CN102543281A - Flat ultra-transmission-rate data line and production method thereof - Google Patents
Flat ultra-transmission-rate data line and production method thereof Download PDFInfo
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- CN102543281A CN102543281A CN2011104446554A CN201110444655A CN102543281A CN 102543281 A CN102543281 A CN 102543281A CN 2011104446554 A CN2011104446554 A CN 2011104446554A CN 201110444655 A CN201110444655 A CN 201110444655A CN 102543281 A CN102543281 A CN 102543281A
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Abstract
The invention provides a flat ultra-transmission-rate data line and a production method thereof. The data line comprises a 8-core #34 wire gauge teflon core wire, a 2-core #24 wire gauge, a 2-core #28 wire gauge, a 2-core #34 wire gauge, a cotton paper tape, a shielding net and a sheath. The 8-core #34 wire gauge teflon core wire, the 2-core #24 wire gauge, the 2-core #28 wire gauge and the 2-core #34 wire gauge are combined to form a cable core. The cable core is wrapped by the cotton paper tape which is wrapped by the shielding net, and the shielding net is wrapped by the sheath. The flat ultra-transmission-rate data line has the advantages of simple structure, attractiveness, small size, low cost and capability of providing convenient, rapid and high-rate interface functions to users.
Description
Technical field
The present invention relates to electric wire and make the field, particularly a kind of flat hypervelocity rate transmission data wire and manufacturing approach thereof.
Background technology
Thunderbolt ultrahigh speed interfacing is a kind of by Intel exploitation and the new technology through introducing to the market with the technological cooperation of apple, and this technology is mainly used in and connects PC and other equipment.The Thunderbolt technological incorporation two current mature technologies be PCI Express data transmission technology and DisplayPort Display Technique.Two passes can transmit the data of these two kinds of agreements simultaneously, and every passage all provides two-way 10Gbps bandwidth.It is the wire rod of platypelloid type that prototype is arranged on the Thunderbolt of apple and Intel technical foundation, the complete miniaturization of its total and external diameter.This wire rod can cooperate on the basis of Thunderbolt interfacing with line of apple upgrades, through introducing to the market with the technical application of apple.In order to reduce cost, what adopt at present is that copper core ways of connecting has replaced fiber optic links, and maximum transmission rate can reach 50Gbps in theory, only is set in 40Gbps now, and market prospects are wide, and development space is very big.
Summary of the invention
The object of the present invention is to provide a kind of flat hypervelocity rate transmission data wire, it has simple in structure, attractive in appearance, miniaturization, cost is low, and can be the user provide convenience, fast, the advantage of two-forty interface function.
Another object of the present invention also is to provide a kind of manufacturing approach of above-mentioned flat hypervelocity rate transmission data wire.
To above-mentioned flat hypervelocity rate transmission data wire; The present invention is achieved like this: this flat hypervelocity rate is transmitted data wire, comprises Teflon heart yearn, 2 core # 24 wire gauges, 2 core #28 wire gauges, 2 core #34 wire gauges, cotton paper band, gauze screen and the outer quilt of 8 core #34 wire gauges; The Teflon heart yearn of said 8 core #34 wire gauges, said 2 core # 24 wire gauges, said 2 core #28 wire gauges and the said 2 core #34 wire gauges formation cable core that gathers together; Said cotton paper band be coated on said cable core around; Said gauze screen is coated on around the said cotton paper band; Said outer being covered by around the said gauze screen.
Further, said outer quilt is processed by PVC.
Further, said gauze screen is a woven wire cloth.
Further, each Teflon heart yearn comprises the Teflon insulation material layer that copper cash is outer with being coated on said copper cash.
Further, each Teflon heart yearn also comprises the meticulous copper cash that is wrapped on the said Teflon insulation material layer.
Further, the diameter of said meticulous copper cash is 0.03mm.
Further; 4 in the Teflon heart yearn of said 8 core #34 wire gauges are arranged side by side in the left side of said flat hypervelocity rate transmission data wire, and 4 of all the other in the Teflon heart yearn of said 8 core #34 wire gauges are arranged side by side the right side at said flat hypervelocity rate transmission data wire; Said 2 core # 24 wire gauges, said 2 core #28 wire gauges and said 2 core #34 wire gauges are successively set at the Teflon heart yearn in said flat hypervelocity rate transmission data wire left side with between the Teflon heart yearn on said flat hypervelocity rate transmission data wire right side.
