CN108544020B - Cutting sawing machine suitable for large aluminum ingot and aluminum busbar - Google Patents
Cutting sawing machine suitable for large aluminum ingot and aluminum busbar Download PDFInfo
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- CN108544020B CN108544020B CN201810349250.4A CN201810349250A CN108544020B CN 108544020 B CN108544020 B CN 108544020B CN 201810349250 A CN201810349250 A CN 201810349250A CN 108544020 B CN108544020 B CN 108544020B
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- cutting
- sliding mechanism
- feeding
- cutting mechanism
- sliding
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
- B23D47/00—Sawing machines or sawing devices working with circular saw blades, characterised only by constructional features of particular parts
- B23D47/02—Sawing machines or sawing devices working with circular saw blades, characterised only by constructional features of particular parts of frames; of guiding arrangements for work-table or saw-carrier
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
- B23D47/00—Sawing machines or sawing devices working with circular saw blades, characterised only by constructional features of particular parts
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
- B23D47/00—Sawing machines or sawing devices working with circular saw blades, characterised only by constructional features of particular parts
- B23D47/04—Sawing machines or sawing devices working with circular saw blades, characterised only by constructional features of particular parts of devices for feeding, positioning, clamping, or rotating work
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
- B23D61/00—Tools for sawing machines or sawing devices; Clamping devices for these tools
- B23D61/02—Circular saw blades
- B23D61/10—Circular saw blades clamped between hubs; Clamping or aligning devices therefor
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Sawing (AREA)
Abstract
The invention discloses a sawing machine suitable for cutting large aluminum ingots and aluminum busbars, which comprises a base, a workpiece sliding mechanism, a cutting mechanism and a feeding mechanism, wherein the workpiece sliding mechanism, the cutting mechanism and the feeding mechanism are all arranged on the base, the cutting mechanism and the feeding mechanism are positioned above the workpiece sliding mechanism, and the feeding mechanism is arranged at one end of the cutting mechanism. The aluminum ingot cutting sawing machine is simple in structure, improves the operation stability of the large aluminum ingot cutting sawing machine, improves the cutting efficiency of the large aluminum ingot by adopting a stable power system, and has strong practicability.
Description
Technical Field
The invention relates to the technical field of aluminum ingot cutting sawing machines, in particular to a sawing machine suitable for large-scale aluminum ingots and aluminum busbar cutting.
Background
Sawing machines are classified into a circular sawing machine, a band sawing machine, and a hacksawing machine according to mechanical classification, wherein the circular sawing machine is also called an original sawing machine and is classified into a full-automatic type and a semi-automatic type. The circular saw blade does rotating cutting motion and simultaneously does feeding motion along with the saw blade box, the circular sawing machine is divided into three types, namely horizontal type, vertical type and pendulum type according to the saw blade feeding direction, the common semi-automatic circular sawing machine is low in working efficiency when cutting large aluminum ingots, the saw blade is often clamped during cutting, the semi-automatic circular sawing machine is lack of a conveying mechanism, the large aluminum ingots are high in quality, and therefore the cutting efficiency is integrally reduced; for a full-automatic circular sawing machine, most of feeding power supply systems are motors, the phenomena of unstable feeding amount and low accuracy frequently occur when the motors are driven, clamping mechanisms are arranged on the full-automatic circular sawing machine and a semi-automatic circular sawing machine, and for large aluminum ingots with large mass, the large aluminum ingots can be cut without using the clamping mechanisms.
Disclosure of Invention
The invention provides a sawing machine suitable for cutting large aluminum ingots and aluminum busbars, which is used for solving the defects of the prior art, improving the running stability of the sawing machine for cutting large aluminum ingots, improving the cutting efficiency of large aluminum ingots by adopting a stable power system and having good practicability.
