CN108544654B - Concrete ring mold for electromagnetic heating boiler processing and manufacturing method thereof - Google Patents
Concrete ring mold for electromagnetic heating boiler processing and manufacturing method thereof Download PDFInfo
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- CN108544654B CN108544654B CN201810608541.0A CN201810608541A CN108544654B CN 108544654 B CN108544654 B CN 108544654B CN 201810608541 A CN201810608541 A CN 201810608541A CN 108544654 B CN108544654 B CN 108544654B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B23/00—Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects
- B28B23/02—Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects wherein the elements are reinforcing members
- B28B23/022—Means for inserting reinforcing members into the mould or for supporting them in the mould
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- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- Moulds, Cores, Or Mandrels (AREA)
- Manufacturing Of Tubular Articles Or Embedded Moulded Articles (AREA)
Abstract
The invention provides a concrete ring mould for electromagnetic heating boiler processing and a manufacturing method thereof, wherein the concrete ring mould for electromagnetic heating boiler processing comprises the following components: the two ends of each supporting plate are respectively connected with the two first mounting rings through screws, all the supporting plates enclose a jar shape, and the two first mounting rings are respectively positioned at the two ends of the jar shape; each support plate includes: the installation blocks are used for being connected to the first installation ring, a plurality of first connection ribs are connected between the two installation blocks, a plurality of outer arc blocks are fixed outside all the first connection ribs, and no gap exists between two adjacent outer arc blocks. The concrete ring mold for electromagnetic heating boiler processing and the manufacturing method thereof solve the problem that in the prior art, the concrete ring mold is manufactured by a reverse mold method under the condition of ensuring the strength, so that the weight of the concrete ring mold is large and the concrete ring mold is difficult to move.
Description
Technical Field
The invention relates to the field of electromagnetic heating furnace manufacturing, in particular to a concrete ring mold for electromagnetic heating boiler processing and a manufacturing method thereof.
Background
An electromagnetic heating furnace is developed, and comprises a shell, a concrete ring, an electromagnetic coil and a pot body, wherein the shell surrounds the outside of the concrete ring, the electromagnetic coil which is spirally distributed is arranged in the concrete ring, the pot body is placed in the center of the concrete ring, and in order to match the shape of the pot body, a central hole of the concrete ring is in a shape of a jar as shown in fig. 1, and two ends of the jar are small and the middle of the jar is large.
In order to realize the manufacture of the concrete ring, a reverse molding method is adopted: the die is divided into at least three synthetic boards, the synthetic boards are manufactured in a reverse mode, then the three synthetic boards are installed on two flanges through screws, the two flanges are two ends of a jar shape, the manufacturing is simple, but the following problems exist:
because the concrete ring is required to block the flowing concrete in the manufacturing process, the concrete ring is required to bear larger pressure, the strength requirement on the whole mould is high, and in order to ensure the strength, the composite plate is required to be manufactured into an extremely thick state so as to meet the strength requirement, so that the whole obtained mould is overweight, inconvenient to move, inconvenient to manufacture the concrete ring and waste of materials for manufacturing the mould.
Disclosure of Invention
The invention provides a concrete ring mould for processing an electromagnetic heating boiler and a manufacturing method thereof, which solve the problem that the weight of the concrete ring mould is large and difficult to move due to the fact that the concrete ring mould is manufactured by a reverse mould method under the condition of ensuring the strength in the prior art.
In order to achieve the above purpose, the present invention adopts the following technical scheme:
the invention firstly provides a concrete ring mould for processing an electromagnetic heating boiler, which comprises the following components: the two ends of each supporting plate are respectively connected with the two first mounting rings through screws, all the supporting plates enclose a jar shape, and the two first mounting rings are respectively positioned at the two ends of the jar shape;
each support plate includes: the mounting blocks are used for being connected to the first mounting ring, the plurality of first connecting ribs are connected between the two mounting blocks, the plurality of outer arc blocks are fixed outside all the first connecting ribs, and no gap exists between two adjacent outer arc blocks;
when all the supporting plates are connected with the two first mounting rings, all the outer arc blocks enclose a jar-shaped outer side wall.
The invention also provides a manufacturing method of the concrete ring die for processing the electromagnetic heating boiler, which comprises the following steps:
s1, the following accessories are prepared: the device comprises two first mounting rings, two second mounting rings, a plurality of first connecting ribs, a plurality of outer circular rings and at least six screws;
s2, welding two ends of each first connecting rib with two second mounting rings respectively;
s3, sequentially welding the outer rings on the first connecting ribs, and forming no gap between two adjacent outer rings to obtain a die primary product;
s4, cutting the outer ring and the second mounting ring to enable the outer ring to be cut into outer circular arc blocks, cutting the second mounting ring into mounting blocks, and dividing the second mounting ring into more than three mounting blocks;
s5, each mounting block is provided with a first screw hole, and the first mounting ring is provided with a second screw hole corresponding to the first screw hole;
s6, screwing the screw into the second screw hole and the first screw hole to realize that the mounting block is mounted on the second mounting ring, and obtaining the concrete ring die.