To the manufacturing approach of above-mentioned flat hypervelocity rate transmission data wire, the present invention is achieved like this: this method may further comprise the steps:
(1) extrudes one deck Teflon insulating material at the copper cash skin of 7/0.064,19/0.127,7/0.127 structure respectively, and extrude the Teflon heart yearn of 0.15-0.17mm insulation;
(2) respectively the outside of the Teflon heart yearn of 8 core #34 wire gauges is twined as shielding with meticulous copper cash;
(3) the ultra-thin PET with the wrapped 8 kinds of different colours of skin difference after the winding of 8 core #34 wire gauges is with;
(4) with heart yearn, 2 core # 24 wire gauges, 2 core #28 wire gauges and the 2 core #34 wire gauges of 8 core #34 different colours according to the technological requirement color alignment formation cable core that gathers together, and at external packets one deck cotton paper band of said cable core;
(5) do gauze screen in the outside mesh grid that covers one metal wire layer of said cotton paper band;
(6) quilt outside external compression one deck PVC of said gauze screen.
Further, the diameter of said meticulous copper cash is 0.03mm.
That the prepared flat hypervelocity rate transmission of the inventive method data wire has is simple in structure, attractive in appearance, miniaturization, cost are low, and for the user provide convenience, fast, the advantage of two-forty interface function.
Description of drawings
Fig. 1 is the cross sectional representation of flat hypervelocity rate transmission data wire in one embodiment of the invention.
Fig. 2 is the cross sectional representation of insulation heart yearn.
Fig. 3 twines the cross sectional representation after bag PET is with for the insulation heart yearn.
Embodiment
In order to make the object of the invention, technical scheme and advantage clearer,, the present invention is further elaborated below in conjunction with accompanying drawing and embodiment.Should be appreciated that specific embodiment described herein only in order to explanation the present invention, and be not used in qualification the present invention.
Shown in Figure 1 is the sketch map of the flat hypervelocity rate transmission data wire of one embodiment of the invention.As shown in Figure 1; This flat hypervelocity rate transmission data wire is gathered together by the Teflon heart yearn 1,2,3,4,5,6,7,8 of 8 core #34 wire gauges and 2 core # 24 wire gauges 9,10 and 2 core #28 wire gauges 11,12 and 2 core #34 wire gauges 13,14 and forms cable core; And around cable core, be coated with cotton paper band 15; Around cotton paper band 15, be coated with gauze screen 16, around gauze screen 16, be coated with outside the environment-friendly PVC by 17.
Particularly; See from the cross section of flat hypervelocity rate transmission data wire shown in Figure 1; Teflon heart yearn 1,2,3,4 is arranged side by side in the left side of flat hypervelocity rate transmission data wire, and Teflon heart yearn 5,6,7,8 is arranged side by side the right side at flat hypervelocity rate transmission data wire.2 core # 24 wire gauges 9,10 and 2 core #28 wire gauges 11,12 and 2 core #34 wire gauges 13,14 are successively set on Teflon heart yearn 1,2,3,4 and Teflon heart yearn 5,6,7, between 8.
Flat hypervelocity rate transmission data wire shown in Fig. 1 can be processed through the flat hypervelocity rate transmission data wire manufacturing approach of one embodiment of the invention, and this method comprises the following steps:
1, as shown in Figure 2, copper cash 20 skins in 7/0.064,19/0.127,7/0.127 structure extrude one deck FEP (Teflon insulating material) 22 respectively, utilize the advantage of this material, can extrude the Teflon heart yearn of the ultra-thin insulation of 0.15-0.17mm;
2, as shown in Figure 3, respectively the outside of the Teflon heart yearn of 8 core #34 wire gauges is twined as shielding with meticulous copper cash 23 (0.03mm diameter), reach 100% screening rate, avoid cable when transmitting, prevent the interference of external electromagnetic field;
3, the ultra-thin PET with the wrapped respectively 8 kinds of different colours of skin after the winding of 8 core #34 wire gauges is with 24 (0.002mm thickness), when processing and use, to be convenient to distinguish the polarity and the position of contact and port;
4, with the heart yearn 1,2,3,4,5,6,7,8 of 8 core #34 different colours and 2 core # 24 wire gauges 9,10 and 2 core #28 wire gauges 11,12 and 2 core #34 wire gauges 13,14 according to the technological requirement color alignment formation cable core that gathers together; And wrap one deck cotton paper band 15 simultaneously in the outside of cable core and isolate; Whole cable core is combined closely; The pliability of agents enhance overall cable core reduces the stress of the knit wire of total shielding to cable core;
5, gauze screen 16 is done in the outside mesh grid that covers one metal wire layer of the cable core after will gathering, and purpose is to prevent extraneously in target-seeking interference, improves the transmission rate of product;
6, it is outer by 17 to weave the environment-friendly PVC of external compression one deck according with process requirements of cable core.