In order to achieve the purpose of the invention, the following technology is adopted:
a sawing machine suitable for cutting large aluminum ingots and aluminum busbars comprises a base, a workpiece sliding mechanism, a cutting mechanism and a feeding mechanism, wherein the workpiece sliding mechanism, the cutting mechanism and the feeding mechanism are all arranged on the base, the cutting mechanism and the feeding mechanism are positioned above the workpiece sliding mechanism, and the feeding mechanism is arranged at one end of the cutting mechanism;
the cutting mechanism supporting seats are arranged on two sides of the base, and the cutting mechanisms are arranged at the upper ends of the cutting mechanism supporting seats;
the workpiece sliding mechanism comprises two sliding mechanism supporting pieces, a sliding mechanism driving motor and a speed reducer, the lower end of each sliding mechanism supporting piece is fixed on the base, the sliding mechanism supporting pieces are located between the cutting mechanism supporting seats, a plurality of sliding mechanism bearing seats are arranged at the upper ends of the cutting mechanism supporting seats, sliding mechanism rotating rods are arranged on the sliding mechanism bearing seats in a penetrating mode, workpiece sliding pieces are arranged on the sliding mechanism rotating rods, driven chain wheels are arranged at one ends of the sliding mechanism rotating rods, chains are assembled on the driven chain wheels, driving chain wheels are assembled at the other ends of the chains, the driving chain wheels are assembled on the speed reducer, the speed reducer is assembled on the sliding mechanism driving motor, and the speed reducer and the sliding mechanism driving motor are fixed on the base;
the cutting mechanism comprises a feeding guide rail, concave fixing pieces are fixed at two ends of the feeding guide rail, the concave fixing pieces are fixed at the upper end of a supporting seat of the cutting mechanism, a feeding motion seat is assembled on the feeding guide rail, a rotating shaft bearing seat is arranged at the lower end of the feeding motion seat, a cutting driving motor is arranged at the upper end of the feeding motion seat, a rotating shaft is assembled on the rotating shaft bearing seat, a driven belt pulley is arranged at one end of the rotating shaft, a plurality of belts are arranged on the driven belt pulley, a driving belt pulley is arranged at the other end of each belt, the driving belt pulley is arranged on the cutting driving motor, a saw blade fixing piece and a saw blade are arranged at the other end of the rotating shaft, and;
the feeding mechanism comprises an air cylinder, one end of the air cylinder is fixed at the upper end of the cutting mechanism supporting seat, a push-pull rod is arranged on the air cylinder, and the other end of the push-pull rod is fixed on the feeding motion seat.
Further, the speed reducer is a swinging needle speed reducer.
The technical scheme has the advantages that:
1. the base provided by the invention has the function of fixing the lower end of the whole sawing machine, so that the lower end of the sawing machine is ensured not to shake when a large aluminum ingot is cut, the saw blade can be effectively prevented from being damaged, and the stability of the sawing machine is improved;
2. according to the workpiece sliding mechanism provided by the invention, the large aluminum ingots to be cut can move, so that the aluminum ingots with different lengths can be conveniently cut, wherein the sliding mechanism driving motor provides power for the movement of the large aluminum ingots to be cut, the speed reducer can effectively reduce the rotating speed of the sliding mechanism driving motor and transmit kinetic energy to the driven chain wheel, the large aluminum ingots are finally moved forwards under the rotation of the driven chain wheel, the cutting of the aluminum ingots with rated length is finally realized, and the cutting efficiency is improved;
3. according to the cutting mechanism provided by the invention, the large aluminum ingot can be cut, the cutting mechanism can conveniently feed forwards through the feeding guide rail arranged on the cutting mechanism, and finally the cutting operation is realized, wherein the cutting driving motor provides power for the rotation of the saw blade, the kinetic energy of the cutting driving motor is effectively transmitted to the saw blade by the belt, the saw blade fixing piece can clamp the saw blade, and the stability and the safety of the operation of the sawing machine are improved;
4. the feeding mechanism provided by the invention can provide stable power output for the feeding motion of the cutting mechanism, thereby improving the operation stability of the sawing machine;
5. the aluminum ingot cutting sawing machine is simple in structure, improves the operation stability of the large aluminum ingot cutting sawing machine, improves the cutting efficiency of the large aluminum ingot by adopting a stable power system, and has strong practicability.
Drawings
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention will be described in further detail with reference to the accompanying drawings. Wherein:
fig. 1 shows a left side view of a sawing machine suitable for cutting large aluminum ingots and aluminum busbars.
Fig. 2 shows a front view suitable for a large aluminum ingot and aluminum busbar cutting sawing machine.
Fig. 3 shows a top view suitable for a large aluminum ingot and aluminum busbar cutting sawing machine.
