CN105728835A - Zero-tailing processing device of circular saw - Google Patents

Zero-tailing processing device of circular saw Download PDF

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Publication number
CN105728835A
CN105728835A CN201610276509.8A CN201610276509A CN105728835A CN 105728835 A CN105728835 A CN 105728835A CN 201610276509 A CN201610276509 A CN 201610276509A CN 105728835 A CN105728835 A CN 105728835A
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base
machine base
circular saw
processing device
slider
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陈建国
沈金卫
施勇超
韩阳
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Special Lathe Co Ltd Of Hangzhou Jingwei
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Special Lathe Co Ltd Of Hangzhou Jingwei
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
    • B23D47/00—Sawing machines or sawing devices working with circular saw blades, characterised only by constructional features of particular parts
    • B23D47/04—Sawing machines or sawing devices working with circular saw blades, characterised only by constructional features of particular parts of devices for feeding, positioning, clamping, or rotating work

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Sawing (AREA)

Abstract

The invention relates to a circular saw, in particular to a zero-tailing processing device of a circular saw, mainly aims to solve the technical problem that when the circular saw is used for cutting bars in the prior art, fixtures are fixed in position, so that the size of the bars clamped by the fixtures is constant, and certainly a section of tailing is difficult to cut off, resulting in scrap, severe waste, high cost and the like. The zero-tailing processing device comprises a left base and a right base, front fixture bases are arranged at front ends of the left base and the right base, a left jaw and a right jaw are arranged on the front fixture bases respectively, a left clamping block and a right clamping block are arranged at the edges of the front ends of the left base and the right base respectively, a left clamp slider and a right clamp slider are arranged inside the left base and the right base respectively, each of the left clamp slider and the right clamp slider is connected with a side clamp cylinder, the movable right base is connected with a driving mechanism, and a vertical cylinder is arranged on the left base and connected with an upper clamping seat and an actuating block.

Description

一种圆锯机零料尾处理装置A device for treating scraps and tails of a circular saw machine

技术领域 technical field

本发明涉及一种圆锯机,尤其是涉及一种圆锯机零料尾处理装置。 The invention relates to a circular saw machine, in particular to a device for processing zero material tails of the circular saw machine.

背景技术 Background technique

现有技术中在截断圆料时,都是通过夹具夹住圆料后,通过升降机构带动高速转动的锯片下降以截断圆料。中国专利公开了一种高速圆锯机(公开号:CN104511652A),其包括机床、送料机构、切削机构、控制柜,送料机构安装在机床的左侧,切削机构安装在机床的右侧,控制柜放置在机床的左侧;切削机构包括底座、导轨、伺服电机二、滑块固定板、滚珠丝杆丝母固定块、滚珠丝杆、滑槽、电机固定板、电机、输出皮带轮、主轴箱、输入皮带轮、圆锯片,底座通过螺栓安装在机床右端,底座上通过螺栓安装两个导轨,伺服电机二固设在底座的前端,伺服电机二通过导线与控制柜连接,滑块固定板的下端通过螺栓安装一个滚珠丝杆丝母固定块,滚珠丝杆中的丝母安装在滚珠丝杆丝母固定块上,且滚珠丝杆的前端与伺服电机二的输出轴固接,滑块固定板的下部对应于导轨的位置分别焊接两个滑槽,滑槽与导轨滑动连接,电机固定板通过螺栓安装在滑块固定板上,电机通过螺栓安装在电机固定板上,电机的输出轴上固设一个输出皮带轮,主轴箱通过螺栓安装在滑块固定板上,主轴箱的输入轴上固设一个输入皮带轮,输入皮带轮通过皮带与输出皮带轮连接,圆锯片固设在主轴箱的输出轴上。但是这种圆锯机在切割料棒时,夹具的位置由于是固定的,因此其夹住料棒的尺寸是恒定的,势必会有一段尾料难以被切断,从而形成废料,浪费较为严重,生产成本较高。 In the prior art, when cutting the round material, after the round material is clamped by the clamp, the saw blade rotating at high speed is driven down by the lifting mechanism to cut the round material. Chinese patent discloses a high-speed circular saw machine (publication number: CN104511652A), which includes a machine tool, a feeding mechanism, a cutting mechanism, and a control cabinet. The feeding mechanism is installed on the left side of the machine tool, the cutting mechanism is installed on the right side of the machine tool, and the control cabinet Placed on the left side of the machine tool; the cutting mechanism includes base, guide rail, servo motor 2, slider fixing plate, ball screw nut fixing block, ball screw, chute, motor fixing plate, motor, output pulley, spindle box, Input pulley, circular saw blade, the base is installed on the right end of the machine tool through bolts, two guide rails are installed on the base through bolts, the second servo motor is fixed at the front end of the base, the second servo motor is connected to the control cabinet through wires, and the lower end of the slider fixes the plate Install a ball screw nut fixing block through bolts, the nut in the ball screw is installed on the ball screw nut fixing block, and the front end of the ball screw is fixed to the output shaft of the servo motor 2, the slider fixing plate The lower part of the guide rail is welded with two chute respectively, the chute is slidably connected with the guide rail, the motor fixing plate is installed on the slider fixing plate through bolts, the motor is installed on the motor fixing plate through bolts, and the output shaft of the motor is fixed on the There is an output pulley, the spindle box is installed on the slider fixing plate through bolts, an input pulley is fixed on the input shaft of the spindle box, the input pulley is connected with the output pulley through a belt, and the circular saw blade is fixed on the output shaft of the spindle box . However, when this kind of circular saw machine cuts the material rod, the position of the clamp is fixed, so the size of the clamped material rod is constant, and there will inevitably be a section of tail material that is difficult to cut off, thereby forming waste, and the waste is relatively serious. Production costs are higher.