Through said method, can guarantee the integrality of product structure and the mechanical performance and the physical property that should possess, and the index of relevant electric transmission performance, thereby realize a kind of research and development and manufacturing of flat hypervelocity rate transmission data wire.
That the prepared flat hypervelocity rate transmission of the inventive method data wire has is simple in structure, attractive in appearance, miniaturization, cost are low, and for the user provide convenience, fast, the advantage of two-forty interface function.Flat hypervelocity rate transmission data wire of the present invention can be connected supporting with the Thunderbolt interface, and treatable Voice & Video is the same with DisplayPort, and promptly resolution is higher than the display of 1080p, and the audio frequency of maximum eight rails.In addition; The supporting Thunderbolt interface of the flat hypervelocity rate transmission data wire of one cover can be supported two high resolution displaies; Also can directly connect external display, or connect the display of DisplayPort, HDMI, DVI or VGA through transducer through Mini DisplayPort interface.In addition, under the situation of special transducer or hub, flat hypervelocity rate transmission data wire of the present invention can keep the speed on the Thunderbolt chain, and shunting simultaneously provides USB, live wire, Ethernet, video and audio frequency to connect.
The above is merely preferred embodiment of the present invention, not in order to restriction the present invention, all any modifications of within spirit of the present invention and principle, being done, is equal to and replaces and improvement etc., all should be included within protection scope of the present invention.
Claims (9)
1. a flat hypervelocity rate transmission data wire is characterized in that it comprises Teflon heart yearn, 2 core #24 wire gauges, 2 core #28 wire gauges, 2 core #34 wire gauges, cotton paper band, gauze screen and the outer quilt of 8 core #34 wire gauges; The Teflon heart yearn of said 8 core #34 wire gauges, said 2 core #24 wire gauges, said 2 core #28 wire gauges and the said 2 core #34 wire gauges formation cable core that gathers together; Said cotton paper band be coated on said cable core around; Said gauze screen is coated on around the said cotton paper band; Said outer being covered by around the said gauze screen.
2. flat hypervelocity rate transmission data wire as claimed in claim 1 is characterized in that said outer quilt is processed by PVC.
3. flat hypervelocity rate transmission data wire as claimed in claim 1 is characterized in that said gauze screen is a woven wire cloth.
4. like any one described flat hypervelocity rate transmission data wire in the claim 1 to 3, it is characterized in that each Teflon heart yearn comprises the Teflon insulation material layer that copper cash is outer with being coated on said copper cash.
5. flat hypervelocity rate transmission data wire as claimed in claim 4 is characterized in that each Teflon heart yearn also comprises the meticulous copper cash that is wrapped on the said Teflon insulation material layer.
6. flat hypervelocity rate transmission data wire as claimed in claim 5 is characterized in that the diameter of said meticulous copper cash is 0.03mm.
7. like any one described flat hypervelocity rate transmission data wire in the claim 1 to 3; It is characterized in that; 4 in the Teflon heart yearn of said 8 core #34 wire gauges are arranged side by side in the left side of said flat hypervelocity rate transmission data wire, and 4 of all the other in the Teflon heart yearn of said 8 core #34 wire gauges are arranged side by side the right side at said flat hypervelocity rate transmission data wire; Said 2 core #24 wire gauges, said 2 core #28 wire gauges and said 2 core #34 wire gauges are successively set at the Teflon heart yearn in said flat hypervelocity rate transmission data wire left side with between the Teflon heart yearn on said flat hypervelocity rate transmission data wire right side.