Detailed Description
As shown in fig. 1 to 3, the sawing machine suitable for cutting large aluminum ingots and aluminum busbars comprises a base 1, a workpiece sliding mechanism 2, a cutting mechanism 3 and a feeding mechanism 4, wherein the workpiece sliding mechanism 2, the cutting mechanism 3 and the feeding mechanism 4 are all arranged on the base 1, the cutting mechanism 3 and the feeding mechanism 4 are positioned above the workpiece sliding mechanism 2, and the feeding mechanism 4 is arranged at one end of the cutting mechanism 3;
a cutting mechanism supporting seat 10 is arranged on two sides of the base 1, and the cutting mechanism 3 is arranged at the upper end of the cutting mechanism supporting seat 10;
the workpiece sliding mechanism 2 comprises two sliding mechanism supporting pieces 20, a sliding mechanism driving motor 27 and a speed reducer 26, the lower end of each sliding mechanism supporting piece 20 is fixed on the base 1, the sliding mechanism supporting piece 20 is positioned between the cutting mechanism supporting seats 10, a plurality of sliding mechanism bearing seats 21 are arranged at the upper ends of the cutting mechanism supporting seats 10, sliding mechanism rotating rods 22 are respectively penetrated on the sliding mechanism bearing seats 21, the sliding mechanism rotating rods 22 are respectively provided with a workpiece sliding part 23, one end of each rotating rod 22 of the sliding mechanism is provided with a driven chain wheel 24, a chain 28 is assembled on each driven chain wheel 24, the other end of the chain 28 is fitted with a driving sprocket 25, the driving sprocket 25 is fitted to a decelerator 26, the speed reducer 26 is assembled on the sliding mechanism driving motor 27, and both the speed reducer 26 and the sliding mechanism driving motor 27 are fixed on the base 1;
the cutting mechanism 3 comprises a feeding guide rail 30, concave fixing pieces 300 are fixed at two ends of the feeding guide rail 30, the concave fixing pieces 300 are fixed at the upper end of a cutting mechanism supporting seat 10, a feeding motion seat 31 is assembled on the feeding guide rail 30, a rotating shaft bearing seat 32 is arranged at the lower end of the feeding motion seat 31, a cutting driving motor 37 is arranged at the upper end of the feeding motion seat 31, a rotating shaft 33 is assembled on the rotating shaft bearing seat 32, a driven pulley 34 is arranged at one end of the rotating shaft 33, a plurality of belts 35 are arranged on the driven pulley 34, a driving pulley 36 is arranged at the other end of the belt 35, the driving pulley 36 is arranged on the cutting driving motor 37, a saw blade fixing piece 38 and a saw blade 39 are arranged at the other end of the rotating shaft 33, and the saw blade fixing piece 38 fixes the saw blade 39;
the feeding mechanism 4 comprises an air cylinder 40, one end of the air cylinder 40 is fixed at the upper end of the cutting mechanism supporting seat 10, a push-pull rod 41 is arranged on the air cylinder 40, and the other end of the push-pull rod 41 is fixed on the feeding motion seat 31.
The speed reducer 26 is a pendulum speed reducer.
When the aluminum ingot cutting machine is used, firstly, an aluminum ingot 5 to be cut is placed on a workpiece sliding piece 23 on a workpiece sliding mechanism 2, then, a sliding mechanism driving motor 27 is started, the sliding mechanism driving motor 27 drives a speed reducer 26 to rotate, the speed reducer 26 drives a driving chain wheel 25 to rotate, the driving chain wheel 25 finally drives a driven chain wheel 24 to rotate, so that the aluminum ingot 5 to be cut moves towards a cutting mechanism 3, when the aluminum ingot 5 to be cut reaches the lower part of the corresponding cutting mechanism 3, a cylinder 40 is started, a push-pull rod 41 pushes the cutting mechanism 3 to move towards the direction of the aluminum ingot 5 to be cut, when a saw blade 39 reaches the cutting edge of the aluminum ingot 5 to be cut, the cutting driving motor 37 is started, so that the cutting driving motor 37 drives the saw blade 39 to rotate at a high speed, and the cutting operation is started, when the saw blade 39 cuts the aluminum ingot 5 to be cut, the cylinder 40 also, until the saw blade 39 finishes cutting the aluminum ingot 5 to be cut, after the cutting is finished, the air cylinder 40 is started to enable the cutting mechanism 3 to recover to the initial position, then the sliding mechanism driving motor 27 is started to enable the uncut aluminum ingot 5 to be cut to move forwards, and then the air cylinder 40 is started to start cutting of the next section of aluminum ingot.
The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention, and it is apparent that those skilled in the art can make various changes and modifications to the present invention without departing from the spirit and scope of the present invention. Thus, if such modifications and variations of the present invention fall within the scope of the claims of the present invention and their equivalents, the present invention is also intended to include such modifications and variations.