发明内容 Contents of the invention

本发明是提供一种圆锯机零料尾处理装置,其主要是解决现有技术所存在的圆锯机在切割料棒时,夹具的位置由于是固定的,因此其夹住料棒的尺寸是恒定的,势必会有一段尾料难以被切断,从而形成废料,浪费较为严重,生产成本较高等的技术问题。 The present invention provides a zero-material tail processing device for a circular saw machine, which mainly solves the problem in the prior art that when a circular saw machine cuts a material bar, the position of the clamp is fixed, so the size of the material bar it clamps is fixed. is constant, there will inevitably be a section of tail material that is difficult to be cut off, thereby forming waste, more serious waste, higher production costs and other technical problems.

本发明的上述技术问题主要是通过下述技术方案得以解决的: Above-mentioned technical problem of the present invention is mainly solved by following technical scheme:

本发明的一种圆锯机零料尾处理装置,包括左机座与右机座,所述的左机座与右机座的前端设有前夹具底座,前夹具底座上分别设有左钳口、右钳口,左机座、右机座的前端边缘处分别设有左夹持块、右夹持块,左机座、右机座的内部分别设有左侧夹滑块、右侧夹滑块,左侧夹滑块、右侧夹滑块分别连接有一个侧夹油缸,右机座为活动型,右机座连接有驱动机构,左机座上设有垂直油缸,垂直油缸连接夹持上座、作动块。本发明在左机座、右机座的内部分别设置左侧夹滑块、右侧夹滑块,使得其在侧夹油缸的驱动下,可以调整左侧夹滑块、右侧夹滑块的位置,这样左侧夹滑块、右侧夹滑块可以调整与左夹持块、右夹持块之间的间距,从而保证了棒料在切割时,最后残留的一段也能使用,达到了零废料的效果。而现有技术的夹具都是恒定不动的。驱动机构可以驱动左机座左右移动,从而完成夹持或者脱开。 A zero-material tail processing device for a circular saw machine according to the present invention comprises a left machine base and a right machine base, the front ends of the left machine base and the right machine base are provided with front clamp bases, and left clamps are respectively provided on the front clamp bases mouth, right jaw, the front edge of the left machine base and the right machine base are respectively provided with a left clamping block and a right clamping block, and the inside of the left machine base and the right machine Clamping slider, the left clamping slider and the right clamping slider are respectively connected with a side clamping oil cylinder, the right machine base is movable, the right machine base is connected with a driving mechanism, the left machine base is equipped with a vertical oil cylinder, and the vertical oil cylinder is connected Clamp the upper seat and the actuating block. In the present invention, the left side clamp slider and the right side clamp slider are respectively arranged inside the left machine base and the right machine base, so that under the drive of the side clamp oil cylinder, the positions of the left side clamp slider and the right side clamp slider can be adjusted. position, so that the left and right clamping sliders can adjust the distance between the left clamping block and the right clamping block, thus ensuring that the last remaining section of the bar can be used when the bar is being cut. The effect of zero waste. And the fixtures of the prior art are all constant. The driving mechanism can drive the left machine base to move left and right, so as to complete clamping or disengagement.

