CN108123279A - A kind of minor diameter core of a cable and its manufacturing method - Google Patents
A kind of minor diameter core of a cable and its manufacturing method Download PDFInfo
- Publication number
- CN108123279A CN108123279A CN201711360893.0A CN201711360893A CN108123279A CN 108123279 A CN108123279 A CN 108123279A CN 201711360893 A CN201711360893 A CN 201711360893A CN 108123279 A CN108123279 A CN 108123279A
- Authority
- CN
- China
- Prior art keywords
- cable
- core
- manufacturing
- terminal
- minor diameter
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
- H01R13/46—Bases; Cases
- H01R13/502—Bases; Cases composed of different pieces
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B1/00—Conductors or conductive bodies characterised by the conductive materials; Selection of materials as conductors
- H01B1/02—Conductors or conductive bodies characterised by the conductive materials; Selection of materials as conductors mainly consisting of metals or alloys
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
- H01B13/012—Apparatus or processes specially adapted for manufacturing conductors or cables for manufacturing wire harnesses
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
- H01B13/012—Apparatus or processes specially adapted for manufacturing conductors or cables for manufacturing wire harnesses
- H01B13/01263—Tying, wrapping, binding, lacing, strapping or sheathing harnesses
- H01B13/01272—Harness tying apparatus
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B7/00—Insulated conductors or cables characterised by their form
- H01B7/0009—Details relating to the conductive cores
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B7/00—Insulated conductors or cables characterised by their form
- H01B7/0045—Cable-harnesses
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B7/00—Insulated conductors or cables characterised by their form
- H01B7/02—Disposition of insulation
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B7/00—Insulated conductors or cables characterised by their form
- H01B7/17—Protection against damage caused by external factors, e.g. sheaths or armouring
- H01B7/18—Protection against damage caused by wear, mechanical force or pressure; Sheaths; Armouring
- H01B7/24—Devices affording localised protection against mechanical force or pressure
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R31/00—Coupling parts supported only by co-operation with counterpart
- H01R31/06—Intermediate parts for linking two coupling parts, e.g. adapter
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
Landscapes
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Processing Of Terminals (AREA)
Abstract
The invention discloses a kind of minor diameter core of a cable and its manufacturing methods,Including cable,Bunch take-up and terminal,The bunch take-up is inlaid on the outside of the cable,The cable both ends connect the terminal,Pass through the tinned wire after to the conductor wire core inside core of a cable using strand,A diameter of 2 3mm is more narrower than traditional electric wire,Then by more, electrical beam is cylindrical is wrapped in inside protective insulating film,So as to reduce the diameter of core of a cable,More minimize,By being equipped with bunch take-up on the outside of core of a cable,By the way that harness take-up is pulled to squeeze the gap reduced between conductor wire core and protective insulating film,So as to reach compacter to entire core of a cable,It is not in the situation that traditional cable harness loosens,By be provided in the junction of terminal and cable connector can between cable form it is cylindric,So as to achieve the purpose that reduce space,Being finally reached miniaturization core of a cable, to use user more convenient.
Description
Technical field
The present invention relates to cable machinery technical fields, are specially a kind of minor diameter core of a cable and its manufacturing method.
Background technology
Cable is typically by several or the cable of similar rope that several groups of conducting wires (every group at least two) are twisted, every group
Mutually insulated between conducting wire, and be often twisted into around a center, entire outside is surrounded by the coating of high-insulation.Cable has
Interior energization, the feature of external insulation, cable have power cable, control cable, compensating cable, shielded cable, high-temperature cable, computer
Cable, signal cable, coaxial cable, fire-resisting cable, cable for ship, mine cable, aluminium alloy cable etc..They are all by list
Stock or stranded conductor and insulating layer composition, for connecting circuit, electric appliance etc., manufacture and the most of electronic products of electric wire
The mode of production is entirely different.Another part is assembled into component by electronic product generally use, multiple components refill and are made into separate unit production
Product, product are measured with number of units or number of packages.Electric wire is using length as basic measurement unit.All electric wires are all from conductor
Processing starts, and electric wire product is made plus insulation, shielding, stranding, sheath etc. layer by layer in the periphery of conductor.Production
Product structure is more complicated, and the level of superposition is more.
There are more and more electronic equipments in development with society, there is greatly needs in these electronic equipments
It is used as the transmission medium of data, circuit and network by cable, while electronic equipment gradually minimizes, that accompanies just needs electricity
Cable bundles minimize the needs that could meet user.
However traditional core of a cable diameter is wide and volume is larger, carry get up it is inconvenient, the present invention devises
A kind of minor diameter core of a cable and its manufacturing method, by core of a cable small design, it is desirable to be able to convenient for users to practicality.
The content of the invention
It is an object of the invention to provide a kind of minor diameter core of a cable and its manufacturing methods, solve institute in background technology
The problem of proposition.
