CN108538496A - A kind of manufacturing method of mini audio/video data wire - Google Patents

A kind of manufacturing method of mini audio/video data wire Download PDF

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Publication number
CN108538496A
CN108538496A CN201810185910.XA CN201810185910A CN108538496A CN 108538496 A CN108538496 A CN 108538496A CN 201810185910 A CN201810185910 A CN 201810185910A CN 108538496 A CN108538496 A CN 108538496A
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CN
China
Prior art keywords
wire
layer
copper wire
video data
silver
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201810185910.XA
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Chinese (zh)
Inventor
徐�明
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Ganzhou Xiong Ding Electronics Co Ltd
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Ganzhou Xiong Ding Electronics Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Ganzhou Xiong Ding Electronics Co Ltd filed Critical Ganzhou Xiong Ding Electronics Co Ltd
Priority to CN201810185910.XA priority Critical patent/CN108538496A/en
Publication of CN108538496A publication Critical patent/CN108538496A/en
Pending legal-status Critical Current

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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B13/00Apparatus or processes specially adapted for manufacturing conductors or cables
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B13/00Apparatus or processes specially adapted for manufacturing conductors or cables
    • H01B13/0026Apparatus for manufacturing conducting or semi-conducting layers, e.g. deposition of metal
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B13/00Apparatus or processes specially adapted for manufacturing conductors or cables
    • H01B13/06Insulating conductors or cables
    • H01B13/14Insulating conductors or cables by extrusion
    • H01B13/148Selection of the insulating material therefor
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B13/00Apparatus or processes specially adapted for manufacturing conductors or cables
    • H01B13/22Sheathing; Armouring; Screening; Applying other protective layers
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B13/00Apparatus or processes specially adapted for manufacturing conductors or cables
    • H01B13/22Sheathing; Armouring; Screening; Applying other protective layers
    • H01B13/222Sheathing; Armouring; Screening; Applying other protective layers by electro-plating
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B13/00Apparatus or processes specially adapted for manufacturing conductors or cables
    • H01B13/22Sheathing; Armouring; Screening; Applying other protective layers
    • H01B13/24Sheathing; Armouring; Screening; Applying other protective layers by extrusion
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B13/00Apparatus or processes specially adapted for manufacturing conductors or cables
    • H01B13/22Sheathing; Armouring; Screening; Applying other protective layers
    • H01B13/26Sheathing; Armouring; Screening; Applying other protective layers by winding, braiding or longitudinal lapping
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B13/00Apparatus or processes specially adapted for manufacturing conductors or cables
    • H01B13/22Sheathing; Armouring; Screening; Applying other protective layers
    • H01B13/26Sheathing; Armouring; Screening; Applying other protective layers by winding, braiding or longitudinal lapping
    • H01B13/2606Sheathing; Armouring; Screening; Applying other protective layers by winding, braiding or longitudinal lapping by braiding
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B13/00Apparatus or processes specially adapted for manufacturing conductors or cables
    • H01B13/22Sheathing; Armouring; Screening; Applying other protective layers
    • H01B13/26Sheathing; Armouring; Screening; Applying other protective layers by winding, braiding or longitudinal lapping
    • H01B13/2613Sheathing; Armouring; Screening; Applying other protective layers by winding, braiding or longitudinal lapping by longitudinal lapping
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B13/00Apparatus or processes specially adapted for manufacturing conductors or cables
    • H01B13/34Apparatus or processes specially adapted for manufacturing conductors or cables for marking conductors or cables
    • H01B13/342Apparatus or processes specially adapted for manufacturing conductors or cables for marking conductors or cables by applying marked tape, thread or wire on the full length of the conductor or cable

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Insulated Conductors (AREA)

Abstract

The invention discloses a kind of manufacturing methods of mini audio/video data wire, include the following steps:A. the copper wire for needing generation processing is chosen first, then the both ends of copper wire to be processed are clamped and stretched using collet, and deployment time is 48 hours 24 hours;B. the copper wire outer layer of plated silver is then extruded into one layer of Teflon insulating materials, and squeeze out the Teflon core wire of 0.15 0.17mm insulation by the surface of copper wire plating last layer silver again;C. it uses fine copper wire winding as shielding the external of Teflon core wire respectively again, then ground wire is configured to the side of core wire again, and twist double-sided aluminum foil wheat in outer cladding a pair of the ground wire and core wire and draw layer to form shielding line.The present invention have it is simple in structure, beautiful, miniaturization, it is at low cost, and the advantages of providing convenient, fast, high-speed interface function for user, and the mini audio/video data wire has higher transmission speed, more fine definition, audio-video signal synchronous transfer.

