CN108538496A - A kind of manufacturing method of mini audio/video data wire - Google Patents
A kind of manufacturing method of mini audio/video data wire Download PDFInfo
- Publication number
- CN108538496A CN108538496A CN201810185910.XA CN201810185910A CN108538496A CN 108538496 A CN108538496 A CN 108538496A CN 201810185910 A CN201810185910 A CN 201810185910A CN 108538496 A CN108538496 A CN 108538496A
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- Prior art keywords
- wire
- layer
- copper wire
- video data
- silver
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
- H01B13/0026—Apparatus for manufacturing conducting or semi-conducting layers, e.g. deposition of metal
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
- H01B13/06—Insulating conductors or cables
- H01B13/14—Insulating conductors or cables by extrusion
- H01B13/148—Selection of the insulating material therefor
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
- H01B13/22—Sheathing; Armouring; Screening; Applying other protective layers
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
- H01B13/22—Sheathing; Armouring; Screening; Applying other protective layers
- H01B13/222—Sheathing; Armouring; Screening; Applying other protective layers by electro-plating
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
- H01B13/22—Sheathing; Armouring; Screening; Applying other protective layers
- H01B13/24—Sheathing; Armouring; Screening; Applying other protective layers by extrusion
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
- H01B13/22—Sheathing; Armouring; Screening; Applying other protective layers
- H01B13/26—Sheathing; Armouring; Screening; Applying other protective layers by winding, braiding or longitudinal lapping
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
- H01B13/22—Sheathing; Armouring; Screening; Applying other protective layers
- H01B13/26—Sheathing; Armouring; Screening; Applying other protective layers by winding, braiding or longitudinal lapping
- H01B13/2606—Sheathing; Armouring; Screening; Applying other protective layers by winding, braiding or longitudinal lapping by braiding
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
- H01B13/22—Sheathing; Armouring; Screening; Applying other protective layers
- H01B13/26—Sheathing; Armouring; Screening; Applying other protective layers by winding, braiding or longitudinal lapping
- H01B13/2613—Sheathing; Armouring; Screening; Applying other protective layers by winding, braiding or longitudinal lapping by longitudinal lapping
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
- H01B13/34—Apparatus or processes specially adapted for manufacturing conductors or cables for marking conductors or cables
- H01B13/342—Apparatus or processes specially adapted for manufacturing conductors or cables for marking conductors or cables by applying marked tape, thread or wire on the full length of the conductor or cable
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Insulated Conductors (AREA)
Abstract
The invention discloses a kind of manufacturing methods of mini audio/video data wire, include the following steps:A. the copper wire for needing generation processing is chosen first, then the both ends of copper wire to be processed are clamped and stretched using collet, and deployment time is 48 hours 24 hours;B. the copper wire outer layer of plated silver is then extruded into one layer of Teflon insulating materials, and squeeze out the Teflon core wire of 0.15 0.17mm insulation by the surface of copper wire plating last layer silver again;C. it uses fine copper wire winding as shielding the external of Teflon core wire respectively again, then ground wire is configured to the side of core wire again, and twist double-sided aluminum foil wheat in outer cladding a pair of the ground wire and core wire and draw layer to form shielding line.The present invention have it is simple in structure, beautiful, miniaturization, it is at low cost, and the advantages of providing convenient, fast, high-speed interface function for user, and the mini audio/video data wire has higher transmission speed, more fine definition, audio-video signal synchronous transfer.
Description
Technical field
The present invention relates to a kind of data line manufacturing technology field, specially a kind of manufacturer of mini audio/video data wire
Method.
Background technology
With the competition of household electrical appliances market, various countries dealer is proposed mini electrical home appliances one after another, to cause crowd
More consumers, such as mini television set, mini computer, mini display, mini PC and a variety of portable mini electronics are set
Standby, these electronic products are liked there is huge market very much by young man at present.
Currently, there is also the places of some shortcomings for existing mini audio/video data wire, such as;Existing mini sound
Video data line can not be widely applied in these mini electronic products, and market needs an effectively fan for unified integration
Your interface and mini connecting line, so as to from the abundant consumer PC of media content and other electronic equipments to display equipment hair
Send the content of high definition.