To achieve the above object, the present invention provides following technical solution：A kind of minor diameter core of a cable and its manufacturing method,
Including cable, bunch take-up and terminal, the bunch take-up, the cable are inlaid on the outside of the cable
Both ends connect the terminal；
The cable is made of conductor wire core and protective insulating film, and it is anti-that the insulation is enclosed on the outside of the conductor wire core
Cuticula；
The harness take-up is made of regulation ring, coupling tooth and fixing buckle, is uniformly inlaid on the inside of the regulation ring
The coupling tooth, the fixing buckle are embedded in the both ends of the regulation ring；
The terminal is made of connector, terminal board and interface, and the connector connects the terminal board, the terminal board
Outside is inlaid with the interface.
As a kind of preferred embodiment of the present invention, the conductor wire core is made of tinned wire after twisting, is plated after the strand
Solder is made of copper wire and tin coating, and the copper wire surface layer scribbles the tin coating, a diameter of 2-3mm of tinned wire after the strand.
As a kind of preferred embodiment of the present invention, the protective insulating film uses polypropylene PP materials and fluoroplastics F
Material, by two kinds of materials according to 3:1 ingredient ratio carries out fusion and is made, and the protective insulating film is inlayed with the conductor wire core
Place is equipped with shim, and the shim uses PE materials.
As a kind of preferred embodiment of the present invention, the regulation ring is described for cyclic structure and using rubber material
Regulation ring expansion is in strip and is embedded on the outside of the cable.
As a kind of preferred embodiment of the present invention, the interface, which is divided into, inlays mouth and jack head composition, described to inlay
Mouth is embedded in the left side of the regulation ring and the plug wire head is embedded in the right side of the regulation ring.
As a kind of preferred embodiment of the present invention, the connector is using XLPE materials and in hollow cylinder knot
Structure, the connector one side is connected with the terminal and opposite side is wrapped in the outside of the cable.
As a kind of preferred embodiment of the present invention, the manufacturing method is in by the way that cable is closed up for core of a cable
It is cylindric and pass through the connector and the harness take-up be fixed it is cylinder, then by pulling the harness
Take-up squeezes the gap reduced between the conductor wire core and the protective insulating film.
Compared with prior art, beneficial effects of the present invention are as follows：
1. by the tinned wire after to the conductor wire core inside core of a cable using strand, a diameter of 2-3mm is than traditional electricity
Line is narrower, then by more it is electrical beam is cylindrical is wrapped in inside protective insulating film, so as to reduce the diameter of core of a cable, more
Add miniaturization.
2. by being equipped with bunch take-up on the outside of core of a cable, conduction is reduced by the way that harness take-up is pulled to squeeze
Gap between core and protective insulating film is not in traditional cable line so as to reach compacter to entire core of a cable
The situation of Shu Songdong.
3. by be provided in the junction of terminal and cable connector can between cable form it is cylindric, so as to reach
To the purpose for reducing space, being finally reached miniaturization core of a cable, to use user more convenient.
Description of the drawings
Fig. 1 is the overall schematic of a kind of minor diameter core of a cable of the present invention and its manufacturing method；
Fig. 2 is a kind of minor diameter core of a cable of the present invention and its Cable structure figure of manufacturing method；
Fig. 3 is a kind of minor diameter core of a cable of the present invention and its harness take-up structure chart of manufacturing method.
In figure:1- cables, 2- bunch take-ups, 3- terminals, 11- conductor wire cores, 12- protective insulating films, 21- are adjusted
Ring, 22- coupling teeth, 23- fixing buckles, 31- connectors, 32- terminal boards, 33- interfaces.
Specific embodiment
Below in conjunction with the attached drawing in the embodiment of the present invention, the technical solution in the embodiment of the present invention is carried out clear, complete
Site preparation describes, it is clear that described embodiment is only part of the embodiment of the present invention, instead of all the embodiments.It is based on
Embodiment in the present invention, those of ordinary skill in the art are obtained every other without making creative work
Embodiment belongs to the scope of protection of the invention.
- 3 are please referred to Fig.1, the present invention provides a kind of minor diameter core of a cable and its manufacturing method technical solution：, including electricity
Cable 1, bunch take-up 2 and terminal 3,1 outside of cable are inlaid with the bunch take-up 2, the cable 1
Both ends connect the terminal 3；
The cable 1 is made of conductor wire core 11 and protective insulating film 12, and the 11 outside package of conductor wire core is
State protective insulating film 12；
The harness take-up 2 is made of regulation ring 21, coupling tooth 22 and fixing buckle 23, and 21 inside of regulation ring is
Even to be inlaid with the coupling tooth 22, the fixing buckle 23 is embedded in the both ends of the regulation ring 21, by the outside of core of a cable
Equipped with bunch take-up 2, reduced by the way that harness take-up 2 is pulled to squeeze between conductor wire core 11 and protective insulating film 12
Gap is not in the situation that traditional cable harness loosens so as to reach compacter to entire core of a cable；
The terminal 3 is made of connector 31, terminal board 32 and interface 33, and the connector 31 connects the terminal board
32,32 outside of terminal board is inlaid with the interface 33.