Claims (1)
1. The sawing machine suitable for cutting large aluminum ingots and aluminum busbars comprises a base (1), a workpiece sliding mechanism (2), a cutting mechanism (3) and a feeding mechanism (4), and is characterized in that the workpiece sliding mechanism (2), the cutting mechanism (3) and the feeding mechanism (4) are all arranged on the base (1), the cutting mechanism (3) and the feeding mechanism (4) are located above the workpiece sliding mechanism (2), and the feeding mechanism (4) is arranged at one end of the cutting mechanism (3);
a cutting mechanism supporting seat (10) is arranged on two sides of the base (1), and the cutting mechanism (3) is arranged at the upper end of the cutting mechanism supporting seat (10);
the workpiece sliding mechanism (2) comprises two sliding mechanism supporting pieces (20), a sliding mechanism driving motor (27) and a speed reducer (26), the lower end of each sliding mechanism supporting piece (20) is fixed on the base (1), the sliding mechanism supporting pieces (20) are located between the cutting mechanism supporting seats (10), the upper ends of the cutting mechanism supporting seats (10) are provided with a plurality of sliding mechanism bearing seats (21), the sliding mechanism bearing seats (21) are provided with sliding mechanism rotating rods (22), the sliding mechanism rotating rods (22) are provided with workpiece sliding pieces (23), one ends of the sliding mechanism rotating rods (22) are provided with driven sprockets (24), the driven sprockets (24) are provided with chains (28), the other ends of the chains (28) are provided with driving sprockets (25), the driving sprockets (25) are assembled on the speed reducer (26), the speed reducer (26) is assembled on the sliding mechanism driving motor (27), the speed reducer (26) and the sliding mechanism driving motor (27) are both fixed on the base (1), and the speed reducer (26) is a swinging needle speed reducer;
the cutting mechanism (3) comprises a feeding guide rail (30), concave fixing pieces (300) are fixed at two ends of the feeding guide rail (30), the concave fixing pieces (300) are fixed at the upper end of a cutting mechanism supporting seat (10), a feeding motion seat (31) is assembled on the feeding guide rail (30), a rotating shaft bearing seat (32) is arranged at the lower end of the feeding motion seat (31), a cutting driving motor (37) is arranged at the upper end of the feeding motion seat (31), a rotating shaft (33) is assembled on the rotating shaft bearing seat (32), a driven belt pulley (34) is arranged at one end of the rotating shaft (33), a belt (35) is arranged on the driven belt pulley (34) in a plurality, a driving belt pulley (36) is arranged at the other end of the belt (35), the driving belt pulley (36) is arranged on the cutting driving motor (37), a saw blade fixing piece (38) and a saw blade (39) are arranged at the other end of the rotating, the saw blade fixing piece (38) fixes the saw blade (39) on the rotating shaft (33);
the feeding mechanism (4) comprises an air cylinder (40), one end of the air cylinder (40) is fixed at the upper end of the cutting mechanism supporting seat (10), a push-pull rod (41) is arranged on the air cylinder (40), and the other end of the push-pull rod (41) is fixed on the feeding motion seat (31).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810349250.4A CN108544020B (en) | 2018-04-18 | 2018-04-18 | Cutting sawing machine suitable for large aluminum ingot and aluminum busbar |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810349250.4A CN108544020B (en) | 2018-04-18 | 2018-04-18 | Cutting sawing machine suitable for large aluminum ingot and aluminum busbar |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN108544020A CN108544020A (en) | 2018-09-18 |
| CN108544020B true CN108544020B (en) | 2020-05-22 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810349250.4A Active CN108544020B (en) | 2018-04-18 | 2018-04-18 | Cutting sawing machine suitable for large aluminum ingot and aluminum busbar |
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| Country | Link |
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| CN (1) | CN108544020B (en) |
Family Cites Families (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| ITMI20071768A1 (en) * | 2007-09-14 | 2009-03-15 | Ficep Spa | MACHINE TOOL FOR CUTTING OR PROFILE DRILLING |
| CN201931160U (en) * | 2011-01-25 | 2011-08-17 | 深圳市亿铖达工业有限公司 | Sliding type cutting machine |
| CN202963619U (en) * | 2012-12-07 | 2013-06-05 | 傅云芳 | Automated sizing blanking device |
| CN204171453U (en) * | 2014-10-28 | 2015-02-25 | 湖州华宁金属材料有限公司 | With the full-automatic pipe cutting machine of pipe-conveying device |
| CN206351276U (en) * | 2016-12-27 | 2017-07-25 | 济南澳海炭素有限公司 | A kind of equipment of sawing steel pipe |
| CN206500668U (en) * | 2017-01-12 | 2017-09-19 | 浙江昌达环保科技股份有限公司 | A kind of steel grating bead cutter |
| CN206405528U (en) * | 2017-01-20 | 2017-08-15 | 广州喜和喜精密科技有限公司 | A kind of cutting machine of multi-functional five-axle linkage |
| CN107322661A (en) * | 2017-08-30 | 2017-11-07 | 扬州品尚玉器有限公司 | A kind of cutting machine for being conveniently adjusted cut direction |
| CN207205431U (en) * | 2017-09-29 | 2018-04-10 | 章丘市大星精工机械有限公司 | A kind of rod iron cutter device |
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2018
- 2018-04-18 CN CN201810349250.4A patent/CN108544020B/en active Active
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