作为优选,所述的驱动机构包括有连接在右机座上的移动滚珠丝杆,移动滚珠丝杆一端穿接在左机座内,移动滚珠丝杆另一端穿接在支点座内并连接有时规皮带轮,时规皮带轮连接伺服电机,右机座活动连接在燕尾座上,支点座固定在燕尾座上。移动滚珠丝杆在伺服电机、时规皮带轮的驱动下旋转,这样可以带动右机座沿着燕尾座移动,运行较为平稳。 As a preference, the drive mechanism includes a moving ball screw connected to the right machine base, one end of the moving ball screw is connected in the left machine base, and the other end of the moving ball screw is connected in the fulcrum seat and connected to the The timing pulley is connected with the servo motor, the right base is movably connected on the dovetail, and the fulcrum is fixed on the dovetail. The moving ball screw rotates under the drive of the servo motor and timing pulley, which can drive the right machine base to move along the dovetail seat, and the operation is relatively stable.

作为优选,所述的移动滚珠丝杆与左机座、支点座之间设有轴承、油封。这样可以保证移动滚珠丝杆运行较为顺畅,同时防止油液外泄。 As a preference, bearings and oil seals are provided between the moving ball screw, the left frame and the fulcrum seat. This can ensure the smooth operation of the mobile ball screw and prevent the oil from leaking out.

作为优选,所述的移动滚珠丝杆穿出的右机座的内端面上设有防尘盖。通过防尘盖可以防止灰尘入侵。 As a preference, a dust-proof cover is provided on the inner end surface of the right frame through which the moving ball screw passes. Dust intrusion can be prevented by the dust cover.

作为优选,所述的支点座的外部设有固定支座板,时规皮带轮设于固定支座板外部,固定支座板上设有防护盖板罩住时规皮带轮。 As a preference, a fixed support plate is provided outside the fulcrum seat, the timing pulley is provided outside the fixed support plate, and a protective cover is provided on the fixed support plate to cover the timing pulley.

作为优选,所述的左侧夹滑块、右侧夹滑块的断面为工字形,这样左侧夹滑块、右侧夹滑块可以沿着既定轨道进行运行,从而夹持精度较高。 As a preference, the sections of the left clamping slider and the right clamping slider are I-shaped, so that the left clamping slider and the right clamping slider can run along a predetermined track, so that the clamping accuracy is high.

因此,本发明在左机座、右机座的内部分别设有可以滑动的左侧夹滑块、右侧夹滑块,这样使得其在切割料棒时能够调整夹持位置,使得其能够调整与左夹持块、右夹持块之间的距离,这样能够根据需要切割所需长度的料棒,不会出现废料,生产成本较低,结构简单、合理。 Therefore, the present invention is respectively provided with slidable left clamping slider and right clamping slider inside the left machine base and the right machine base, so that it can adjust the clamping position when cutting the material bar, so that it can adjust The distance between the left clamping block and the right clamping block can cut the required length of material rod according to the needs, no waste material will occur, the production cost is low, and the structure is simple and reasonable.

附图说明 Description of drawings

附图1是本发明的一种结构示意图; Accompanying drawing 1 is a kind of structural representation of the present invention;

附图2是图1的侧面结构示意图; Accompanying drawing 2 is the side structure schematic diagram of Fig. 1;

附图3是图2的俯视结构示意图; Accompanying drawing 3 is the top view structure diagram of Fig. 2;

附图4是图3的A-A剖面结构示意图。 Accompanying drawing 4 is a schematic diagram of the A-A sectional structure of Fig. 3 .