The conductor wire core 11 is made of tinned wire after twisting, and tinned wire is made of copper wire and tin coating after the strand, described
Copper wire surface layer scribbles the tin coating, a diameter of 2-3mm of tinned wire after the strand, by the conductor wire inside core of a cable
For core 11 using tinned wire after twisting, a diameter of 2-3mm is more narrower than traditional electric wire, and then by more, electrical beam is cylindrical is wrapped in
Inside protective insulating film, so as to reduce the diameter of core of a cable, more minimize.
The protective insulating film 12 uses polypropylene PP materials and fluoroplastics F materials, by two kinds of materials according to 3:1 ingredient
It is made than carrying out fusion, the place of inlaying of the protective insulating film and the conductor wire core is equipped with shim, and the shim uses
PE materials.
For the regulation ring 21 for cyclic structure and using rubber material, the expansion of regulation ring 21 is in strip and is embedded in institute
It states on the outside of cable.
The interface 33 divides to inlay mouth and jack head composition, left side and the institute inlayed mouth and be embedded in the regulation ring
State the right side that plug wire head is embedded in the regulation ring 21.
The connector 31 is using XLPE materials and in hollow cylindrical structure, 31 one side of connector and the end
Son 3 is connected and opposite side is wrapped in the outside of the cable 1, by being provided with company in the junction of terminal 3 and cable 1
Interface 31 can between cable 1 form it is cylindric, so as to achieve the purpose that reduce space, be finally reached miniaturization core of a cable make
User uses more convenient.
Manufacturing method is the core of a cable by closing up cylindrical by cable 1 and passing through the connector 31 and institute
It states harness take-up 2 and is fixed cylinder, then reduce the conduction by the way that the harness take-up 2 is pulled to squeeze
Gap between core 11 and the protective insulating film 12.
Operation principle：It is cable 1, bunch take-up 2 and terminal 3 that core of a cable is divided into three parts, to cable
1 diameter of line minimizes, and then steps up core of a cable by harness take-up 2, cable 1 is consolidated finally by terminal
Shape by being equipped with bunch take-up 2 on the outside of core of a cable, reduces conductor wire core by the way that harness take-up 2 is pulled to squeeze
Gap between 11 and protective insulating film 12 is not in traditional cable line so as to reach compacter to entire core of a cable
The situation of Shu Songdong, by the tinned wire after to the conductor wire core 11 inside core of a cable using strand, a diameter of 2-3mm is than tradition
Electric wire it is narrower, then by more it is electrical beam is cylindrical is wrapped in inside protective insulating film, so as to reduce the straight of core of a cable
Footpath more minimizes, by be provided in the junction of terminal 3 and cable 1 connector 31 can between cable 1 form cylinder
Shape, so as to achieve the purpose that reduce space, being finally reached miniaturization core of a cable, to use user more convenient.
Finally it should be noted that：The foregoing is only a preferred embodiment of the present invention, is not intended to limit the invention,
Although the present invention is described in detail with reference to the foregoing embodiments, for those skilled in the art, still may be used
To modify to the technical solution recorded in foregoing embodiments or carry out equivalent substitution to which part technical characteristic.
Within the spirit and principles of the invention, any modifications, equivalent replacements and improvements are made should be included in the present invention's
Within protection domain.
Claims (7)
1. a kind of minor diameter core of a cable and its manufacturing method, including cable (1), bunch take-up (2) and terminal (3),
It is characterized in that：The bunch take-up (2) is inlaid on the outside of the cable (1), cable (1) both ends connect institute
State terminal (3)；
The cable (1) is made of conductor wire core (11) and protective insulating film (12), package on the outside of the conductor wire core (11)
There is the protective insulating film (12)；
The harness take-up (2) is made of regulation ring (21), coupling tooth (22) and fixing buckle (23), the regulation ring (21)
Inside is uniformly inlaid with the coupling tooth (22), and the fixing buckle (23) is embedded in the both ends of the regulation ring (21)；
The terminal (3) is made of connector (31), terminal board (32) and interface (33), and the connector (31) connects the end
Daughter board (32), terminal board (32) outside are inlaid with the interface (33).
2. a kind of minor diameter core of a cable according to claim 1 and its manufacturing method, it is characterised in that：The conductor wire
Core (11) is made of tinned wire after twisting, and tinned wire is made of copper wire and tin coating after the strand, and the copper wire surface layer scribbles described
Tin coating, a diameter of 2-3mm of tinned wire after the strand.