Invention content
The technical problem to be solved by the present invention is to overcome the defects of the prior art, provide a kind of mini audio/video data wire
Manufacturing method, the present invention has simple in structure, beautiful, miniaturization, at low cost, and provides for user convenient, fast, high
The advantages of rate interface function, and there is the mini audio/video data wire higher transmission speed, more fine definition, sound to regard
Frequency signal synchronous transfer.
To solve the above problems, the present invention provides the following technical solutions:A kind of manufacturer of mini audio/video data wire
Method includes the following steps:
A. the copper wire for needing generation processing is chosen first, and then the both ends of copper wire to be processed are clamped and stretched using collet,
Deployment time is -48 hours 24 hours;
B. after the completion of waiting for step a, then by the surface plating last layer silver of copper wire, then the copper wire outer layer of plated silver is extruded
One layer of Teflon insulating materials, and squeeze out the Teflon core wire of 0.15-0.17mm insulation;
C. after the completion of waiting for step b, then use fine copper wire winding as shielding the external of Teflon core wire respectively, then
Ground wire is configured to the side of core wire again, and twists double-sided aluminum foil wheat in outer cladding a pair of the ground wire and core wire and draws layer with shape
At shielding line;
D. after the completion of waiting for step c, then the outer layer of shielding line is distinguished to the ultra-thin PET strip of wrapped different colours, then according to
Technological requirement color alignment gathers to form cable core, and wraps one layer of cotton paper band in the external of the cable core;
E. after the completion of waiting for step d, gauze screen is done in the mesh grid that one metal wire layer is covered outside the cotton paper band;
F. after the completion of waiting for step e, in one layer of anti-static PVC sheath of external compression of the gauze screen.
As a kind of preferred embodiment of the present invention, the copper wire in the step a is all made of refined copper making, the copper
Linear diameter is 0.06mm, and the allowable range of error of the copper wire is ± 0.002mm.
As a kind of preferred embodiment of the present invention, side of the last layer silver using plating is plated in the step b
Method is first derusted through oil removing;Preplating is thin silver-colored again or immerses in the solution being made by mercury chloride etc., carries out mercuration processing, makes in product
Plate last layer mercury film in surface;Then product is made into cathode, fine silver plate makees anode, what immersion was made by silver nitrate and potassium cyanide
In silver potassium cyanide electrolyte, it is electroplated.
As a kind of preferred embodiment of the present invention, before coating the first woven shield in the step c, first exist
First collection twists aluminium foil wheat and layer outer cladding the second collection strand aluminium foil wheat is drawn to draw layer.
As a kind of preferred embodiment of the present invention, in the step f before coating the anti-static PVC sheath,
First in the second woven shield of the first woven shield outer cladding.
As a kind of preferred embodiment of the present invention, the step f is except the anti-static PVC sheath, then coats
One high fire-retardance PVC sheath.
Compared with prior art, beneficial effects of the present invention are as follows:
A kind of manufacturing method of mini audio/video data wire of the present invention, the present invention have simple in structure, beautiful, miniaturization,
It is at low cost, and the advantages of provide convenient, fast, high-speed interface function for user, and the mini audio/video data wire has
There are higher transmission speed, more fine definition, audio-video signal synchronous transfer.
Specific implementation mode
The present invention provides a kind of technical solution:A kind of manufacturing method of mini audio/video data wire, includes the following steps:
A. the copper wire for needing generation processing is chosen first, and then the both ends of copper wire to be processed are clamped and stretched using collet,
Deployment time is -48 hours 24 hours;
B. after the completion of waiting for step a, then by the surface plating last layer silver of copper wire, then the copper wire outer layer of plated silver is extruded
One layer of Teflon insulating materials, and squeeze out the Teflon core wire of 0.15-0.17mm insulation;
C. after the completion of waiting for step b, then use fine copper wire winding as shielding the external of Teflon core wire respectively, then
Ground wire is configured to the side of core wire again, and twists double-sided aluminum foil wheat in outer cladding a pair of the ground wire and core wire and draws layer with shape
At shielding line;
D. after the completion of waiting for step c, then the outer layer of shielding line is distinguished to the ultra-thin PET strip of wrapped different colours, then according to
Technological requirement color alignment gathers to form cable core, and wraps one layer of cotton paper band in the external of the cable core;
E. after the completion of waiting for step d, gauze screen is done in the mesh grid that one metal wire layer is covered outside the cotton paper band;
F. after the completion of waiting for step e, in one layer of anti-static PVC sheath of external compression of the gauze screen.