图中零部件、部位及编号:左机座1、右机座2、前夹具底座3、左钳口4、右钳口5、左夹持块6、右夹持块7、左侧夹滑块8、右侧夹滑块9、侧夹油缸10、垂直油缸11、夹持上座12、作动块13、移动滚珠丝杆14、支点座15、时规皮带轮16、伺服电机17、燕尾座18、轴承19、油封20、防尘盖21、固定支座板22。 Parts, parts and numbers in the figure: left machine base 1, right machine base 2, front clamp base 3, left jaw 4, right jaw 5, left clamping block 6, right clamping block 7, left clamping slide Block 8, right clamping slider 9, side clamping oil cylinder 10, vertical oil cylinder 11, clamping upper seat 12, actuating block 13, moving ball screw 14, fulcrum seat 15, timing pulley 16, servo motor 17, dovetail seat 18. Bearing 19, oil seal 20, dust cover 21, fixed support plate 22.

具体实施方式 detailed description

下面通过实施例,并结合附图,对本发明的技术方案作进一步具体的说明。 The technical solutions of the present invention will be further specifically described below through the embodiments and in conjunction with the accompanying drawings.

实施例:本例的一种圆锯机零料尾处理装置,如图1、图2、图3、图4,包括左机座1与右机座2,左机座与右机座的前端设有前夹具底座3,前夹具底座上分别设有左钳口4、右钳口5,左机座、右机座的前端边缘处分别设有左夹持块6、右夹持块7,左机座、右机座的内部分别设有左侧夹滑块8、右侧夹滑块9,左侧夹滑块、右侧夹滑块的断面为工字形,左侧夹滑块、右侧夹滑块分别连接有一个侧夹油缸10,右机座为活动型,右机座连接有驱动机构,左机座上设有垂直油缸11,垂直油缸连接夹持上座12、作动块13。驱动机构包括有连接在右机座2上的移动滚珠丝杆14,移动滚珠丝杆一端穿接在左机座1内,移动滚珠丝杆另一端穿接在支点座15内并连接有时规皮带轮16,时规皮带轮连接伺服电机17,右机座活动连接在燕尾座18上,支点座固定在燕尾座上。移动滚珠丝杆14与左机座1、支点座15之间设有轴承19、油封20。移动滚珠丝杆穿出的右机座2的内端面上设有防尘盖21。支点座15的外部设有固定支座板22,时规皮带轮16设于固定支座板外部,固定支座板上设有防护盖板罩住时规皮带轮。 Embodiment: A circular saw machine zero tail processing device of this example, as shown in Figure 1, Figure 2, Figure 3, and Figure 4, includes a left machine base 1 and a right machine base 2, and the front ends of the left machine base and the right machine base A front clamp base 3 is provided, and a left jaw 4 and a right jaw 5 are respectively arranged on the front clamp base, and a left clamping block 6 and a right clamping block 7 are respectively provided at the front edges of the left frame and the right frame, The inside of the left machine base and the right machine base are respectively provided with a left side clamp slider 8 and a right side clamp slider 9, the cross sections of the left side clamp slider and the right side clamp slider are I-shaped, the left side clamp slider, the right side clamp slider The side clip sliders are respectively connected with a side clip oil cylinder 10, the right machine base is movable, the right machine base is connected with a driving mechanism, the left machine base is provided with a vertical oil cylinder 11, and the vertical oil cylinder is connected with a clamping upper seat 12 and an actuating block 13 . The driving mechanism includes a moving ball screw 14 connected to the right machine base 2, one end of the moving ball screw is connected in the left machine base 1, and the other end of the moving ball screw is connected in the fulcrum seat 15 and connected to the timing pulley 16, timing belt pulley connects servomotor 17, and right machine base is movably connected on the dovetail seat 18, and fulcrum seat is fixed on the dovetail seat. A bearing 19 and an oil seal 20 are arranged between the moving ball screw 14 and the left machine base 1 and the fulcrum seat 15 . A dustproof cover 21 is provided on the inner end surface of the right machine base 2 that the moving ball screw passes through. The outside of fulcrum seat 15 is provided with fixed support plate 22, and timing pulley 16 is located at fixed support plate outside, and fixed support plate is provided with protective cover plate and covers timing pulley.