3. a kind of minor diameter core of a cable according to claim 1 and its manufacturing method, it is characterised in that：The insulation is anti-
Cuticula (12) uses polypropylene PP materials and fluoroplastics F materials, by two kinds of materials according to 3:1 ingredient ratio carries out fusion and is made,
The place of inlaying of the protective insulating film and the conductor wire core is equipped with shim, and the shim uses PE materials.
4. a kind of minor diameter core of a cable according to claim 1 and its manufacturing method, it is characterised in that：The regulation ring
(21) for cyclic structure and using rubber material, regulation ring (21) expansion is in strip and is embedded on the outside of the cable.
5. a kind of minor diameter core of a cable according to claim 1 and its manufacturing method, it is characterised in that：The interface
(33) it is divided into and inlays mouth and jack head composition, it is described to inlay that mouth is embedded in the left side of the regulation ring and the plug wire head is embedded in
The right side of the regulation ring (21).
6. a kind of minor diameter core of a cable according to claim 1 and its manufacturing method, it is characterised in that：The connector
(31) using XLPE materials and in hollow cylindrical structure, connector (31) one side be connected with the terminal (3) and
Opposite side is wrapped in the outside of the cable (1).
7. a kind of minor diameter core of a cable according to claim 1 and its manufacturing method, it is characterised in that：Manufacturing method is
The core of a cable by cable (1) by closing up cylindrical and passing through the connector (31) and the harness take-up
(2) be fixed it is cylinder, then by pull the harness take-up (2) squeeze reduce the conductor wire core (11) and
Gap between the protective insulating film (12).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711360893.0A CN108123279A (en) | 2017-12-18 | 2017-12-18 | A kind of minor diameter core of a cable and its manufacturing method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711360893.0A CN108123279A (en) | 2017-12-18 | 2017-12-18 | A kind of minor diameter core of a cable and its manufacturing method |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN108123279A true CN108123279A (en) | 2018-06-05 |
Family
ID=62230145
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201711360893.0A Pending CN108123279A (en) | 2017-12-18 | 2017-12-18 | A kind of minor diameter core of a cable and its manufacturing method |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN108123279A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110580976A (en) * | 2019-08-01 | 2019-12-17 | 中国船舶重工集团公司第七一五研究所 | Multi-core cable bundle for underwater dragging |
| CN114122794A (en) * | 2021-11-05 | 2022-03-01 | 滨海爱光电子有限公司 | Connecting wire of wire cutting machine |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN203585571U (en) * | 2013-10-17 | 2014-05-07 | 奇瑞汽车股份有限公司 | Anti-loose wire harness ribbon capable of being repeatedly used |
| CN203826077U (en) * | 2014-03-28 | 2014-09-10 | 济南圣通电力线缆有限公司 | Tetoron filled wire core cable |
| CN205376884U (en) * | 2015-12-31 | 2016-07-06 | 苏州卓德电子有限公司 | Novel car wiring harness structure |
| CN205751561U (en) * | 2016-01-14 | 2016-11-30 | 东莞市蓝姆材料科技有限公司 | A kind of coilshaped conductor heart yearn and use its high speed data transmission line cable |
-
2017
- 2017-12-18 CN CN201711360893.0A patent/CN108123279A/en active Pending
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN203585571U (en) * | 2013-10-17 | 2014-05-07 | 奇瑞汽车股份有限公司 | Anti-loose wire harness ribbon capable of being repeatedly used |
| CN203826077U (en) * | 2014-03-28 | 2014-09-10 | 济南圣通电力线缆有限公司 | Tetoron filled wire core cable |
| CN205376884U (en) * | 2015-12-31 | 2016-07-06 | 苏州卓德电子有限公司 | Novel car wiring harness structure |
| CN205751561U (en) * | 2016-01-14 | 2016-11-30 | 东莞市蓝姆材料科技有限公司 | A kind of coilshaped conductor heart yearn and use its high speed data transmission line cable |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110580976A (en) * | 2019-08-01 | 2019-12-17 | 中国船舶重工集团公司第七一五研究所 | Multi-core cable bundle for underwater dragging |
| CN110580976B (en) * | 2019-08-01 | 2024-04-23 | 中国船舶重工集团公司第七一五研究所 | Multi-core cable bundle for underwater towing |
| CN114122794A (en) * | 2021-11-05 | 2022-03-01 | 滨海爱光电子有限公司 | Connecting wire of wire cutting machine |
| CN114122794B (en) * | 2021-11-05 | 2024-02-27 | 滨海爱光电子有限公司 | Connecting wire of wire cutting machine |
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| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
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| RJ01 | Rejection of invention patent application after publication | ||
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Application publication date: 20180605 |