Copper wire in the step a is all made of refined copper making, and the copper wire diameter is 0.06mm, the error of the copper wire
Allowable range is ± 0.002mm.
Last layer silver is plated in the step b using electric plating method, is first derusted through oil removing;The thin silver of preplating or leaching again
Enter in the solution being made by mercury chloride etc., carry out mercuration processing, makes to plate last layer mercury film in article surface;Then product is made
Cathode, fine silver plate make anode, immerse in the silver potassium cyanide electrolyte being made by silver nitrate and potassium cyanide, are electroplated.
Before coating the first woven shield in the step c, first aluminium foil wheat is twisted in first collection and draw layer outer cladding the
Two collection twist aluminium foil wheat and draw layer.
In the step f before coating the anti-static PVC sheath, first in the first woven shield outer cladding
Second woven shield.
The step f is except the anti-static PVC sheath, then coats a high fire-retardance PVC sheath.
When the manufacturing method manufacture of mini audio/video data wire, the copper wire for needing generation processing is chosen first, then
The both ends of copper wire to be processed are clamped and stretched using collet, deployment time is -48 hours 24 hours, then by the surface of copper wire
Last layer silver is plated, the copper wire outer layer of plated silver is then extruded into one layer of Teflon insulating materials, and it is exhausted to squeeze out 0.15-0.17mm
The Teflon core wire of edge, then use fine copper wire winding as shielding the external of Teflon core wire respectively, then ground wire is matched again
It is placed in the side of core wire, and twists double-sided aluminum foil wheat in outer cladding a pair of the ground wire and core wire and draws layer to form shielding line, then
The ultra-thin PET strip that the outer layer of shielding line is distinguished to wrapped different colours is integrated into one then according to technological requirement color alignment
It rises and forms cable core, and one layer of cotton paper band is wrapped in the external of the cable core, the volume of one metal wire layer is covered outside the cotton paper band
Gauze screen is done in knitmesh, in one layer of anti-static PVC sheath of external compression of the gauze screen.
The above shows and describes the basic principles and main features of the present invention and the advantages of the present invention, for this field
For technical staff, it is clear that invention is not limited to the details of the above exemplary embodiments, and in the spirit without departing substantially from the present invention
Or in the case of essential characteristic, the present invention can be realized in other specific forms.It therefore, in all respects, should all
Regard embodiment as exemplary, and be non-limiting, the scope of the present invention is above-mentioned by appended claims
Illustrate to limit, it is intended that including all changes that come within the meaning and range of equivalency of the claims in this hair
In bright.
The foregoing is only a preferred embodiment of the present invention, is not intended to restrict the invention, although with reference to aforementioned reality
Applying example, invention is explained in detail, for those skilled in the art, still can be to aforementioned each implementation
Technical solution recorded in example is modified or equivalent replacement of some of the technical features.All essences in the present invention
With within principle, any modification, equivalent replacement, improvement and so on should all be included in the protection scope of the present invention god.