Description

A kind of manufacturing method of mini audio/video data wire
Technical field
The present invention relates to a kind of data line manufacturing technology field, specially a kind of manufacturer of mini audio/video data wire Method.
Background technology
With the competition of household electrical appliances market, various countries dealer is proposed mini electrical home appliances one after another, to cause crowd More consumers, such as mini television set, mini computer, mini display, mini PC and a variety of portable mini electronics are set Standby, these electronic products are liked there is huge market very much by young man at present.
Currently, there is also the places of some shortcomings for existing mini audio/video data wire, such as;Existing mini sound Video data line can not be widely applied in these mini electronic products, and market needs an effectively fan for unified integration Your interface and mini connecting line, so as to from the abundant consumer PC of media content and other electronic equipments to display equipment hair Send the content of high definition.
Invention content
The technical problem to be solved by the present invention is to overcome the defects of the prior art, provide a kind of mini audio/video data wire Manufacturing method, the present invention has simple in structure, beautiful, miniaturization, at low cost, and provides for user convenient, fast, high The advantages of rate interface function, and there is the mini audio/video data wire higher transmission speed, more fine definition, sound to regard Frequency signal synchronous transfer.
To solve the above problems, the present invention provides the following technical solutions:A kind of manufacturer of mini audio/video data wire Method includes the following steps:
A. the copper wire for needing generation processing is chosen first, and then the both ends of copper wire to be processed are clamped and stretched using collet, Deployment time is -48 hours 24 hours;
B. after the completion of waiting for step a, then by the surface plating last layer silver of copper wire, then the copper wire outer layer of plated silver is extruded One layer of Teflon insulating materials, and squeeze out the Teflon core wire of 0.15-0.17mm insulation;
C. after the completion of waiting for step b, then use fine copper wire winding as shielding the external of Teflon core wire respectively, then Ground wire is configured to the side of core wire again, and twists double-sided aluminum foil wheat in outer cladding a pair of the ground wire and core wire and draws layer with shape At shielding line;
D. after the completion of waiting for step c, then the outer layer of shielding line is distinguished to the ultra-thin PET strip of wrapped different colours, then according to Technological requirement color alignment gathers to form cable core, and wraps one layer of cotton paper band in the external of the cable core;
E. after the completion of waiting for step d, gauze screen is done in the mesh grid that one metal wire layer is covered outside the cotton paper band;
F. after the completion of waiting for step e, in one layer of anti-static PVC sheath of external compression of the gauze screen.
As a kind of preferred embodiment of the present invention, the copper wire in the step a is all made of refined copper making, the copper Linear diameter is 0.06mm, and the allowable range of error of the copper wire is ± 0.002mm.
As a kind of preferred embodiment of the present invention, side of the last layer silver using plating is plated in the step b Method is first derusted through oil removing;Preplating is thin silver-colored again or immerses in the solution being made by mercury chloride etc., carries out mercuration processing, makes in product Plate last layer mercury film in surface;Then product is made into cathode, fine silver plate makees anode, what immersion was made by silver nitrate and potassium cyanide In silver potassium cyanide electrolyte, it is electroplated.
As a kind of preferred embodiment of the present invention, before coating the first woven shield in the step c, first exist First collection twists aluminium foil wheat and layer outer cladding the second collection strand aluminium foil wheat is drawn to draw layer.
As a kind of preferred embodiment of the present invention, in the step f before coating the anti-static PVC sheath, First in the second woven shield of the first woven shield outer cladding.
As a kind of preferred embodiment of the present invention, the step f is except the anti-static PVC sheath, then coats One high fire-retardance PVC sheath.
Compared with prior art, beneficial effects of the present invention are as follows:
A kind of manufacturing method of mini audio/video data wire of the present invention, the present invention have simple in structure, beautiful, miniaturization, It is at low cost, and the advantages of provide convenient, fast, high-speed interface function for user, and the mini audio/video data wire has There are higher transmission speed, more fine definition, audio-video signal synchronous transfer.
Specific implementation mode
The present invention provides a kind of technical solution:A kind of manufacturing method of mini audio/video data wire, includes the following steps:
A. the copper wire for needing generation processing is chosen first, and then the both ends of copper wire to be processed are clamped and stretched using collet, Deployment time is -48 hours 24 hours;
B. after the completion of waiting for step a, then by the surface plating last layer silver of copper wire, then the copper wire outer layer of plated silver is extruded One layer of Teflon insulating materials, and squeeze out the Teflon core wire of 0.15-0.17mm insulation;
C. after the completion of waiting for step b, then use fine copper wire winding as shielding the external of Teflon core wire respectively, then Ground wire is configured to the side of core wire again, and twists double-sided aluminum foil wheat in outer cladding a pair of the ground wire and core wire and draws layer with shape At shielding line;
D. after the completion of waiting for step c, then the outer layer of shielding line is distinguished to the ultra-thin PET strip of wrapped different colours, then according to Technological requirement color alignment gathers to form cable core, and wraps one layer of cotton paper band in the external of the cable core;
E. after the completion of waiting for step d, gauze screen is done in the mesh grid that one metal wire layer is covered outside the cotton paper band;
F. after the completion of waiting for step e, in one layer of anti-static PVC sheath of external compression of the gauze screen.
Copper wire in the step a is all made of refined copper making, and the copper wire diameter is 0.06mm, the error of the copper wire Allowable range is ± 0.002mm.
Last layer silver is plated in the step b using electric plating method, is first derusted through oil removing;The thin silver of preplating or leaching again Enter in the solution being made by mercury chloride etc., carry out mercuration processing, makes to plate last layer mercury film in article surface;Then product is made Cathode, fine silver plate make anode, immerse in the silver potassium cyanide electrolyte being made by silver nitrate and potassium cyanide, are electroplated.
Before coating the first woven shield in the step c, first aluminium foil wheat is twisted in first collection and draw layer outer cladding the Two collection twist aluminium foil wheat and draw layer.
In the step f before coating the anti-static PVC sheath, first in the first woven shield outer cladding Second woven shield.
The step f is except the anti-static PVC sheath, then coats a high fire-retardance PVC sheath.
When the manufacturing method manufacture of mini audio/video data wire, the copper wire for needing generation processing is chosen first, then The both ends of copper wire to be processed are clamped and stretched using collet, deployment time is -48 hours 24 hours, then by the surface of copper wire Last layer silver is plated, the copper wire outer layer of plated silver is then extruded into one layer of Teflon insulating materials, and it is exhausted to squeeze out 0.15-0.17mm The Teflon core wire of edge, then use fine copper wire winding as shielding the external of Teflon core wire respectively, then ground wire is matched again It is placed in the side of core wire, and twists double-sided aluminum foil wheat in outer cladding a pair of the ground wire and core wire and draws layer to form shielding line, then The ultra-thin PET strip that the outer layer of shielding line is distinguished to wrapped different colours is integrated into one then according to technological requirement color alignment It rises and forms cable core, and one layer of cotton paper band is wrapped in the external of the cable core, the volume of one metal wire layer is covered outside the cotton paper band Gauze screen is done in knitmesh, in one layer of anti-static PVC sheath of external compression of the gauze screen.
The above shows and describes the basic principles and main features of the present invention and the advantages of the present invention, for this field For technical staff, it is clear that invention is not limited to the details of the above exemplary embodiments, and in the spirit without departing substantially from the present invention Or in the case of essential characteristic, the present invention can be realized in other specific forms.It therefore, in all respects, should all Regard embodiment as exemplary, and be non-limiting, the scope of the present invention is above-mentioned by appended claims Illustrate to limit, it is intended that including all changes that come within the meaning and range of equivalency of the claims in this hair In bright.
The foregoing is only a preferred embodiment of the present invention, is not intended to restrict the invention, although with reference to aforementioned reality Applying example, invention is explained in detail, for those skilled in the art, still can be to aforementioned each implementation Technical solution recorded in example is modified or equivalent replacement of some of the technical features.All essences in the present invention With within principle, any modification, equivalent replacement, improvement and so on should all be included in the protection scope of the present invention god.