使用时,棒料通入后,左钳口4与右钳口5、左夹持块6与右夹持块7、左侧夹滑块8与右侧夹滑块9分别夹住棒料,锯片即可对棒料进行一段一段地切割。当切到尾料时,可以通过侧夹油缸10驱动左侧夹滑块8、右侧夹滑块9调整位置,使其与左夹持块6、右夹持块7的间距达到所需要的尺寸位置,锯片再进行切割,因此切下来的料和余下的料都是符合要求的,从而实现零尾料的处理。 When in use, after the bar is fed in, the left jaw 4 and the right jaw 5, the left clamping block 6 and the right clamping block 7, the left clamping slider 8 and the right clamping slider 9 respectively clamp the bar, The saw blade cuts the bar section by section. When cutting to the tailings, the left clamping slider 8 and the right clamping slider 9 can be driven to adjust the position through the side clamping oil cylinder 10, so that the distance between the left clamping block 6 and the right clamping block 7 reaches the desired The size position, the saw blade then cuts, so the cut material and the remaining material meet the requirements, so as to realize the treatment of zero tailings.

以上所述仅为本发明的具体实施例,但本发明的结构特征并不局限于此,任何本领域的技术人员在本发明的领域内,所作的变化或修饰皆涵盖在本发明的专利范围之中。 The above is only a specific embodiment of the present invention, but the structural features of the present invention are not limited thereto, any changes or modifications made by those skilled in the art within the field of the present invention are covered by the patent scope of the present invention among.

Claims (6)