Claims (6)
1. a kind of manufacturing method of mini audio/video data wire, it is characterised in that:Include the following steps:
A. the copper wire for needing generation processing is chosen first, and then the both ends of copper wire to be processed are clamped and stretched using collet, are stretched
Time is -48 hours 24 hours;
B. after the completion of waiting for step a, then by the surface plating last layer silver of copper wire, the copper wire outer layer of plated silver is then extruded into one layer of spy
Fluorine dragon insulating materials, and squeeze out the Teflon core wire of 0.15-0.17mm insulation;
C. after the completion of waiting for step b, then use fine copper wire winding as shielding the external of Teflon core wire respectively, then again by ground
Line is configured at the side of core wire, and twists double-sided aluminum foil wheat in outer cladding a pair of the ground wire and core wire and draw layer to form shielding
Line;
D. after the completion of waiting for step c, then the outer layer of shielding line is distinguished to the ultra-thin PET strip of wrapped different colours, then according to technique
It is required that color alignment gathers to form cable core, and one layer of cotton paper band is wrapped in the external of the cable core;
E. after the completion of waiting for step d, gauze screen is done in the mesh grid that one metal wire layer is covered outside the cotton paper band;
F. after the completion of waiting for step e, in one layer of anti-static PVC sheath of external compression of the gauze screen.
2. a kind of manufacturing method of mini audio/video data wire according to claim 1, it is characterised in that:The step a
In copper wire be all made of refined copper making, the copper wire diameter is 0.06mm, the allowable range of error of the copper wire is ±
0.002mm。
3. a kind of manufacturing method of mini audio/video data wire according to claim 1, it is characterised in that:The step b
Middle plating last layer silver first derusts through oil removing using electric plating method;The thin silver of preplating or immersion are made by mercury chloride etc. again
In solution, mercuration processing is carried out, makes to plate last layer mercury film in article surface;Then product is made into cathode, fine silver plate makees anode, leaching
Enter in the silver potassium cyanide electrolyte being made by silver nitrate and potassium cyanide, is electroplated.
4. a kind of manufacturing method of mini audio/video data wire according to claim 1, it is characterised in that:The step c
Before the first woven shield of middle cladding, first draws the second collection of layer outer cladding to twist aluminium foil wheat in the first collection strand aluminium foil wheat and draw layer.
5. a kind of manufacturing method of mini audio/video data wire according to claim 1, it is characterised in that:The step f
In before coating the anti-static PVC sheath, first in the second woven shield of the first woven shield outer cladding.
6. a kind of manufacturing method of mini audio/video data wire according to claim 1, it is characterised in that:The step f
Except the anti-static PVC sheath, then coat a high fire-retardance PVC sheath.
Priority Applications (1)
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CN201810185910.XA CN108538496A (en) | 2018-03-07 | 2018-03-07 | A kind of manufacturing method of mini audio/video data wire |
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CN201810185910.XA CN108538496A (en) | 2018-03-07 | 2018-03-07 | A kind of manufacturing method of mini audio/video data wire |
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Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102543281A (en) * | 2011-12-26 | 2012-07-04 | 深圳市领亚电子有限公司 | Flat ultra-transmission-rate data line and production method thereof |
CN102691081A (en) * | 2012-06-11 | 2012-09-26 | 东莞市闻誉实业有限公司 | Electrosilvering solution and electrosilvering method |
CN103474165A (en) * | 2013-08-28 | 2013-12-25 | 东莞市日新传导科技股份有限公司 | High-frequency transmission data line and manufacturing method thereof |
CN107123915A (en) * | 2017-05-23 | 2017-09-01 | 重庆腾毅兴精密电子有限公司 | A kind of USB data line manufacture method |
-
2018
- 2018-03-07 CN CN201810185910.XA patent/CN108538496A/en active Pending
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102543281A (en) * | 2011-12-26 | 2012-07-04 | 深圳市领亚电子有限公司 | Flat ultra-transmission-rate data line and production method thereof |
CN102691081A (en) * | 2012-06-11 | 2012-09-26 | 东莞市闻誉实业有限公司 | Electrosilvering solution and electrosilvering method |
CN103474165A (en) * | 2013-08-28 | 2013-12-25 | 东莞市日新传导科技股份有限公司 | High-frequency transmission data line and manufacturing method thereof |
CN107123915A (en) * | 2017-05-23 | 2017-09-01 | 重庆腾毅兴精密电子有限公司 | A kind of USB data line manufacture method |
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Application publication date: 20180914 |