Claims (6)

1. a kind of manufacturing method of mini audio/video data wire, it is characterised in that:Include the following steps:
A. the copper wire for needing generation processing is chosen first, and then the both ends of copper wire to be processed are clamped and stretched using collet, are stretched Time is -48 hours 24 hours;
B. after the completion of waiting for step a, then by the surface plating last layer silver of copper wire, the copper wire outer layer of plated silver is then extruded into one layer of spy Fluorine dragon insulating materials, and squeeze out the Teflon core wire of 0.15-0.17mm insulation;
C. after the completion of waiting for step b, then use fine copper wire winding as shielding the external of Teflon core wire respectively, then again by ground Line is configured at the side of core wire, and twists double-sided aluminum foil wheat in outer cladding a pair of the ground wire and core wire and draw layer to form shielding Line;
D. after the completion of waiting for step c, then the outer layer of shielding line is distinguished to the ultra-thin PET strip of wrapped different colours, then according to technique It is required that color alignment gathers to form cable core, and one layer of cotton paper band is wrapped in the external of the cable core;
E. after the completion of waiting for step d, gauze screen is done in the mesh grid that one metal wire layer is covered outside the cotton paper band;
F. after the completion of waiting for step e, in one layer of anti-static PVC sheath of external compression of the gauze screen.
2. a kind of manufacturing method of mini audio/video data wire according to claim 1, it is characterised in that:The step a In copper wire be all made of refined copper making, the copper wire diameter is 0.06mm, the allowable range of error of the copper wire is ± 0.002mm。
3. a kind of manufacturing method of mini audio/video data wire according to claim 1, it is characterised in that:The step b Middle plating last layer silver first derusts through oil removing using electric plating method;The thin silver of preplating or immersion are made by mercury chloride etc. again In solution, mercuration processing is carried out, makes to plate last layer mercury film in article surface;Then product is made into cathode, fine silver plate makees anode, leaching Enter in the silver potassium cyanide electrolyte being made by silver nitrate and potassium cyanide, is electroplated.
4. a kind of manufacturing method of mini audio/video data wire according to claim 1, it is characterised in that:The step c Before the first woven shield of middle cladding, first draws the second collection of layer outer cladding to twist aluminium foil wheat in the first collection strand aluminium foil wheat and draw layer.
5. a kind of manufacturing method of mini audio/video data wire according to claim 1, it is characterised in that:The step f In before coating the anti-static PVC sheath, first in the second woven shield of the first woven shield outer cladding.
6. a kind of manufacturing method of mini audio/video data wire according to claim 1, it is characterised in that:The step f Except the anti-static PVC sheath, then coat a high fire-retardance PVC sheath.
CN201810185910.XA 2018-03-07 2018-03-07 A kind of manufacturing method of mini audio/video data wire Pending CN108538496A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201810185910.XA CN108538496A (en) 2018-03-07 2018-03-07 A kind of manufacturing method of mini audio/video data wire

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201810185910.XA CN108538496A (en) 2018-03-07 2018-03-07 A kind of manufacturing method of mini audio/video data wire

Publications (1)

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CN108538496A true CN108538496A (en) 2018-09-14

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Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102543281A (en) * 2011-12-26 2012-07-04 深圳市领亚电子有限公司 Flat ultra-transmission-rate data line and production method thereof
CN102691081A (en) * 2012-06-11 2012-09-26 东莞市闻誉实业有限公司 Electrosilvering solution and electrosilvering method
CN103474165A (en) * 2013-08-28 2013-12-25 东莞市日新传导科技股份有限公司 High-frequency transmission data line and manufacturing method thereof
CN107123915A (en) * 2017-05-23 2017-09-01 重庆腾毅兴精密电子有限公司 A kind of USB data line manufacture method

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102543281A (en) * 2011-12-26 2012-07-04 深圳市领亚电子有限公司 Flat ultra-transmission-rate data line and production method thereof
CN102691081A (en) * 2012-06-11 2012-09-26 东莞市闻誉实业有限公司 Electrosilvering solution and electrosilvering method
CN103474165A (en) * 2013-08-28 2013-12-25 东莞市日新传导科技股份有限公司 High-frequency transmission data line and manufacturing method thereof
CN107123915A (en) * 2017-05-23 2017-09-01 重庆腾毅兴精密电子有限公司 A kind of USB data line manufacture method

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Application publication date: 20180914