Compared with the prior art, the invention has the following beneficial effects:
through setting up first connecting rib, provide the installation basis for outer circular arc piece, realized providing the installation basis for first connecting rib connection at first collar through setting up the installation piece, realize just can decompose no piece supporting shoe through the screw then to make things convenient for the concrete circle to make the back convenient form removal. The setting of first connecting rib has guaranteed intensity, has had the gap between two adjacent first connecting ribs simultaneously, has reduced the weight of whole concrete circle mould, has made things convenient for the removal and the transportation of concrete circle mould, provides convenience for the preparation of concrete circle, has reduced the use of more materials simultaneously, has reduced material cost.
Additional advantages, objects, and features of the invention will be set forth in part in the description which follows and in part will become apparent to those having ordinary skill in the art upon examination of the following or may be learned from practice of the invention.
Drawings
FIG. 1 is a schematic diagram of a jar-shaped structure;
FIG. 2 is a schematic structural view of a concrete collar mold for electromagnetic heating boiler processing;
fig. 3 is a schematic structural view of the outer arc block of fig. 2 after being disassembled.
Reference numerals: the mounting structure comprises a first mounting ring 1, a mounting block 21, a first connecting rib 22, an outer circular arc block 23, a reinforcing ring 3, a second connecting rib 4, a second mounting ring 5, an outer circular ring 6 and a screw 7.
Detailed Description
In order to make the technical means, the creation characteristics, the achievement of the purpose and the effect of the present invention more clear and easy to understand, the present invention is further described below with reference to the accompanying drawings and the detailed description:
as shown in fig. 2 and 3, this embodiment first proposes a concrete collar mold for electromagnetic heating boiler processing, comprising: two first mounting rings 1 and at least three supporting plates, wherein two ends of each supporting plate are respectively connected with the two first mounting rings 1 through screws 7, all the supporting plates enclose a jar shape, and the two first mounting rings 1 are respectively positioned at two ends of the jar shape;
each support plate includes: the device comprises a plurality of pairs of mounting blocks 21, a plurality of first connecting ribs 22 and a plurality of outer arc blocks 23 (the jar-shaped outer side wall is divided into a plurality of outer arc blocks 23, which is equivalent to the fact that a calculation area in mathematics is equivalent to the fact that a curved surface is decomposed into a plurality of rectangular machine options), wherein the mounting blocks 21 are used for being connected to a first mounting ring 1, the plurality of first connecting ribs 22 are connected between the two mounting blocks 21, the plurality of outer arc blocks 23 are fixedly arranged outside all the first connecting ribs 22, and gaps are reserved between two adjacent outer arc blocks 23;
when all the support plates are connected with the two first mounting rings 1, all the outer arc blocks 23 enclose a jar-shaped outer side wall. When in use, the electromagnetic coil is wound on the outer side wall of the concrete ring mould and is kept in a spiral form; then, placing the concrete ring mold in a cylindrical mold with gaps therebetween; then, pouring concrete between the concrete ring die and the cylindrical die, and waiting for the concrete to be dry; finally, after the concrete is solidified, the screws 7 are unscrewed, so that the first mounting ring 1 is separated from the mounting blocks 21, and then the support plates are detached from the center of the concrete ring one by one, so that the concrete ring is manufactured.
In order to enable each connecting rib to be surrounded together, the pressure-bearing strength is increased, and each supporting plate further comprises: at least two reinforcing rings 3, each reinforcing ring 3 is connected with all the first connecting ribs 22, and the reinforcing rings 3 are parallel to the first mounting ring 1.
To further increase the bearing strength, each support plate further includes: a plurality of second connecting ribs 4, a first connecting rib 22 and a second connecting rib 4 are parallel to the jar-shaped outer side wall, and the second connecting ribs 4 are connected to all reinforcing rings 3.
In order to facilitate the installation, each mounting block 21 is cut from the complete second mounting ring 5, each mounting block 21 enclosing a ring shape.
In order to maintain the jar shape when being conveniently installed, each outer circular arc block 23 is also cut from the complete outer circular ring 6, and the ring surrounded by the outer circular arc blocks 23 is parallel to the first mounting ring 1.