1.一种圆锯机零料尾处理装置,包括左机座(1)与右机座(2),其特征在于所述的左机座(1)与右机座(2)的前端设有前夹具底座(3),前夹具底座上分别设有左钳口(4)、右钳口(5),左机座、右机座的前端边缘处分别设有左夹持块(6)、右夹持块(7),左机座、右机座的内部分别设有左侧夹滑块(8)、右侧夹滑块(9),左侧夹滑块、右侧夹滑块分别连接有一个侧夹油缸(10),右机座为活动型,右机座连接有驱动机构,左机座上设有垂直油缸(11),垂直油缸连接夹持上座(12)、作动块(13)。 1. A circular saw machine zero material tail processing device, comprising a left machine base (1) and a right machine base (2), characterized in that the front ends of the left machine base (1) and the right machine base (2) are set There is a front clamp base (3), the left jaw (4) and the right jaw (5) are respectively arranged on the front clamp base, and the left clamping block (6) is respectively provided at the front edge of the left machine base and the right machine base , the right clamping block (7), the inside of the left machine base and the right machine base are respectively equipped with a left clamping slider (8), a right clamping slider (9), a left clamping slider, a right clamping slider A side clamp oil cylinder (10) is respectively connected, the right machine base is movable, the right machine base is connected with a driving mechanism, the left machine base is provided with a vertical oil cylinder (11), and the vertical oil cylinder is connected to clamp the upper seat (12), actuating block (13). 2.根据权利要求1所述的一种圆锯机零料尾处理装置,其特征在于所述的驱动机构包括有连接在右机座(2)上的移动滚珠丝杆(14),移动滚珠丝杆一端穿接在左机座(1)内,移动滚珠丝杆另一端穿接在支点座(15)内并连接有时规皮带轮(16),时规皮带轮连接伺服电机(17),右机座活动连接在燕尾座(18)上,支点座固定在燕尾座上。 2. A circular saw machine scrap tail processing device according to claim 1, characterized in that the drive mechanism includes a moving ball screw (14) connected to the right frame (2), and the moving ball One end of the screw rod is connected in the left frame (1), the other end of the moving ball screw is connected in the fulcrum seat (15) and connected to the timing pulley (16), the timing pulley is connected to the servo motor (17), the right machine The seat is movably connected on the dovetail seat (18), and the fulcrum seat is fixed on the dovetail seat. 3.根据权利要求2所述的一种圆锯机零料尾处理装置,其特征在于所述的移动滚珠丝杆(14)与左机座(1)、支点座(15)之间设有轴承(19)、油封(20)。 3. A circular saw machine zero material and tail processing device according to claim 2, characterized in that there is an Bearing (19), oil seal (20). 4.根据权利要求2所述的一种圆锯机零料尾处理装置,其特征在于所述的移动滚珠丝杆(14)穿出的右机座(2)的内端面上设有防尘盖(21)。 4. A circular saw machine scrap tail processing device according to claim 2, characterized in that the inner end surface of the right frame (2) through which the moving ball screw (14) passes is provided with a dustproof cover (21). 5.根据权利要求2所述的一种圆锯机零料尾处理装置,其特征在于所述的支点座(15)的外部设有固定支座板(22),时规皮带轮(16)设于固定支座板外部,固定支座板上设有防护盖板罩住时规皮带轮。 5. A circular saw machine zero material tail processing device according to claim 2, characterized in that the outside of the fulcrum seat (15) is provided with a fixed support plate (22), and the timing pulley (16) is provided with On the outside of the fixed support plate, a protective cover plate is arranged on the fixed support plate to cover the timing pulley. 6.根据权利要求1或2所述的一种圆锯机零料尾处理装置,其特征在于所述的左侧夹滑块(8)、右侧夹滑块(9)的断面为工字形。 6. A circular saw machine zero material tail processing device according to claim 1 or 2, characterized in that the cross-sections of the left clamp slider (8) and the right clamp slider (9) are I-shaped .
CN201610276509.8A 2016-04-29 2016-04-29 Zero-tailing processing device of circular saw Pending CN105728835A (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107813016A (en) * 2017-11-24 2018-03-20 中电科风华信息装备股份有限公司 Circular capacitor bar cutter device
CN110102823A (en) * 2019-06-15 2019-08-09 广东联仝智能机械有限公司 45 degree of sawing centers
CN113145932A (en) * 2021-04-16 2021-07-23 杭州先冠机械制造有限公司 Three-shaft tailing pulling mechanism of metal circular sawing machine

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CN201015800Y (en) * 2007-04-04 2008-02-06 和和机械股份有限公司 Clamp device for material feeder with the material tail shortened
CN202291621U (en) * 2011-08-15 2012-07-04 江门市威特铝业科技有限公司 Device for reducing tailings for automatic sawing machine
CN105382333A (en) * 2015-12-10 2016-03-09 浙江富冈机床有限公司 High-speed metal circular sawing machine
CN205183942U (en) * 2015-12-10 2016-04-27 浙江富冈机床有限公司 A work material length compensation device that is used for high -speed metal circular saw bench

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Publication number Priority date Publication date Assignee Title
CN201015800Y (en) * 2007-04-04 2008-02-06 和和机械股份有限公司 Clamp device for material feeder with the material tail shortened
CN202291621U (en) * 2011-08-15 2012-07-04 江门市威特铝业科技有限公司 Device for reducing tailings for automatic sawing machine
CN105382333A (en) * 2015-12-10 2016-03-09 浙江富冈机床有限公司 High-speed metal circular sawing machine
CN205183942U (en) * 2015-12-10 2016-04-27 浙江富冈机床有限公司 A work material length compensation device that is used for high -speed metal circular saw bench

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107813016A (en) * 2017-11-24 2018-03-20 中电科风华信息装备股份有限公司 Circular capacitor bar cutter device
CN110102823A (en) * 2019-06-15 2019-08-09 广东联仝智能机械有限公司 45 degree of sawing centers
CN110102823B (en) * 2019-06-15 2020-08-18 广东联仝智能机械有限公司 45-degree sawing center
CN113145932A (en) * 2021-04-16 2021-07-23 杭州先冠机械制造有限公司 Three-shaft tailing pulling mechanism of metal circular sawing machine

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Application publication date: 20160706