8. the manufacturing approach of a flat hypervelocity rate transmission data wire as claimed in claim 1 is characterized in that it may further comprise the steps:
(1) extrudes one deck Teflon insulating material at the copper cash skin of 7/0.064,19/0.127,7/0.127 structure respectively, and extrude the Teflon heart yearn of 0.15-0.17mm insulation;
(2) respectively the outside of the Teflon heart yearn of 8 core #34 wire gauges is twined as shielding with meticulous copper cash;
(3) the ultra-thin PET with the wrapped 8 kinds of different colours of skin difference after the winding of 8 core #34 wire gauges is with;
(4) with heart yearn, 2 core #24 wire gauges, 2 core #28 wire gauges and the 2 core #34 wire gauges of 8 core #34 different colours according to the technological requirement color alignment formation cable core that gathers together, and at external packets one deck cotton paper band of said cable core;
(5) do gauze screen in the outside mesh grid that covers one metal wire layer of said cotton paper band;
(6) quilt outside external compression one deck PVC of said gauze screen.
9. the manufacturing approach of flat hypervelocity rate transmission data wire as claimed in claim 8 is characterized in that the diameter of said meticulous copper cash is 0.03mm.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201110444655.4A CN102543281B (en) | 2011-12-26 | 2011-12-26 | Flat ultra-transmission-rate data line |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201110444655.4A CN102543281B (en) | 2011-12-26 | 2011-12-26 | Flat ultra-transmission-rate data line |
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| CN102543281A true CN102543281A (en) | 2012-07-04 |
| CN102543281B CN102543281B (en) | 2014-04-23 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201110444655.4A Expired - Fee Related CN102543281B (en) | 2011-12-26 | 2011-12-26 | Flat ultra-transmission-rate data line |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104575810A (en) * | 2014-12-30 | 2015-04-29 | 东莞市晟钫实业有限公司 | Luminous USB (universal serial bus) 3.0 data line |
| CN106328267A (en) * | 2016-09-20 | 2017-01-11 | 芜湖航天特种电缆厂股份有限公司 | Flat and tensile signal transmission composite cable and preparation method thereof, and transmission composite cable assembly |
| CN108538496A (en) * | 2018-03-07 | 2018-09-14 | 赣州雄鼎电子有限公司 | A kind of manufacturing method of mini audio/video data wire |
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| US6870105B2 (en) * | 2001-11-16 | 2005-03-22 | General Electric Company | High density electrical interconnect system for photon emission tomography scanner |
| JP2006294438A (en) * | 2005-04-12 | 2006-10-26 | Oki Electric Cable Co Ltd | Buckling prevention type high-slide flat broadband shield cable |
| CN201138582Y (en) * | 2007-12-03 | 2008-10-22 | 上海赛克力特种电缆有限公司 | Control cable control cable for railway |
| CN201213077Y (en) * | 2008-04-30 | 2009-03-25 | 展胜电业股份有限公司 | High frequency digital video and audio cable |
| CN201336171Y (en) * | 2008-12-10 | 2009-10-28 | 广东领亚电子科技有限公司 | Mini high-definition multimedia interface (HDMI) data line |
| CN201576484U (en) * | 2009-09-30 | 2010-09-08 | 杭州乐荣电线电器有限公司 | Flat type high-frequency signal transmission line structure |
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2011
- 2011-12-26 CN CN201110444655.4A patent/CN102543281B/en not_active Expired - Fee Related
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
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| US6870105B2 (en) * | 2001-11-16 | 2005-03-22 | General Electric Company | High density electrical interconnect system for photon emission tomography scanner |
| JP2006294438A (en) * | 2005-04-12 | 2006-10-26 | Oki Electric Cable Co Ltd | Buckling prevention type high-slide flat broadband shield cable |
| CN201138582Y (en) * | 2007-12-03 | 2008-10-22 | 上海赛克力特种电缆有限公司 | Control cable control cable for railway |
| CN201213077Y (en) * | 2008-04-30 | 2009-03-25 | 展胜电业股份有限公司 | High frequency digital video and audio cable |
| CN201336171Y (en) * | 2008-12-10 | 2009-10-28 | 广东领亚电子科技有限公司 | Mini high-definition multimedia interface (HDMI) data line |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN104575810A (en) * | 2014-12-30 | 2015-04-29 | 东莞市晟钫实业有限公司 | Luminous USB (universal serial bus) 3.0 data line |
| CN106328267A (en) * | 2016-09-20 | 2017-01-11 | 芜湖航天特种电缆厂股份有限公司 | Flat and tensile signal transmission composite cable and preparation method thereof, and transmission composite cable assembly |
| CN108538496A (en) * | 2018-03-07 | 2018-09-14 | 赣州雄鼎电子有限公司 | A kind of manufacturing method of mini audio/video data wire |
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| CN102543281B (en) | 2014-04-23 |
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