The embodiment also provides a manufacturing method of the concrete ring mold for processing the electromagnetic heating boiler, which comprises the following steps:
s1, the following accessories are prepared: two first mounting rings 1, two second mounting rings 5, a plurality of first connecting ribs 22, a plurality of outer circular rings 6 and at least six screws 7;
s2, welding two ends of each first connecting rib 22 with two second mounting rings 5 respectively;
s3, sequentially welding the outer rings 6 on the first connecting ribs 22, and forming a die primary product by no gap between two adjacent outer rings 6;
s4, cutting the outer ring 6 and the second mounting ring 5 to enable the outer ring 6 to be cut into an outer circular arc block 23, cutting the second mounting ring 5 into mounting blocks 21, and dividing the second mounting ring 5 into more than three mounting blocks 21;
s5, forming a first screw hole in each mounting block 21, and forming a second screw hole corresponding to the first screw hole in the first mounting ring 1;
s6, screwing the screw 7 into the second screw hole and the first screw hole to realize that the mounting block 21 is mounted on the second mounting ring 5, thereby obtaining the concrete ring mold. In order to realize the manufacturing of the concrete ring mold for processing the electromagnetic heating boiler, the mold ensures that each supporting plate can be folded to form a jar shape during installation, in step 4, each second mounting ring 5 and each outer ring 6 are cut, and the first connecting ribs 22 and the second connecting ribs 4 are avoided during difficult cutting during cutting.
In order to mount the reinforcing ring 3 and keep the first connecting ribs 22 in a jar shape, one ends of all the first connecting ribs 22 are welded on a second mounting ring 5, so that all the first connecting ribs 22 are laid out firstly to keep the first connecting ribs 22 in a jar shape, then the reinforcing ring 3 is mounted, and a plurality of reinforcing rings 3 are prepared when the step S1 is performed; the step S2 specifically comprises the following operations:
s21, welding one ends of all the first connecting ribs 22 on a second mounting ring 5;
s22, placing the reinforcing ring 3 among all the first connecting ribs 22, and then welding all the connecting ribs with the reinforcing ring 3;
and S23, welding the other ends of all the first connecting ribs 22 on the other second mounting ring 5.
In order to realize the installation of the second connecting ribs 4, a plurality of second connecting ribs 4 are also prepared when the step S1 is carried out;
after step S2 is performed and before step S3 is performed: placing each second connecting rib 4 between the first connecting ribs 22, and welding each second connecting rib 4 with all the reinforcing rings 3;
and at the time of step S3, the outer ring 6 is welded to the second connecting rib 4 at the same time.
Finally, it is noted that the above embodiments are merely for illustrating the technical solution of the present embodiment and not for limiting the same, and although the present embodiment has been described in detail with reference to the preferred embodiment, it should be understood by those skilled in the art that modifications and equivalents may be made to the technical solution of the present embodiment without departing from the spirit and scope of the technical solution of the present embodiment, and all such modifications and equivalents are intended to be encompassed in the scope of the claims of the present embodiment.
Claims (6)
1. The manufacturing method of the concrete ring mould for processing the electromagnetic heating boiler comprises the following steps: the two ends of each supporting plate are respectively connected with the two first mounting rings through screws, all the supporting plates enclose a jar shape, and the two first mounting rings are respectively positioned at the two ends of the jar shape; each support plate includes: the mounting blocks are used for being connected to the first mounting ring, the plurality of first connecting ribs are connected between the two mounting blocks, the plurality of outer arc blocks are fixed outside all the first connecting ribs, and no gap exists between two adjacent outer arc blocks; when all the support plates are connected with the two first mounting rings, all the outer arc blocks enclose a jar-shaped outer side wall;
the method is characterized by comprising the following steps of:
s1, the following accessories are prepared: the device comprises two first mounting rings, two second mounting rings, a plurality of first connecting ribs, a plurality of outer circular rings and at least six screws;
s2, welding two ends of each first connecting rib with two second mounting rings respectively;
s3, sequentially welding the outer rings on the first connecting ribs, and forming no gap between two adjacent outer rings to obtain a die primary product;
s4, cutting the outer ring and the second mounting ring to enable the outer ring to be cut into outer circular arc blocks, cutting the second mounting ring into mounting blocks, and dividing the second mounting ring into more than three mounting blocks;
s5, each mounting block is provided with a first screw hole, and the first mounting ring is provided with a second screw hole corresponding to the first screw hole;
s6, screwing the screw into the second screw hole and the first screw hole to realize that the mounting block is mounted on the first mounting ring, and obtaining the concrete ring die.
2. The method of manufacturing a concrete collar mold for electromagnetic heating boiler processing according to claim 1, wherein each support plate further comprises: at least two reinforcing rings, each reinforcing ring is connected with all the first connecting ribs, and the reinforcing rings are parallel to the first mounting ring.
3. The method of manufacturing a concrete collar mold for electromagnetic heating boiler processing according to claim 1 or 2, characterized in that each support plate further comprises: the first connecting ribs and the second connecting ribs are parallel to the jar-shaped outer side wall, and the second connecting ribs are connected to all the reinforcing rings.
