embodiment 1-4 of table
As shown in Table 1, the high-strength Antioxidant alloy material prepared by embodiment 1 to 4, core material tensile strength Up to 75~85MPa, consistency is >=98%, and the integral strength of alloy melt can be different due to the size of alloy melt, but because It is generally higher than 220MPa for the intensity of copper, so the integral strength of alloy melt is greater than core material intensity, therefore the present invention makes Stated with core material intensity, consistency of the present invention, calculation method is, first according to core material it is various at Divide ratio, density, calculate theoretical density, then using the actual density of core material divided by theoretical density.Wherein, using Shen Please number for 200380100152.9 patent documents production Sn-Bi-In alloy melt, tensile strength be 20~30MPa.
To which the high-strength Antioxidant alloy material is without containing precious metals such as silver, cost is relatively low, while without containing lead etc. Pollution element, it is environmentally protective.
Embodiment 5 is to embodiment 8
The preparation method of the high-strength Antioxidant alloy material in embodiment 5-8 is with embodiment 3, the difference is that institute State the constituent content of core.The each component content of core material of the embodiment 5 into embodiment 8 is shown in Table 2, prepared by embodiment 5 to 8 The high-strength Antioxidant alloy material core performance test it is as shown in table 3.
The each component content of the core material of 2 embodiment 5-8 of table
The core performance parameter of the alloy material of 3 embodiment 5-8 of table
Embodiment Tensile strength MPa Consistency
Example 5 38 85
Example 6 30 82
Example 7 28 84
Example 8 15 78
The basic principles, main features and advantages of the present invention have been shown and described above.The technology of the industry Personnel are it should be appreciated that the present invention is not limited to the above embodiments, and what is described in the above embodiment and the description is only the present invention Principle, various changes and improvements may be made to the invention without departing from the spirit and scope of the present invention, these variation and Improvement is both fallen in the range of claimed invention.The present invention claims protection scope by appended claims and its Equivalent defines.

Claims (3)

1. a kind of preparation method of high-strength Antioxidant alloy material, which is characterized in that comprising steps of
(A) core forms, and the iron of corrresponding quality percentage, copper, aluminium, magnesium are uniformly mixed, and forms mixture;Tin is heated to 530 DEG C, scandium is added and adds mixture after mixing evenly, is added in molding die after being again stirring for uniformly, temperature drops to 150 DEG C hereinafter, alloy material is able to be removed from the molds, molding is completed, core blank is obtained;
(B) core is fine and close, and core blank is put into pressurizing mold, 215 DEG C are heated to together with pressurizing mold, then to pressurization Core blank in mold pressurizes, pressure 6MPa, pressure maintaining 12min, is cooled to room temperature, takes out core blank;
(C) core blank obtained in step (B) is heated to 95 DEG C by destressing, is kept the temperature 65min, is then cooled to room temperature; And
(D) layers of copper is electroplated, and carries out electro-coppering to the surface of core blank obtained in step (C), copper plate with a thickness of 0.12mm;
Wherein, the core is grouped as by the group of following weight percent content: tin 42%~45%, copper 13%~16%, aluminium 0.5%~1.2%, magnesium 1.2%~1.8%, scandium 0.2%~0.5%, inevitable impurity content≤2wt%, remaining is iron.
2. preparation method according to claim 1, which is characterized in that the core molding of the step (A) and the step (B) core densification is completed under hydrogen environment, and hydrogen pressure is not more than 6000Pa.
3. preparation method according to claim 2, which is characterized in that iron, copper, aluminium, magnesium, scandium in the step (A) are Powder, granularity are not more than 350 mesh.
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CN102172994A (en) * 2011-01-27 2011-09-07 王楚雯 Metal composite wire, preparation method thereof and metal wire
JP2015155570A (en) * 2014-02-21 2015-08-27 株式会社オートネットワーク技術研究所 Wire for connector pin, method of producing the same and connector
CN105772878A (en) * 2016-04-11 2016-07-20 尚成荣 High-difficulty steel core wire electrode and manufacturing method thereof
CN107164682B (en) * 2017-05-19 2018-11-02 杭州富阳星宇铜业有限公司 A kind of high-strength Antioxidant alloy material and preparation method thereof

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CN103730298A (en) * 2012-10-13 2014-04-16 温州市方为熔断器有限公司 Fuse with anti-oxidation coating on surface of fuse body
CN204834074U (en) * 2015-08-14 2015-12-02 河南天海电器有限公司 Car aluminum alloy storage battery line

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CN102172994A (en) * 2011-01-27 2011-09-07 王楚雯 Metal composite wire, preparation method thereof and metal wire
JP2015155570A (en) * 2014-02-21 2015-08-27 株式会社オートネットワーク技術研究所 Wire for connector pin, method of producing the same and connector
CN105772878A (en) * 2016-04-11 2016-07-20 尚成荣 High-difficulty steel core wire electrode and manufacturing method thereof
CN107164682B (en) * 2017-05-19 2018-11-02 杭州富阳星宇铜业有限公司 A kind of high-strength Antioxidant alloy material and preparation method thereof

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PE01 Entry into force of the registration of the contract for pledge of patent right

Denomination of invention: Preparation method of a high-strength antioxidant alloy material

Granted publication date: 20190723

Pledgee: Zhejiang Wenzhou Ouhai Rural Commercial Bank Co.,Ltd. Station Avenue Branch

Pledgor: ZHEJIANG MINGYUAN GLASSES Co.,Ltd.

Registration number: Y2024330000844