4. A method of manufacturing a concrete collar mold for electromagnetic heating boiler processing according to claim 3, wherein the ring surrounded by the outer circular arc blocks is parallel to the first mounting ring.
5. The method for manufacturing a concrete collar mold for electromagnetic heating boiler processing according to claim 2, characterized in that a plurality of reinforcing rings are further prepared at the time of performing step S1; the step S2 specifically comprises the following operations:
s21, welding one ends of all the first connecting ribs on a second mounting ring;
s22, placing the reinforcing ring between all the first connecting ribs, and then welding all the connecting ribs with the reinforcing ring;
and S23, welding the other ends of all the first connecting ribs on another second mounting ring.
6. The method for manufacturing a concrete collar mold for electromagnetic heating boiler processing according to claim 3, wherein a plurality of second connection ribs are further prepared when step S1 is performed;
after step S2 is performed and before step S3 is performed: placing each second connecting rib between the first connecting ribs, and welding each second connecting rib with all the reinforcing rings;
and in the step S3, the outer ring is welded on the second connecting rib.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810608541.0A CN108544654B (en) | 2018-06-13 | 2018-06-13 | Concrete ring mold for electromagnetic heating boiler processing and manufacturing method thereof |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810608541.0A CN108544654B (en) | 2018-06-13 | 2018-06-13 | Concrete ring mold for electromagnetic heating boiler processing and manufacturing method thereof |
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| Publication Number | Publication Date |
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| CN108544654A CN108544654A (en) | 2018-09-18 |
| CN108544654B true CN108544654B (en) | 2023-04-28 |
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| CN201810608541.0A Active CN108544654B (en) | 2018-06-13 | 2018-06-13 | Concrete ring mold for electromagnetic heating boiler processing and manufacturing method thereof |
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| CN201395935Y (en) * | 2009-04-03 | 2010-02-03 | 刘纯风 | Round pipe-shaped internal mold |
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| CN101774213A (en) * | 2010-03-05 | 2010-07-14 | 安徽省方大水泥制品有限公司 | Rolling ring assembled with pipe die formed in overhanging roll and forming method |
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| WO2017093165A1 (en) * | 2015-12-03 | 2017-06-08 | Commissariat A L'energie Atomique Et Aux Energies Alternatives | Cold crucible furnace heated by two electromagnetic inductors having a device forming a magnetic flux concentrator, use of the furnace for melting a mixture of metal(s) and oxide(s) representing a corium |
| RU2016148354A (en) * | 2016-12-08 | 2018-06-08 | федеральное государственное бюджетное образовательное учреждение высшего образования "Алтайский государственный технический университет им. И.И. Ползунова" (АлтГТУ) | Induction crucible furnace with wire inductor |
| CN208290177U (en) * | 2018-06-13 | 2018-12-28 | 重庆云彬科技发展有限公司 | Electromagnetic heating boiler processing concrete ring mould |
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2018
- 2018-06-13 CN CN201810608541.0A patent/CN108544654B/en active Active
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201395935Y (en) * | 2009-04-03 | 2010-02-03 | 刘纯风 | Round pipe-shaped internal mold |
| CN201495765U (en) * | 2009-08-31 | 2010-06-02 | 中建三局第三建设工程有限责任公司 | Sewage well template |
| CN101774213A (en) * | 2010-03-05 | 2010-07-14 | 安徽省方大水泥制品有限公司 | Rolling ring assembled with pipe die formed in overhanging roll and forming method |
| CN104290178A (en) * | 2014-10-17 | 2015-01-21 | 金川集团股份有限公司 | Casting mold of circular hearth liner and manufacturing method thereof |
| CN204566375U (en) * | 2015-02-27 | 2015-08-19 | 北京金风科创风电设备有限公司 | The mould of internal mold and precast concrete tower section |
| WO2017093165A1 (en) * | 2015-12-03 | 2017-06-08 | Commissariat A L'energie Atomique Et Aux Energies Alternatives | Cold crucible furnace heated by two electromagnetic inductors having a device forming a magnetic flux concentrator, use of the furnace for melting a mixture of metal(s) and oxide(s) representing a corium |
| RU2016148354A (en) * | 2016-12-08 | 2018-06-08 | федеральное государственное бюджетное образовательное учреждение высшего образования "Алтайский государственный технический университет им. И.И. Ползунова" (АлтГТУ) | Induction crucible furnace with wire inductor |
| CN208290177U (en) * | 2018-06-13 | 2018-12-28 | 重庆云彬科技发展有限公司 | Electromagnetic heating boiler processing concrete ring mould |
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| Publication number | Publication date |
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| CN108544654A (en) | 2018-09-18 |
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